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diagrama electrico para cargador frontal cat 980G

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  • INTERACTIVE SCHEMATIC

    The Bookmarks panel will allow you to quickly navigate to points of interest.

    Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi-gate the schematic and machine views.

    When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

    VIEW ALL CALLOUTS

    Cover PageInformation

    SchematicMachine Views

    Component TableTap Table

    Fluid Power Symbols

    Electrical Symbols

    Front Frame

    Rear Frame

    Tap Views

    Features

    Options

    Bookmarks X

    EC-C3EC-C2 E-C60

    EC-C1

    E-C61

    To set your screen resolution do the following:RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.

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  • UENR1739February 2012

    Volume 2 of 2: CabVolume 1 of 2: Chassis And Engine

    Printed in U.S.A.

    980G Series II Wheel LoaderElectrical SystemAWH760-UPAXG686-UP

    2012 Caterpillar, All Rights Reserved

  • Volume 1 of 2 - CABCOMPONENT LOCATION

    Component Schematic Location

    Machine Location

    Component Schematic Location

    Machine Location

    Alarm - Backup 1 F-16 13

    E-14 41Alarm - Backup

    Sensor - Tilt Position J-1 22

    Alternator C-16 1

    Sensor - Torque Converter Temperature F-8 18

    Arc Suppressor C-16 1

    H-16 14

    H-10 42

    H-16

    H-15

    14

    Sensor - Trans. Lube Oil Temperature D-8 18

    Arc Suppressor 1

    Arc Suppressor - Prelube Relay

    Sensor - Trans. Output Speed E-8 20

    Batteries

    Sensor - Turbo Inlet Pressure C-9 19

    Breaker - Engine Control I-16A-16

    1410

    Sensor - Turbo Outlet Pressure B-13 16

    Breaker - Alternator

    Solenoid - A/C Clutch C-16 1

    Breaker - Hood Actuator I-16 14

    14

    Solenoid - Aux Lift Prop H-1 5

    Breaker - Main

    Solenoid - Aux Lower Prop G-1 5

    Breaker - Running Lamp I-16 14

    Solenoid - Axle Oil Cooler Clutch I-11 2

    2

    Breaker - Unswitched Bus (Cab) I-16 14

    Solenoids - Cylinder Head ( 1 - 6)

    Control - Engine A-9 11

    Solenoid - Dump Prop H-1

    D-13, D-14

    5

    G-10 12

    Control - Hood Raise / Lower I-14 15

    Solenoid - Start Aid

    Control - Product Link C-5 16

    B-16 43Ground - Engine 2

    Ground - Engine 3 A-7 44

    A-15 47

    G-13 45Ground - Left Frame

    Ground - Right Frame

    Horn - Forward (LH) I-1 50

    Horn - Forward (RH) I-1 51

    Ground - Prelube Relay H-9 46

    Solenoid - Lift Prop G-2 5

    Motor - Actuator J-13 15

    Solenoid - Lower Prop G-1 5

    Motor - Fuel Priming Pump D-16 2

    Motor - Prelube

    Solenoid - On / Off Pilot G-2 5

    Motor - Starter

    Solenoid - Rack Back Prop H-2 5

    Motors - Washers B-6 8

    Solenoid - Reversing Fan D-16 3

    Relay - Back Up Alarm F-16 3

    B-16 16

    H-10 48

    Relay - Start Aid

    Solenoids - Trans. Clutch E-8, 9F-8, 9 4

    Relay - Main (1 & 2)

