dff corporation systems integrators oct 2010
TRANSCRIPT
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Slide 159 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationWho We Are…
Systems Integrators with 2 core competencies
1. ElectroMechanical Assembly & Test of complex products
Turnkey and consignment builds
2. Machining of complex, precision components
We offer assistance in: Design For Assembly (DFA) Design For Manufacturability (DFM) Design Assistance Supply Chain Management Outsourcing any commodity through DFF’s Purchasing staff Make/Buy Analysis for purchase components
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Slide 259 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF Corporation Over 40 years of providing single
source solutions ISO 9001:2008 Pursuing AS9100 ITAR Registered State of the art facility with
240,000 square feet of space.
Electro‐Mechanical Assembly and Machining
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Slide 359 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF Corporation Customized Systems to meet your requirements
Just‐in‐time Point of Use Supply chain management Vendor managed inventory Consigned inventory programs Drop or international shipments Order, kanban, or forecasts with releases Turnkey Manufacturing and Assembly Components Kitting Functionally‐tested, complex electro‐mechanical assemblies
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Slide 459 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF Corporation DFF offers costeffective engineering solutions in:
Design and drafting assistance
Geometric dimensioning and tolerancing (GD&T)
Statistical Process Control (SPC)
Continuous Improvement Practices (6 Sigma)
DFF can import and/or receive files in various formats: Engineering data files (IGES, DXF, solid models) Pro‐E (5 seats) Unigraphics (2 seats) MasterCam (10 seats)
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Slide 559 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF Corporation DFF will assist in providing processes that: Shorten cycle times, Reduce costs, Help improve your product, Improve your bottom line.
Speed of Business
Enterprise Resource Planning (ERP) System Electronic Data Interchange (EDI) Electronic File Transfer (EFT) Bar‐coding Optimized electronic handling of your requirements
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Slide 659 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationExtensive Machining Capability
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Slide 759 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationExtensive Machining Capability continued
Flexible Manufacturing System (FMS) 422 tools per machining center (2); twenty four 25” pallets; able to hold tolerances of +/‐0.0002”; operating 24/7 with minimal touch labor
5‐axis CNC machining centers
80 CNC machine centers
Large part capability (can handle sizes up to 122” x 81” x 31”)
Round to 36”
Developed alternative manufacturing technique to produce heat sink “fins” in lieu of the extrusion and bonded process. Our process offers better heat transfer per part and a denser fin population than the extrusion process.
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Slide 859 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationExtensive Machining Capability continued
Welding, brazing, dip brazing, etc available; some in‐house, some outsourced to many of our qualified suppliers
19 twin spindles, some with pallet changers
High‐precision parts, intricate, compound, complex geometries, high accuracy
100,000 sq ft of floor space
Prototyping to volume production Can accommodate programs with low volume and a high part mix via the Flexible Manufacturing System (FMS)
When required, our cleaning systems ensures parts are cleaned to particulate matter level
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Slide 959 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationDFF Testing Capabilities
Hipot / Ground Continuity Hydrostatic Pressure (Pressurized vessels with water up to
5,000 psig) Air pressure testing to 500 psig Helium Leak Detection E.S.D. compliant Testing to customer supplied specifications (Mechanical or
electro‐mechanical) All test parameters documented through detailed work
instructions Analytical / RoHs material XRF Analyzer
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Slide 1059 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationPrimary Markets Serviced
Aerospace7% Business
Equipment18%
Defense13%
Electronics17%
Medical20%
Semiconductor15%
Other10%
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Slide 1159 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationSome of our Valued Partners
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4262BAE
LM0067250Lockheed Martin
Corning
44047ITT Power
1107843Varian Semiconductor Equipment
46519T.A. Instruments
113171Speedline Technologies
DFFSparton Medical Systems
00109245Siemens
700346Perkin Elmer
Ortho-Clinical Diagnostics
IBM
PH6100General Dynamics
21768Brooks Automation
1307458000Analogic
CodeCustomer
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Slide 1259 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationElectro-mechanical Assemblies
(Core Competency)
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Slide 1359 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationElectro-mechanical Assembly
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Slide 1459 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationElectro-mechanical Assembly
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Slide 1559 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationElectro-mechanical sub-assemblies
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Slide 1659 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationElectro-mechanical sub-assembly – Medical Industry
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Slide 1759 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationExtensive Machining Capability
(Core Competency)
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Slide 1859 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF Corporation5 Axis Machining Centers
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Slide 1959 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationLarge Part Capabilities
122” x 80” x 31” Large Vertical Machining Centers
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Slide 2059 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationHorizontal Machining Centers
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Slide 2159 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationExtrusions
Sourced, machined and finished to customer specifications
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Slide 2259 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationHeat Sink Assembly
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Slide 2359 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF Corporation
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Heat-sink Assembly(Individual fins soldered in place)
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Slide 2459 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationHeat-Sink Assembly
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Slide 2559 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationChamber Housing
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Slide 2659 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationChamber Housing (bottom view)
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Slide 2759 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationChamber Housing (top view)
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Slide 2859 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationComplex Machined Components (Medical Industry)
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Slide 2959 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationComplex machined component produced from solid aluminum
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Slide 3059 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF Corporation
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Slide 3159 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationComplex Turning Tight Tolerances
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Slide 3259 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationCastings
Sourced by DFF, machined, plated, painted and marked to our Customer’ specifications.
