df5, dv5 df6, dv6 - klockner moeller

1Moeller NK8230-1060GB

Contents

DF5

, DF6

Fre

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cy In

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DV5

, DV6

Vec

tor

Freq

uenc

y In

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DF5, DV5

PageOverview 2

Basic information 4

Conversion of technical units

13

System overview 14

DescriptionDF5 frequency inverter 16DV5 vector frequency inverter 17

EngineeringAssigned switching and protective elements for DF5

18

Assigned switching and protective elements for DV5

19

Wiring examples 20DF5 frequency inverter 24

DV5 vector frequency inverter 25

Technical DataDF5-322-... frequency inverter 26DF5-340 frequency inverter 30DV5-322 vector frequency inverter 34DV5-340 vector frequency inverter 38

Dimensions 89

DF6, DV6

PageOverview 3

Basic information 4

Conversion of technical units

13

System overview 42

DescriptionDF6 frequency inverter 44DV6 vector frequency inverter 45

EngineeringAssigned switching and protective elements for DF6

46

Assigned switching and protective elements for DV6

47

Wiring examples 48DF6 frequency inverter 50

DV6 vector frequency inverter 51

Technical DataDF6 frequency inverter 52DV6 vector frequency inverter 60

Dimensions 89

Accessories

PageDescription 14

DE.-LZ... RFI filters 16DE5-KEY-RO3 keypad 74DE5-CBL-...-ICL connection cable 74DEX-KEY-10 keypad 75DEX-CBL-...-ICS connection cable 75DE6-IOM-DIGdigital input module

76

DE6-NET-DPPROFIBUS DP interface

77

DE6-IOM-ENCencoder connection module

78

DEX-CBL-2M0-PC PC interface 79DE4-B... Braking Units 80DE4-LN... mains chokes 81DE4-BR1... braking resistor 82MK-.K.., PR... potentiometer 83

DE.-LZ... RFI filters 69

Accessories 84

Technical DataDE.-LZ... RFI filters 70Mains chokes 88

DimensionsDE5-... RFI filters 90DE6-... RFI filters 91Mains chokes 92Braking units 92Braking resistors 93Potentiometer 93

For Immediate Delivery call KMParts.com at (866) 595-9616

Moeller NK8230-1060GB

Overview

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Frequency inverter Vector frequency inverter

DF5 DV5

System overview a Page 14 a Page 14

Ordering information a 4 a Page 25

Mains supply 1 x 230 V, 50/60 Hz3 x 230 V, 50/60 Hz3 x 400 V, 50/60 Hz

1 x 230 V, 50/60 Hz3 x 230 V, 50/60 Hz3 x 400 V, 50/60 Hz

Power range 0.18 kW to 2.2 kW (at 230 V)0.37 kW to 7.5 kW (at 400 V)

0.18 kW to 2.2 kW (at 230 V)0.37 kW to 7.5 kW (at 400 V)

Applications • Fans• Pumps• Material transport and conveyor belts• Drive systems

• Pumps and fans• Material transport and conveyor belts• Drive systems• Drilling and milling machines• Mixers and agitators• Extruders• Elevator and hoisting systems• Cranes and hoists

Field of application • Speed control of three-phase motors up to 7.5 kW• General pump and fan applications in the fields of building and

industrial systems• Standard drives for machine tools as well as for processing and

packaging machines in the foodstuffs and beverages industry

• Speed control of three-phase motors up to 7.5 kW• Numerous fields of application in the textile, paper and printing

industry• Processing machines in the metal industries• Conveyor systems as well as cranes and elevators

Features • V/f predetermined control from 0.5 Hz to 360 Hz with motor current monitoring and automatic voltage control

• Starting torque factor of 1.5 for 60 s every 600 s• Parameter definition of the digital and analog inputs and

outputs• Relay/changeover contact

• Sensorless vector control• Autotuning (motor parameter)• Full torque availability from 0.5 Hz to 360 Hz• Starting torque factor of 1.5 for 60 s every 600 s• Starting torque approx. 200 %• Intergral braking transistor• Parameter definition of the digital and analog inputs and

outputs• Relay/changeover contact

Peculiarities • Integrated keypad with potentiometer• PID closed-loop controller• RS-422 interface• PROFIBUS DP field bus interface connection (external option)• Global standards (CE, UL, c-UL, CSA, cTick)

• Integrated keypad with potentiometer• PID closed-loop controller• RS-422 interface• PROFIBUS DP field bus interface connection (external option)• Global standards (CE, UL, c-UL, CSA, cTick)



Overview

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Frequency inverter Vector frequency inverter

DF6 DV6

System overview a Page 42 a Page 42

Ordering information a Page 50 a Page 51

Mains supply 3 x 400 V, 50/60 Hz 3 x 400 V, 50/60 Hz

Power range 11 kW to 132 kW (at 400 V)) 0.75 kW to 132 kW (at 400 V))

Applications • Fans• Pumps• Material transport and conveyor belts

• Pumps and fans• Material transport and conveyor belts• Drive systems• Drilling and milling machines• Mixers and agitators• Extruders• Elevator and hoisting systems• Cranes and hoists

Field of application • Speed control of three-phase motors up to 132 kW• General pump and fan applications (quadratic load

characteristic curve)• Flow regulation in process control

• Speed and torque control of three-phase motors up to 132 kW• Numerous fields of application in the textile, paper and printing

industry• Machine tools• Processing machines in the metal industries• Conveyor systems as well as cranes and elevators

Features • V/f predetermined control from 0.1 Hz to 360 Hz with motor current monitoring and automatic voltage control

• Starting torque factor of 1.2 for 60 s every 600 s• Intergral braking transistor (up to 15 kW)• Parameter definition of the digital and analog inputs and

outputs• Three relays (changeover contacts)• Thermistor input (PTC)

• Sensorless vector control• Autotuning (motor parameter)• 32 Bit processor• Full torque available at almost 0 Hz (open loop)• Starting torque factor of 1.5 for 60 s every 600 s• Starting torque approx. 200 %• Intergral braking transistor (up to 11 kW)• Parameter definition of the digital and analog inputs and

outputs• One relay (changeover contact)• Thermistor input (PTC)

Peculiarities • Plug-in keypad with potentiometer• PID closed-loop controller• RS 485 and RS 422 interface• PROFIBUS-DP field bus interfacing

(internal mountable option)• User macro memory• Auto energy saving mode• Global standards (CE, UL, c-UL, CSA, cTick)

• Plug-in keypad with potentiometer• PI and PID closed loop control• RS 485 and RS 422 interface• PROFIBUS-DP field bus interfacing

(internal mountable option)• User macro memory• Speed and synchro control (option can be installed)• Multiple motor operation• Global standards (CE, UL, c-UL, CSA, cTick)



Fundamentals

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The technical information supplied here does not claim to be complete and is not a substitute for knowledge of the fundamentals of electrical engineering or professional design of a drive system. It is chiefly intended to answer the most frequently asked questions in the field of drive engineering which are: “What do I need, what do I have to take into consideration and which standards have a direct influence on the engineering design?” The minimum requirements indicated here may be superceded by local standards or by customer requirements in individual details. For this reason, all details and statements are of a general nature, and in particular, examine the devices from this catalogue for three-phase drives.

The three-phase motor is the most important and most used electric motor world-wide. It is highly valued due to its robust construction and enhanced degree of protection at an economically viable price. The various designs and versions such as e.g., slipring motor, synchronous motor or pole-changing motor will not be examined here, but rather the fundamental features using the example of a three-phase asynchronous motor will be examined.

Specialist catalogueExplosion-Proof High and Low Voltage Three-Phase Motors, Moeller FK0207+0051-1032GB

The power transfer with a three-phase motor occurs without contact from the stator to the rotor. The speed is determined by the quotient of the frequency and number of pole pairs present [n ~ f/p].

MA= starting torqueMS= pull-up torqueMK= breakdown torqueMN= rated-load torquenN = rated speednS = synchronous speedMM= motor torque (on the shaft) = MB + MLMB= accelerating torqueML= load torqueIA = starting current with direct startIN = rated current according to nameplate

The response of the characteristic curve is determined by three factors, the starting torque, pull-up torque and breakdown torque. The influence attributed to these factors and the response of the characteristic curve depends on the respective motor. During operation with the nominal frequency, the rated speed (nN) of the machine is achieved with rated-load torque (MN). The rated values which apply for this operating point are documented on the rating plate of the motor (nameplate).

Contents

Three-phase drives

M, I IA

MA

Mk

Ms

MM

MB

ML

MN

IN

nN nS n

0



Fundamentals

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With the invention of the three-phase motor – in 1888 by the russian electrical engineer Michail O. Doliwo-Dobrowolsky – and the introduction of alternating current grids (1892), the technological concept of “an individual drive unit for each machine” has established itself. This drive concept can be viewed today as standard; regardless of if the driving motor is only started or if the speed control is steplessly variable.

The desire for solutions related to a satisfactory start behaviour and safe motor protection came into being in parallel with the spread of the three-phase motor on the market. Moeller has been fulfilling these demands for more than 100 years with components for switching, protection and control of motors. A complete core range from classical electro-mechanical switchgear to innovative control devices enable individual and economically viable solutions in machines and systems.

Various fields of application pose differing demands on the electrical drive and necessitate a wide-ranging offer of functions. A solution which is suitable for all applications is impossible to introduce onto the market for price reasons.

An overview of the differing electrical starting methods for the three-phase motor are presented on the following pages. The behaviour of the individual start solutions is evident when the simplified current and torque characteristic curves are observed.

Evolution of the motor

M3~

M3~

M3~

M3~

Switching

Power distribution

ProtectionShort-circuit,

overloadShort-circuit,

semi-conductor

Frequencyconverter

Motor protection

Electronicstarter

Short-circuit,overload,

semi-conductor

ElectronicElectro

mechanicalElectro

mechanicalElectro

mechanical

Short-circuit,overload,

semi-conductor

Switching

Control

Frequent and

silent switching

Softstarting

Speed control



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In the simplest case and particularly with smaller power applications (up to approx. 2.2 kW), the three-phase motor is started directly on the mains voltage. This occurs in most cases with an electromechanical contactor. In this mode – connected to the mains supply with fixed voltage and frequency – the speed of the asynchronous motor is only slightly less than the synchronous speed [nd ~ f]. The operating speed [n] deviates because the rotor slips with respect to the rotating field: [n = nd x (1 – s)], with the slip [s = (nd – n)/nd]. During start (s = 1), a higher starting current occurs – which is up to ten times the rated current Ie.

Features of the direct-on-line start• for three-phase motors with a small and medium rating• three connection cables (Circuit type: star or delta)• high level of starting torque• very high mechanical load• high current peaks• voltage dips• simple switchgear

If the customer requires frequent or silent switching, or if aggressive ambient conditions only allow limited usage of electromechanical switching elements, electronic semiconductor contactors1) are necessary. For example in the field of building automation: as a reversing drive unit with elevator doors, for starting coolers and with conveyor belts at a check-out, or in applications with critical atmospheres (Ex): for control of pump motors in petrol pumps at filling stations or where paints and chemical colours are processed. Further applications result in the field of non-motor-driven loads such as heater bands in extruders or ovens, and the control of lighting systems.

Starting of three-phase motors in a star-delta-circuit diagram is the most known and popular variant.

Moeller offers a comfortable motor control solution with the SDAINL star-delta combination which is fully wired ex-works. The customer saves expensive wiring and assembly time and eliminates a source of possible errors.

Features of the star-delta switch• for three-phase motors with small to high ratings• reduced starting current• six connection cables• reduced starting torque• current peak with switch-over from star to delta• mechanical loading with switch-over from star to delta

1) Note: With a semiconductor contactor, the short-circuit and overload protection as well as protection of the semiconductor with a superfast fuse must be considered. According to IEC/EN 60 947, a superfast semiconductor fuse is required for classification type 2. With classification type 1 – which is the case in most applications – a superfast semiconductor fuse is not required.

ContactorDILM up to 450 kW (400 V)

Semiconductor contactorDS4 up to 2.2 kW (400 V)

Direct-on-line start

2

3

4

5

6

7

I/Ie

n/nN

I/Ie: 6...10

1

0.25 0.5 0.75 1

1

2

ML

M/M

N

M/MN: 0.25...2.5

n/nN

0.25 0.5 0.75 1

Ready to use SDAINL star-delta-motor starter up to 110 kW (400 V)

Motor start with star-delta

star connection delta connection

V1 W2

U2

V2

W1

U1

L3

L2

ULN

ILN

L1

V1

U2

V2

W1

W2

U1

L3

L2

ULN

ILN

L1

ULN 3 UW×= ILN IW= ULN UW= ILN 3 IW×=

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2

2

3

4

5

6

7

I/Ie

I/Ie: 1.5...2.5

n/nN

1

0.25 0.5 0.75 1

1

2

ML

M/M

N

M/MN: 0.5

n/nN

0.25 0.5 0.75 1



Fundamentals

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Three-phase motors and cables must be protected against short-circuit and overload. As early as 1932, Moeller (Klöckner-Moeller) introduced the first overload relay, whose type designation became a trademark synonymous with motor protection: the PKZ (...).

Since then, new Moeller developments have continuously defined the trends in the field of motor protection. The latest example is the ZEV electronic motor protective relay, which consists of a ring-type transformer and a trip unit with display. With this principle, it is no longer necessary to electrically integrate the motor protection in the load circuit. The current measurement is undertaken with sensor belts – which function according to the Rogovski principle – which are placed around the motor cables. In addition to indirect motor current measurement, the trip unit enables the measurement of the temperature in the motor windings via the integrated thermistors (PTC) as well as detection of phase failure, current unbalance and earth-fault monitoring.

Note: Further information concerning electromechanical switchgear and protection devices can be found in the Industrial Switchgear main catalogue.

Motor starters are a combination of contactor, motor protection and line protection. With the KLAS motor-starter combination, Moeller offers a completely wired and immediately connectable direct-on-line and reversing motor starter. It can also be interfaced to the AS-interface and is available ready to install in an enclosure with IP65 degree of protection. A successful combination for varying applications.

PKZ1 up to 15 A(5.5 kW, 380 V)

PKZM0 up to 25 A(11 kW, 400 V) or PKZM4 up to 63 A (30 kW, 400 V)

Motor protection

Q1

>I >I >I

Motor starters



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The characteristic curves for direct-on-line and star-delta starters show current and torque peaks which have particularly negative effects with medium and high motor output ratings:• high level of mechanical loading on the machine • increased wear• higher service costs• higher standing charges from the power utility companies (peak load tariffs)• high loading of the mains and generator• voltage dips which have negative effects for other consumers.

A surge free development of torque and a targeted reduction of current in the starting phase are desired. This is facilitated by the electronic soft starter. It controls the supply voltage of the three-phase motor in the start phase. In this manner, the three-phase motor is matched to the behaviour of the machine load and accelerated accordingly. Mechanical impacts and jolts are avoided, current peaks are suppressed and the classic star-delta functions are not required.

Soft starter features• low to high ratings with three-phase motors• no current peaks• maintenance free• reduced adjustable starting torque

High quality soft starters such as the DM4, can be easily matched to the respective application, and enable operation of transport and conveyor systems, compressors, circular saws and ribbon saws, agitators and mixers and even heavy starting duty with mills and crushers as well as typical pump and fan applications. Factory preset parameters for ten typical applications have already been implemented, and can be easily selected using a selector switch.

Additional system specific parameter settings can be individually programmed using the optional keypad.For example, the three-phase a.c. power controller mode: In this mode, three-phase resistive and inductive loads – heating, lighting, transformers – can be operated with the DM4, and can be regulated using actual value feedback in a closed-loop control circuit.

Intelligent interfaces can be plugged-in in place of the keypad:• an RS 232/RS 485 serial interface (parameterization via PC software)• Suconet K field bus interface connection (interface on every Moeller PLC)• PROFIBUS-DP field bus interface connection

DM4 series soft starters enable soft starting in its most convenient form. It is possible to dispense with additional external components such as overload relays. Phase failure monitoring and the internal motor current measurement are evaluated in addition to the temperature measurement in the motor winding via the integrated thermistor input. The DM4 conforms to the IEC/EN 60 947-4-2 product standard.

With a soft starter, lowering of the voltage leads to a reduction of the high starting currents with a three-phase motor; however, the torque is reduced accordingly: [Istart ~ U] and [M ~ U2]. Furthermore, the motor has achieved the rated speed printed on the rating plate after a successful start with all presented solutions. A frequency inverter is required to start a motor with the rated-load torque and/or operate with speeds independent of the mains frequency.

Soft starter DM4 up to 900 kW

Soft starter (electronic motor start)

2

3

4

5

6

7

I/Ie

I/Ie: 1...5

n/nN

1

0.25 0.5 0.75 1

1

2

ML

M/MN: 0.15...1

M/M

N

n/nN

0.25 0.5 0.75 1



Fundamentals

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The general growth in the field automation has also led to development of intelligent distributed drive modules in the area of drive engineering which can be interfaced to field bus systems. The purely mechanical speed adjustment features (e.g. gearing) and the step by step method (e.g. multi-speed pole changing with asynchronous motors) are losing in significance even when electronically started. Variable, adjustable speed drive solutions characterize the innovations in all areas of drive engineering.

The frequency inverter converts the constant voltage and frequency of the incoming supply to a DC voltage. The frequency inverter uses this DC voltage to generate a new three-phase supply for the three-phase motor with a variable voltage and variable frequency. Thereby, the frequency inverter effectively takes only active power (cos v ~ 1) from the mains supply – the reactive power for the motor operation is supplied by the DC link. Therefore, mains cos v-power factor correction equipment is not required.

Frequency inverter features (general)• for three-phase motors up to 132 kW• high level of starting torque• constant torque in the nominal range of the motor• no current peaks• stepless speed control via voltage/frequency control (V/f)• maintenance free • EMC-measures (Options: radio interference filter, screened motor cables)

Additional sensorless vector control features• stepless torque regulation, even at zero speed• minimal torque regulation time• excellent smooth running and speed stability• speed control (Options: speed control module, pulse generator)

The DF5, DF6 and DV5, DV6 series frequency inverters are set in the factory with the assigned motor rating. The user can immediately start the drive after it has been installed. Individual settings can be made with the internal keypad. Various operating modes can be selected and parameterized on differing levels. For example, frequency control via V/f characteristic curve, for simple applications with linear and quadratic load characteristics as well as a high level of synchronism of multiple motors during parallel operation on the output. Or the field-orientated vector control as a frequency or torque regulator for very dynamic drives or high loads with the DV5 and DV6 series frequency inverters. An internal PID-closed loop controller which can be set to suit the system specific requirements is available on all units for applications with pressure and flow control.

A further advantage of the frequency inverter is the absence of additional external components for monitoring and motor protection. All that is required is a fuse or a circuit-breaker (PKZ) on the mains incomer for cable and short-circuit protection. The frequency inverter inputs and outputs are monitored internally by measurement and control loops for, e.g. overtemperature, earth fault, short-circuit, motor overload, motor blockage and V-belt monitoring. Even the temperature monitoring in the motor windings can be integrated into the monitoring circuit of the frequency inverter via the thermistor input.