    Solenoid - Variable Speed Fan D-11 1

    Relay - Start

    Relay - Prelube

    Switch - A/C Refrigerant C-16 1

    Sender - Fuel Level J-6 6

    H-16 14

    H-14 14

    H-10 49

    H-16, G-16 14

    Switch - Axle Oil Cooler Temperature I-11 7

    Sensor - Atmospheric Pressure

    Switch - Brake Oil Pressure B-6 8

    Sensor - Cam Shaft Speed Timing B-13 2

    Switch - Disconnect A-15 1

    Sensor - Coolant Temperature

    Switch - Front Axle Temperature H-1 9

    Sensor - Crank Shaft Speed Timing B-13 1

    B-13 17

    B-13 16

    Switch - Fuel Priming Pump D-16 2

    Sensor - Fuel Pressure C-13 2

    Switch - Ground Level Shutdown J-13 15

    Sensor - Fuel Temperature A-12 2

    Switch - Hood Actuator I-13 15

    Sensor - Hydraulic Oil Temperature A-5 8

    Switch - Hydraulic Filter Bypass Pressure B-6 8

    Sensor - Intake Manifold Air Temp B-12 16

    Switch - Hydraulic Oil Level A-5 21

    Sensor - Lift Cylinder Head End Pressure I-1 5

    Switch - Park Brake Pressure C-6 8

    Switch - Prelube H-10 A

    Sensor - Lift Cylinder Rod End Pressure I-1 5

    Switch - Rear Axle Temp I-12 7

    Sensor - Lift Position J-1 23

    Switch - Secondary Steering J-6 6

    Sensor - Oil Pressure B-13 2

    Switch - Trans Filter Bypass E-8 19

    Machine locations are repeated for components located close together.

  • Volume 2 of 2 - CHASSISCOMPONENT LOCATION

    Component Schematic LocationMachine Location Component

    Schematic Location

    Machine Location

    Alarm - Action D-14 C

    Sensor - Throttlle Position F-1 40Alarm - Implement Audible Alert D-14 C

    Sensor - Tilt Lever Position E-6 DBreaker - HVAC Blower Motor A-13 C

    Solenoid - Lift Lever Lift Detent F-7 DBreaker - Seat A-13 C

    Solenoid - Lift Lever Lower Detent F-7 DCompressor - Seat E-9 33

    Solenoid - Rackback Detent F-7 D

    Control - Dimmer C-14

    C-8

    C

    Diodes - Turn Signal C-14 D

    Control - Caterpillar Monitoring System A

    Switch - A/C Selector D-7 A

    Control - Implement Control System A-11 34 Switch - Auto/Manual Gear Select C-5 A

