dia4u-01 dtc p0442 evaporative emission control system...

22
A19378 ECM VSV for EVAP Charcoal Canister Fuel Tank Fig. 1 (2) (3) (4) (6) (8) (9) (1) (5) Fuel Tank Overfill Check Valve (7) Vapor Pressure Sensor VSV for CCV VSV for Pressure Switching Valve (10) (11) DI-140 - DIAGNOSTICS ENGINE 294 Author: Date: DTC P0442 Evaporative Emission Control System Leak Detected (small leak) DTC P0456 Evaporative Emission Control System Leak Detected (very small leak) CIRCUIT DESCRIPTION The vapor pressure sensor, the VSV for the canister closed valve (CCV) and the VSV for the pressure switch- ing valve are used to detect abnormalities in the evaporative emission control system. The ECM decides whether there is an abnormality in the evaporative emission control system based on the vapor pressure sensor signal. DTC P0442 or P0456 is recorded by the ECM when evaporative emissions leak from the components within the dotted line in Fig. 1 below, or when the vapor pressure sensor malfunctions. DIA4U-01

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Page 1: DIA4U-01 DTC P0442 Evaporative Emission Control System ...ww2.justanswer.co.uk/uploads/skyvisions/2008-03-20... · state of EVAP evaluation monitor. This procedure may take approximately

A19378

ECM

VSVfor EVAP

Charcoal Canister Fuel Tank

Fig. 1

(2)

(3)

(4)

(6)

(8)(9)

(1)(5)

Fuel Tank Overfill Check Valve

(7)

Vapor PressureSensor

VSV forCCV

VSV for Pressure SwitchingValve

(10)

(11)

DI-140-DIAGNOSTICS ENGINE

294Author�: Date�:

DTC P0442 Evaporative Emission Control System LeakDetected (small leak)

DTC P0456 Evaporative Emission Control System LeakDetected (very small leak)

CIRCUIT DESCRIPTIONThe vapor pressure sensor, the VSV for the canister closed valve (CCV) and the VSV for the pressure switch-ing valve are used to detect abnormalities in the evaporative emission control system. The ECM decideswhether there is an abnormality in the evaporative emission control system based on the vapor pressuresensor signal.DTC P0442 or P0456 is recorded by the ECM when evaporative emissions leak from the components withinthe dotted line in Fig. 1 below, or when the vapor pressure sensor malfunctions.

DIA4U-01

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A19379

VSV for CCV

VSV forPressure Switching Valve

VSV for EVAP

Cold StartECT/IAT near same temp.

NegativePressureOccurs

Tank & CanisterLeak Check

VSV for PressureSwitching Valve, CCVTesting

Open

Closed Open

Closed

Open

Closed

Closed Closed

Open Open

P0441 P0442, P0456 P0446

-DIAGNOSTICS ENGINEDI-141

295Author�: Date�:

DTC No. DTC Detecting Condition Trouble Area

P0442

P0456

After cold engine start.

After VSV for EVAP operation, the VSV for EVAP is turned off

sealing the vacuum in the system and the ECM begins to mon-

itor the pressure increase.

Some increase is normal. A very rapid, sharp increase in pres-

sure indicates a leak in the EVAP system and sets the DTC

P0442.

This monitoring method is also able to distinguish what is

called the small leak detection.(DTC P0456)

A pressure rise just above normal indicates a very small hole.

�Hose or tube cracked, hole, damaged or loose seal ((3) or (9)

in Fig. 1)

�Fuel tank cap incorrectly installed

�Fuel tank cap cracked or damaged

�Vacuum hose cracked, holed, blocked, damaged or discon-

nected ((1), (2), (4), (5), (6), (7), (8), (10)and (11) in Fig. 1)

�Fuel tank cracked, holed or damaged

�Charcoal canister cracked, holed or damaged

�Open or short in vapor pressure sensor circuit

�Vapor pressure sensor

�Fuel tank over fill check valve cracked or damaged

�ECM

HINT:Typical DTC output of each trouble part

Trouble part Typical DTC output (*1)

Small Leak P0442 and/or P0456

Medium Leak (ex: Vaccumhose loose) P0442

Large Leak (ex: Fuel tank cap loose) P0441, P0442 and P0446

VSV f EVAPOpen Malfunction P0441

VSV for EVAPClose Malfunction P0441, P0442 and P0446

VSV f CCVOpen Malfunction P0441, P0442 and P0446

VSV for CCVClose Malfunction P0446

VSV f P S it hiOpen Malfunction P0446

VSV for Pressure SwitchingClose Malfunction P0441, P0442 and P0446

*1: ECM may output some other DTC combination.

