Poultry Dressing Plants

Conveyorised Dressing Plant, Mini Processing Plant & Hybrid Plant

INNOVATIONS FOR POULTRY

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Poultry Processing as HUB of Integration

Poultry Processing Plants.

Conveyorised Processing plant

The Conveyor system goes through following stages :

Poultry processing as the Hub for integrated poultry operations. It forms an extension of farming / breeding operations giving farmer / breeders a direct presence in the consumer mind and market. It stabilizes the farming activity by providing a crucial link to actual consumer market and provides important value addition to farm produce of live birds. It helps the farms to create a brand of its own in the meat market.

Dhopeshwar manufactures high quality plant and machineries for Poultry processing. These plants are supplied in 3 different configurations, namely; Fully Conveyorized, Non-Conveyorized and our latest addition, the Hybrid Plant with Partial Conveyor along with other equipment. Each of these come in different capacities to cater to the needs of processing companies depending on the scale of operations.

Dhopeshwar supplies Conveyorized plants having different capacities ranging from 250 BPH to 2000 BPH. These Dressing plants consist of an overhead Conveyor, and various other processing equipment. The Conveyor has a Conveyor Track with Rolling trolleys which moves in a looped formation while each trolley carries a stainless steel shackle on which the live bird is hung to start the process. The birds on shackle move through different processes till the bird is cleaned both internally and externally. The bird after dressing is discharged at the last processing stage as a freshly chilled dressed bird with skin.

Loading : The live bird is hung upside down on t h e steel shackle.

Stunning : T

Halal / Bleeding : The vein of the un-conscious bird is cut manually to allow draining of blood.

Hot water Scalding : This is a crucial step in which birds are passed though hot water maintained at fixed temperature to soften the feathers.

Feather plucking : Feathers are removed by rotating rubber fingers with- out damaging the skin.

Evisceration : All the internal organs such as lungs, intestine, etc. are removed and the hock cut.

Chilling : The bird (carcass) is put in chilled water to preserve the quality of meat.

Portioning / Refrigeration : The slaughtered bird can be sold as a Whole bird / Portioned bird after processing as Fresh chilled / Refrigerated as required.

he bird un-conscious for a painless slaughtering process.

Poultry Processing - Conveyorised

Hot Water Scalder

INNOVATIONS FOR POULTRY

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Capacity : 100 to 2000 Birds / Hour

D r e s s i n g P l a n t

Semi Automatic OperationStages of Bird loading, Halal and Evisceration are done manually while the rest of the processing happens automatically through the processing machines. Conveyor based operations require minimum human handling of meat which ensures the highest level of hygiene during processing. The process stages are based on well-established scientific principles of bleeding, scalding and chilling. These factors ensure the best quality of meat.

1. Conveyor based automation requires less manpower and reduces dependence on labour & skill.

2. Plant can process birds weighing 1 to 3 kg.

3. All the machineries are made in Stainless steel.

4. Process and plant designed on scientific basis,

ensures Best quality meat

5. Entire plant made in our works in Hyderabad

ensuring highest standard of engineering &

workmanship. As a result, our plants excel

performance expectations and last for many years.

Unique features of our Conveyor based plant

Dhopeshwar Offers :Dhopeshwar has successfully delivered Poultry Processing plants in different capacities in India and other countries. Our plants are fully Integrated and custom-built. The design and manufacturing is of the highest standard and all the plant & machineries are fabricated in our Hyderabad works, shipped to sites, then Installed and commissioned at customer’s site on Turn-key basis.

Feather Plucker Plucker Discs Screw Chiller & Dripper Drum Dressed Bird

INNOVATIONS FOR POULTRY

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Mini Processing Plant

The Equipment of Mini Plant comes in 3 capacities :

Killing cone Table for Halal

Hot water Scalder

Dhopeshwar supplies process specific equipment for small and mid-

sized dressing units. These equipment are ideal for operations ranging

from 500 birds to 2000 birds per day. All the equipment are made in food

grade stainless steel and built to the highest standard of engineering.

They can be easily set up at farms, retail shops or at at larger

establishments. The stainless steel construction excellent hygiene,

low maintenance and long life of the equipment.

250 to 1000 Birds per day, 8/24 cones

Stainless steel rotating shell with cones for holding

birds. Splash guard to contain spill, blood collection

trough with easy hold clamps. Total Argon TIG

welded. Complete construction in food grade SS.

Different models - 24 inches’ diameter, 1.5 hp for 5-6

birds at a time and 30 3.0 hp for 20

birds at a time.

Heavy duty stainless steel drum with rotating disc.

Heavy duty MS angle stand with 2 coat Enamel paint.

Base cover, Side panels & bird discharge hopper in SS

Separate discharge chute for feathers. Motorised drive

either through V Belt & pulleys or Gearbox. Rubber

fingers, water shower with shut off valve.

butcheries

ensures

inches'diameter,

200 to 500 birds per day - basic 4 items + work tables etc.

500 to 1000 birds per day - basic 5 items + work tables etc.

1000 to 2000 birds per day - basic 5 items + work tables etc.

Capacity :

Construction :

Capacity

Construction

Capacity

Construction

Main Equipment of Mini Plant

: Different models from 5 to 20 birds at a time (500 to

2000 Birds/day)

: Total Stainless steel construction Water heating by gas as

well as Electricity Thermostat control Automatic On/Off.

Temperature setting range from 40 to 70 deg.C Bird lifting

cage with lifting stronge arm. total Argon TIG welded.

:

:

Drum Plucker

Poultry Processing - Mini Plant

Killing Cone Tables.