DV5 vector frequency inverter up to 7.5 kW

DF6 frequency inverter up to 132 kW

Frequency inverter

M, nU, f, IU, f, (I)

F

vm

J

M

3~

~I M

~f nPel = U x I x √3 x y M x n

PL = 9550

Energy flow

VariableConstant

Mains Electronic actuator Motor Load

2

3

4

5

6

7

I/Ie

I/Ie: 0...1.8

n/nN

1

0.25 0.5 0.75 1

1

2

ML

M/M

N

M/MN: 0.1...1.5

n/nN

0.25 0.5 0.75 1



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Today, the frequency controlled three-phase motor is a standard element for stepless speed and torque control. It is energy-efficient, economic and has a role as an individual drive or as part of an automated system. The possibilities for individual or system-specific assignment is determined by the instance of the power inverter and the modulation method.

Modulation method of the power inverterThe power inverter is composed in principle of six electronic switches which currently consists of IGBT’s (Insulated Gate Bipolar Transistor). The control circuit switches these IGBT's on and off, according to varying principles (modulation process), thus altering the output frequency of the frequency inverter.

Sensorless vector control The control algorithm dictates the PWM (Pulse Width Modulation) switching pattern for the power inverter. With the voltage vector control method, the amplitude and frequency of the voltage vector is controlled in dependance on the slip and load current. It enables a wide speed setting range and a high level of speed accuracy without the need for speed feedback. This control method (V/f-control) is preferred with the parallel operation of multiple motors on a single frequency inverter.

With flux-regulated vector control, the effective components and reactive components are extrapolated from the measured motor currents; they are then compared to the values for the motor model, and corrected if necessary. The amplitude, frequency and effective angle of the voltage vector are controlled directly. This method enables operation at the current limit, a wide speed setting range and high level of speed accuracy. The dynamic performance of the drive is impressive, particularly at low speeds, e.g. hoisting gear, winders.

The greatest advantage of sensorless vector technology is in the regulation of the motor flux to a value which corresponds to the rated flux of the motor. Thereby, a dynamic torque regulation as with DC motors is possible also with three-phase asynchronous motors.

Simplified equivalent circuit diagram of an asynchronous motor and the respective current vectors i1 = stator current (phase current)iµ = flux developing current component iw = torque developing current component R’2/s = slip dependent rotor resistance

With sensorless vector control, the flux developing factor iµ and the torque developing factor iw are determined from the measured stator voltage u1 and stator current i1. The calculation is performed in a dynamic motor model (electrical equivalent circuit diagram of the three-phase motor) with adaptive current regulators, taking the saturation of the magnetizing field and iron losses into consideration. Both of the current components are placed according to their magnitude and phase in a rotating coordinate system (o) with respect to the fixed stator reference system (a, b). The physical motor data required for the model is comprised of the input and measured (self tuning) parameters.

Method of function

L1, L1

IGBT

L2, N

L3

M3~

Rectifier

Closed-/open-loop-control

InverterInternal DC link

R1 X'2 R'2 / sX1

i1

i1

iw

iw

u1 Xhim

im

im

ia

ibV~

b o

Stator Rotor

Aligned with rotor flux

Aligned with stator

Air gap



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EMC (Electro Magnetic Compatibility) describes the ability of a device to withstand electrical interference (immunity). At the same time, it describes the ability of the device not to cause similar interference (emission) to its surroundings. The IEC/EN 61 800-3 EMC product standard describes the limit values and test procedure for emitted interference and noise immunity for variable speed electrical drives. Thereby, a typical drive system is examined as a functional entity and not as individual components.

EMC compliant installation and connection is described in detail in the respective device manuals (AWB).

An EMC compliant installation is achieved when the following information is observed. Electrical and magnetic disturbance fields can be limited to the required levels. The necessary measures are only effective when combined and should be taken into consideration in the engineering design phase. Retrospective consideration of the necessary EMC measures is only possible with considerable additional effort and high costs.

1 Earthing measuresThey are an absolute necessity in order to comply with the legal standards and a prerequisite for the effective usage of further measures such as filters and screening. All conducting metallic enclosure sections must be electrically connected to the earth potential. For EMC measures, the cable cross-section is not the decisive factor, but rather the surface on which the high frequency currents can flow to earth. All earthing points must have a low impedance and excellent conductive properties and lead directly to the central earthing point (potential equalisation bar, star-shaped earthing system). The contact points must be free of paints and rust (use galvanized mounting plates and materials).

2 Screening measuresThey reduce the emission of radiated interference (noise immunity of neighbouring systems and devices against external influences). Cables between the frequency inverter and the motor must be screened when laid. The screen may not replace the PE-cable. Four wire motor cables are recommended (three phases and PE). The screen must be connected on both ends and connected to the earth potential with as large a contact surface as possible (PES). The screen may not be connected via connecting wires (Pig-Tails). Breaks and interruptions in the screen, e.g. with terminals, contactors, chokes, etc. must have a low impedance and be bridged with as large a contact area as possible. Control and signal lines must be twisted and double screening can be used. The internal screen should be connected to the voltage source on one end and the external screen on both ends. The motor cable must be laid separately from the control and signal lines (>10 cm) and should not be laid parallel to power cables.

Screening of control and signal lines

Example: DF5 frequency inverter, setpoint value potentiometer R1 (M22-4K7) and ZB4-102-KS1 installation accessories

3 Filter measuresRadio interference filters and line filters (combination of radio interference filter and mains choke) are intended to protect against high frequency cable related interference (noise immunity), and to reduce the high frequency interference from the frequency inverter, which is transmitted by the mains cable or radiated from the mains cable, and which is to be limited to a prescribed or legal level (emitted interference).The filter should be installed directly in the vicinty (beside it if possible) of the frequency inverter in order to keep the length of the connection cable between the frequency inverter and filter to an absolute minimum. Cable lengths exceeding 30 cm must be screened. Filters have leakage currents, which can be significantly higher than the nominal values in the event of a fault (phase failure, load unbalance). The filters must be earthed to avoid dangerous voltages. As the leakage currents are high frequency sources of interference, the earthing measures must be low impedance and with as large a contact surface area as possible. With leakage currents f 3.5 mA, the protective conductor F 10 mm2 or it must be monitored to ensure that it is not open circuit according to the VDE 0160 or EN 60 335.

EMC measures

Netz

Leitungsschutz

Schalten

Netzdrossel

Entstörfilter

Frequenzumrichter

Motorleitung

MotorM3~

3~

Notes for correct installation of frequency inverters

Measures for EMC compliant installation

2 1 P24H O L

ZB4-102-KS115

M4PE

2Cu 2.5 mmPES

PES

1 2

3

M

R1 REV FWD

4K7M

F 2

0 m



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requ

ency

Inve

rter

s

12

4 ChokesChokes on the input side of the frequency inverter reduce the current dependant disturbances in the mains supply and improve the power factor. The current harmonics are reduced and the mains quality is improved. Use of mains chokes is recommendable particularly with the connection of multiple frequency inverters to a mains supply point when other electronic devices are connected to this mains supply. A reduction of the mains current interference is also achieved by the installation of CD chokes in the DC link of the frequency inverter. Chokes are used on the output of the frequency inverter with long motor cables and when multiple motors are connected in parallel to the output. They enhance the protection of the power semiconductors with an earth fault and short-circuit, and they protect the motors from excessive voltage rise rates (> 500 V/µs), which can result from high pulse frequencies.

PE

PESPES

PES

W2 U2 V2

U1 V1 W1

PE


Conversion of Technical Unitsto SI Units (Système International d'Unités)

Moeller NK8230-1060GB 13

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requ

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rter

s

Power1 kW = 1.36 PS = 102 kpm/s = 1000 Nm/s1 PS = 0.736 kW = 75 kpm/s = 736 Nm/s

Work1 kWh = 3.6 x 106 J = 3.6 x 106 Nm

= 0.367 x 106 kpm1 Ws = 1 J = 1 Nm = 0.102 kpm

Force1 N = 0.102 kp1 kp = 9.81 N

Torque1 Nm = 0.102 kpm = 1 Ws1 kpm = 9.81 Nm = 9.81 Ws

Pressure1 Pa = 1 N/m2

1 bar = 105 Pa1 mm water column = 9.81 Pa

Moment of inertia1 kgm2 = 1 Ws3 = 1 Nms2 = 0.102 kpms2

Power (three-phase motors)P1 = U x I x cos v x x 10-3

P2 = P1 x hP1 = power consumption [kW]P2 = output power [kW]U = voltage [V]I = current [A]c = power factorh = efficiency

Power requirement of some machinesHoisting motion

x 10-3 [kW]

Rotary motion

[kW]

Fan drives

x 10-3 [kW]

Pump drives

P = x 10-3 [kW]

P = power [kW]F = force [N]v = speed [m/s]h = efficiencyM = torque [Nm]n = RPM [1/min]V = delivery rate [m3/s]p = total counter-pressure to be

overcome [N/m2]

TorqueTorque from motor rating

M = 9550 [Nm]

P2 = motor rating [kW]n = RPM [1/min]

Conversion of torque with step up or step down transmission ratios

M2 =

n1 = motor speed [1/min]M1 = motor torque [Nm]n2 = operating speed [1/min]M2 = torque with n2 [Nm]

Moment of inertiaRelationship to the flywheel effect

J =

J = moment of inertia [kgm2]GD2 = flywheel effect [kpm2]

Moment of inertia for mass moved in a straight line with respect to motor speed

J = 91.2 x m [kgm2]

m = mass [kg]v = speed [m/s]n = motor speed [1/min]

Conversion of moment of inertia to another speed with step up or step down transmission ratios

J2 = J1

n1 = motor speedJ1 = moment of inertia with n1n2 = operating speedJ2 = moment of inertia with n2

Inertia factor

Fl =

Jmot= motor moment of inertiaJzus = machine moment of inertia

Start-up time

ta = [s]

Macc = Mmot – Mcount [Nm]Fl = inertia factorJmot = motor moment of inertia [kgm2]n = motor speed [1/min]Macc = accelerating torque [Nm]Mmot = motor torque in acceleration phase (averaged)Mcount = counter torque in acceleration phase (averaged)

Sound pressure level

Lp = 20 log [dB]

Reference sound pressure

po = 2 x 10-5

Sound power level

Lw = 10 log [dB]

Reference sound powerPo = 10-12 [W]

Sound power

P = A [W]

Sound characteristic impedance

a x c = 408at 1000 mbarand 20°C

Level of measuring surface

Ls = 10 log

Lw = Lp + Ls

Lp = sound pressure level [dB]p = sound pressurepo = reference sound pressureLw = sound power level [dB]P = sound power [W]Po = reference sound power [W]A = sound radiating surface [m2]

a x c = sound characteristic impedanceAo = reference surface = 1 m2

Ls = level of measuring surface [dB]

Formulae from the field of drive engineering

3

PF p×

η-----------=

PM n×

9550 h×---------------------=

PV p×

η------------=

V p×h

------------

P2

n-----

M1 n1×n2

------------------

GD2

4---------

vn--

2

n1

n2-----

2

Jmot Jzus+

Jmot------------------------

Fl Jmot n××9,55 Mb×

-----------------------------

Formulae from the field of acoustics

ppo-----

N

m2------

P

Po-----

p2

a c×------------

N s⋅m3

----------

A

Ao-----

N

m2------

N s⋅m3

----------



System OverviewDF5 Frequency Inverter, DV5 Vector Frequency Inverter

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14

COPY

POWER

RUNPRG

REVFWD

ALARM

READCOPY

ENTERPRG

MNT

RMT

POWER

3

5

3

4

5

2

2

1


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System OverviewDF5 Frequency Inverter, DV5 Vector Frequency Inverter

Basic units

Frequency inverter 1DF5-322-...

Mains: single-phase/three-phase 230 VMotor rating from 0.18 to 2.2 kW (230 V)

a Page 24


Mains: three-phase 400 VMotor rating from 0.37 to 7.5 kW (400 V)

a Page 24

Vector frequency inverter 1DV5-322-...

Mains: single-phase/three-phase 230 VMotor rating from 0.18 to 2.2 kW (230 V)

a Page 25


Mains: three-phase 400 VMotor rating from 0.37 to 7.5 kW (400 V)

a Page 25

System accessories

Keypads 5

DE5-KEY-RO3

External display unit

DEX-KEY-10

External keypad with memory function

DE...-CBL-...

Connection cable for external display and operating units

a Page 84

Communication modules 4

DE5-NET-DP

PROFIBUS-DP interface

a Page 84

Accessories

Radio interference filter 2DE5-LZ...

a Page 69

Mains chokes 2DE4-LN...

a Page 86

Braking module 3DE4-BM...Braking unit with integral braking resistor

a Page 85

Braking resistor 3DE4-BR1-...High-capacity resistors with a thermostat in the enclosure (IP20) for connection to the braking transistor of the DV5

a Page 87



DescriptionDF5 Frequency Inverters

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Application Function

Frequency inverters of the DF5 series enable stepless speed control of three-phase motors. They are particularly suitable for applications where operating and economic efficiency play a central role.

The assigned perfomance range for four pole three-phase asynchronous motors ranges from• 0.18 kW to 2.2 kW at 230 Vand from• 0.37 kW to 7.5 kW at 400 V.•The DF5 can also be used as an individual drive (stand-alone) and can be integrated into automation systems. The U/f -predetermined control (voltage/frequency) enables a wide application spectrum from simple pumps and fan drive systems to flexible standard drives in packaging machine, foodstuffs and beverage industries.

A comprehensive range of protection features guarantee safe operation as well as protection of the frequency inverter and motor:• overcurrent, earth fault• overload, electronic motor protection• overtemperature• overvoltage, undervoltage

Further operating functions:• PID closed-loop controller• automatic voltage control (Boost)• restart inhibit• min./max. frequency limitation• frequency jumps (skip frequencies)

Features Documentation

• Compact construction due to highly-integrated module technology• Integrated keypad with four character 7 segment display, 6 function keys and

setpoint value potentiometer.• Serial interface (RS 422) for the:

– external display and operating unit– data transfer via an external PROFIBUS-DP module– data transfer to a PC

• Five digital inputs (24 V DC)• Two digital outputs (24 V DC)• Two analog inputs (0...+10 V, 4...20 mA)• One relay (changeover contact: 24 V DC/230 V AC)• Thermistor input• Two voltage categories:• 230 V (180 V -0 % to 252 V +0 %), single or three-phase supply connection• 400 V (342 V -0 % to 506 V +0 %), three-phase supply connection.• Globale standards conforming to CE, UL, c-UL, CSA and cTick

Each DF5 series frequency inverter is supplied with a mounting and connection instruction sheet (AWA) and a CD. The AWA is a short description with illustrations and indicates correct handling, installation and electrical connection of the device. The text information supplied is printed in 7 languages (D, GB, F, I, E, RUS, PRC). The CD contains detailed descriptions and the operating manuals as well as a parameter definition software with help text.

Note: The CD runs on PC's with WINDOWS operating systems (95, 98, NT, 2000). The DEX-CBL-2M0-PC connection cable is required for connection of the PC (RS 232) and DF5 frequency inverter (RS 422).


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DescriptionDV5 Frequency Inverters


Frequency inverters of the DV5 series offer superior levels of torque for demanding applications with sensorless vector control.The assigned perfomance range for four pole three-phase asynchronous motors ranges from• 0.18 kW to 2.2 kW at 230 Vand from • 0.37 kW to 7.5 kW at 400 V.

The DV5 can also be used as an individual drive (stand-alone) and can be integrated into automation systems. Sensorless vector control offers wide-ranging usage in the textiles industry, paper and printing industries as well as in all areas of the metal-working industry, and in the areas of hoisting and material handling systems.

A comprehensive range of protection features guarantee safe operation as well as protection of the frequency inverter and motor:• overcurrent, earth fault• overload, electronic motor protection• overtemperature• overvoltage, undervoltage

Further operating functions:• 200 % start torque• internal braking transistor• PID closed-loop controller• automatic voltage control (Boost)• restart inhibit• min./max. frequency limitation• frequency jumps (skip frequencies)


• Compact construction due to highly-integrated module technology• Integrated keypad with four character 7 segment display, 6 function keys and

setpoint value potentiometer.• Serial interface (RS 422) for the:

– external display and operating unit– data transfer via an external PROFIBUS-DP module– data transfer to a PC

• Six digital inputs (24 V DC)• Two digital outputs (24 V DC)• Two analog inputs (0...+10 V, 4...20 mA)• One relay (changeover contact: 24 V DC/230 V AC)• Thermistor input• Two voltage categories:• 230 V (180 V -0 % to 252 V +0 %), single or three-phase supply connection• 400 V (342 V -0 % to 506 V +0 %), three-phase supply connection.• Globale standards conforming to CE, UL, c-UL, CSA and cTick

Each DV5 frequency inverter is supplied with a mounting and connection instruction sheet (AWA) and a CD.The AWA is a short description with illustrations and indicates correct handling, installation and electrical connection of the device. The text information supplied is printed in 7 languages (German, English, French, Italian, Russian, Chinese).The CD contains a detailed manual (German, English) and parameter definition software with help text.

Note: The CD runs on PC's with WINDOWS operating systems (95, 98, NT, 2000). The DEX-CBL-2M0-PC connection cable is required for connection of the PC (RS 232) and DV5 frequency inverter (RS 422).



EngineeringAssigned Switching and Protective Elements for DF5

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Motor Frequency inverter Mains supply

Assigned motor rating

Mains currentRatedoperational current

Without mains choke or line filter

Mains fuse Mains contactor Mains choke 1) Radio interference filter

PkW

IeA

INA

DF5 frequency invertersingle-phase mains connection (1 x 230 V AC)DF5-322-018 0.18 1.4 3.1 FAZ-1N-B10 DILEEM DE4-LN1-037 DE5-LZ1-007-V2DF5-322-037 0.37 2.6 5.8 FAZ-1N-B10 DILEEM DE4-LN1-037 DE5-LZ1-007-V2DF5-322-055 0.55 3 6.7 FAZ-1N-B10 DILEEM DE4-LN1-075 DE5-LZ1-012-V2DF5-322-075 0.75 4 9 FAZ-1N-B16 DILEEM DE4-LN1-1K5 DE5-LZ1-012-V2DF5-322-1K1 1.1 5 11.2 FAZ-1N-B16 DILEEM DE4-LN1-1K5 DE5-LZ1-024-V2DF5-322-1K5 1.5 7.1 16 FAZ-1N-B25 DIL00M DE4-LN1-2K2 DE5-LZ1-024-V2DF5-322-2K2 2.2 10 22.5 FAZ-1N-B40 DIL0M DEK0,1-9,2 DE5-LZ1-024-V2

DF5 frequency inverterthree-phase mains connection (3 x 230 V AC)DF5-322-018 0.18 1.4 1.8 PKM0-10 DILEEM DE4-LN3-075 – 2) DF5-322-037 0.37 2.6 3.4 PKM0-10 DILEEM DE4-LN3-1K5 – 2) DF5-322-055 0.55 3 3.9 PKM0-10 DILEEM DE4-LN3-1K5 – 2) DF5-322-075 0.75 4 5.2 PKM0-16 DILEEM DE4-LN3-2K2 – 2) DF5-322-1K1 1.1 5 6.5 PKM0-20 DILEEM DE4-LN3-3K0 – 2) DF5-322-1K5 1.5 7.1 9.3 PKM0-16 DILEEM DE4-LN3-4K0 – 2) DF5-322-2K2 2.2 10 13 PKM0-25 DIL00M DE4-LN3-7K5 – 2)

DF5 frequency inverterthree-phase mains connection (3 x 400 V AC)DF5-340-037 0.37 1.5 2 PKM0-10 DILEEM DE4-LN3-075 DE5-LZ3-007-V4DF5-340-075 0.75 2.5 3.3 PKM0-10 DILEEM DE4-LN3-1K5 DE5-LZ3-007-V4DF5-340-1K5 1.5 3.8 5 PKM0-10 DILEEM DE4-LN3-2K2 DE5-LZ3-007-V4DF5-340-2K2 2.2 5.5 7 PKM0-10 DILEEM DE4-LN3-3K0 DE5-LZ3-011-V4DF5-340-3K0 3 7.8 10 PKM0-16 DILEEM DE4-LN3-5K5 DE5-LZ3-011-V4DF5-340-4K0 4 8.6 11 PKM0-16 DIL00M DE4-LN3-5K5 DE5-LZ3-011-V4DF5-340-5K5 5.5 13 16.5 PKM0-25 DIL0M DE4-LN3-11K DE5-LZ3-020-V4DF5-340-7K5 7.5 16 20 PKM0-25 DIL0M DE4-LN3-11K DE5-LZ3-020-V4

Notes 1) Mains chokes reduce the mains current by up to 30% and increase the lifespan of the frequency inverter. 2) Device not yet assigned.