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A19342

ECMVapor Pressure Sensor

2J2

W-R

VSV for EVAPLG

21

VC

PTNK

E1E2

EVP1

E01

E01

TBP

3

2

B-Y

W-B

L-R

1

W

E11

E8

2

17

18

7

3

E9

EFI

Relay

YIC2 IH1614

5

E11

IC2

7

172B 33

5

3

2

1

EFI No.1

From Battery

13

BR-B

VSV for PressureSwitching Valve

CCV

2 1

10

11

VSV for CCV

13

E01

YY

B-W

BA2

BA2 IH2

E11

E8

2K

BA22F 4

EAIC2

B-R

2

From Terminal MREL of ECM

W

Engine Room J/B

W-RBA2

W-R

B-R

B-R

B-R

B-R

3A2

3B11

3A9 12

IH1B-Y

16IC2

B-WBR

15IC2

L-RL-R

5 V

J12J/C

BBYY

1BA2

Y-G

14

B-R

V1

V9

V4

V2B

BR

BR-R*1

*2

*1: w/ VSC*2: w/o VSC

MISFIRE MON ..................... AVAIL

READINESS TESTS

CAT EVAL ........................ INCMPL

HTD CAT EVAL ...................... N/A

EVAP EVAL ....................... INCMPL

2nd AIR EVAL .......................... N/A

A/C EVAL ................................ N/A

O2S EVAL .......................... INCMPL

O2S HTR EVAL .................. INCMPL

EGR EVAL ......................... INCMPL

COMP MON ........................ AVAIL

FUEL SYS MON ................... AVAIL

A15402

DI-142-DIAGNOSTICS ENGINE

296Author�: Date�:

WIRING DIAGRAM

CONFIRMATION READINESS TESTFirst Trip Procedure(a) Vehicle must be cold, ambient temperature approximate-

ly between 50°F - 95°F.(b) Intake Air Temp. (IAT) and Engine Coolant Temp. (ECT)

sensor almost same value.

(c) Clear DTC’s.� Disconnecting the battery terminals or EFI fuse.� Readiness tests will show INCMPL (incomplete).

(d) Drive the vehicle according to LA#4 drive cycle. Note thestate of Readiness Tests. They will change to COMPL asthe evaluation monitors operate and if the system passes.This procedure may take approximately 20 minutes ormore.

NOTICE:Do not shut off the engine - the results will be invalid.

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MISFIRE MON ...................... AVAIL