    Control - Machine Security System D-14 C Switch - Autodig Kickout Set C-4 B

    Control - Payload Control System B-9 35 Switch - Autodig Material Select D-5 B

    Control - Transmission Control System 36 Switch - Autodig Mode Select C-4 B

    Converter - Voltage (10A) D-14

    I-16

    C Switch - Autodig Trigger F-6 D

    Converter - Voltage (20A) E-14 C Switch - Beacon H-3 A

    Filter - Machine Security System Antenna CSwitch - Blower Fan Speed C-7 B

    Flasher - 24V D-14

    D-14C Switch - Dimmer G-1 A

    Arc Suppressor - Forward Horn G-7 C

    Switch - Cat Mon Sys Mode Select C-7 B

    Fuse - Thermal Cut Out I-14 37 Switch - Fine Modulation E-8 D

    Ground - Cab I-4 A Switch - Forward Horn G-3 A

    Ground - Cab 1 C-10 C Switch - Forward Horn 2 F-6 D

    Ground - Cab 2 C-10 C Switch - Front Intermittent Wiper/Washer B

    Ground - Cab 3 (Upper) A-3 38 Switch - Hazard Lamp H-3 A

    Ground - Cab 4 J-16 39 Switch - HVAC Temperature Select D-6

    C-6

    B

    Ground - Engine End Frame J-16 39 Switch - Implement Function Select E-7 D

    Guage - Quad H-1 A Switch - Implement Lockout E-8 D

    Indicator - Center Dash I-1 A Switch - Key Start E-3 A

    Indicator - Left Hand Panel I-1 A Switch - Lift Tilt Kickout Set C-2 B

    Indicator - Right Hand Panel I-1 A Switch - Neutralizer Override C-4 B

    Keypad - WLPCS B-9 35

    Switch - Quick Coupler C-3 B

    Motor - Blend Door Actuator J-14 37

    Switch - Rear Wiper/Washer D-5 B

    Motor - Blower J-14 37

    I-14 37

    J-13 37J-13 37

    Joystick - Implement Control H-7 B

    Motor - Front Wiper G-1 A

    Switch - Ride Control C-4 B

    Motor - Rear Wiper I-13 C

    Switch - Running Lamp I-2 A

    Relay - Forward Cab Floodlamp C-14 C

    Switch - Secondary Steering Test C-3 B

    Relay - Forward Horn C-14 C

    Switch - Start Aid F-3 A

    Relay - Rear Floodlamp C-14 C

    Switch - Stop Lamp F-1

    F-2

    40

    Resistor

    Switch - Transmission Shifter Assembly A

    Resistor 1

    Switch - Turn Signal G-2 A

    Resistor 2

    Switch - Variable Shift Control C-5 B

    Sensor - 3rd Lever Position E-7 D

    Tach/Speedometer H-1 AI-14 37

    Sensor - Left Hand Brake Pedal F-1 40

    Thermostat

    Sensor - Lift Lever Position E-6 D

    Machine locations are repeated for components located close together.A = Operator Compartment - Dash ConsoleB = Operator Compartment - Overhead ConsoleC = Operator Compartment - Relay / Fuse PanelD = Operator Compartment - Implement Pod

  • Volume 1 of 2 - CABCONNECTOR LOCATION

    Connector Number Schematic LocationMachine Location

    CONN 1 D-16 263161-E2NNOC5261-F3NNOC351-F4NNOC351-F5NNOC231-B6NNOC221-C7NNOC221-C8NNOC321-F9NNOC7221-I01NNOC7221-I11NNOC721-I21NNOC9101-F31NNOC949-H41NNOC949-H51NNOC827-E61NNOC

    6-A71NNOC6-D81NNOC6-E91NNOC6-E02NNOC6-F12NNOC

    236-G22NNOC236-H32NNOC85-B42NNOC92I-352NNOC53-G62NNOC923-F72NNOC322-F82NNOC322-F92NNOC322-F03NNOC032-F13NNOC032-F23NNOC032-F33NNOC132-H43NNOC52-I53NNOC322-J63NNOC

    The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near thecomponent. See the Component Location Chart.

    819323232

  • Volume 2 of 2 - CHASSISCONNECTOR LOCATION

    Connector Number Schematic LocationMachine Location

    CONN 22 E-16 32CONN 23 E-16 32

    CONN 19 C-16 32CONN 20 F-16 32CONN 21 D-16 32

    CONN 39 E-13 CCONN 38 I-13 37CONN 37 E-13 C

    CONN 40 H-9 CCONN 41 G-9 CCONN 42 F-9 DCONN 43 F-9 DCONN 44 B-8 DCONN 45 G-3 ACONN 46 F-3 ACONN 47 F-3 ACONN 48 E-3 A

  • Volume 1 of 2 - CABCID / MID / FMI

    Component Identifiers (CID)Module Identifier (MID)

    CID Component0001 Fuel Injector Solenoid #10002 Fuel Injector Solenoid #20003 Fuel Injector Solenoid #30004 Fuel Injector Solenoid #40005 Fuel Injector Solenoid #50006 Fuel Injector Solenoid #60041 ECM 8V DC Supply0091 Throttle Sensor0094 Fuel Pressure Sensor0100 Oil Pressure Sensor0110 Engine Coolant Temperature Sensor0168 Electrical Power Supply0172 Inlet Air Temperature Sensor0174 Fuel Temperature Sensor0253 Personality Module mismatch0254 ADEM III ECM0261 Engine Speed Sensor0262 5 Volt Sensor Supply0267 Engine Shutdown Switch0268 Check Programmable Parameters0273 Turbo Outlet Pressure Sensor0274 Atmospheric Pressure Sensor0291 Engine Cooling Fan Solenoid0296 Transmission ECM0320 Crankshaft Position Sensor0342 Camshaft Position Sensor0485 Engine Fan Reversing Solenoid0486 Engine Fan Reversing Switch0545 Start Aid Relay0562 Caterpillar Monitoring System0617 Air Inlet Heater Relay1582 Trans Lube Oil Temperature Sensor1589 Turbo Inlet Air Pressure Sensor

    CID Component0168 Electrical Power Supply0254 Electronic Control Module (Product Link)0269 Sensor Power Supply1251 Alternator R-Terminal Signal

    The CID is a diagnostic code that indicates which component is faulty.