Mains fuse with FAZ a Main Catalogue 2001/2002, Industrial Switchgear, Section 12Mains fuse with PKM a Main Catalogue 2001/2002, Industrial Switchgear, Section 08DIL mains contactor a Main Catalogue 2001/2002, Industrial Switchgear, Section 05DE4-LN-... mains choke a Page 86


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EngineeringAssigned Switching and Protective Elements for DV5






PkW

IeA

INA

DV5 frequency invertersingle-phase mains connection (1 x 230 V AC)DV5-322-018 0.18 1.4 3.5 FAZ-1N-B10 DILEEM DE4-LN1-037 DE5-LZ1-007-V2DV5-322-037 0.37 2.6 5.8 FAZ-1N-B10 DILEEM DE4-LN1-037 DE5-LZ1-007-V2DV5-322-055 0.55 3 6.7 FAZ-1N-B10 DILEEM DE4-LN1-075 DE5-LZ1-007-V2DV5-322-075 0.75 4 9 FAZ-1N-B16 DILEEM DE4-LN1-1K5 DE5-LZ1-012-V2DV5-322-1K1 1.1 5 11.2 FAZ-1N-B16 DILEEM DE4-LN1-1K5 DE5-LZ1-012-V2DV5-322-1K5 1.5 8 17.5 FAZ-1N-B25 DIL00M DE4-LN1-2K2 DE5-LZ1-024-V2DV5-322-2K2 2.2 11 24 FAZ-1N-B40 DIL0M DEK0,1-9,2 DE5-LZ1-024-V2

DV5 frequency inverterthree-phase mains connection (3 x 230 V AC)DV5-322-018 0.18 1.4 2 PKM0-10 DILEEM DE4-LN3-075 – 2)

DV5-322-037 0.37 2.6 3.4 PKM0-10 DILEEM DE4-LN3-1K5 – 2)

DV5-322-055 0.55 3 3.9 PKM0-10 DILEEM DE4-LN3-1K5 – 2)

DV5-322-075 0.75 4 5.2 PKM0-16 DILEEM DE4-LN3-2K2 – 2)

DV5-322-1K1 1.1 5 6.5 PKM0-20 DILEEM DE4-LN3-3K0 – 2)

DV5-322-1K5 1.5 8 10 PKM0-16 DILEEM DE4-LN3-4K0 – 2)

DV5-322-2K2 2.2 11 14 PKM0-25 DIL00M DE4-LN3-7K5 – 2)

DV5 frequency inverterthree-phase mains connection (3 x 400 V AC)DV5-340-037 0.37 1.5 2 PKM0-10 DILEEM DE4-LN3-075 DE5-LZ3-007-V4DV5-340-075 0.75 2.5 3.3 PKM0-10 DILEEM DE4-LN3-1K5 DE5-LZ3-007-V4DV5-340-1K5 1.5 3.8 5 PKM0-10 DILEEM DE4-LN3-2K2 DE5-LZ3-007-V4DV5-340-2K2 2.2 5.5 7 PKM0-10 DILEEM DE4-LN3-3K0 DE5-LZ3-007-V4DV5-340-3K0 3 7.8 10 PKM0-16 DIL00M DE4-LN3-5K5 DE5-LZ3-011-V4DV5-340-4K0 4 8.6 11 PKM0-16 DIL00M DE4-LN3-5K5 DE5-LZ3-011-V4DV5-340-5K5 5.5 13 16.5 PKM0-25 DIL0M DE4-LN3-11K DE5-LZ3-020-V4DV5-340-7K5 7.5 16 20 PKM0-25 DIL0M DE4-LN3-11K DE5-LZ3-020-V4

Notes 1) Mains chokes reduce the mains current by up to 30% and increase the lifespan of the frequency inverter. 2) Device not yet assigned.

Mains fuse with FAZ a Main Catalogue 2001/2002, Industrial Switchgear, Section 12Mains fuse with PKM a Main Catalogue 2001/2002, Industrial Switchgear, Section 08DIL mains contactor a Main Catalogue 2001/2002, Industrial Switchgear, Section 05DE4-LN-... mains choke a Page 86



EngineeringDF5 Wiring Examples

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DF5-322-... frequency inverter

Actuation Example 1

Reference value preset via R1 potentiometerEnable (START/STOP) and change direction of rotation via terminal 1 and 2 with internal control voltage

EMERGENCY-STOP circuitS1:S2:K1M:F1:PES:M1:

OFFONMains contactorLine protectionPE-connection of the cable screenMotor three-phase 230 V

Note: In order to assure an EMC compliant mains connection, radio interference suppression measures conforming to the IEC/EN 61800-3 standard are necessary.

Wiring

FWD:REV:

clockwise rotating field enableanticlockwise rotating field enable

K1M

S2

S1

K1M

G1 DC+ DC–L+ U V W PE O LH 2 1 P24

PES

PES

PE

PES

PES

MM1

X1

3 ~

e R1

4K7

PE

LNPE

1 h 230 V, 50/60 Hz

L N

K1M

PEF1

M

REVR1

PES

M

FWD

FWD

f

REV

M

M

t


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DF5-340-... frequency inverter with EMC compliant connection

Actuation Example 2

Setpoint definition via potentiometer R1 (fs) and fixed frequency (f1, f2, f3) via terminals 3 and 4 with internal control voltageEnable (START/STOP) and selection of a direction of rotation via terminal 1

EMERGENCY-STOP circuit

S1:S2:K1M:L1:Z1:Q1:M1:

FWD:FF1:FF2:FF1+FF2:

OFFONMains contactorMains chokeRadio interference filterLine protectionMotor three-phase 400 V

Clockwise rotating field, setpoint value fSFixed frequency f1Fixed frequency f2Fixed frequency f3

Wiring

K1M

S2

Q1

S1

K1M

3 h 400 V, 50/60 Hz

G1

W2

L1 L2 L3 PE

L1L2L3PE

K1M

Q1

V2U2

L1 L2 L3

W1V1U1

L1

Z1

PE

PE

DC+ DC–L+ U V W PE O LH 4 3 1 P24

PES

PES

PE

PES

PES

MM1

X1

3 ~

PEIII

e

FF2

FF1

FWD

R1

fs = 0 to fmax FF1

FF2

FWD

f1f2

f3fs

f

t



EngineeringDF5, DV5 Wiring Examples

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Motor: P = 0.75 kWMains supply:

3/N/PE 400 V 50/60 Hz

EMC compliant connection examples: power section

PE

LNPE

2

L N

1

L1

PE

PE

1 h 230 V, 50/60 Hz

Variante A

L

Z1

G1

N

K1M

DC+ DC–L+ U V W PE

PES

PES

PES

PES

MM1

X1

3 ~

F1FAZ-1N-B16

DE4-LN1-1K5

DE5-LZ1-012-V2

DF5-322-075DV5-322-075

230 V4 A

0.75 kW

DILEEM+P1DILEM

e

U1 V1 W1

W2 U2 V2

/ 400 V230 4.0 / 2.30,75S1 0.67ϕcoskW

rpm1410 50 Hz

A

3 h 400 V, 50/60 Hz

W2

L1 L2 L3 PE

L1L2L3PE

K1M

Q1

V2U2

L1 L2 L3

W1V1U1

L1

Z1

PE

PE

III

U1 V1 W1

W2 U2 V2

Variante B

G1 DC+ DC–L+ U V W PE

PES

PES

PES

PES

MM1

X1

3 ~

PKM0-10

DE4-LN3-1K5

DE5-LZ3-007-V4

DF5-340-075DV5-340-075

400 V2.3 A

0.75 kW

DILEEM

e


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EngineeringDV5 Wiring Examples

DV5-340-... vector frequency inverter with EMC compliant connection

Actuation Example

Setpoint definition via potentiometer R1 (fs) and fixed frequency (f1, f2, f3) via terminals 3 and 4 with internal control voltageEnable (START/STOP) and selection of a direction of rotation via terminal 1


S1:S2:K1M:Z1:Q1:M1:

FWD:FF1:FF2:FF1+FF2:

OFFONMains contactorRadio interference filterLine protectionMotor three-phase 400 V

Clockwise rotating field, setpoint value fSFixed frequency f1Fixed frequency f2Fixed frequency f3

Wiring

K1M

S2

Q1

S1

K1M

3 h 400 V, 50/60 Hz

G1

L1 L2 L3 PE

L1L2L3PE

K1M

Q1

L1 L2 L3

Z1 PE

DC+ DC–L+ U V W PE O LH 4 3 1 P24

PES

PES

PE

PES

PES

MM1

X1

3 ~

PEIII

e

FF2

FF1

FWD

R1

BR

fs = 0 to fmaxFF1

FF2

FWD

f1f2

f3fs

f

t



DF5 Frequency Inverters

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Rated voltage Max. rated operational current

Rated power for motors TypeArticle no.

PriceSee Price List

Std. pack

at 230 V 3-phase AC

at 400 V 3-phase AC

Ue Ie P P

V A kW kW

Frequency inverter 0.18 kW to 2.2 kW at 230 V1 AC 180 – 252 V g %3 AC 180 – 252 V g 0 %

1.4 0.18 – DF5-322-018231349

1 off

2.6 0.37 – DF5-322-037231350

1 off

3 0.55 – DF5-322-055231351

1 off

4 0.75 – DF5-322-075231352

1 off

5 1.1 – DF5-322-1K1231353

1 off

7.1 1.5 – DF5-322-1K5231354

1 off

10 2.2 – DF5-322-2K2231355

1 off

Frequency inverter 0.37 kW to 7.5 kW at 400 V3 AC 342 – 506 V g 0 % 1.5 – 0.37 DF5-340-037

2313561 off

2.5 – 0.75 DF5-340-075231357

1 off

3.8 – 1.5 DF5-340-1K5231358

1 off

5.5 – 2.2 DF5-340-2K2231359

1 off

7.8 – 3 DF5-340-3K0231360

1 off

8.6 – 4 DF5-340-4K0231362

1 off

13 – 5.5 DF5-340-5K5231364

1 off

16 – 7.5 DF5-340-7K5231365

1 off

Notes Rated operational current with an operating frequency of 5 kHz and an ambient temperature of +40 °C.


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DV5 Vector Frequency Inverters


Rated power for motors TypeArticle no.

PriceSee Price List

Std. pack

at 230 V 3-phase AC

at 400 V 3-phase AC

Ue Ie P P

V A kW kW

Vector frequency inverter 0.18 kW to 2.2 kW at 230 V1 AC 180 – 252 V g 0 %3 AC 180 – 252 V g 0 %

1.4 0.18 – DV5-322-018231366

1 off

2.6 0.37 – DV5-322-037231367

1 off

3 0.55 – DV5-322-055231368

1 off

4 0.75 – DV5-322-075231369

1 off

5 1.1 – DV5-322-1K1231370

1 off

8 1.5 – DV5-322-1K5231371

1 off

11 2.2 – DV5-322-2K2231372

1 off

Vector frequency inverter 0.37 kW to 7.5 kW at 400 V3 AC 342 – 506 V g0 % 1.5 – 0.37 DV5-340-037

2313731 off

2.5 – 0.75 DV5-340-075231374

1 off

3.8 – 1.5 DV5-340-1K5231375

1 off

5.5 – 2.2 DV5-340-2K2231376

1 off

7.8 – 3 DV5-340-3K0231380

1 off

8.6 – 4 DV5-340-4K0231381

1 off

13 – 5.5 DV5-340-5K5231382

1 off

16 – 7.5 DV5-340-7K5231383

1 off




Technical DataDF5 Frequency Inverters

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DF5-322-018 DF5-322-037 DF5-322-055 DF5-322-075 DF5-322-1K1 DF5-322-1K5 DF5-322-2K2

AllgemeinesStandards and specifications EN 50178, IEC 61800-3, EN 61800-3 incl. A11 EN 50178, IEC 61800-3, EN 61800-3 incl. A11Ambient temperature

Operating temperature 1) °C -10 – +40 with rated current Ie without derating, up to 50 with a reduced pulse frequency of 2 kHz and reduced output current to 80 % Ie

-10 – +40 with rated current Ie without derating, up to 50 with a reduced pulse frequency of 2 kHz and reduced output current to 80 % Ie

Storage, transport °C -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70Shock resistance Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 Hz Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 HzPollution degree VDE 0110 Part 2, pollution degree 2 VDE 0110 Part 2, pollution degree 2Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %) Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %)Altitude m 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea levelMounting position Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspendedFree surrounding areas 100 mm above and below device 100 mm above and below deviceEmitted interference IEC/EN 61800-3 (EN 55011 group 1 class B) IEC/EN 61800-3 (EN 55011 group 1 class B)Noise immunity IEC/EN 61800-3, industrial environment IEC/EN 61800-3, industrial environmentInsulation resistance Overvoltage category III according to VDE 0110 Overvoltage category III according to VDE 0110Leakage current to PE mA > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178)Degree of protection IP20 IP20 IP20 IP20 IP20 IP20 IP20Protection against direct contact Finger and back-of-hand proof (VGB 4) Finger and back-of-hand proof (VGB 4)Protective isolation against switching circuitry

Safe isolation from the mains. Double basic isolation (according to DIN 50178) Safe isolation from the mains. Double basic isolation (according to DIN 50178)

Protective measures Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature, electronic motor protection: J monitoring and PTC input (thermistor or thermostat)

Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature, electronic motor protection: J monitoring and PTC input (thermistor or thermostat)

Heat dissipation at rated operational current Ie

W 17 29 32 41 51 70 97

Dimensions (B x H x T) mm 88.5 x 126 x 117 88.5 x 126 x 117 118 x 136 x 140 118 x 136 x 140 140 x 184.5 x 164 140 x 184.5 x 164 140 x 184.5 x 175Weight kg 0.85 0.85 1.3 1.3 2.2 2.2 2.8

Power sectionRated operational voltage V AC 230 230 230 230 230 230 230Rated voltage Ue V 1 AC 180 – 252 V g0 %

3 AC 180 – 252 V g0 %1 AC 180 – 252 V g0 %3 AC 180 – 252 V g0 %

Mains frequency Hz 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %)Mains current 2)

Ui = 1-phase 230 V AC I A 3.1 5.8 6.7 9 11.2 16 22.5Ui = 3-phase 230 V AC I A 1.8 3.4 3.9 5.2 6.5 9.3 13

Alternative DC supply UDC V DC 200 – 365 200 – 365 200 – 365 200 – 365 200 – 365 200 – 365 200 – 365Modulation method Pulse width modulation (PWM), V/f-predetermined control Pulse width modulation (PWM), V/f-predetermined controlSwitching frequency 5 kHz, can be selected between 0.5 and 16 kHz 5 kHz, can be selected between 0.5 and 16 kHzOutput voltage V 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue

Output frequency Hz 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360Frequency resolution kHz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint valuesFrequency error limit at 20 °C g10 K g0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the maximum frequency

with analog setpoint valuesg0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the maximum frequency with analog setpoint values

Max. rated operational current Ie A 1.4 2.6 3 4 5 7.1 10Permissible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 sTorque during start From 6 Hz 100 % or higher with torque boost activated From 6 Hz 100 % or higher with torque boost activatedApparent power at 240 V kVA 0.5 1 1.2 1.6 2 2.9 4.1Standard operation with 150 % overload. Assigned motor rating (4-pole asynchronous motor)

230 V kW 0.18 0.37 0.55 0.75 1.1 1.5 2.2240 V HP k m o 1 1 m 2 3

Note 1)

2)

If the frequency inverter is to be installed in a control panel, enclosure or similar installation, the prevalent ambient within these enclosures or control panels is considered to be the ambient temperature Ta.All rating data of the power section are based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 °C, with operation of a four pole three-phase asynchronous motor.

26 27




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Control circuitRelay 1 x changeover contact, 230 V AC/0.2 A inductive load/2.5 A resistive load or 24 V DC/0.7 A inductive

load/3 A resistive load1 x changeover contact, 230 V AC/0.2 A inductive load/2.5 A resistive load or 24 V DC/0.7 A inductive load/3 A resistive load

Control voltageOutput setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mAOutput control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA

Parameterization 1 parameter set (online/offline parameterization), parameter protection (programmable) 1 parameter set (online/offline parameterization), parameter protection (programmable)Inputs

digital (parameters can be defined) 5 x +24 V DC 5 x +24 V DC 5 x +24 V DC 5 x +24 V DC 5 x +24 V DC 5 x +24 V DC 5 x +24 V DCanalog 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 250 Ω) 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 250 Ω)

Outputsdigital 2 x 24 V DC transistor (open collector, parameters can be defined) 2 x 24 V DC transistor (open collector, parameters can be defined)analog (parameters can be defined) 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA

Connection terminal capacityPower cables

mm2 1.5 1.5 1.5 2.5 2.5 4 4AWG 16 16 16 14 14 12 12

Relay connectionmm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6

Control circuitmm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6

Note 1) Amplifier module ETS4-VS3 Page 05/047, Main Catalogue 0211-2001/2002, Industrial Switchgear

DF5-322-018 DF5-322-037 DF5-322-055 DF5-322-075 DF5-322-1K1 DF5-322-1K5 DF5-322-2K2

28 29




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DF5-340-037 DF5-340-075 DF5-340-1K5 DF5-340-2K2 DF5-340-3K0 DF5-340-4K0 DF5-340-5K5 DF5-340-7K5

GeneralStandards and specifications EN 50178, IEC 61800-3, EN 61800-3 incl. A11 EN 50178, IEC 61800-3, EN 61800-3 incl. A11Ambient temperature

Operating temperature1) °C -10 – +40 with rated current Ie without derating, up to 50 with a reduced pulse frequency of 2 kHz and reduced output current to 80 % Ie


Storage, transport °C -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70Shock resistance Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 Hz Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 HzPollution degree VDE 0110 Part 2, pollution degree 2 VDE 0110 Part 2, pollution degree 2Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %) Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %)Altitude m 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea levelMounting position Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspendedFree surrounding areas 100 mm above and below device 100 mm above and below deviceEmitted interference IEC/EN 61800-3 (EN 55011 group 1 class B) IEC/EN 61800-3 (EN 55011 group 1 class B)Noise immunity IEC/EN 61800-3, industrial environment IEC/EN 61800-3, industrial environmentInsulation resistance Overvoltage category III according to VDE 0110 Overvoltage category III according to VDE 0110Leakage current to PE mA > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178)Degree of protection IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20Protection against direct contact Finger and back-of-hand proof (VGB 4) Finger and back-of-hand proof (VGB 4)Protective isolation against switching circuitry




Heat dissipation with rated operational current Ie

W 32 44 65 92 138 151 219 261

Dimensions (B × H × T) mm 118 x 136 x 140 118 × 136 × 167 118 × 136 × 167 140 x 184.5 x 175 140 x 184.5 x 175 140 x 184.5 x 175 182 x 260 x 177 182 x 260 x 177Weight kg 1.3 1.7 1.7 2.8 2.8 2.8 5.5 5.7

Power sectionRated operational voltage V AC 400 400 400 400 400 400 400 400Rated voltage Ue V 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 %Mains frequency Hz 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %)Mains current 2)

Ii = 3-phase, 400 V AC I A 2 3.3 5 7 10 11 16.5 20Alternative DC supply UDC V DC 415 – 730 415 – 730 415 – 730 415 – 730 415 – 730 415 – 730 415 – 730 415 – 730Modulation method Pulse width modulation (PWM), U/f-predetermined control Pulse width modulation (PWM), U/f-predetermined controlSwitching frequency 5 kHz, can be selected between 0.5 and 16 kHz 5 kHz, can be selected between 0.5 and 16 kHzOutput voltage V 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue

Output frequency Hz 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360Frequency resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint valuesFrequency error limit at 20 °C g10 K g0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the maximum frequency


Max. rated operational current Ie A 1.5 2.5 3.8 5.5 7.8 8.6 13 16Permissible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 sTorque during start From 6 Hz 100 % or higher with torque boost activated From 6 Hz 100 % or higher with torque boost activatedApparent power at 460 V kVA 1.1 1.9 3 4.3 6.2 6.8 10.3 12.7Standard operation with 150 % overload. Assigned motor rating (4-pole asynchronous motor)

400 V kW 0.37 0.75 1.5 2.2 3 4 5.5 7.5460 V HP m 1 2 3 4 5 7 m 10

Note 1)

2)

If the frequency inverter is to be installed in a control panel, enclosure or similar installation, the prevalent ambient within these enclosuresor control panels is considered to be the ambient temperature Ta.All rating data of the power section are based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 C, with operation of a four pole three-phase asynchronous motor.