READINESS TESTS

CAT EVAL .......................... COMPL

HTD CAT EVAL ....................... N/A

EVAP EVAL ........................ COMPL

2nd AIR EVAL ........................... N/A

A/C EVAL ................................. N/A

O2S EVAL ........................... COMPL

O2S HTR EVAL .................... COMPL

EGR EVAL .......................... COMPL

COMP MON .......................... AVAIL

FUEL SYS MON .................... AVAIL

A15403

Time$01 CID$01 ..................... Pass

NON−CONTINUOUS TESTS

Time$02 CID$01 ..................... Pass

Time$02 CID$02 ..................... Pass

Time$02 CID$03 ..................... Pass

Time$02 CID$04 ..................... Pass

Time$04 CID$00 ..................... Pass

Time$04 CID$02 ..................... Pass

Time$05 CID$01 ..................... Pass

Time$06 CID$01 ..................... Pass

Time$07 CID$01 ..................... Pass

A15404

MISFIRE MON ....................... AVAIL

READINESS TESTS

CAT EVAL .......................... COMPL

HTD CAT EVAL ....................... N/A

EVAP EVAL ....................... INCMPL

2nd AIR EVAL ........................... N/A

A/C EVAL ................................. N/A

O2S EVAL ........................... COMPL

O2S HTR EVAL .................... COMPL

EGR EVAL ................................ N/A

COMP MON ........................... AVAIL

FUEL SYS MON ..................... AVAIL

A15405

Time$01 CID$01 ..................... Pass

NON−CONTINUOUS TESTS

Time$02 CID$01 ...................... Fail

Time$02 CID$02 ...................... Fail

Time$02 CID$03 ...................... Fail

Time$02 CID$04 ...................... Fail

Time$04 CID$00 ..................... Pass

Time$04 CID$02 ..................... Pass

Time$05 CID$01 ..................... Pass

Time$06 CID$01 ..................... Pass

Time$07 CID$01 ..................... Pass

A15406

CONTINUOUS TESTSECU: $10 (Engine)Number of Tsts: 3

P0442EVAP Emission Control System Leak Detected

P0441EVAP Control System IncorrectPurge Flow

P0446EVAP Control System Vent ControlMalfunction

A15407 A19766

-DIAGNOSTICS ENGINEDI-143

297Author�: Date�:

Pass Condition - No Problem Found by the ECMIf the EVAP evaluation monitor shows COMPL, go to the Non-Continuous Test screen.NOTICE:Do not shut off the engine - the results will be invalid.

� To get there, go to Advanced OBD II, OnboardTests, Non-continuous Tests.

� If all of the tests in the time $02 category Tests showPass, the evaluation monitor has operated and noproblem was detected.

Fail Condition - Problem Detected by the ECMIf the EVAP evaluation monitor shows INCMPL, go to the Non-Continuous Test screen.

(1) If all Tests show Pass, the following may have oc-curred.� The EVAP evaluation monitor did not oper-

ate.� The EVAP evaluation monitor did not finish.� The ECM withheld judgement.

(2) If one or more of the tests in the time $02 categoryshow Fail, the EVAP evaluation monitor did operateand the ECM detected a problem.

(3) Go to Continuous Tests screen. This is the onlyplace DTC’s are listed for the first trip.

NOTICE:The DTC listed may not be valid. A second trip is neededto confirm the DTC.

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MISFIRE MON ...................... AVAIL

READINESS TESTS

CAT EVAL .......................... COMPL

HTD CAT EVAL ....................... N/A

EVAP EVAL ........................ COMPL

2nd AIR EVAL ........................... N/A

A/C EVAL ................................. N/A

O2S EVAL ........................... COMPL

O2S HTR EVAL .................... COMPL

EGR EVAL .......................... COMPL

COMP MON .......................... AVAIL

FUEL SYS MON .................... AVAIL

A15403

CONTINUOUS TESTSECU: $10 (Engine)Number of Tsts: 3

P0442EVAP Emission Control System Leak Detected

P0441EVAP Control System IncorrectPurge Flow

P0446EVAP Control System Vent ControlMalfunction

A15407 A19766

DI-144-DIAGNOSTICS ENGINE

298Author�: Date�:

Second Trip Procedure(a) Vehicle must be cold, ambient temperature approximate-

ly between 50°F - 95°F.(b) Go to Readiness Tests screen.(c) Drive the vehicle according to LA#4 drive cycle. Note the

state of EVAP evaluation monitor. This procedure maytake approximately 20 minutes or more.

NOTICE:Do not shut off the engine - the results will be invalid.

If Readiness Tests changes to COMPL, the EVAP evaluationmonitor has operated. Check for any stored DTC’s.

� If a DTC has stored, the problem has been detectedand confirmed by the ECM.

� If no DTC was found, the EVAP monitor operatedbut no problem was detected.

INSPECTION PROCEDUREHINT:� If different DTCs that are related to different systems are output simultaneously while terminal E2 is

used as a ground terminal, terminal E2 may be open.� If DTC P0441 (Purge Flow), P0446 (VSV for CCV or VSV for Pressure switching valve), P0450 or

P0451 (Evaporative Pressure Sensor) is output with DTC P0442 or P0456, first troubleshoot DTCP0441, P0446, P0450 or P0451. If no malfunction is detected, troubleshoot DTC P0442 or P0456 next.

� Ask the customer whether, after the MIL came on, the customer found the fuel tank cap loose and tight-ened it. Also ask the customer whether the fuel tank cap was loose when refuelling. If the fuel tank capwas loose, it was the cause of the DTC. If the fuel tank cap was not loose or if the customer was notsure if it was loose, troubleshoot according to the following procedure.

� Read freeze frame data using hand-held tester or OBD II scan tool, as freeze frame data records theengine conditions when a malfunction is detected. When troubleshooting, it is useful for determiningwhether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio waslean or rich, etc. at the time of the malfunction.