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Slide 3359 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationCasting for MRI Machine
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Slide 3459 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationOriginally manufactured from solid. Presently produced from a sand casting
followed by post machining operations.
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Slide 3559 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationQuality Control
Temperature and Humidity controlled environment (6500 Square Feet)
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Slide 3659 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationHigh Accuracy CMM
Large Capacity CMMInspection part size capability - 122”x 90”
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Slide 3759 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationPrecision Measuring Equipment
High Accuracy Roundness GaugeTaylor Hobson Form Talysurf
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Slide 3859 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationInspection - Intricate Machined Components
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Slide 3959 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationZ Microscope
147X MagnificationEnvironmentally Controlled
CMM Room
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Slide 4059 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationData Analysis Equipment
XRF Material Analysis Measurlink Real Time SPC Data Collection
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Slide 4159 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationEQUIPMENT LIST
Flexible Manufacturing Systems (1) • 2 Toyoda FA 630 w/24 pallet FMS, 25" pallets, 422 tools per machine
5-Axis Machining Centers (6) • 6 Kitamura Mytrunnion 5 axis, 32" X 31" travel, 100 tools
Twin Spindle Vertical Machining Centers (19)• 2 Bostomatic Model 400, 20" X 14" travel, 15 tools, 13" C/L • 2 Matsuura MC-RA-3-DC w/ 2 pallet APC, 29" X 17" travel, 30 tools, 14" C/L • 2 Matsuura MC-760-VSX-DC, 29" X 17" travel, 30 tools, 14" C/L • 13 Johnford SV 45 2H, 45" X 21" travel, 40 tools, 17" C/L
Large Capacity Vertical Machining Centers (1) • 1 Johnford DMC-3100PH, 122" X 90.5" travel, 60 tools
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Slide 4259 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationEQUIPMENT LIST
Vertical Machining Centers (35) • 6 Johnford VMC 1600 HD w/ 2 pallet APC, 63" X 33" travel, 60 tools • 1 Mighty Viper V1600, 63" X 32" travel, 32 tools • 1 Fadal 4020 w/ 4th axis, 40"' X 20" travel, 30 tools • 5 Monarch VMC75B ( 4 w/ 2 pallet APC ), 40" X 20" travel, 40 tools• 1 Monarch VMC45B, 30" X 18" travel, 40 tools • 2 Monarch PMC 750 w/ 4th axis, 30" X 18" travel, 40 tools • 12 Johnford SV 40 ( 6 w/ 4th axis ), 41" X 20" travel, 24 tools
• 7 Johnford SV 32 (2 w/ 4th axis ), 32" X 20" travel, 24 tools
Horizontal Machining Centers (4) • 4 Kitamura HX 630iw/ 2 pallets, 25" pallets, 100 tools
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Slide 4359 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationEQUIPMENT LIST
Turning Centers (10)• 1 Daewoo Puma 6S, 6" chuck, 6" X14" capacity, 12 station turret, tailstock • 1 Yang ML 25, 10" chuck, 11" X 20" capacity, 10 station turret, tailstock • 1 Yang ML 28, 10" chuck, 11" X 20" capacity, 12 station turret, tailstock • 1 Yang ML 15, 8" chuck, 8" 'X 13" capacity, 12 station turret, tailstock• 2 Citizen M20, 7 axis Swiss style, 20 mm capacity, live tooling, bar-feeder • 2 Johnford ST40-CX, 24" chuck, live radial and axial tooling • 1 Hardinge Super Precision RS 65, 8" chuck, 12 station turret, tailstock • 1 Hardinge Super Precision RS 51, 6" chuck, 12 station turret, tailstock
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Slide 4459 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationEQUIPMENT LIST
Jig Grinders 1 Moore G-18 Jig Borers 1 Moore B-181 Moore # 1-1/2 1 Moore # 2