30 31




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Control voltageoutput setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mAoutput control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA

Parameterization 1 parameter set (online/offline parameterization), parameter protection (programmable) 1 parameter set (online/offline parameterization), parameter protection (programmable)Inputs

digital (parameters can be defined) 5 x +24 V DC 5 x +24 V DC 5 x +24 V DC 5 x +24 V DC 5 x +24 V DC 5 x +24 V DC 5 x +24 V DC 5 x +24 V DCanalog Amount 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 250 Ω) 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 250 Ω)

Outputsdigital 1) 2 x 24 V DC transistor (open collector, parameters can be defined) 2 x 24 V DC transistor (open collector, parameters can be defined)analog (parameters can be defined) 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA


mm2 1.5 1.5 1.5 2.5 2.5 4 4 4

AWG 16 16 16 14 14 12 12 12Relay connection

mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6Control circuit

mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6

Note

1) Amplifier module ETS4-VS3 Page 05/047, Main Catalogue 0211-2001/2002, Industrial Switchgear

DF5-340-037 DF5-340-075 DF5-340-1K5 DF5-340-2K2 DF5-340-3K0 DF5-340-4K0 DF5-340-5K5 DF5-340-7K5

32 33



Technical DataDV5 Vector Frequency Inverters

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DV5-322-018 DV5-322-037 DV5-322-055 DV5-322-075 DV5-322-1K1 DV5-322-1K5 DV5-322-2K2

General technical dataStandards and specifications EN 50178, IEC 61800-3, EN 61800-3 incl. A11 EN 50178, IEC 61800-3, EN 61800-3 incl. A11Ambient temperature



Storage, transport °C -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70Shock resistance Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 Hz Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 HzPollution degree VDE 0110 Part 2, pollution degree 2 VDE 0110 Part 2, pollution degree 2Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %) Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %)Altitude m 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea levelMounting position Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspendedFree surrounding areas 100 mm above and below device 100 mm above and below deviceEmitted interference IEC/EN 61800-3 (EN 55011 group 1 class B) IEC/EN 61800-3 (EN 55011 group 1 class B)Noise immunity IEC/EN 61800-3, industrial environment IEC/EN 61800-3, industrial environmentInsulation resistance Overvoltage category III according to VDE 0110 Overvoltage category III according to VDE 0110Leakage current to PE mA > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178)Degree of protection IP20 IP20 IP20 IP20 IP20 IP20 IP20Protection against direct contact Finger and back-of-hand proof (VGB 4) Finger and back-of-hand proof (VGB 4)Protective isolation against switching circuitry





W 19 29 32 41 51 79 107

Dimensions (B × H × T) mm 88.5 x 136 x 103 88.5 x 136 x 117 118 x 136 x 117 118 × 136 × 140 118 × 136 × 140 140 × 184.5 × 175 140 × 184.5 × 175Weight kg 0.7 0.8 1.3 1.3 1.3 2.2 2.8

Power sectionRated operational voltage V AC 230 230 230 230 230 230 230Rated voltage Ue V 1 x AC 180 – 252 V g0 %

3 x AC 180 – 252 V g0 %1 x AC 180 – 252 V g0 %3 x AC 180 – 252 V g0 %

Mains frequency Hz 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %)Mains current 2)

Ui = 3-phase, 230 V AC I A 1.8 3.4 3.9 5.2 6.5 10 14Ui = 1-phase, 230 V AC I A 3.5 5.8 6.7 9 11.2 17.5 24

Alternative DC supply UDC V DC 200 – 365 200 – 365 200 – 365 200 – 365 200 – 365 200 – 365 200 – 365Modulation method Sensorless vector control, pulse width modulation (PWM) Sensorless vector control, pulse width modulation (PWM)Switching frequency 5 kHz, can be selected between 0.5 and 16 kHz 5 kHz, can be selected between 0.5 and 16 kHzOutput voltage V 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue

Output frequency Hz 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360Frequency resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint valuesFrequency error limit at 20 °C g10 K g0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the maximum frequency


Max. rated operational current Ie A 1.4 2.6 3 4 5 8 11Permissible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 sTorque during start From 1 Hz 200 % with sensorless vector control From 1 Hz 200 % with sensorless vector controlApparent power at 240 V kVA 0.6 1 1.2 1.6 2 3.3 4.5Standard operation with 150 % overload. Assigned motor rating (4-pole asynchronous motor)

230 V kW 0.18 0.37 0.55 0.75 1.1 1.5 2.2240 V HP k m o 1 1 m 2 3

Brake transistorSwitching threshold UDC V DC 370 370 370 370 370 370 370Resistor RB at 100 % c.d.f. R O 130 130 130 90 90 50 35Lowest impedance RB O 100 100 100 35 35 35 35Max. duty factor (c.d.f.) with smallest resistance RB

% c.d.f. 80 80 80 39 39 70 100

Note

If the frequency inverter is to be installed in a control panel, enclosure or similar installation, the prevalent ambient within these enclosures or control panels is considered to be the ambient temperature Ta.All rating data of the power section are based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 C, with operation of a four pole three-phase asynchronous motor.

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Control voltageOutput setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mAOutput control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA

Parameterization 2 parameter sets (online/offline parameterization), parameter protection (programmable) 2 parameter sets (online/offline parameterization), parameter protection (programmable)Inputs

digital (parameters can be defined) 6 x +24 V DC 6 x +24 V DC 6 x +24 V DC 6 x +24 V DC 6 x +24 V DC 6 x +24 V DC 6 x +24 V DCanalog 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 250 Ω) 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 250 Ω)

Outputsdigital 1) 2 x 24 V DC transistor (open collector, parameters can be defined) 2 x 24 V DC transistor (open collector, parameters can be defined)analog (parameters can be defined) 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA


mm2 1.5 1.5 1.5 2.5 2.5 4 4

AWG 16 16 16 14 14 12 12Relay connection

mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5

AWG 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1Control circuit

mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5

AWG 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1

Note 1) Amplifier module ETS4-VS3 Page 05/047, Main Catalogue 0211-2001/2002, Industrial Switchgear

DV5-322-018 DV5-322-037 DV5-322-055 DV5-322-075 DV5-322-1K1 DV5-322-1K5 DV5-322-2K2

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DV5-340-037 DV5-340-075 DV5-340-1K5 DV5-340-2K2 DV5-340-3K0 DV5-340-4K0 DV5-340-5K5 DV5-340-7K5

GeneralStandards and specifications EN 50178, IEC 61800-3, EN 61800-3 incl. A11 EN 50178, IEC 61 800-3, EN 61 800-3 incl. A11Ambient temperature



Storage °C -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70Shock resistance Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 Hz Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 HzPollution degree VDE 0110 Part 2, pollution degree 2 VDE 0110 Part 2, pollution degree 2Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %) Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %)Altitude m 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea levelMounting position Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspendedFree surrounding areas 100 mm above and below device 100 mm above and below deviceEmitted interference IEC/EN 61800-3 (EN 55011 group 1 class B) IEC/EN 61800-3 (EN 55011 group 1 class B)Noise immunity IEC/EN 61800-3, industrial environment IEC/EN 61800-3, industrial environmentInsulation resistance Overvoltage category III according to VDE 0110 Overvoltage category III according to VDE 0110Leakage current to PE mA > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178)Degree of protection IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20Protection against direct contact Finger and back-of-hand proof (VGB 4) Finger and back-of-hand proof (VGB 4)Protective isolation against switching cir-cuitry


Protective measures Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature, electronic motor pro-tection: J monitoring and PTC input (thermistor or thermostat)



W 32 44 65 92 138 151 219 261

Dimensions (B × H × T) mm 118 x 136 x 140 118 x 136 x 140 118 x 136 x 140 118 x 136 x 140 140 x 184.5 x 175 140 x 184.5 x 175 182 × 260 × 177 182 × 260 × 177Weight kg 1.3 1.7 1.7 1.7 2.8 2.8 5.5 5.7

Power sectionRated operational voltage V AC 400 400 400 400 400 400 400 400Rated voltage Ue V 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 % 3 x AC 342 – 506 V g0 %Mains frequency Hz 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %)Mains current 2)

Ui = 3-phase, 400 V AC I A 2 3.3 5 7 10 11 16.5 20Alternative DC supply UDC V DC 415 – 730 415 – 730 415 – 730 415 – 730 415 – 730 415 – 730 415 – 730 415 – 730Modulation method Sensorless vector control, pulse width modulation (PWM) Sensorless vector control, pulse width modulation (PWM)Switching frequency 5 kHz, can be selected between 0.5 and 16 kHz 5 kHz, can be selected between 0.5 and 16 kHzOutput voltage V 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue

Output frequency Hz 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360 0.5 – 50, max. 360Frequency resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint valuesFrequency error limit at 20 °C g10 K g0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the maximum frequency


Max. rated operational current Ie A 1.5 2.5 3.8 5.5 7.8 8.6 13 16Permissible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 s 150 % for 60 s, every 600 sTorque during start From 1 Hz 200 % with sensorless vector control From 1 Hz 200 % with sensorless vector controlApparent power at 460 V kVA 1.1 1.9 2.9 4.2 6.2 6.6 9.9 12.2Standard operation with 150 % overload. Assigned motor rating (4-pole asynchronous motor)

400 V kW 0.37 0.75 1.5 2.2 3 4 5.5 7.5460 V HP m 1 2 3 4 5 7 m 10

Brake transistorSwitching threshold UDC V DC 740 740 740 740 740 740 740 740Resistor RB at 100 % c.d.f. R O 500 300 200 150 100 100 70 70Lowest impedance RB O 180 180 180 100 100 100 50 50Max. duty factor (c.d.f.) with smallest resistance RB

% c.d.f. 36 60 90 67 100 100 70 70

Note 1)

2)


38 39




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Control voltageoutput setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mAoutput control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA


digital (parameters can be defined) 6 x +24 V DC 6 x +24 V DC 6 x +24 V DC 6 x +24 V DC 6 x +24 V DC 6 x +24 V DC 6 x +24 V DC 6 x +24 V DCanalog 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 250 Ω) 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 250 Ω)

Outputsdigital 1) 2 x 24 V DC transistor (open collector, parameters can be defined) 2 x 24 V DC transistor (open collector, parameters can be defined)analog (parameters can be defined) 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA 1 x 0 – +10 V DC, 1 mA


mm2 1.5 1.5 1.5 2.5 2.5 4 4 4

AWG 16 16 16 14 14 12 12 12Relay connection

mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

AWG 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1Control circuit

mm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

AWG 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1 6 – 1

Note

1) Amplifier module ETS4-VS3 Page 05/047, Main Catalogue 0211-2001/2002, Industrial Switchgear

DV5-340-037 DV5-340-075 DV5-340-1K5 DV5-340-2K2 DV5-340-3K0 DV5-340-4K0 DV5-340-5K5 DV5-340-7K5

40 41



System overviewDF6 Frequency Inverter, DV6 Vector Frequency Inverter

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COPY

POWER

RUNPRG

REVFWD

ALARM

READCOPY

ENTERPRG

MNT

RMT

1A

C

D

TM2

TM12

8 ABD

F

C

E021

35

7 9

4

6

SEQ

CMB

CMB

B

3

5

4

2

2


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System overviewDF6 Frequency Inverter, DV6 Vector Frequency Inverter

Basic units


Mains: three-phase 400 VMotor rating from 11 to 132 kW (400 V)

a Page 50


Mains: three-phase 400 VMotor rating from 0.75 to 132 kW (400 V)

a Page 51

System accessories

Keypads 5

DEX-KEY-10

External keypad with memory function

DE...-CBL-...

Connection cable for external display and operating units

a Page 84

Communication modules 4

DE6-NET-DP

PROFIBUS-DP interface

DE6-IOM-ENC

Encoder interface module

a Page 84

Accessories

Radio interference filter 2DE6-LZ3...

a Page 69

Mains chokes 2DE4-LN3...

a Page 86

Braking resistor 3DE4-BR1-...High-capacity resistors with a thermostat in the enclosure (IP20) for connection to the braking transistor of the DV6

a Page 87



DescriptionDF6 Freqeuncy Inverters

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Frequency inverters of the DF6 series enable economic speed control of three-phase motors in standard applications with quadratic load characteristics (pumps, fans).

The assigned performance range for four pole three-phase asynchronous motors ranges from 11 kW to 132 kW at 400 V.

The DF6 can also be used as an individual drive (stand-alone) and can be integrated into automation systems. The V/f predetermined control (voltage/frequency) enables a wide application spectrum in pump and fan applications, with heating and air conditioning systems as well as in all areas of process control with flow rate regulation.

A comprehensive range of protection features guarantee safe operation as well as protection of the frequency inverter and motor:• overcurrent, earth fault• overload, electronic motor protection• overtemperature• overvoltage, undervoltage• phase failure

Two parameter sets with a comprehensive functions:• PID closed-loop controller• automatic energy saving mode• motor synchronization and flying restart circuit• user macro storage• automatic restart after a power failure• electronic motor potentiometer function• 16 fixed frequencies• min./max. frequency limitation


• Compact construction• Plug-in keypad (external installation possible) with four character 7 segment

display, 6 function keys and setpoint value potentiometer• RS 485 and RS 422 serial interface• Six digital inputs (24 V DC)• Two analog inputs (0...+10 V, 4...20 mA)• Three relays (a changeover contact, two make contacts: 24 V DC/230 V AC)• Thermistor input• Bus interface (PROFIBUS-DP) can be integrated• Terminal extension (analog/digital) can be integrated• Global standards conforming to CE, UL, c-UL, CSA and cTick

Each DF6 frequency inverter is supplied with a mounting and connection instruction sheet (AWA) and a CD.The AWA is a short description with illustrations and indicates correct handling, installation and electrical connection of the device. The text information supplied is printed in 7 languages (German, English, French, Italian, Russian, Chinese).The CD contains a detailed manual (German, English) and parameter definition software with help text.

Note: The CD runs on PC's with WINDOWS operating systems (95, 98, NT, 2000). The DEX-CBL-2M0-PC connection cable is required for connection of the PC (RS 232) and DF6 frequency inverter (RS 422).


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DescriptionDV6 Vector Frequency Inverters


The DV6 is the most powerful vector control frequency inverter of its class, with more than 200 % starting torque and practically full static torque without feedback (sensorless). It guarantees the highest levels of smooth operation and is particularly suited to highly-dynamic applications in the pakkaging, printing and textile industries as well as for machine tools, and with material handling with elevator systems and hoist applications.The DV6 can also be used as an individual drive (stand-alone) and can be integrated into automation systems.The assigned performance range for four pole three-phase asynchronous motors ranges from 0,75 kW to 132 kW at 400 V.

A comprehensive range of protection features guarantee safe operation as well as protection of the frequency inverter and motor:• overcurrent, earth fault• overload, electronic motor protection• overtemperature• overvoltage, undervoltage• phase failure• Configurable delay with emergency-off and voltage failure

Three parameter sets with comprehensive functions:• P/PI controler and PID closed loop controller• automatic voltage regulation• motor synchronization and flying restart circuit• rapid stop function• user macro storage• electronic motor potentiometer function• 16 fixed frequencies (bit/binary)• min./max. frequency limitation


• Sensorles vector control (closed / open loop)• Motor autotuning (online/offline)• Internal brake transistor (DV6-340-075 to DV6-340-11K)• 32 bit processor• Plug-in keypad (external installation possible) with four character 7 segment

display, 6 function keys and setpoint value potentiometer• RS 485 and RS 422 serial interface• 9 digital inputs (24 V DC)• Three analog inputs (0...+10 V, 10, 4...20 mA)• Thermistor input• Five digital outputs (24 V DC)• Two analog outputs (0...+10 V, 4...20 mA)• Relay (changeover contact: 24 V DC/230 V AC)• Bus interface (PROFIBUS-DP) can be integrated• Terminal extension (analog/digital) can be integrated• Globale standards conforming to CE, UL, c-UL, CSA and cTick

Each DV6 frequency inverter is supplied with a mounting and connection instruction sheet (AWA) and a CD. The AWA is a short description with illustrations and indicates correct handling, installation and electrical connection of the device. The text information supplied is printed in 7 languages (German, English, French, Italian, Russian, Chinese).The CD contains a detailed manual (German, English) and parameter definition software with help text.

Note:The CD runs on PC's with Windows operating systems (95, 98, NT, 2000). The DEX-CBL-2M0-PC connection cable is required for connection of the PC (RS 232) and DV6 frequency inverter (RS 422).



EngineeringAssigned Switching and Protective Elements for DF6

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PkW

IeA

INA

DF6 frequency inverterthree-phase mains connection (3 x 400 V AC)DF6-340-11K 11 22 24 PKM0-25 DIL0M DE4-LN3-15K DE6-LZ3-032-V4DF6-340-15K 15 29 32 PKM4-40 DIL0M DE4-LN3-15K DE6-LZ3-032-V4DF6-340-18K5 18.5 37 41 PKM4-50 DIL1M DE4-LN3-22K DE6-LZ3-064-V4DF6-340-22K 22 43 47 PKM4-50 DIL1M DE4-LN3-30K DE6-LZ3-064-V4DF6-340-30K 30 57 63 PKM4-63 DIL2M DE4-LN3-45K DE6-LZ3-064-V4DF6-340-37K 37 70 77 NZM7-80N-OBI DIL2M DE4-LN3-45K DE6-LZ3-080-V4DF6-340-45K 45 85 94 NZM7-100N-OBI DIL3M80 DE4-LN3-55K DE6-LZ3-115-V4DF6-340-55K 55 105 116 NZM7-125N-OBI DIL4M115 DE4-LN3-75K DE6-LZ3-115-V4DF6-340-75K 75 135 149 NZM7-160N-OBI DIL4M115 DE4-LN3-90K DE6-LZ3-150-V4DF6-340-90K 90 160 176 NZM7-200N-OBI DILM185 DDK2,5-9,2 DE6-LZ3-220-V4DF6-340-110K 110 195 215 NZM7-250N-OBI DILM185 DDK3,2-9,2 DE6-LZ3-220-V4DF6-340-132K 132 230 253 NZM7-250N-OBI DILM250 DDK4,0-9,2 DE6-LZ3-260-V4

Notes 1) Mains chokes reduce the mains current by up to 30% and increase the lifespan of the frequency inverter.