� When the ENGINE RUN TIME in the freeze frame data is less than 200 seconds, carefully check thevapor pressure sensor.

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-DIAGNOSTICS ENGINEDI-145

299Author�: Date�:

Hand-held tester:

1 Perform EVAP leak test

PREPARATION:(a) Connect the hand-held tester to the DLC3.(b) Select the ”ENHANCED OBD2/SYSTEM CHECK/EVAP SYS CHECK (or EVAP LEAK TEST)” mode

on the hand-held tester.(c) Perform ”EVAP SYS CHECK (or EVAP LEAK TEST)”.CHECK:

Display on the Hand-held tester CHECK

Scan tool detects a leak on the fuel tank side. to A

Scan tool detects a leak on the canister side. to B

Scan tool detects a leak on the EVAP system. to C

A Refer to DTC P0441, P0446 (See page DI-107 step 2).

B Refer to DTC P0441, P0446 (See page DI-107 step 24).

C

2 Check that fuel tank cap is TOYOTA genuine parts.

NG Replace to TOYOTA genuine parts.

OK

3 Check that fuel tank cap is correctly installed.

NG Correctly install fuel tank cap.

OK

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A00230

VSV is ON

VSV is OFF

DI-146-DIAGNOSTICS ENGINE

300Author�: Date�:

4 Check fuel tank cap (See page EC-6 ).

NG Replace fuel tank cap.

OK

5 Check filler neck for damage.

PREPARATION:Remove the fuel tank cap.CHECK:Visually inspect the filler neck for damage.

NG Replace filler pipe.

OK

6 Check purge flow.

PREPARATION:(a) Connect the hand-held tester to the DLC3.(b) Select the ”ENHANCED OBD2/ACTIVE TEST” mode on

the hand-held tester.(c) Disconnect the vacuum hose for the VSV for the EVAP

from the charcoal canister.(d) Start the engine.(e) Select the item ”EVAP (ALON)/ALL” in the ACTIVE TEST

and operate VSV for EVAP.CHECK:When the VSV for the EVAP is operated by the hand-held tes-ter, check whether the disconnected hose applies suction toyour finger.OK:

VSV is ON:Disconnected hose applies suction to your finger.VSV is OFF:Disconnected hose applies no suction to your finger.

OK Go to step 10.

NG

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-DIAGNOSTICS ENGINEDI-147

301Author�: Date�:

7 Check vacuum hose between intake manifold and VSV for EVAP, and VSV forEVAP and charcoal canister.

CHECK:(a) Check if the vacuum hose is connected correctly.(b) Check the vacuum hose for looseness and disconnection.(c) Check the vacuum hose for cracks, hole, damage and blockage.

NG Repair or replace.

OK

8 Check operation of VSV for EVAP (See page SF-61 ).

NG Replace VSV for EVAP.

OK

9 Check for open and short in harness and connector between EFI main relay(Marking: EFI) and VSV for EVAP, and VSV for EVAP and ECM (See pageIN-31 ).

NG Repair or replace harness or connector.

OK

Check and replace ECM (See page IN-31 ).

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A10150A10149BE6653

A10281

VSV is ON VSV is OFF

ONAir

F

AirE

F

E

DI-148-DIAGNOSTICS ENGINE

302Author�: Date�:

10 Check VSV for CCV.

PREPARATION:(a) Disconnect the vacuum hose for the VSV for the CCV

from the charcoal canister.(b) Turn the ignition switch ON and push the hand-held tes-

ter main switch ON.(c) Select the ”ENHANCED OBD2/ACTIVE TEST” mode on

the hand-held tester.(d) Select the item ”CAN CTRL VSV/ALL” in the ACTIVE

TEST and operate VSV for EVAP.CHECK:Check the VSV operation when it is operated by the hand-heldtester.OK:

VSV is ON:Air does not flow from port E to port F.VSV is OFF:Air from port E flows out through port F.

OK Go to step 14.

NG

11 Check vacuum hose between VSV for CCV and charcoal canister.

CHECK:(a) Check if the vacuum hose is connected correctly.(b) Check the vacuum hose for looseness and disconnection.(c) Check the vacuum hose for cracks, hole damage and blockage.

NG Repair or replace.