    The MID is a diagnostic code that indicates which electronic control modulediagnosed the fault.

    Engine ECM (MID No. 036)

    Product Link ECM (MID No. 122)

    Failure Mode Identifiers (FMI)FMI No. Failure Description

    0 Data valid but above normal operational range.1 Data valid but below normal operational range.2 Data erratic, intermittent, or incorrect.3 Voltage above normal or shorted high.4 Voltage below normal or shorted low.5 Current below normal or open circuit.6 Current above normal or grounded circuit.7 Mechanical system not responding properly.8 Abnormal frequency, pulse width, or period.9 Abnormal update.10 Abnormal rate of change.11 Failure mode not identifiable.12 Bad device or component.13 Out of calibration.14 Parameter failures.15 Parameter failures.16 Parameter not available.17 Module not responding.18 Sensor supply fault.19 Condition not met.20 Parameter failures.

    The FMI is a diagnostic code that indicates what type of failure has occurred.

    Event Code Condition

    E015 High Engine Coolant Temperature Derate

    E017 High Engine Coolant Temperature Warning

    E025 High Inlet Air Temperature Derate

    E027 High Inlet Air Temperature Warning

    E039 Low Engine Oil Pressure Derate

    E095 Fuel Filter Restriction Warning

    E096 High Fuel Pressure

    E100 Low Engine Oil Pressure Warning

    E190 Engine Overspeed Warning

    Event Codes For Engine ECM

  • Volume 2 of 2 - CHASSISCID / MID / FMI

    CID Component0096 Fuel Level Sender0100 Engine Oil Pressure Sensor0110 Engine Coolant Temperature Sensor0177 Torque Converter Oil Temperature Sensor0248 Data Link0263 Sensor Power Supply0271 Action Alarm0324 Action Lamp0427 Temp Sensor (Front Axle Oil)0428 Temp Sensor (Rear Axle Oil)0600 Hydraulic Oil Temperature Sensor0819 Display Data Link0821 Display Power Supply0826 Temp Sensor (Torque Converter Oil)0830 Brake Oil Temperature Sensor

    CID Component0168 Electrical System Voltage0254 Payload Electronic Control Module0350 Lift Linkage Position Sensor0364 Head End Lift Cylinder Pressure Sensor0769 Rod End Lift Cylinder Pressure Sensor0817 Internal Backup Battery0820 Keypad Data Link

    CID Component0041 +8 Volts Sensor Supply0070 Parking Brake Switch0149 Ride Control Solenoid 20168 Electrical System Voltage0177 Transmission Oil Temperature Sensor0190 Engine Speed Sensor0270 Cat Monitor System Harness Code0363 Ride Control Solenoid 10367 Ride Control Switch0368 Transmission Auto/Manual Switch0444 Start Relay0562 Cat Monitoring System0585 Tranmission Output Speed Sensor 10621 Downshift Switch0622 Upshift Switch0623 Directional Switch0631 Transmission Clutch 1 Solenoid0632 Transmission Clutch 2 Solenoid0633 Transmission Clutch 3 Solenoid0634 Transmission Clutch 4 Solenoid0635 Transmission Clutch 5 Solenoid0636 Transmission Clutch 6 Solenoid0638 Starter Solenoid0668 Transmission Shift Lever0672 Torque Converter Output Speed Sensor0673 Speed Sensor (Transmission Output 2)0793 Pressure Switch (Primary Steering)0794 Pressure Switch (Secondary Steering)0795 Secondary Steering Intermediate Relay1327 Position Sensor (Left Brake Pedal)1521 Part-Throttle Autoshift Selector Switch

    Component Identifiers (CID)Module Identifier (MID)

    Caterpillar Monitoring System(MID No. 030)

    Payload Control System(MID No. 074)

    Transmission Control(MID No. 081)

    CID Component0168 Electrical System Voltage0248 CAT Data Link0270 Harness Code0296 Power Train ECM0350 Lift Linkage Position Sensor0352 Lift Lever Position Sensor0353 Tilt Lever Position Sensor0354 Raise Solenoid0355 Lower Solenoid0356 Dump Solenoid0357 Rackback Solenoid0358 Pilot Pressure Solenoid0359 Raise Detent Electromagnet0360 Lower Detent Electromagnet0361 Rackback Detent Electromagnet0365 Kickout Set Switch0487 3rd Lever Position Sensor0489 Implement Function Select Switch0490 Implement Lockout Switch0491 3rd Function Forward Solenoid0492 3rd Function Rearward Solenoid0596 Implement Control0687 Options Code Incorrect

    The CID is a diagnostic code that indicates which component is faulty.