Mains fuse with FAZ a Main Catalogue 2001/2002, Industrial Switchgear, Section 12Mains fuse with PKZa Main Catalogue 2001/2002, Industrial Switchgear, Section 08DIL mains contactor a Main Catalogue 2001/2002, Industrial Switchgear, Section 05DE4-LN-... mains chokea Page 86


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EngineeringAssigned Switching and Protective Elements for DV6






PkW

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DV6 frequency inverterthree-phase mains connection (3 x 400 V AC)DV6-340-075 0.75 2.5 2.8 PKM0-6,3 DILEEM DE4-LN3-075 DE6-LZ3-013-V4DV6-340-1K5 1.5 3.8 4.2 PKM0-6,3 DILEEM DE4-LN3-2K2 DE6-LZ3-013-V4DV6-340-2K2 2.2 5.3 5.8 PKM0-10 DILEEM DE4-LN3-3K0 DE6-LZ3-013-V4DV6-340-4K0 4 8.6 9.5 PKM0-10 DIL00M DE4-LN3-4K0 DE6-LZ3-013-V4DV6-340-5K5 5.5 12 13 PKM0-16 DIL00M DE4-LN3-7K5 DE6-LZ3-013-V4DV6-340-7K5 7.5 16 18 PKM0-20 DIL00M DE4-LN3-11K DE6-LZ3-032-V4DV6-340-11K 11 23 25 PKZM4-40 DIL0M DE4-LN3-15K DE6-LZ3-032-V4DV6-340-15K 15 32 35 PKZM4-40 DIL0M DE4-LN3-15K DE6-LZ3-064-V4DV6-340-18K5 18.5 38 42 PKZM4-50 DIL1M DE4-LN3-22K DE6-LZ3-064-V4DV6-340-22K 22 48 53 PKZM4-58 DIL1M DE4-LN3-30K DE6-LZ3-064-V4DV6-340-30K 30 58 63 NZM7-80N-OBI DIL2M DE4-LN3-45K DE6-LZ3-080-V4DV6-340-37K 37 75 83 NZM7-100N-OBI DIL2M DE4-LN3-45K DE6-LZ3-115-V4DV6-340-45K 45 90 99 NZM7-100N-OBI DIL3M80 DE4-LN3-55K DE6-LZ3-115-V4DV6-340-55K 55 110 121 NZM7-125N-OBI DIL4M115 DE4-LN3-75K DE6-LZ3-125-V4DV6-340-75K 75 149 164 NZM7-160N-OBI DIL4M115 DE4-LN3-90K DE6-LZ3-220-V4DV6-340-90K 90 176 194 NZM7-200N-OBI DILM185 DDK3,2-9,2 DE6-LZ3-220-V4DV6-340-110K 110 217 239 NZM7-250N-OBI DILM225 DDK4,0-9,2 DE6-LZ3-260-V4DV6-340-132K 132 260 286 NZM10-400N/ZM400 DILM250 DDK4,0-9,2 DE6-LZ3-260-V4

Notes 1) Mains chokes reduce the mains current by up to 30% and increase the lifespan of the frequency inverter.

Mains fuse with FAZ a Main Catalogue 2001/2002, Industrial Switchgear, Section 12Mains fuse with PKZa Main Catalogue 2001/2002, Industrial Switchgear, Section 08DIL mains contactor a Main Catalogue 2001/2002, Industrial Switchgear, Section 05DE4-LN-... mains chokea Page 86




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DF6-340-... frequency inverter

Actuation Example

Ventilation system temperature regulation.When the room temperature increases, the fan must increase its speed. The required temperature is set via potentiometer R1 (e.g. 20 °C)


S1:S2:K1M:Q1:Z1:

OFFONMains contactorLine protectionRadio interference filter

Wiring

K1M

S2

Q1

S1

K1M

3 h 400 V, 50/60 Hz

G1

L1 L2 L3 PE

L1L2L3PE

K1M

Q1

L1 L2 L3

Z1 PE

DC+ DC–L+ U V W PE HOI

PID

O L FW P24

PES

PES

PE4...20 mA

PES

PES

MM1

X1

3 ~

PEIII

e

4K7

R1

PES

M

FWD

P1i

50 ˚C

20 ˚C

100 %

20 mA4 mA

40 %

10.4 mA


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EngineeringDV6 Wiring Examples

DV6-340-... vector frequency inverterwith integrated encoder module (DE6-IOM-ENC) and external braking resistor (DE4-BR1-...)

Actuation Example

Hoist with speed regulation, control and monitoring via PLCMotor with thermistor (PTC resistor)


S1:S2:Q1:K1M:K2:RB:B1:Y1:

OFFONLine protectionMains contactorControl contactor enableBraking resistorEncoder, 3 channelHolding brake

Wiring

K2 Y1

S2

S1

K1M

K1M

K1M G1

TI

K12

T2

K11

SPS K2

FreigabeK3

Q1

RB

3 h 400 V, 50/60 Hz

G1RB

L1 L2 L3 PE

L1L2L3PE

K1M

Q1

L1 L2 L3

Z1 PE

DC+ DC– BRL+ U V W PE Th CM1 CM2 11 12 13

PES

PES

M3 ~

III

e

i

2 3 81 FW P24

CM2

B1

M1

I..

EncoderStörung...Temp.

Y1

m

Steuerung (SPS)

n1 n2 n3 REV FWD

I.. I.. Q.. Q.. Q.. Q.. Q.. P24

EP5

DE6-IOM-ENC

EG5 EAPEAN EBP EBN EZP EZN

T1 T2 PE

21

DE4-BR1...

i

PES PES



DF6 Frequency Inverters

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Rated power for motors

TypeArticle no.

PriceSee Price List

Std. pack

at 400 V 3-phase AC

Ue Ie P

V A kW

Frequency inverter 11 kW to 132 kW at 400 V3 AC 342 – 528 V g 0 % 22 11 DF6-340-11K

2313841 off

29 15 DF6-340-15K231385

37 18.5 DF6-340-18K5231386

43 22 DF6-340-22K231387

57 30 DF6-340-30K231388

70 37 DF6-340-37K231389

85 45 DF6-340-45K231390

105 55 DF6-340-55K231391

135 75 DF6-340-75K231392

160 90 DF6-340-90K231393

195 110 DF6-340-110K231394

230 132 DF6-340-132K231395



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DV6 Vector Frequency Inverters


Rated power for motors

TypeArticle no.

PriceSee Price List

Std. pack

at 400 V 3-phase AC

Ue Ie P

V A kW

Vector frequency inverter 0.75 kW to 132 kW at 400 V3 AC 342 – 528 V g 0 % 2.5 0.75 DV6-340-075

2313961 off

3.8 1.5 DV6-340-1K5231397

5.3 2.2 DV6-340-2K2231398

8.6 4 DV6-340-4K0231399

12 5.5 DV6-340-5K5231400

16 7.5 DV6-340-7K5231401

23 11 DV6-340-11K231402

32 15 DV6-340-15K231403

38 18.5 DV6-340-18K5231404

48 22 DV6-340-22K231405

58 30 DV6-340-30K231406

75 37 DV6-340-37K231407

90 45 DV6-340-45K231408

110 55 DV6-340-55K231409

149 75 DV6-340-75K231410

176 90 DV6-340-90K231411

217 110 DV6-340-110K231412

260 132 DV6-340-132K231413





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DF6-340-11K DF6-340-15K DF6-340-18K5 DF6-340-22K DF6-340-30K DF6-340-37K




Storage °C -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70Shock resistance Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 Hz Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 Hz Vibrations and shaking, maximum

2.94 m/s2 (0.3 g) at 10 to 55 HzPollution degree VDE 0110 Part 2, pollution degree 2 VDE 0110 Part 2, pollution degree 2Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %) Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %)Altitude m 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea levelMounting position Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspendedFree surrounding areas 100 mm above and below device 100 mm above and below deviceEmitted interference IEC/EN 61800-3 (EN 55011 group 1 class B) IEC/EN 61800-3 (EN 55011 group 1 class B)Noise immunity IEC/EN 61800-3, industrial environment IEC/EN 61800-3, industrial environmentInsulation resistance Overvoltage category III according to VDE 0110 Overvoltage category III according to VDE 0110Leakage current to PE mA > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178)Degree of protection IP20 IP20 IP20 IP20 IP20 IP20Protection against direct contact Finger and back-of-hand proof (VGB 4) Finger and back-of-hand proof (VGB 4)Protective isolation against switching circuitry





W 600 800 975 1150 1550 1900

Dimensions (B × H × T) mm 216 x 266 x 190.5 216 x 266 x 190.5 256 x 396 x 210.5 256 x 396 x 210.5 256 x 396 x 210.5 316 × 546 × 215.5Weight kg 5 5 12 12 12 20

Power sectionRated operational voltage V AC 400 400 400 400 400 400Rated voltage Ue V 3 x AC 342 – 528 V g 0 % 3 x AC 342 – 528 V g 0 % 3 x AC 342 – 528 V g 0 % 3 x AC 342 – 528 V g 0 % 3 x AC 342 – 528 V g 0 % 3 x AC 342 – 528 V g 0 %Mains frequency Hz 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %)Mains current 2)

Ui = 3-phase, 400 V AC I A 24 32 41 47 63 77Alternative DC supply UDC V DC 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760Modulation method Pulse width modulation V/f-predetermined control Pulse width modulation (PWM), V/f-predetermined controlSwitching frequency 5 kHz, can be selected between 0.5 and 12 kHz 5 kHz, can be selected between 0.5 and 12 kHzOutput voltage V 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue 3 x AC Ue

Output frequency Hz 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400Frequency resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint valuesFrequency error limit at 20 °C g10 K g0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the maximum frequency


Max. rated operational current Ie A 22 29 37 43 57 70Permissible overcurrent 120 % for 60 s/150 % for 0.5 s, every 600 s 120 % for 60 s/150 % for 0.5 s, every 600 sTorque during start Quadratic, linear load characteristic (base frequency 30 – 400 Hz) Quadratic, linear load characteristic (base frequency 30 – 400 Hz)Apparent power at 400 V kVA 15.2 20 25.6 29.7 39.4 48.4Apparent power at 480 V kVA 18.2 24.1 30 35.7 47.3 58.1Standard operation with 120 % overload. Assigned motor rating (4-pole asynchronous motor)

400 V kW 11 15 18.5 22 30 37460 V HP 15 20 25 30 40 50

Brake transistorSwitching threshold UDC V DC 740 740 – – – –Resistor RB at 100 % c.d.f. R O 150 150 – – – –Lowest impedance RB O 50 50 – – – –Max. duty factor (c.d.f.) with smallest resistance RB

% c.d.f. 10 10 – – – –

Note 1) If the frequency inverter is to be installed in a control panel, enclosure or similar installation, the prevalent ambient within these enclosuresor control panels is considered to be the ambient temperature Ta.

1) All rating data of the power section are based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 C, with operation of a four pole three-phase asynchronous motor.

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Control circuitThermistor input 1 x PTC thermistor, temperature switch 1 x PTC thermistor, temperature switchRelay 1 x changeover contact, 230 V AC/0.2 A inductive load/2.5 A resistive load or

24 V DC/0.7 A inductive load/3 A resistive load2 x make contacts, 230 V AC/1 A inductive load/5 A resistive load or24 V DC/1 A inductive load/5 A resistive load

1 x changeover contact, 230 V AC/0.2 A inductive load/2.5 A resistive load or24 V DC/0.7 A inductive load/3 A resistive load2 x make contacts, 230 V AC/1 A inductive load/5 A resistive load or24 V DC/1 A inductive load/5 A resistive load

Serial interface RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485Control voltage

output setpoint voltage V +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mAoutput control voltage V +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA


digital (parameters can be defined) 6 x +24 V DC (5 x parameters can be defined, 1 x FWD) 6 x +24 V DC (5 x parameters can be defined, 1 x FWD)analog, 8 bit resolution Amount 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 100 Ω) 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 100 Ω)

Outputsanalog (parameters can be defined), 8 bit resolution

1 x 0 – +10 V DC, 2 mA 1 x 0 – +10 V DC, 2 mA 1 x 0 – +10 V DC, 2 mA 1 x 0 – +10 V DC, 2 mA 1 x 0 – +10 V DC, 2 mA 1 x 0 – +10 V DC, 2 mA4 – 20 mA (load impedance max. 250 O) 4 – 20 mA (load impedance max. 250 O)

PWM (parameters can be defined) 0 – 10 V, max. 1.2 mA 0 – 10 V, max. 1.2 mA 0 – 10 V, max. 1.2 mA 0 – 10 V, max. 1.2 mA 0 – 10 V, max. 1.2 mA 0 – 10 V, max. 1.2 mA


mm2 6 10 16 25 25 35AWG 8 6 6 4 3 1

Relay connectionmm2 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6

Control circuitmm2 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6

DF6-340-11K DF6-340-15K DF6-340-18K5 DF6-340-22K DF6-340-30K DF6-340-37K

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DF6-340-45K DF6-340-55K DF6-340-75K DF6-340-90K DF6-340-110K DF6-340-132K




Storage, transport °C -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70Shock resistance Vibrations and shaking, maximum 2.94 m/s2 (0.3 g) at 10 to 55 Hz Vibrations and shaking, maximum 2.94 m/s2 (0.3 g) at 10 to 55 HzPollution degree VDE 0110 Part 2, pollution degree 2 VDE 0110 Part 2, pollution degree 2Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %) Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %)Altitude m 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea levelMounting position Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspendedFree surrounding areas 100 mm above and below device 100 mm above and below deviceEmitted interference IEC/EN 61800-3 (EN 55011 group 1 class B) IEC/EN 61800-3 (EN 55011 group 1 class B)Noise immunity IEC/EN 61800-3, industrial environment IEC/EN 61800-3, industrial environmentInsulation resistance Overvoltage category III according to VDE 0110 Overvoltage category III according to VDE 0110Leakage current to PE mA > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178) > 3.5 (according to EN 50178)Degree of protection IP20 IP20 IP20 IP20 IP20 IP20Protection against direct contact Finger and back-of-hand proof (VGB 4) Finger and back-of-hand proof (VGB 4)Protective isolation against switching circuitry





W 2300 2800 3750 4500 5500 6500

Dimensions (B × H × T) mm 396 × 556 × 270.5 396 × 556 × 270.5 396 x 556 x 270.5 396 × 706 × 290.5 396 × 706 × 290.5 486 × 746 × 282Weight kg 30 30 30 60 60 80

Power sectionRated operational voltage V AC 400 400 400 400 400 400Rated voltage Ue V 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 %Mains frequency Hz 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %)Mains current 2)

Ui = 3-phase, 400 V AC I A 94 116 149 176 215 253Alternative DC supply UDC V DC 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760Modulation method Pulse width modulation (PWM), V/f-predetermined control Pulse width modulation (PWM), V/f-predetermined controlSwitching frequency 5 kHz, can be selected between 0.5 and 12 kHz 5 kHz, can be selected between 0.5 and 8 kHzOutput voltage V 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue

Output frequency Hz 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 360 0.5 – 50, max. 360Frequency resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint valuesFrequency error limit at 20 °C g10 K g0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the maximum frequency


Max. rated operational current Ie A 85 105 135 160 195 230Permissible overcurrent 120 % for 60 s/150 % for 0.5 s, every 600 s 120 % for 60 s/150 % for 0.5 s, every 600 sTorque during start Quadratic, linear load characteristic (base frequency 30 – 400 Hz) Quadratic, linear load characteristic (base frequency 30 – 400 Hz)Apparent power at 400 V kVA 58.8 72.7 93.5 111 135 159Apparent power at 480 V kVA 70.1 87.1 112 133 162 191Standard operation with 120 % overload. Assigned motor rating (4-pole asynchronous motor)

400 V kW 45 55 75 90 110 132460 V HP 60 75 100 125 150 175

Notes 1)

2)


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Control circuitThermistor input 1 x PTC thermistor, temperature switch 1 x PTC thermistor, temperature switchRelay 1 x changeover contact, 230 V AC/0.2 A inductive load/2.5 A resistive load or

24 V DC/0.7 A inductive load/3 A resistive load2 x make contacts, 230 V AC/1 A inductive load/5 A resistive load or24 V DC/1 A inductive load/5 A resistive load

1 x changeover contact, 230 V AC/0.2 A inductive load/2.5 A resistive load or24 V DC/0.7 A inductive load/3 A resistive load2 x make contacts, 230 V AC/1 A inductive load/5 A resistive load or24 V DC/1 A inductive load/5 A resistive load

Serial interface RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485Control voltage

output setpoint voltage V +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mAoutput control voltage V +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA


digital (parameters can be defined) 6 x +24 V DC (5 x parameters can be defined, 1 x FWD) 6 x +24 V DC (5 x parameters can be defined, 1 x FWD)analog, 8 bit resolution 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 100 Ω) 2 x 0 – +10 V DC (input impedance 10 kΩ, 4 – 20 mA (load impedance 100 Ω)

Outputsanalog (parameters can be defined), 8 bit resolution

1 x 0 – +10 V DC, 2 mA 1 x 0 – +10 V DC, 2 mA 1 x 0 – +10 V DC, 2 mA 1 x 0 – +10 V DC, 2 mA 1 x 0 – +10 V DC, 2 mA 1 x 0 – +10 V DC, 2 mA4 – 20 mA (load impedance max. 250 O) 4 – 20 mA (load impedance max. 250 O)

PWM (parameters can be defined) 0 – 10 V, max. 1.2 mA 0 – 10 V, max. 1.2 mA 0 – 10 V, max. 1.2 mA 0 – 10 V, max. 1.2 mA 0 – 10 V, max. 1.2 mA 0 – 10 V, max. 1.2 mA


mm2 35 50 2 x 35 2 x 35 2 x 50 2 x 70AWG 1 1/0 2 x 1 2 x 1 2 x 1/0 2 x 1/0

Relay connectionmm2 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6

Control circuitmm2 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6

DF6-340-45K DF6-340-55K DF6-340-75K DF6-340-90K DF6-340-110K DF6-340-132K

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DV6-340-075 DV6-340-1K5 DV6-340-2K2 DV6-340-4K0 DV6-340-5K5 DV6-340-7K5 DV6-340-11K DV6-340-15K DV6-340-18K5




Storage, transport °C -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70Shock resistance Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 Hz Vibrations and shaking, maximum 5.9 m/s2 (0.6 g) at 10 to 55 HzPollution degree VDE 0110 Part 2, pollution degree 2 VDE 0110 Part 2, pollution degree 2Climatic proofing Class 3K3 according to EN501-78

(non-condensing, average relative humidity 20 to 90 %)Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %)