OK

12 Check operation of VSV for CCV (See page SF-66 ).

NG Replace VSV for CCV.

OK

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BE6653

A10606A10607

A10628

VSV is ON VSV is OFF

ON

Air Air

EF

EF

-DIAGNOSTICS ENGINEDI-149

303Author�: Date�:

13 Check for open and short in harness and connector between EFI main relay(Marking: EFI) and VSV for CCV, and VSV for CCV and ECM (See page IN-31 ).

NG Repair or replace harness or connector.

OK

Check and replace ECM (See page IN-31 ).

14 Check VSV for pressure switching valve .

PREPARATION:(a) Connect the hand-held tester to the DLC3.(b) Turn the ignition switch ON and push the hand-held tes-

ter main switch ON.(c) Select the ACTIVE TEST mode on the hand-held tester.CHECK:Check the VSV operation when it is operated by the hand-heldtester.OK:

VSV is ON:Air from port E flows out through port F.VSV is OFF:Air does not flow from port E to port F.

OK Go to step 17.

NG

15 Check operation of VSV for pressure switching valve (See page SF-68 ).

NG Replace VSV for pressure switching valve.

OK

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A10193

DI-150-DIAGNOSTICS ENGINE

304Author�: Date�:

16 Check for open and short in harness and connector between EFI main relay(Marking: EFI) and VSV for pressure switching valve, and VSV for pressureswitching valve and ECM (See page IN-31 ).

NG Repair or replace harness or connector.

OK

Check and replace ECM (See page IN-31 ).

17 Check whether hose close to fuel tank have been modified, and check whetherthere are signs of any accident near fuel tank or charcoal canister.

CHECK:Check for cracks, deformation and loose connection of the fol-lowing parts:

� Fuel tank� Charcoal canister� Fuel tank filler pipe� Hoses and tubes around fuel tank and charcoal

canister

NG Repair or replace.

OK

18 Check vacuum hoses between vapor pressure sensor and fuel tank, and char-coal canister and VSV for pressure switching valve.

CHECK:(a) Check that the vacuum hose is connected correctly.(b) Check the vacuum hose for looseness and disconnection.(c) Check the vacuum hose for cracks, hole and damage.

NG Repair or replace.

OK

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-DIAGNOSTICS ENGINEDI-151

305Author�: Date�:

19 Check vacuum hoses ((4), (5), (7) and (8) in Fig. 1 in description).

CHECK:(a) Check that the vacuum hose is connected correctly.(b) Check the vacuum hose for looseness and disconnection.(c) Check the vacuum hose for cracks, hole and damage.

NG Repair or replace.

OK

20 Check hose and tube between fuel tank and charcoal canister.

CHECK:(a) Check for proper connection of the fuel tank and fuel evap pipe (See page EC-6 ), fuel evap pipe and

fuel tube under the floor, fuel tube under the floor and charcoal canister.(b) Check the hose and tube for cracks, hole and damage.

NG Repair or replace.

OK

21 Check charcoal canister for cracks, hole and damage (See page EC-6 ).

NG Repair or replace.

OK

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A02022

ON

VC E2(+) (-)

B00802B01504 A10956

ON

E2PTNK

Vacuum

Disconnect

(-) (+)

Disconnect

Vacuum

Type A

Type B

DI-152-DIAGNOSTICS ENGINE

306Author�: Date�:

22 Check voltage between terminals VC and E2 of ECM connector.

CHECK:(a) Remove the grove compartment (See page SF-76 ).(b) Turn the ignition switch ON.CHECK:Measure the voltage between terminals VC and E2 of the ECMconnector.OK:

Voltage: 4.5 - 5.5 V

NG Check and replace ECM (See page IN-31 ).

OK

23 Check voltage between terminals PTNK and E2 of ECM connectors.

PREPARATION:(a) Remove the grove compartment (See page SF-76 ).(b) Turn the ignition switch ON.CHECK:Measure the voltage between terminals PTNK and E2 of theECM connectors.

(1) Disconnect the vacuum hose from the vapor pres-sure sensor.

(2) Using the MITYVAC (Hand-Held Vacuum Pump),apply a vacuum of 4.0 kPa (30 mmHg, 1.18 in.Hg)to the vapor pressure sensor.