Surface Grinders 1 Okamoto Automatic 20" X 40" EX 1 Okamoto Automatic 12" X 24" EX 2 Harig 6" X 12" 3 Harig 6" X 18" Ballway
O.D. Grinders 1 Kellenberger 60QU-l25, Automatic cycle & sizing,
10" X 24" capacity and internal grinding attachment 1 Royal Master Centerless Grinder, Model TG-12 X 4 Hi-
Accuracy, 1.5" capacity
Honing Machine 1 Sunnen 1650 manual
Finishing Machines
1 Pressure Wet Blast Deburring System
4 Abrasive Blast Cabinets
Lathes
1 Trak conversational lathe
1 Hardinge chucking lathe
1 Harrison M600 engine lathe
Milling Machines
1 KIA-MT Seiki# 2 Vertical miller 3 Bridgeport Series 1, 3 hp variable speed w/ 48"
table and Prototrak Control 3 Bridgeport Series 1, 2 hp variable speed w/ 42“
table and Prototrak Control1 Bridgeport Series 1, 3 hp variable speed w/ 48“
table and E-Z Trak Control 6 Bridgeport Series 1, 2 hp variable speed w/l 42“
table 3 Trak DPM conversational 3 axis miller 1 Royal
vertical miller w/ 50" table and Prototrak Control
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Slide 4559 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF CorporationEQUIPMENT LIST
Special Equipment and Services • 1 PV -T Aluminum Vacuum Brazing
Furnace, 22' X 24" X 30" capacity • Hot Plate, Oven, and Manual flame
soldering • Vacuum testing • Leak testing • Flow testing • Refrigerant system evacuation and
charging (R-134 and AZ-50)
Other Equipment• A complete complement of production
and tool-room equipment to meet all your assembling and manufacturing requirements.
Engineering Software
5 seats Pro E CAD
2 seats Unigraphics CAD
4 seats MasterCAM CAD
6 seats MasterCAM
2 seats Minitab
2 seats Micro Estimating
1 seat Direct lnspect for CMM
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Slide 4659 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF Corporation
Coordinate Measuring Machines
Up to 129.9” Measuring RangeUp to .00019 Volumetric AccuracyPC DMIS Cad Plus Plus and Reflex Software1 Automatic Brown & Sharpe Global 20.33.151 Automatic Brown & Sharpe PFx B4541 Automatic Brown & Sharpe Xcel 9-15-91 Automatic Brown & Sharpe 7-10-7 UHA1 Automatic Brown & Sharpe Global 9-12-87 Manual Brown & Sharpe Gage 20001 Manual Brown & Sharpe Micro Val,1 Manual Brown & Sharpe Micro Xcel
Optical Equipment
1 Mitutoyo Z-Microscope Vision Measuring System
2 Jones & Lamson EPIC-114 Optical Comparators
1 Jones & Lamson TC-14 Optical Comparator1 Mitutoyo PH 350 Optical Comparator3 Olympus Stereo Microscopes2 Karl Storz Borescopes
Testing Equipment
1 Precitech, Roundness & Concentricity MeasuringSystem
1 XRF Portable Material Analyzer1 Isoscope Plating Thickness Analyzer
10 Federal Surface Finish Analyzer3 Wilson Rockwell Hardness Testers1 Taylor Hobson FormTalysurf Surface Finish
Analyzer18 Fowler Sylvac Z-Cal 12”4 Fowler Sylvac Z-Cal 24”
Statistical Software
• Minitab SPC Software - 3 seats• Measurlink Real Time SPC - 30 seat site License
Other Equipment
• A complete set of standard measuring and testingequipment in both English and Metric to assure that your requirements are met
Quality Control Equipment List
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Slide 4759 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF Corporation
Sales Contacts
Jim FishSr. Vice President of SalesOffice: 413-786-8880Fax: 413-789-1432Mobile:413-530-2206Email: [email protected]
Nelson GoesVice President of SalesOffice: 413-786-8880Fax: 413-789-1432Mobile:413-348-0898Email: [email protected]
Engineering and Quality
Jeff ChapinSr. Vice President of EngineeringOffice: 413-786-8880Fax: 413-789-1432Mobile:Email: [email protected]
Bill MargantiSr. Vice President of Quality AssuranceOffice: 413-786-8880Fax: 413-789-1432Mobile:Email: [email protected]
Contacts
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Slide 4859 Gen Creighton W. Abrams Drive Telephone: 413-786-8880P.O. Box 285 Assembly Fax: 413-786-0825Agawam, MA 01001-0285 Machining Fax: 413-789-1432Website: www.dffcorp.com Slide #
DFF Corporation
Thank you!
Be sure to visit our website:www.dffcorp.com
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