Altitude m 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea levelMounting position Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspendedFree surrounding areas 100 mm above and below, 50 mm on each side 100 mm above and below, 50 mm on each sideEmitted interference IEC/EN 61800-3 (EN 55011 group 1 class B) IEC/EN 61800-3 (EN 55011 group 1 class B)Noise immunity IEC/EN 61800-3, industrial environment IEC/EN 61800-3, industrial environmentInsulation resistance Overvoltage category III according to VDE 0110 Overvoltage category III according to VDE 0110Leakage current to PE mA > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178)Degree of protection IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1)Protection against direct contact Finger and back-of-hand proof (VGB 4) Finger and back-of-hand proof (VGB 4)Protective isolation against switching circuitry Safe isolation from the mains. Double basic isolation (according to DIN 50178) Safe isolation from the mains. Double basic isolation (according to DIN 50178)Protective measures Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature,

electronic motor protection: J monitoring and PTC input (thermistor or thermostat)Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature, electronic motor protection: J monitoring and PTC input (thermistor or thermostat)

Heat dissipation with rated operational current Ie W 88 125 160 235 325 425 600 800 975Dimensions (B × H × T) mm 159 × 260.5 × 152 159 × 260.5 × 152 159 × 260.5 × 152 159 × 260.5 × 152 159 × 260.5 × 152 216 x 266 x 182 216 x 266 x 182 256 ×396 × 210 256 ×396 × 210Weight kg 3.5 3.5 3.5 3.5 3.5 5 5 12 12

Power sectionRated operational voltage V AC 400 400 400 400 400 400 400 400 400Rated voltage Ue V 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 % 3 × AC 342 – 528 V g0 %Mains frequency Hz 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60

(47 -0 % to 63 +0 %)50/60(47 -0 % to 63 +0 %)

50/60(47 -0 % to 63 +0 %)

50/60(47 -0 % to 63 +0 %)

50/60(47 -0 % to 63 +0 %)

50/60(47 -0 % to 63 +0 %)

Mains current 2)

Ui = 3-phase, 400 V AC I A 2.8 4.2 5.8 9.5 13 18 25 35 42Alternative DC supply UDC V DC 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760Modulation method Sensorless vector control, pulse width modulation (PWM) Sensorless vector control, pulse width modulation (PWM) Switching frequency 5 kHz, can be selected between 0.5 and 15 kHz 5 kHz, can be selected between 0.5 and 15 kHzOutput voltage V 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue

Output frequency Hz 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400Frequency resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint valuesFrequency error limit at 20 °C g10 K g0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the

maximum frequency with analog setpoint valuesg0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the maximum frequency with analog setpoint values

Max. rated operational current Ie A 2.5 3.8 5.3 8.6 12 16 23 32 38Apparent power at 400 V kVA 1.7 2.6 3.6 5.9 8.3 11 15.9 22.1 26.3Apparent power at 480 V kVA 2 3.1 4.4 7.1 9.9 13.3 19.1 26.6 31.5Standard operation with 150 % overload. Assigned motor rating (4-pole asynchronous motor)

400 V kW 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5460 V HP 1 2 3 5 7,5 10 15 20 25

Torque during start 200 % at 0.5 Hz (sensorless vector control mode) 200 % at 0.5 Hz (sensorless vector control mode)Brake transistor

Switching threshold UDC V DC 740 740 740 740 740 740 740 – –Resistor RB at 100 % c.d.f. R O 300 300 300 200 200 150 150 – –Lowest impedance RB O 100 100 100 70 70 50 50 – –Max. duty factor (c.d.f.) with smallest resistance RB

% c.d.f. 10 10 10 10 10 10 10 – –

Note 1)

2)

If the frequency inverter is to be installed in a control panel, enclosure or similar installation, the prevalent ambient within these enclosures or control panels is considered to be the ambient temperature Ta. All rating data of the power section are based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 C, with operation of a four pole three-phase asynchronous motor.

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Control circuitRelay 1 x changeover contact, 230 V AC/0.2 A inductive load/2.5 A resistive load or 24 V DC/

0.7 A inductive load/3 A resistive load1 x changeover contact, 230 V AC/0.2 A inductive load/2.5 A resistive load or 24 V DC/0.7 A inductive load/3 A resistive load

Serial interface RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485Control voltage

output setpoint voltage V +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mAoutput control voltage V +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA

Parameterization 3 parameter sets (online/offline parameterization), parameter protection (programmable)

3 parameter sets (online/offline parameterization), parameter protection (programmable)

Inputsthermistor input 1 x PTC thermistor, temperature switch 1 x PTC thermistor, temperature switchclockwise rotating field enable 1 x +24 V DC (input impedance 4.7 kO) 1 x +24 V DC (input impedance 4.7 kO)digital (parameters can be defined) 8 x +24 V DC (input impedance 4.7 kO) 8 x +24 V DC (input impedance 4.7 kO)analog, 12 bit resolution 3 x 0 – +10 V DC, g10 V DC (input impedance 10 kΩ), 4 – 20 mA (load impedance 100

Ω)3 x 0 – +10 V DC, g10 V DC (input impedance 10 kΩ), 4 – 20 mA (load impedance 100 Ω)

Outputsdigital 1) 5 x 24 V DC transistor (open collector, max. 50 mA per output, parameters can be

defined)5 x 24 V DC transistor (open collector, max. 50 mA per output, parameters can be defined)

analog (parameters can be defined), 8 bit resolution

3 x 0 – +10 V DC (max. 2 mA), 4 – 20 mA (max. load impedance 250O) 3 x 0 – +10 V DC (max. 2 mA), 4 – 20 mA (max. load impedance 250O)

PWM (parameters can be defined) 1 x 0 – 10 V, max. 1.2 mA 1 x 0 – 10 V, max. 1.2 mA 1 x 0 – 10 V, max. 1.2 mA 1 x 0 – 10 V, max. 1.2 mA

1 x 0 – 10 V, max. 1.2 mA

1 x 0 – 10 V, max. 1.2 mA

1 x 0 – 10 V, max. 1.2 mA

1 x 0 – 10 V, max. 1.2 mA

1 x 0 – 10 V, max. 1.2 mA


mm2 1.5 2.5 2.5 2.5 2.5 4 6 10 16

AWG 20 18 16 14 12 10 8 6 6Relay connection

mm2 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5

AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6Control circuit

mm2 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5

AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6

Note 1) Recommended amplifier module ETS4-VS3 for the digital outputs (open collector) Page 05/047, Main Catalogue 0211-2001/2002, Industrial Switchgear

DV6-340-075 DV6-340-1K5 DV6-340-2K2 DV6-340-4K0 DV6-340-5K5 DV6-340-7K5 DV6-340-11K DV6-340-15K DV6-340-18K5

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DV6-340-22K DV6-340-30K DV6-340-37K DV6-340-45K DV6-340-55K DV6-340-75K DV6-340-90K DV6-340-110K DV6-340-132K

General Standards and specifications EN 50178, IEC 61800-3, EN 61800-3 incl. A11 EN 50178, IEC 61800-3, EN 61800-3 incl. A11Ambient temperature



Storage, transport °C -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70 -25 – +70Shock resistance Vibrations and shaking,

maximum 5.9 m/s2 (0.6 g) at 10 to 55 Hz

Vibrations and shaking, maximum 2.94 m/s2 (0.3 g) at 10 to 55 Hz

Vibrations and shaking, maximum 2.94 m/s2 (0.3 g) at 10 to 55 Hz

Pollution degree VDE 0110 Part 2, pollution degree 2 VDE 0110 Part 2, pollution degree 2Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90

%)Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %)

Altitude m 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea level 0 – 1000 above sea levelMounting position Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspended Vertically suspendedFree surrounding areas 100 mm above and below, 50 mm on each side 100 mm above and below, 50 mm on each sideEmitted interference IEC/EN 61800-3 (EN 55011 group 1 class B) IEC/EN 61800-3 (EN 55011 group 1 class B)Noise immunity IEC/EN 61800-3, industrial environment IEC/EN 61800-3, industrial environmentInsulation resistance Overvoltage category III according to VDE 0110 Overvoltage category III according to VDE 0110Leakage current to PE mA > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178) > 3.5 (acc. to EN 50178)Degree of protection IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1) IP20 (NEMA 1)Protection against direct contact Finger and back-of-hand proof (VGB 4) Finger and back-of-hand proof (VGB 4)Protective isolation against switching circuitry Safe isolation from the mains. Double basic isolation (according to DIN 50178) Safe isolation from the mains. Double basic isolation (according to DIN 50178)Protective measures Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature,

electronic motor protection: J monitoring and PTC input (thermistor or thermostat)Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature, electronic motor protection: J monitoring and PTC input (thermistor or thermostat)

Heat dissipation with rated operational current Ie W 115 1550 1900 2300 2800 3750 4500 5500 6500Dimensions (B × H × T) mm 256 ×396 × 210 310 × 540 × 202.2 390 × 550 × 255.2 390 × 550 × 255.2 390 × 550 × 255.2 390 × 700 × 275.2 390 × 700 × 275.2 480 × 740 × 293.2 480 × 740 × 293.2Weight kg 12 20 30 30 30 60 60 80 80

Power sectionRated operational voltage V AC 400 400 400 400 400 400 400 400 400Rated voltage Ue V 3 × AC 342 – 528 V g 0 % 3 × AC 342 – 528 V g 0 % 3 × AC 342 – 528 V g 0 % 3 × AC 342 – 528 V g 0

%3 × AC 342 – 528 V g 0 %

3 × AC 342 – 528 V g 0 %

3 × AC 342 – 528 V g 0 %

3 × AC 342 – 528 V g 0 %

3 × AC 342 – 528 V g 0 %

Mains frequency Hz 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60(47 -0 % to 63 +0 %)

50/60(47 -0 % to 63 +0 %)

50/60(47 -0 % to 63 +0 %)

50/60(47 -0 % to 63 +0 %)

50/60(47 -0 % to 63 +0 %)

50/60(47 -0 % to 63 +0 %)

Mains current 2)

Ui = 3-phase, 400 V AC I A 53 63 83 99 121 164 194 239 286Alternative DC supply UDC V DC 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760 420 – 760Modulation method Sensorless vector control, pulse width modulation (PWM) Sensorless vector control, pulse width modulation (PWM) Switching frequency 5 kHz, can be selected between 0.5 and 15 kHz 5 kHz, can be selected between 0.5 and 15 kHzOutput voltage V 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue 3 × AC Ue

Output frequency Hz 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400 0.5 – 50, max. 400Frequency resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint

valuesFrequency error limit at 20 °C g10 K g0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the

maximum frequency with analog setpoint valuesg0.01 % of the maximum frequency with digital setpoint values, g0.2 % of the maximum frequency with analog setpoint values

Max. rated operational current Ie A 48 58 75 90 110 149 176 217 260Permissible overcurrent 150 % for 60 s/200 % for 0.5 s, every 600 s 150 % for 60 s/200 % for 0.5 s, every 600 sTorque during start 200 % at 0.5 Hz (sensorless vector control mode) 200 % at 0.5 Hz (sensorless vector control mode)Apparent power at 400 V kVA 33.2 40.1 51.9 62.3 76.2 103.2 121.9 150.3 180.1Apparent power at 480 V kVA 39.9 48.2 62.3 74.8 91.4 123.8 146.3 180.4 216.1Standard operation with 150 % overload. Assigned motor rating (4-pole asynchronous motor)

400 V kW 22 30 37 45 55 75 90 110 132460 V HP 30 40 50 60 75 100 125 150 175

Note 1)

2)

If the frequency inverter is to be installed in a control panel, enclosure or similar installation, the prevalent ambient within these enclosures or control panels is considered to be the ambient temperature Ta. All rating data of the power section are based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 C, with operation of a four pole three-phase asynchronous motor.

64 65




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Control circuitRelay 1 x changeover contact, 230 V AC/0.2 A inductive load/2.5 A resistive load or 24 V DC/

0.7 A inductive load/3 A resistive load1 x changeover contact, 230 V AC/0.2 A inductive load/2.5 A resistive load or 24 V DC/0.7 A inductive load/3 A resistive load

Serial interface RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485 RS 422, RS 485Control voltage

output setpoint voltage V +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mA +10 DC, 20 mAoutput control voltage V +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA +24 DC, 100 mA

Parameterization 3 parameter sets (online/offline parameterization), parameter protection (programmable)

3 parameter sets (online/offline parameterization), parameter protection (programmable)

Inputsthermistor input 1 x PTC thermistor, temperature switch 1 x PTC thermistor, temperature switchclockwise rotating field enable 1 x +24 V DC (input impedance 4.7 kO) 1 x +24 V DC (input impedance 4.7 kO)digital (parameters can be defined) 8 x +24 V DC (input impedance 4.7 kO) 8 x +24 V DC (input impedance 4.7 kO)analog, 12 bit resolution 3 x 0 – +10 V DC, g10 V DC (input impedance 10 kΩ),

4 – 20 mA (load impedance 100 Ω)3 x 0 g10 V DC, g10 V DC (input impedance 10 kΩ), 4 – 20 mA (load impedance 100 Ω)

Outputsdigital 1) 5 x 24 V DC transistor (open collector, max. 50 mA per output, parameters can be

defined)5 x 24 V DC transistor (open collector, max. 50 mA per output, parameters can be defined)

analog (parameters can be defined), 8 bit resolution

3 x 0 – +10 V DC (max. 2 mA), 4 – 20 mA (max. load impedance 250O) 3 x 0 – +10 V DC (max. 2 mA), 4 – 20 mA (max. load impedance 250O)

PWM (parameters can be defined) 1 x 0 – 10 V, max. 1.2 mA 1 x 0 – 10 V, max. 1.2 mA 1 x 0 – 10 V, max. 1.2 mA 1 x 0 – 10 V, max. 1.2 mA

1 x 0 – 10 V, max. 1.2 mA

1 x 0 – 10 V, max. 1.2 mA

1 x 0 – 10 V, max. 1.2 mA

1 x 0 – 10 V, max. 1.2 mA

1 x 0 – 10 V, max. 1.2 mA


mm2 16 25 35 35 2 x 35 2 x 35 2 x 50 2 x 70 2 x 70

AWG 4 3 1 1 1/0 2 x 1 2 x 1 2 x 1/0 2 x 2/0Relay connection

mm2 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5

AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6Control circuit

mm2 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5 0.14 – 1.5

AWG 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6 16 – 6

Note 1) Recommended amplifier module ETS4-VS3 for the digital outputs (open collector) Page 05/047, Main Catalogue 0211-2001/2002, Industrial Switchgear

DV6-340-22K DV6-340-30K DV6-340-37K DV6-340-45K DV6-340-55K DV6-340-75K DV6-340-90K DV6-340-110K DV6-340-132K

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DescriptionDE.-LZ... Radio Frequency Suppression Filter

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When frequency inverters are operated in countries which are members of the European Union (EU), conformance to EMC-guideline 89/336/EEC is mandatory. The IEC/EN 61 800-3 product standard which applies for speed controlled drives considers a typical drive system principally as the sum of its parts, which is the combination of frequency inverter, cable and motor.The frequency inverters of the DF5, DV5, DF6 and DV6 series in conjunction with the radio frequency interference filters assigned here, conform with the requirements of the EMC product standard in industrial environments (second environment) and the more stringent limits for domestic environments (first environment).

Radio interference suppression filters protect against high frequency performance related interference (noise immunity) and reduce the high frequency interference of a device, which is transmitted via the mains cable or which is emitted from the mains cable, and which is to be limited to a prescribed level (emitted interference).Radio interference suppression filters must be installed in the immediate vicinity of the frequency inverter.Filters have leakage currents to earth. In the event of a malfunction (phase failure, load unbalance) they can be significantly higher than the nominal values. The filters must be earthed before they are switched on in order to avoid dangerous voltages. With leakage currents exceeding 3.5 mA, the following is stipulated by VDE 0160 or EN 60335:

• the protective conductor must be f 10 mm2 or• the protective conductor must be monitored to ensure that it is not open circuit or• an additional second conductor must be installed.

As the leakage currents are high frequency related interferences, the earthing measures must be low impedence and implemented on a large area.


• Ready to connect with terminals and prefabricated connection cables for the assigned frequency inverter of the DF5, DV5, DF6 and DV6 series.

• Book type design for side installation beside the frequency inverter. The filter can also be installed underneath the frequency inverter (footprint) up to 64 A (DE6-LZ3-064-V4).

• EMC conformity for the frequency inverters of the DF5, DV5, DF6 and DV6 series:– Emitted interference, IEC/EN 61800-3 (EN 55011 group 1, class B)– Noise immunity, IEC/EN 61800-3, industrial environment

Each filter is supplied with installation and connection instructions (AWA).Notes concerning EMC compliant installation should be taken from the manuals of the respective frequency inverters.

1) Up to 50 m (according to the IEC/EN 61800-3 product standard, frequency inverters are products with limited availability). These products can cause radio frequency interference (public mains system, first environment) in domestic environments. It is necessary for the user to provide respective measures for interference suppression.

Generally available Limited availabilityFirst environment (public grid)

Up to 10 m motor cable length with a maximum pulse frequency of 16 kHz

Up to 50 m 1)

Up to 20 m motor cable length with a maximum pulse frequency of 5 kHz

Second environment (industrial)

Up to 50 m Up to 50 m


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AccessoriesDE5..., DE6... Radio Frequency Interference Suppression Filter

Rated voltage Assigned frequency inverter TypeArticle no.

PriceSee Price List

Std. pack

Ue DF5 DF6 DV5 DV6V

Radio frequency interference suppression filter180 – 252 V g 0 % 1-phase AC

DF5-322-018DF5-322-037

– DE5-LZ1-007-V2232352

1 off

DF5-322-055DF5-322-075

– DE5-LZ1-012-V2232353

DF5-322-1K1DF5-322-1K5DF5-322-2K2

– DE5-LZ1-024-V2232354

342 – 506 V g 0 % 3-phase AC

DF5-340-037DF5-340-075DF5-340-1K5

– DE5-LZ3-007-V4232355

1 off

DF5-340-2K2DF5-340-3K0DF5-340-4K0

– DE5-LZ3-011-V4232356

DF5-340-5K5DF5-340-7K5

– DE5-LZ3-020-V4232357

342 – 528 V 0 % 3-phase AC

– – DE6-LZ3-013-V4232358

1 off

DF6-340-11KDF6-340-15K

– DE6-LZ3-032-V4232359

DF6-340-18K5DF6-340-22KDF6-340-30K

– DE6-LZ3-064-V4232360

1) 342 – 528 V g 0 %3-phase AC

DF6-340-37K – DE6-LZ3-080-V4232361

1 off

DF6-340-45KDF6-340-55K

– DE6-LZ3-115-V4232362

– – DE6-LZ3-125-V4232363

DF6-340-75K – DE6-LZ3-150-V4233181

DF6-340-90KDF6-340-110K

– DE6-LZ3-220-V4233182

DF6-340-132K – DE6-LZ3-260-V4233183

Notes 1) Only side mounting beside the frequency inverter possible



Technical DataDE5 Radio Interference Suppression Filter

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Technical DataDE5 Radio Interference Suppression Filter

DE5-LZ1-007-V2 DE5-LZ1-012-V2 DE5-LZ1-024-V2 DE5-LZ3-007-V4 DE5-LZ3-011-V4 DE5-LZ3-020-V4

GeneralStandards and specifications EN 50178, IEC 61800-3, EN 61800-3 incl. A11 EN 50178, IEC 61800-3, EN 61800-3 incl. A11Environmental conditions

Operating temperature °C -25 – +85 -25 – +85 -25 – +85 -25 – +85 -25 – +85 -25 – +85Altitude m 0 – 1000 above sea level, derating factor for 1000 or more above sea level: Ie –2 %/1000 m 0 – 1000 above sea level, derating factor for 1000 or more above sea level: Ie –2 %/1000 mMounting position As required, vertically suspended preferred As required, vertically suspended preferredFree surrounding areas In connection area (cable, terminals): 100 mm In connection area (cable, terminals): 100 mmHumidity class C C C C C C

Degree of protection IP20 (terminal) IP20 (terminal) IP20 (terminal) IP20 (terminal) IP20 (terminal) IP20 (terminal)Dimensions (B x H x T) mm 80 x 155 x 27 110 x 165 x 27 140 x 215 x 29 110 x 160 x 27 140 x 210 x 31 182 x 287 x 35Weight kg 0.5 0.7 1 0.8 1.1 2.4

Electrical dataTest voltage in V DC, 2 s

Phase/Phase V 1400 1400 1400 1978 1978 1978Phase/PE V 2800 2800 1400 2800 2800 1978

Leakage current to PEPhase/50 Hz/Ui mA < 3.5 < 3.5 < 15 < 3.5 < 3.5 < 10Phase/50 Hz/Ui = 460 V, (failure of two phases, Worst case)

mA – – – 32 62 120

Rated operational voltage V AC 230 230 230 400 400 400Rated voltage Ue V 180 – 252 V g0 % 1-phase AC 180 – 252 V g0 % 1-phase AC 180 – 252 V g0 % 1-phase AC 342 – 506 V g0 % 3-phase AC 342 – 506 V g0 % 3-phase AC 342 – 506 V g0 % 3-phase ACMains frequency Hz 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %)Rated operational current 1)

Ui = 1-phase, 230 V AC I A 7 12 24 – – –Ui = 3-phase, 400 V AC I A – – – 7 11 20

Permissible overcurrent 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutesHeat dissipation with rated operational current Ie

W 6 7 9 7 10 14

Connection terminal capacitySolid mm2 4 4 4 4 4 4

Flexible mm2 4 4 4 4 4 4

Cables to frequency inverter mm2 2 × 1.5 2 × 1.5 2 × 2.5 3 × 1.5 3 × 2.5 3 × 2.5

PE stud M5 M5 M5 M5 M5 M5

Note 1) All rating data is based on an ambient temperature of +40°C.