NOTICE:The vacuum applied to the vapor pressure sensor must beless than 66.7 kPa (500 mmHg, 19.7 in.Hg).OK:

(1) Voltage: 2.9 - 3.7 V(2) Voltage: 0.5 V or less

OK Go to step 25.

NG

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-DIAGNOSTICS ENGINEDI-153

307Author�: Date�:

24 Check for open and short in harness and connector between vapor pressuresensor and ECM (See page IN-31 ).

NG Repair or replace harness or connector.

OK

Replace vapor pressure sensor.

25 Check fuel tank and fuel tank over fill check valve for cracks and damage.

NG Replace fuel tank or fuel tank over fill checkvalve.

OK

It is likely that vehicle user did not properly close fuel tank cap. Please explain to customer howto properly install fuel tank cap.

OBD II scan tool (excluding Hand-held tester):

1 Check that fuel tank cap is TOYOTA genuine parts.

NG Replace to TOYOTA genuine parts.

OK

2 Check that fuel tank cap is correctly installed.

NG Correctly install fuel tank cap.

OK

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A10193

DI-154-DIAGNOSTICS ENGINE

308Author�: Date�:

3 Check fuel tank cap (See page EC-6 ).

NG Replace fuel tank cap.

OK

4 Check filler neck for damage.

PREPARATION:Remove the fuel tank cap.CHECK:Visually inspect the filler neck for damage.

NG Replace filler pipe.

OK

5 Check whether hose close to fuel tank have been modified, and check whetherthere are signs of any accident near fuel tank or charcoal canister.

CHECK:Check for cracks, deformation and loose connection of the fol-lowing parts:

� Fuel tank� Charcoal canister� Fuel tank filler pipe� Hoses and tubes around fuel tank and charcoal

canister

NG Repair or replace.

OK

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-DIAGNOSTICS ENGINEDI-155

309Author�: Date�:

6 Check vacuum hoses between vapor pressure sensor and fuel tank, charcoalcanister and VSV for pressure switching valve, and VSV for pressure switchingvalve and charcoal canister.

CHECK:(a) Check that the vacuum hose is connected correctly.(b) Check the vacuum hose for looseness and disconnection.(c) Check the vacuum hose for cracks, hole and damage.

NG Repair or replace.

OK

7 Check hose and tube between fuel tank and charcoal canister.

CHECK:(a) Check for proper connection of the fuel tank and fuel evap pipe (See page EC-6 ), fuel evap pipe and

fuel tube under the floor, fuel tube under the floor and charcoal canister.(b) Check the hose and tube for cracks, hole and damage.

NG Repair or replace.

OK

8 Check VSV connector for EVAP, VSV connector for CCV, VSV connector for pres-sure switching valve and vapor pressure sensor connector for looseness anddisconnection.

NG Repair or connect VSV or sensor connector.

OK

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A02022

ON

VC E2(+) (-)

DI-156-DIAGNOSTICS ENGINE

310Author�: Date�:

9 Check vacuum hoses ((8), (9), (10) and (11) in Fig. 1 in circuit description).

CHECK:(a) Check that the vacuum hose is connected correctly.(b) Check the vacuum hose for looseness and disconnection.(c) Check the vacuum hose for cracks, hole damage, and blockage.

NG Repair or replace.

OK

10 Check voltage between terminals VC and E2 of ECM connector.

CHECK:(a) Remove the grove compartment (See page SF-76 ).(b) Turn the ignition switch ON.CHECK:Measure the voltage between terminals VC and E2 of the ECMconnector.OK:

Voltage: 4.5 - 5.5 V

NG Check and replace ECM (See page IN-31 ).

OK

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B00802B01504 A10956

ON

E2PTNK

Vacuum

Disconnect

(-) (+)

Disconnect

Vacuum

Type A

Type B

-DIAGNOSTICS ENGINEDI-157

311Author�: Date�:

11 Check voltage between terminals PTNK and E2 of ECM connectors.

PREPARATION:(a) Remove the grove compartment (See page SF-76 ).(b) Turn the ignition switch ON.CHECK:Measure the voltage between terminals PTNK and E2 of theECM connectors.

(1) Disconnect the vacuum hose from the vapor pres-sure sensor.

(2) Using the MITYVAC (Hand-Held Vacuum Pump),apply a vacuum of 4.0 kPa (30 mmHg, 1.18 in.Hg)to the vapor pressure sensor.