INNOVATIONS FOR POULTRY

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Capacity : 2000 Birds / Day

Portion Cutter machine

Capacity

Construction

Purpose : Chilling the bird carcass with

chilled water or ice flakes to arrest

bacterial growth and maintain

meat quality.

Capacity : 1000 to 2000 birds per day

Construction : Heavy duty U shaped body &

Spiral screw in SS 304. Turbo Air

jet with piping. Side panels to

prevent splash. Discharge hopper

and a motorised drive.

Main features : Sturdy construction for low

maintenance & long life.

:

:

50-60 birds per hour.

Entirely made in SS 304 food grade

construction. Available in Single

phase or three phase motor. 10”

diameter, disc cutter, bird placing

rod, cover / dome for V-belt

pulleys & motor.

Spiral Screw Chiller + DripperM i n i P l a n tDrum Plucker

Advantages of Mini Plant

Unique features of Mini Dressing Plant

- Easy to set up, Easy to maintain.

- Low power consumption

- Sturdy construction, Long life.

1. The plant can process birds weighing 1-3 kgs.

2. All the machineries are made in Stainless steel.

3. Scientific process ensures most hygienic processing.

4. Advanced engineering for semi automatic processing

Hot water Scalder Spiral Screw Chiller + Dripper Portion Cutter machine Drum Plucker

INNOVATIONS FOR POULTRY

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Poultry Processing - Hybrid Plant

Hybrid PlantA fully Conveyorized plant starts with loading of birds on conveyor trolley / shackles and ends with hock cutting to discharge with bird directly into a chiller.

The Conveyor passes the birds through different processing stages while birds are kept online throughout. Most of the processing is done automatically in special purpose machines while the evisceration process is done manually while bird is still on the conveyor shackle.

The Hybrid plant uses some of the most important features of a Conveyorized plant with mini processing equipment. It combines the use of Conveyor and some additional equipment for Online processing while the Scalder and Feather Plucker are kept Offline. The Plants are custom built for increasing adaptability of process to get both, birds with skin and birds without skin while lowering the cost of installation.

1000-4000 birds per day.

Overhead conveyor, T Track with Nylon Rollers, Non-rust Aluminium trolleys, Non-rust SS shackles driven by geared motor. Total Argon TIG welded.

Online processing;

Offline processing;

Stunning, Halal, Bleeding, Neck remover, hock (leg) cutter.

Hot water scalder, Feather plucker, Evisceration.

Hybrid Plant on stand Capacity

Construction

:

:

INNOVATIONS FOR POULTRY

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Capacity : 1000 to 4000 Birds / Day

Dhopeshwar supplies a Steam Boiler, a Chilled Water System as well as Belt Conveyor and Vacuum Lung Gun in different capacities depending on Dressing plants capacity.

The Dressing plant along with all required auxiliary equipment are supplied on Turn-key basis.

INNOVATIONS FOR POULTRY

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Steam Boiler

Diesel Fired Boiler Packaged Water ChillerFood Grade

Belt Conveyor

Auxiliaries Equipment for All Dressing Plant:All the Dressing Plants require two important utilities for operations:

1. Steam Boiler System

2. Chilled Water System

Steam is required for Hot Water Scalding and chilled water is required for Screw Chilling of birds.

Steam is generated by a boiler which is operated either with wood or diesel. The boiler requires Pressure Reducing Valves, Water Softener and Chimney.

The Chilled Water System consists of Packaged Water Chiller, Insulated Storage Tanks and Insulated Pipelines. The Package Chiller gives chilled water of 5 required for chilling the birds.

A food grade Belt Conveyor is required for Conveying Dressed whole birds / portioned birds.

°C

Food Grade Belt Conveyor

A-16, Co-operative Industrial Estate, Balanagar, Hyderabad - 500 037, India

: + 91 040 2377 1579 : + 91 9391 05 8963, + 91 9652 15 8908 T M

Dhopeshwar Engineering Pvt ltd.

About DhopeshwarDhopeshwar Engineering specializes in supply of fully Integrated Processing Plants on a Turn-key basis. Established in 1963. We presently supply Processing Plants for 3 different sectors, namely; Poultry, Agri. and Chemical. Providing Specialised Engineering Solutions -through Process Innovation for Poultry Waste Management. Our recent innovation involves Digestor based technology adopting HTST process & Enzymatic reaction for waste management. These find wide application in Poultry sectors such as Hatchery waste, Layer Manure and Slaughter waste.

Our Innovative Process PlantsPoultry SectorConveyorised Processing Plants, Mini processing Plant and Hybrid Processing plant.

Poultry Waste Management PlantsHatchery waste, Layer Manure, Slaughter waste and Chicken fat extraction.

Agri SectorEssential Oil Plants and Aloe-vera Plant.

Chemical SectorStable grade bleaching powder and CNSL based Cardanol.

Poultry Dressing and Waste Management plants

INNOVATIONS FOR POULTRY

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INNOVATIONS FOR POULTRY

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Bangladesh Bhutan El Salvador Ghana Indonesia Mallawi Nepal Nigeria Oman

Papua New Guinea Singapore Sri Lanka Tanzania UAE Uganda Zimbabwe Zambia

Exported to 17 countries

Vision: Be an innovation lead Engineering organisation for Special Purpose Plants & MachinerIes.Mission: Providing Customised Engineering Solutions through Process Innovation

Aim: Continue to be a trusted partner by providing customised engineering solutions.

E: sales@dhopeshwar.in

W: www. Dhopeshwar.in