00

0.2

0.4

0.6

0.8

1.0

1.2

20 40 60 80 100

IBIN

i[°C]

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Technical DataDE6 Radio Frequency Suppression Filter

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Technical DataDE6 Radio Frequency Suppression Filter

DE6-LZ3-013-V4 DE6-LZ3-032-V4 DE6-LZ3-064-V4 DE6-LZ3-080-V4 DE6-LZ3-115-V4 DE6-LZ3-125-V4 DE6-LZ3-150-V4 DE6-LZ3-220-V4 DE6-LZ3-260-V4

GeneralStandards and specifications EN 50178, IEC 61800-3, EN 61800-3 incl. A11 EN 50178, IEC 61800-3, EN 61800-3 incl. A11Environmental conditions

Operating temperature °C -25 – +85 -25 – +85 -25 – +85 -25 – +85 -25 – +85 -25 – +85 -25 – +85 -25 – +85 -25 – +85Altitude m 0 – 1000 above sea level, derating factor for 1000 or more above sea level: Ie –2 %/1000 m 0 – 1000 above sea level, derating factor for 1000 or more above sea level: Ie –2 %/1000 mMounting position As required, vertically suspended preferred As required, vertically suspended preferredFree surrounding areas In connection area (cable, terminals): 100 mm In connection area (cable, terminals): 100 mmHumidity class C C C C C C C C C

Degree of protection IP20 (terminal) IP20 (terminal) IP20 (terminal) IP20 (terminal) IP20 (terminal) IP20 (terminal) IP20 (terminal) IP20 (terminal) IP20 (terminal)Dimensions (B × H × T) mm 143 x 255 x 29 203 x 260 x 43 244 x 390 x 45 60 x 400 x 87 70 x 440 x 110 70 x 440 x 110 130 x 525 x 94 130 x 525 x 94 142 x 620 x 116Weight kg 1.4 2.5 4.5 4.3 6.4 6.7 8.8 9.3 13.7

Electrical dataTest voltage in V DC, 2 s

Phase/Phase V 2064 2064 2064 2064 2064 2064 2064 2064 2064Phase/PE V 2064 2064 2064 2064 2064 2064 2064 2064 2064

Leakage current to PEPhase/50 Hz/Ui mA < 30 < 30 < 30 < 30 < 30 < 30 < 30 < 30 < 30Phase/50 Hz/Ui = 460 V, (failure of two phases, Worst case)

mA 180 280 550 690 750 750 380 380 600

Rated operational voltage V AC 400 400 400 400 400 400 400 400 400Rated voltage Ue V 342– 528 V g0 %

3-phase AC342 – 528 V g0 % 3-phase AC

342 – 528 V g0 % 3-phase AC

342 – 528 V g0 % 3-phase AC

342 – 528 V g0 % 3-phase AC

342 – 528 V g0 % 3-phase AC

342 – 528 V g0 % 3-phase AC

342 – 528 V g0 % 3-phase AC

342 – 528 V g0 % 3-phase AC

Mains frequency Hz 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %) 50/60 (47 -0 % to 63 +0 %)

50/60 (47 -0 % to 63 +0 %)

50/60 (47 -0 % to 63 +0 %)

50/60 (47 -0 % to 63 +0 %)

50/60 (47 -0 % to 63 +0 %)

50/60 (47 -0 % to 63 +0 %)

Rated operational current 1)

Ui = 3-phase, 400 V AC I A 13 32 64 80 115 125 150 220 260Permissible overcurrent 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutes 150 % for 10 minutesHeat dissipation with rated operational current Ie W 12 14 36 32 38 45 45 35 45

Connection terminal capacitySolid mm2 4 10 25 35 50 50 95 95 95

Flexible mm2 4 6 16 25 50 50 95 95 95

Cables to frequency inverter mm2 3 × 2.5 3 × 6 3 × 16 3 × 16 3 × 35 3 × 35 3 x 50 3 x 70 3 x 95

PE stud M5 M5 M8 M8 M10 M10 M10 M10 M12

Note 1) All rating data is based on an ambient temperature of +40°C.

00

0.2

0.4

0.6

0.8

1.0

1.2

20 40 60 80 100

IBIN

i[°C]

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DescriptionDE5-KEY-RO3 Keypad, DE5-CBL-...-ICL Connection Cable

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Type overview Type overview

DEX-KEY-RO3 DE5-CBL-0M5-ICLDE5-CBL-1M0-ICL

External display unit for DF5 and DV5 Connection cable for the DE5-KEY-RO3 display unit

Application Application

External display unit for the DF5 and DV5 series frequency inverers.DE5-KEY-RO3 can be installed on a control panel enclosure. It is connected to the frequency inverter via the RS-422 interface.

Note:The connectors may only be plugged in and out under no voltage conditions.

Accessories required: DE5-CBL-...-ICL connection cable

Prefabricated connection cable for direct connection of DF5 frequency inverters or DV5 vector frequency inverters and the DE5-KEY-RO3 external display unit.

Features Features

• 14 mm high, three-character 7-segment LED display• POWER display• STOP key• IP54 degree of protection (Front)

• 50 cm cable length: DE5-CBL-0M5-ICL• 1 m cable length: DE5-CBL-1M0-ICL

Function Function

The value displayed on the DE5-KEY-RO3 corresponds to the value on the display (Keypad) of the frequency inverter. In the default setting, this is the output frequency of the frequency inverter in Hz. The display can be switched over via the keypad on the frequency inverter, e.g.: motor current (Parameters PNU d01 to d09).The function of the STOP key can be deactivated under Parameter PNU b87.The POWER LED indicates when the respective frequency inverter is supplied with voltage.

Connection via RS 422 interface


Documentation

Every display unit is accompanied by installation instructions (AWA). Information concerning the parameterization of the display should be taken from the operating manual which accompanies the respective frequency inverter.


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DescriptionDEX-KEY-10 Keypad, DEX-CBL-...-ICS Cable

Type overview Type overview

DEX-KEY-10 DEX-CBL-1M0-ICSDEX-CBL-3M0-ICS

External keypad with parameter memory Connection cable for keypads

Application Application

Optional keypad with non-volatile parameter memory for the DF5, DV5, DF6 and DV6 series frequency inverters.The DEX-KEY-10 can be installed on a control panel enclosure or can be plugged in to replace the standard keypad on the DF6 and DV6 series frequency inverters.It is connected to the frequency inverter via the RS-422 interface.


For external use, a connection cable with RJ45 plugs (DEX-CBL-...-ICS) is required.

Prefabricated connection cable with RJ45 plugs for direction connection of: • frequency inverters of the DF6 and DV6 series , with offset configuration (external

installation) of the plugged-in keypad• the external DEX-KEY-10 keypad with frequency inverters of the DF5, DV5, DF6

and DV6 series

Features Features

• Two line, back lit LCD display• LED function indications• Plain text display with the DF6 and DV6 in 6 languages (English, French, German,

Italian, Spanish, Portuguese), and with the DF5 and DV5 in GB.

• START/STOP and parameter definition keys• Degree of protection: operating side (Front) IP54, NEMA 12

• 1 m cable length: DEX-CBL-1M0-ICS• 3 m cable length: DEX-CBL-3M0-ICS• RJ45 with protection against direct contact

Function Function

The DEX-KEY-10 keypad enables setting of all parameters. They can be saved and transferred to frequency inverters which are of the same type (Copy function, non-volatile memory).The parameter display of setpoint and actual values occur on frequency inverters of the DF5 and DV5 series frequency inverters on a single line in English. With the DF6 and DV6 series devices, the display is on two lines. The display language can be selected from the available languages.

Connection via RS 422 interface.


Documentation

Every keypad is accompanied by installation instructions (AWA).Information concerning the parameterization can be found in the manual AWB 8240-1416. It is included on the CD which accompanies every frequency inverter of the DF5, DF6 and DV5, DV6 series.The documentation is also available for download on the Internet at:ftp://ftp.moeller.net/DRIVES/index.html.



DescriptionDE6-IOM-DIG Digital Input Card

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Type overview

DE6-IOM-DIG

Input card for binary and binary coded decimal (BCD) values

Application

With frequency inverters for the DF6 and DV6 series, the DE6-IOM-DIG allows the binary and binary coded decimal (BCD) setting of the following:

• Frequency• Acceleration and deceleration time• Torque limitation• Speed ratio• End position, reference positioning and position

Note:With speed ratio, end position, reference positioning and position control, the DV6 requires feedback signals (Encoder), i.e. DE6-IOM-ENC.

Features

• Installation in a slot on the frequency inverter (DF6, DV6)

Note:The card may only be plugged in and out under no voltage conditions.

• Intelligent card with its own processor .• Resolution and divider ratio can be set via rotary switch.

Documentation

Every DE6-IOM-DIG is accompanied by installation instructions (AWA8240-1956). Information concerning the parameterization can be found in the manual AWB8240-1432. It is included on the CD which accompanies every frequency inverter of the DF6 and DV6 series. The documentation is also available for download on the Internet at:ftp://ftp.moeller.net/DRIVES/index.html.

24 V50 mA

SEQCMB D15 . . .

. . .

D1 D0 STRB P24B PLCB CM1

–+


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DV5

, DV6

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Freq

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DescriptionDE6-IOM-ENC Encoder Interface Card

Type overview

DE6-IOM-ENC

Encoder card for DV6

Application

The DE6-IOM-ENC card can be used in vector frequency inverters of the DV6 series and enables speed control of three-phase motors with fitted encoders.Further application features are:

– synchro control and ratio control,– motor standstill recognition– torque regulation.

Features

• Simply plugs into a slot in the DV6 frequency inverter

Note: The card may only be plugged in and out when the power supply is switched off.

• Parameterization via the menu of the DV6 series frequency inverter.• Encoder connection via screw terminals

FunctionEncoder

• Output voltage (power supply) for encoder: 5 V DC, 150 mA.• Max. number of input impulses: 65.000• Input: two TTL signals out of phase by 90° (5 V DC, RS-422 standard) with index

signal and inverted signals.

Documentation

Installation and connection instructions (AWA) are included with each encoder card. The manual for the encoder card (AWB8240-1431) is stored on the CD which accompanies each DV6 series frequency inverter.The documentation can be downloaded on the Internet at:ftp://ftp.moeller.net/DRIVES/index.html.

DV6

DE6-IOM-ENC

M3 h

Speed control

DV6 DV6

DE6-IOM-ENC DE6-IOM-ENC

M3 h

M3 h

Main drive Subdrive

EAN

EBP

EBN

EZP

M

90°

EZN

EAP

Synchronization/ratio control M1: M2 = 5 : 1



DescriptionDE6-NET-DP PROFIBUS-DP Interface

DF5

, DF6

Fre

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DV5

, DV6

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78

Type overview

DE6-NET-DP

Interface for PROFIBUS-DP networks

Application

DE6-NET-DP enables interfacing (Slave) of frequency inverters of the DF6 and DV6 series to systems and networks with the standardized PROFIBUS-DP field bus. Features

• Installation in frequency inverters (DF6, DV6) at slot 2• Intelligent card with its own processor and electrical isolation• RS 485 interface (9-pole, D-Sub socket)• Device address can be set via two rotary switches• Data transfer rate: 9.6 kBit/s (at 1.200 m) to 12 MBit/s (at 100 m) with automatic

baud rate recognition• PROFIDrive profile, drive engineering version 2 Documentation

Every DE6-NET-DP PROFIBUS-DP card is accompanied by installation instructions (AWA8240-1942). Information concerning the parameterization should be taken from the operating manual AWB8240-1418. It is included on the CD which accompanies every frequency inverter of the DF6 and DV6 series. The documentation is also available for download on the Internet at:ftp://ftp.moeller.net/DRIVES/index.html


DescriptionDEX-CBL-2M0-PC PC Interface


DF5

, DF6

Fre

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DV5

, DV6

Vec

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requ

ency

Inve

rter

s

Type overview

DEX-CBL-2M0-PC

Connection cable with interface converter

Application

Prefabricated connection cable with interface converter (RS 232/RS 422) for the connection from the PC to a frequency inverter of the DF5, DV5, DF6 or DV6 series.

Note:The plug connectors may only be plugged in and out when the power supply is switched off.

Features

• Cable length 2 m• RS 232 (9 pole Sub-D socket)• RS 422 (RJ45-plug)• Point-to-point connection

Function

DEX-CBL-2M0-PC connection cable enables direct interfacing of a PC to the frequency inverters of the DF5, DV5, DF6 and DV6 series.The parameter definition software (supplied with the frequency inverter) enables simple access to all parameters. Prerequisite: Windows operating system (95, 98, ME, 2000, NT). Documentation

Installation and connection instructions (AWA) are included with each display unit.Notes concerning the parameterization can be found in the manual of the respective frequency inverters or the help texts of the Drives-Soft.

Note:Drives-Soft is a component of the CD, which accompanies each frequency inverter of the DF5, DV5, DF6 and DV6 series.

RS 232/RS 422

RJ45

2 m

DF6/DV6

DF5/DV5

PC



DescriptionDE4-BM..., DE4-BU... Braking Units

DF5

, DF6

Fre

quen

cy In

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DV5

, DV6

Vec

tor F

requ

ency

Inve

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80

Braking modules are used for accelerating the braking of frequency-controlled three-phase motors. The braking module already has an integral braking resistor.

• Braking transistor with automatic actuation• Two series devices matched to the mains supply voltage (230 V/400 V) of the

frequency inverter• Integrated braking resistor• Temperature monitoring with potential free signalling contact

(break contact, 230 V, 1 A, AC-1)• IP20 degree of protection• Continuous braking rating max. 70 W• Peak braking power 2 kW for 15 s and an off interval time of 300 s

With short braking times, the frequency controlled motor operates in regenerative (oversynchronous) mode. In this mode, it feeds power into the DC link of the frequency inverter, which results in an increase of the DC bus voltage. If the voltage exceeds the permitted limit value, the frequency inverter control circuitry disables the power inverter of the frequency inverter and the motor coasts to a stop. If a braking unit is connected in parallel to the DC link, the recovered energy is diverted to the braking resistor and converted to heat.

see ftp://ftp.moeller.net/DRIVES/index.html

Braking units with assigned braking resistors are used for accelerating the braking of frequency-controlled three-phase motors.The DE4-BU... enables the parallel operation of multiple braking units, e.g. with high loads (hoisting gear), using the integrated synchronization.

• Braking transistor with automatic control (adjustable response value)• Braking resistors are not an inherent component of the device (DE4-BR1...

corresponding to the assigned power). Lowest permissible resistance value: 18 O

• Synchronization for the parallel operation of multiple DE4-BU... units with high braking performances.

• Continuous braking rating max. 18 kW• Peak braking power 30 kW for 15 s and an off interval time of 150 s

With short braking times, the frequency controlled motor operates in regenerative (oversynchronous) mode. In this mode, it feeds power into the DC link of the frequency inverter, which results in an increase of the DC bus voltage. If the voltage exceeds the permitted limit value, the frequency inverter control circuitry disables the power inverter of the frequency inverter and the motor coasts to a stop. If one or more braking units are connected in parallel to the DC link, the recovered energy is diverted to the assigned braking resistors and converted to heat.

see ftp://ftp.moeller.net/DRIVES/index.html

Type overview

DE4-BM... Brake module

Braking unit with an integral braking resistor

Application

Features

Function

Documentation

Type overview

DE4-BU... Brake module

Braking unit for actuation of external braking resistors

Application

Features

Function

Documentation


DescriptionDE4-BR1... Braking Resistors


DF5

, DF6

Fre

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DV5

, DV6

Vec

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requ

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Inve

rter

s

An external braking resistor is required when braking large moments of inertia or when operating in extended regenerative mode. It converts the mechanical braking energy to heat.

The integral braking transistor of the frequency inverter automatically diverts energy to the connected braking resistor when the threshold value of the DC bus voltage is exceeded. In this manner, overvoltages in the DC link which would otherwise cause an “overvoltage” fault message and activate the pulse inhibitor of the frequency inverter are prevented. The drive coasts to a stop.

• The resistors are enclosed in a perforated sheet metal enclosure and equipped with a thermal protection relay (break contact, 230 V, 1 A, AC-1).

• Enclosure: galvanized perforated sheet metal.• The enclosure is open at the base and conforms to IP20 degree of protection

when installed.

Each braking resistor is accompanied by installation instructions (AWA).

Type overview

DE4-BR1...

Braking resistors

Application

Function

Features

Documentation

2T1

T2

1

i

PE

RB



DescriptionDE4-LN... Mains Choke

DF5

, DF6

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DV5

, DV6

Vec

tor F

requ

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Inve

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82

Mains chokes which are also referred to as commutating chokes, reduce the harmonic currents by up to 30 % and extend the lifespan of the frequency inverter.

Mains chokes also limit current peaks which occur. They are caused by potential distortion of the mains voltage (e.g. by reactive-power compensation equipment or earth faults) or by switching operations on the mains. The effectiveness of the mains chokes depends on ratio of mains short-circuit power to the installed drives apparent power. A ratio of > 33 : 1 (mains short-circuit power to apparent drive power) is recommended.

• Mains chokes of the DE4-LN... series can be used without limitations on 50 Hz and 60 Hz mains supplies. The maximum permissible mains supply voltages are – DE4-LN1... (single-phase) 260 V +0 %– DE4-LN3... (three-phase) 550 V +0 %

• Depending on the size of the mains choke, the uk value lies between 2 % and 6 % (uk: relative voltage drop in relation to mains voltage at rated current.)