NOTICE:The vacuum applied to the vapor pressure sensor must beless than 66.7 kPa (500 mmHg, 19.7 in.Hg).OK:

(1) Voltage: 2.9 - 3.7 V(2) Voltage: 0.5 V or less

OK Go to step 13.

NG

12 Check for open and short in harness and connector between vapor pressuresensor and ECM (See page IN-31 ).

NG Repair or replace harness or connector.

OK

Replace vapor pressure sensor.

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A02028

VSV is ON VSV is OFF

EVP1

ON

ON OFF

Air

E

F

Air

E

F

DI-158-DIAGNOSTICS ENGINE

312Author�: Date�:

13 Check VSV for EVAP.

PREPARATION:(a) Remove the glove compartment (See page SF-76 ).(b) Turn the ignition switch ON.CHECK:Check the VSV function.

(1) Connect between terminal EVP1 of the ECM con-nector and body ground (ON).

(2) Disconnect between terminal EVP1 of the ECMconnector and body ground (OFF).

OK:(1) VSV is ON:Air from port E flows out through port F.(2) VSV is OFF:Air does not flow from port E to port F.

OK Go to step 16.

NG

14 Check operation of VSV for EVAP (See page SF-61 ).

OK Go to step 15.

NG

Replace VSV and clean vacuum hoses between throttle body and VSV for EVAP, and VSV forEVAP and charcoal canister, and then check charcoal canister.

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A19660

ONCCV

OFF ON

AirE

AirE

VSV is ON

F

VSV is OFF

F

-DIAGNOSTICS ENGINEDI-159

313Author�: Date�:

15 Check for open and short in harness and connector between EFI main relay(Marking: EFI) and VSV for EVAP, and VSV for EVAP and ECM (See pageIN-31 ).

NG Repair or replace harness or connector.

OK

Check and replace ECM (See page IN-31 ).

16 Check VSV for CCV.

PREPARATION:(a) Remove the grove compartment (See page SF-76 ).(b) Turn the ignition switch ON.CHECK:Check the VSV function.

(1) Connect between terminal CCV of the ECM con-nector and body ground (ON).

(2) Disconnect between terminal CCV of the ECM con-nector and body ground (OFF).

OK:VSV is ON:Air does not flow from port E to port F.VSV is OFF:Air from port E flows out through port F.

OK Go to step 19.

NG

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A10618

A10606A10607

BE6653

A10619

ON

TBP

OFF ON

VSV is ON VSV is OFF

AirAir

EF

EF

DI-160-DIAGNOSTICS ENGINE

314Author�: Date�:

17 Check operation of VSV for CCV (See page SF-66 ).

NG Replace VSV and charcoal canister, and thenclean vacuum hose between charcoal canisterand VSV for CCV.

OK

18 Check for open and short in harness and connector between EFI main relay(Marking: EFI) and VSV for CCV , and VSV for CCV and ECM (See page IN-31 ).

NG Repair or replace harness or connector.

OK

Check and replace ECM (See page IN-31 ).

19 Check VSV for pressure switching valve.

PREPARATION:(a) Remove the grove compartment (See page SF-76 ).(b) Turn the ignition switch ON.CHECK:Check the VSV function.

(1) Connect between terminal TBP of the ECM connec-tor and body ground (ON).

(2) Disconnect between terminal TBP of the ECM con-nector and body ground (OFF).

OK:(1) VSV is ON:Air from port E flows out through port F.(2) VSV is OFF:Air does not flow from port E to port F.

OK Go to step 22.

NG

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-DIAGNOSTICS ENGINEDI-161

315Author�: Date�:

20 Check operation of VSV for pressure switching valve (See page SF-68 ).

OK Go to step 21.

NG

Replace VSV and charcoal canister, and then clean vacuum hoses between charcoal canisterand VSV for pressure switching valve, and VSV for pressure switching valve and fuel tank.

21 Check for open and short in harness and connector between EFI main relay(Marking: EFI) and VSV for pressure switching valve, and VSV for pressureswitching valve and ECM (See page IN-31 ).

NG Repair or replace harness or connector.

OK

Check and replace ECM (See page IN-31 ).

22 Check the fuel tank over fill check valve (See page EC-6 ).

NG Replace fuel tank over fill check valve or fueltank.

OK

Check and replace charcoal canister (See page IN-31 ).