• The DE4-LN1... to DE4-LN3-11K series devices are equipped with terminals.• The DE4-LN3-15K to DE4-LN3-90K series devices are equipped with tab

terminals (connection lug). Heat shrink can be used to insulate the tabs on the DE4-MNT-SS1 or DE4-MNT-SS2.

Type overview

DE4-LN...

Mains chokes

Application

Function

Features


DescriptionM22-.K.., PR... Potentiometers


DF5

, DF6

Fre

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DV5

, DV6

Vec

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requ

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Inve

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Type overview

M22-.K.. potentiometers

Large potentiometers for setpoint values

“...K” Resistance values 1/4.7/10 [kΩ]

Angle of rotation 270° g 5°

Degree of protection IP66

Power max. 0.5 W

Linearity g 0.5 %

Voltage rating 250 V AC

Notes

Wiring of the M22-.K.. potentiometer:• The connection cables to the setpoint value potentiometers must be screened.• The cable screen should be connected at one end near the frequency inverter and

isolated at the setpoint value potentiometer (with a rubber grommet).• The setpoint potentiometer is connected via screw terminals

Type overview

PR10-... ten-turn potentiometer

Large potentimeter for setpoint values which require precise setting.

“...K” Resistance values 1/2/5/10 [kΩ]

Angle of rotation 360°

Degree of protection IP44

Power max. 8 W

Linearity g 0.25 %

Notes

Wiring of the PR10-.. potentiometer:• The connection cables to the ten-turn potentiometers must be screened.• The cable screen should be connected at one end near the frequency inverter and

isolated at the ten-turn potentiometer (with a rubber grommet).• The ten-turn potentiometer is connected via soldering tags. The rotary knob (PR10-DA = analog, PR10-DD = digital) is not supplied as standard with the potentiometer.



AccessoriesKeypads, Connection Cables, Interface Modules

DF5

, DF6

Fre

quen

cy In

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ers

DV5

, DV6

Vec

tor

Freq

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y In

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84

For use with Description TypeArticle no.

PriceSee Price List

Std. pack

KeypadsDF5-.../DV5-...RA-SP

External display DE5-KEY-RO3232372

1 off

DF5-...DF6-...DV5-...DV6-...RA-SP

Keypad with memory DEX-KEY-10231421

1 off

Connection cableDE5-KEY-R03 Connection cable (0.5 m) DE5-CBL-0M5-ICL

2323731 off

DE5-KEY-R03 Connection cable (1.0 m) DE5-CBL-1M0-ICL232374

DEX-KEY-10 Connection cable (1.0 m) DEX-CBL-1M0-ICS232375

DEX-KEY-10 Connection cable (3.0 m) DEX-CBL-3M0-ICS232376

PC interfacing Connection cable with convertor, RS 232/422 DEX-CBL-2M0-PC233184

Interface modules

–DF5-.../DV5-... External PROFIBUS-DP interfacing for DF5 frequency

inverter and DV5 vector frequency inverter DE5-NET-DP232377

1 off

DF6-.../DV6-... PROFIBUS-DP interfacing for DF6 frequency inverter and DV6 vector frequency inverter. The module is installed in the device.

DE6-NET-DP232369

DF6-.../DV6-... Digital input module DE6-IOM-DIG232364

DV6-... Encoder interfacing module DE6-IOM-ENC232365


DF5

, DF6

Fre

quen

cy In

vert

ers

DV5

, DV6

Vec

tor

Freq

uenc

y In

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ers


AccessoriesBraking Units, Documentation

Frequency inverter

Braking unit TypeArticle no.

PriceSee Price List

Std. pack

Mains voltage (45 - 65 Hz)

Minimum braking resistance

Maximum brake current

Continuous braking rating at ULN

Maximum braking rating

at 230 V at 400 V

ULN Rmin I P P Pmax

V O A DC W W kW

DE4-BM... braking module

for more rapid braking of frequency-controlled three-phase drives• integral braking resistor

230 70 (internal) 5.4 70 – 21) DE4-BM2-1085033

1 off

400 270 (internal) 2.7 – 70 21) DE4-BM4-1085034

1 off

Braking unit

for more rapid braking of frequency-controlled three-phase drives• setting of the braking rating via external braking resistancepossible via: • parallel operation of multiple braking units

400/460 18 (external) – 9000 18000 302) DE4-BU4-1085035

1 off

Notes 1) The stated rating applies for 15 s on time and a pause time of 300 s.2) The stated rating applies for 15 s on time and a pause time of 150 s.

Language TypeArticle no.

PriceSee Price List

Std. pack

Documentation

Documentation for the DF4 frequency inverters and the accessories must be ordered separately.DE4-BM braking module

German AWB823-1286-D088927

1 off

English AWB823-1286-GB088928

French AWB823-1286-F088929

DE4-BU 4-1 braking unitGerman AWB823-1291-D

0889301 off

English AWB823-1291-GB088931

French AWB823-1291-F088932



AccessoriesDE4-LN... Mains chokes

DF5

, DF6

Fre

quen

cy In

vert

ers

DV5

, DV6

Vec

tor

Freq

uenc

y In

vert

ers

86

Inductance Rated current

Maximum power loss

TypeArticle no.

PriceSee Price List

Std. pack Note

L I Pv

mH A W

Mains chokesSingle-phase mains choke• max. permissible mains voltage 260 V

+0%9 4 6.5 DE4-LN1-037

2105061 off Mains chokes reduce

current harmonics.• any mounting position• permissible

environmental conditions as for frequency inverters

5 8 17 DE4-LN1-075210507

3.5 13 18 DE4-LN1-1K5210508

1.6 17 23 DE4-LN1-2K2210509

Three-phase mains chokes• max. permissible mains voltage 550 V

+0%7 3 8 DE4-LN3-075

2105101 off Mains chokes reduce

current harmonics.• any mounting position• permissible

environmental conditions as for frequency inverters

4.5 4 12 DE4-LN3-1K5210511

3.5 5 12 DE4-LN3-2K2210512

2.5 7 17 DE4-LN3-3K0210513

1.6 9 29 DE4-LN3-4K0210514

1.6 12 31 DE4-LN3-5K5210515

1.2 15 39 DE4-LN3-7K5210516

1.2 21 45 DE4-LN3-11K210517

1.1 35 86 DE4-LN3-15K210518

0.8 45 102 DE4-LN3-22K210519

0.6 55 117 DE4-LN3-30K210520

0.4 85 137 DE4-LN3-45K210521

0.34 105 147 DE4-LN3-55K210522

0.25 130 162 DE4-LN3-75K210523

0.21 170 284 DE4-LN3-90K210524

For chokes TypeArticle no.

PriceSee Price List

Std. pack

Heat shrinkfor insulation of the connection lugs with DE4-LN3-15K to DE4-LN3-90K

1j x 70 mm DE4-LN3-15K bisDE4-LN3-55K

DE4-MNT-SS1211299

1 off Price: 1 Set = 6 off; Price applies per setfor chokes: rated data for DE4-LN1: 230 V, 50 Hz, DE4-LN3: 400 V, 50 Hz

1j x 100 mm DE4-LN3-75KDE4-LN3-90K

DE4-MNT-SS2211300

1 off


DF5

, DF6

Fre

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DV5

, DV6

Vec

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AccessoriesDE4-LN... Braking Resistors, Potentiometers

Resistance Rated braking power

Peak braking power

TypeArticle no.

PriceSee Price List

Std. pack

R PDB PPeak

O W W

DE4-BR1... braking resistors82 245 1700 DE4-BR1-082-245

2194851 off The braking resistors are designed

for a load cycle of:• max. 15 s braking with peak

braking power• min. 150 s recovery time after

brakingThe resistors are built into a perforated sheet-metal enclosure and are fitted with an overtemperature protection switch (230 V, 1A, AC1).Enclosure: galvanized perforated sheet-metal, open base.Degree of protection IP20 achieved only when installed.

100 200 1400 DE4-BR1-100-200219489

200 100 700 DE4-BR1-200-100219490

240 285 2000 DE4-BR1-240-285219492

370 215 1500 DE4-BR1-370-215219494

470 50 300 DE4-BR1-470-050219495

470 140 1000 DE4-BR1-470-140219497

Resistance Rated power TypeArticle no.

PriceSee Price List

Std. pack

R P

kO W

Potentiometers, IP66– 1 0.5 M22-R1K

2294891 off

– 4.7 0.5 M22-R4K7229490

– 10 0.5 M22-R10K229491

Ten-turn potentiometerwithout scale drive 1 – PR10-1K

0648351 off

2 – PR10-2K067208

5 – PR10-5K069581

10 – PR10-10K062462

Analog scale drive – – PR10-DA071954

Digital scale drive – – PR10-DD074327



Technical DataMains Chokes

DF5

, DF6

Fre

quen

cy In

vert

ers

DV5

, DV6

Vec

tor

Freq

uenc

y In

vert

ers

88

Type Inductance Rated current

Inductivity Saturation current

Peak current

Power dissipation

Voltage drop

Mains voltage

Note

L I Lsat min Isat xsat PVCU uk Umax

mH A mH A A W % V

DE4-LN1-037 9 4 6.8 8 11.3 6.5 4.9 260 + 0% The following applies for inductivity:minimum value during saturation

The following applies for peak current: during saturation

The following applies with power dissipation:in the copper/winding

The following applies with voltage drop:relative to the mains voltage at rated current.DE-4-LN1: 230 V, 50 Hz,DE 4-LN3: 400 V, 50 Hz

The following applies with mains voltage:maximum permissible mains voltage

DE4-LN1-075 5 8 3.8 16 22.6 17 5.5 260 + 0%DE4-LN1-1K5 3.5 13 2.6 26 36.8 18 6.2 260 + 0%DE4-LN1-2K2 1.6 17 1.2 34 48.1 23 3.7 260 + 0%DE4-LN3-075 7 3 5.3 6 8.5 8 2.9 550 + 0%DE4-LN3-1K5 4.5 4 3.4 8 11.3 12 2.5 550 + 0%DE4-LN3-2K2 3.5 5 2.6 10 14.1 12 2.4 550 + 0%DE4-LN3-3K0 2.5 7 1.9 14 19.8 17 2.4 550 + 0%DE4-LN3-4K0 1.6 9 1.2 18 25.5 29 2 550 + 0%DE4-LN3-5K5 1.6 12 1.2 24 33.9 31 2.6 550 + 0%DE4-LN3-7K5 1.2 15 0.9 30 42.4 39 2.5 550 + 0%DE4-LN3-11K 1.2 21 0.9 42 59.4 45 3.4 550 + 0%DE4-LN3-15K 1.1 35 0.83 70 99 86 5.2 550 + 0%DE4-LN3-22K 0.8 45 0.6 90 127 102 4.9 550 + 0%DE4-LN3-30K 0.6 55 0.45 110 156 117 4.5 550 + 0%DE4-LN3-45K 0.4 85 0.3 170 240 137 5.6 550 + 0%DE4-LN3-55K 0.34 105 0.26 210 297 147 4.9 550 + 0%DE4-LN3-75K 0.25 130 0.19 260 368 162 4.4 550 + 0%DE4-LN3-90K 0.21 170 0.16 340 481 284 4.9 550 + 0%


DF5

, DF6

Fre

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DV5

, DV6

Vec

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Freq

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ers


DimensionsDF5, DF6 Frequency Inverters, DV5, DV6 Vector Frequency Inverters

a1 c

b1 bb2

a

o

Type A a1 b b1 b2 c oDF5-322-018DF5-322-037

DV5-322-018DV5-322-037DV5-322-055

88.588.5

88.588.588.5

6767

676767

126126

136136136

110110

118118118

77

777

117117

103117117

55

555

a1 c

a

b1 bb2

o

Type A a1 b b1 b2 c oDF5-322-055DF5-322-075DF5-322-1K1DF5-322-1K5DF5-322-2K2

DF5-340-037DF5-340-075DF5-340-1K5DF5-340-2K2DF5-340-3K0DF5-340-4K0DF5-340-5K5DF5-340-7K5

DV5-322-075DV5-322-1K1DV5-322-1K5DV5-322-2K2DV5-340-037DV5-340-075DV5-340-1K5DV5-340-2K2DV5-340-3K0DV5-340-4K0DV5-340-5K5DV5-340-7K5

118118140140140

118118118140140140182182

118118140140118118118118140140182182

9898128128128

989898128128128160160

989812812898989898128128160160

136136184.5184.5184.5

136136136184.5184.5184.5260260

136136184.5184.5136136136136184.5184.5260260

118118168168168

118118118168168168236236

118118168168118118118118168168236236

7777–

7–––––1313

777–7–––––1313

140140164164175

140167167175175175177177

140140164175140167167167175175177177

55555

55555577

555555555577

a1

d

b1 b

a

c

Type A a1 b b1 c dDF6-340-11KDF6-340-15KDF6-340-18K5DF6-340-22KDF6-340-30KDF6-340-37KDF6-340-45KDF6-340-55KDF6-340-75KDF6-340-90KDF6-340-110KDF6-340-132K

DV6-340-075DV6-340-1K5DV6-340-2K2DV6-340-4K0DV6-340-5K5DV6-340-7K5DV6-340-11KDV6-340-15KDV6-340-18K5DV6-340-22KDV6-340-30KDV6-340-37KDV6-340-45KDV6-340-55KDV6-340-75KDV6-340-90KDV6-340-110KDV6-340-132K

216216256256256316396396396396396486

159159159159159159216216256256256310390390390390480480

189189229229229265300300300300300380

130130130130130189189229229229265300300300300300380380

266266396396396546556556556706706746

260.5260.5260.5260.5260.5266266396396396540550550550700700740740

246246376376376510520520520670670710

241241241241241246246376376376510520520520670670710710

190.5190.5210.5210.5210.5215.5270.5270.5270.5290.5290.5282

152152152152152190.5190.5210.5210.5210.5202255.5255.5255.5275.5275.5293.2293.2

7777710101010121212

66666777771010101012121212



DimensionsDE5-... RFI Filter

DF5

, DF6

Fre

quen

cy In

vert

ers

DV5

, DV6

Vec

tor

Freq

uenc

y In

vert

ers

90

DE5-LZ1-007-V2DE5-LZ1-012-V2DE5-LZ1-024-V2


cd

a1

d1

b2b1

a

b

Type A a1 b b1 b2 c d d1DE5-LZ1-007-V2DE5-LZ1-012-V2DE5-LZ1-024-V2

80110140

6798128

155165215

145155205

110118168

272729

555

2 x 64 x 64 x 6

b2

c a1

a

d1

d

b1 b

Type A a1 b b1 b2 c d d1DE5-LZ3-007-V4DE5-LZ3-011-V4DE5-LZ3-020-V4

110140182

98128160

160210287

150200277

118168236

273135

555

4 x 64 x 64 x 7


DF5

, DF6

Fre

quen

cy In

vert

ers

DV5

, DV6

Vec

tor

Freq

uenc

y In

vert

ers


DimensionsDE6-... RFI Filters


DE6-LZ3-080-V4DE6-LZ3-115-V4DE6-LZ3-125-V4DE6-LZ3-150-V4DE6-LZ3-220-V4DE6-LZ3-260-V4

c a1

d

b1 b

a

PE Type A a1 b b1 c dDE6-LZ3-013-V4DE6-LZ3-032-V4DE6-LZ3-064-V4

143203244

130189229

255260390

241246376

294345

4 x 64 x 74 x 7

b1 b

c a1

PE

a

dType A a1 b b1 c d PEDE6-LZ3-080-V4DE6-LZ3-115-V4DE6-LZ3-125-V4DE6-LZ3-150-V4DE6-LZ3-220-V4DE6-LZ3-260-V4

607070130130142

405050105105120

400440440525525620

380420420505505600

871101109494116

4 x 8.54 x 8.54 x 8.54 x 94 x 94 x 9

M8 x 24M10 x 34M10 x 34M10 x 34M10 x 34M12 x 48



DimensionsMains Chokes, Braking Units

DF5

, DF6

Fre

quen

cy In

vert

ers

DV5

, DV6

Vec

tor

Freq

uenc

y In

vert

ers

92

`Mains chokes for DM4 frequency inverters

DE4-LN1-037...2K2

DE4-LN3-075...11K

DE4-LN3-15K...90K

Braking units

DE4-BM DE4-BU

Notes ∅: Dimensions for fixing screws

c ±

5

b ± 5

b2

b1 d

a

a1

PE

1 2

c1 ±

5

Type A a1 b b1 b2 c c1 d Weight [kg]

DE4-LN1-037

DE4-LN1-075DE4-LN1-1K5DE4-LN1-2K2

66

848484

50

646464

62

679067

44

477047

55

608360

80

909090

60

757575

4.8 × 8

4.8 × 84.8 × 84.8 × 8

0.7

1.52.31.5

a1

a

b1

b ± 5

b2

c ±

5

d

PE

W1W2V1 V2U1 U2

Type A a1 b b1 b2 c d Weight [kg]

DE4-LN3-075DE4-LN3-1K5

DE4-LN3-2K2DE4-LN3-3K0

DE4-LN3-4K0DE4-LN3-5K5

DE4-LN3-7K5DE4-LN3-11K

7777

105105

125125

155190

5050

8080

100100

130170

6565

9191

8696

97115

3838

5050

4555

56.557.5

5151

6666

6171

76.581.5

105105

128128

148148

168207

4.8 × 94.8 × 9

5 × 85 × 8

5 × 85 × 8

8 × 128 × 12

0.70.7

0.90.9

1.92.5

3.66.1

d b1a1

a b2

b ± 10

c ±

5

PEPEType A a1 b b1 b2 c d Weight

[kg]

DE4-LN3-15KDE4-LN3-22K

DE4-LN3-30KDE4-LN3-45KDE4-LN3-55KDE4-LN3-75K

DE4 LN3 90K

190190

240240240240

300

170170

185185185185

224

123123

122150160160

155

7878

7595105105

94

102102

97117127127

122

155155

208208208208

260

8 × 128 × 12

10 × 1810 × 1810 × 1810 × 18

10 × 18

8.98.9

16.222.426.126.1

31

170130

56

28

190

210

Type ∅ Weight[kg]

DE4-BM2-1DE4-BM4-1DE4-BU4-1

M6M6M6

1,31,31,2

30

52

6.5

26

186

350

365

384


DF5

, DF6

Fre

quen

cy In

vert

ers

DV5

, DV6

Vec

tor

Freq

uenc

y In

vert

ers


DimensionsBraking Resistors, Potentiometers

Braking resistors

DE4-BR1-...

PotentiometerM22-..K.. Ten-turn potentiometer

b1

b2

c

b1

o 4.5

b2

a1

a1

a

b3

b

6 x 15

Type A a1 b b1 b2 b3 c Weight [kg]

DE4-BR1-470-050DE4-BR1-200-100DE4-BR1-470-140DE4-BR1-240-285DE4-BR1-082-245DE4-BR1-100-200DE4-BR1-370-215

200300300400430430430

170270270370400400400

80808095959595

35353535353535

40404070707070

60606090909090

90909095959595

1.21.31.31.81.71.71.7

29.2 32.9

o 4

7

50PR10-... PR10-DA

~ 20

2 1 3

14.2

o 6

o 3

o 3

o 1

0.5

o 4

5

25

2 7 6

14PR10-DD

26

45


df5, dv5 df6, dv6 - klockner moeller

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