    The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

    Electronic Implement Control(MID No. 082)

    Service Mode NumberOperator Mode Sequence 0

    Harness Code 1

    Numeric Readout 2

    Service 3

    Digital Tattletale 4

    Units 5

    Charging System Display 6

    Monitoring System Service Modes

    Operator Mode NumberService Meter 1

    Tachometer 2

    Engine Oil Pressure 3

    Odometer - Machine Travel Distance 4

    Scrolling (Diagnostic) 5

    Monitoring System Operator Modes

  • Volume 1 of 2 - CABSPECIFICATIONS AND RELATED MANUALS

    Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)118-9701 Solenoid: Reversing Fan 13.8 0.4

    128-7991 Solenoids: Fuel Injection 1.06 0.05

    141-9676 Solenoid: A/C Compressor Clutch 17.6 0.6

    147-5399 Solenoids: Transmission Clutch 8.15 0.6

    148-2350 Solenoid: Variable Speed Fan 5.0 0.3

    157-8858 Sender: Fuel Level Empty: 95 3.0Full: 1.75 1.75

    168-6452 Solenoid: Axle Oil Cooler Clutch 9.4 5.0Aux Lift PropAux Lower PropDump PropLift PropLower PropRackback PropRide Control #1Ride Control #2

    203-4157 Solenoid: On/Off Pilot 32.6 1.6

    3E-6333 Solenoid: Start Aid 6.0

    At room temperature unless otherwise noted.

    174-4913 Solenoids: 8.7 0.4

    Off - Machine Switch SpecificationPart No. Function Actuate Deactuate Contact Position

    114-5333 A/C (High / Low) Pressure 275 to 1750 kPa(39.9 to 253.8 psi)

    --

    Normally Open

    155-8998 Axle Oil Cooler Temperature 65 3.0C(149 5.4F )

    58C Min(136.4F Min)

    Normally Open

    174-4312 Park Brake Pressure 8270 kPa MAX(1200 psi MAX)

    6890 345 kPa(1000 50 psi)

    A-B, Normally Open A-C, Normally Closed

    175-3244 Brake Oil Pressure 10700 kPa MAX(1550 psi MAX)

    8960 537 kPa(1300 79 psi)

    A-B, Normally Open A-C, Normally Closed

    177-2313 Front Axle Oil Temperature 100 3.0C(212 5.4F )

    92C Min(197.6F Min)

    Normally Closed

    177-2314 Rear Axle Oil Temperature 115 3.0C(239 5.4F )

    106C Min(222.8F Min)

    Normally Closed

    230-5771 Secondary Steering Pressure 1200 kPa MAX(174.0 psi MAX)

    700 100 kPa(102 14.5 psi)

    A-B Normally OpenA-C Normally Closed

    With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).

    Contact postion at the contacts of the harness connector.

  • Volume 2 of 2 - CHASSISSPECIFICATIONS AND RELATED MANUALS

    Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)

    Lift Lever Lower Detent7.6 0.731tneteD tfiL reveL tfiL:dioneloS

    Rack Back Detent

    Overall: 2.0 0.1Tap: 1.0 .05

    At room temperature unless otherwise noted.

    188-0955

    9G-1950 Resistor: Blower Motor Speed

    Related Electrical Service ManualsTitle Form Number

    Caterpillar Monitoring System SENR1394

    Electronic Implement Control System RENR2148

    Machine Security System RENR2462

    Payload Control System SENR6614

    Transmission Control System RENR2105

  • HARNESS and WIREElectrical Schematic Symbols

    1

    2

    AG-C4111-7898

    L-C123E-5179

    9X-1123 ComponentPart Number

    Pin or Socket Number

    Part Number: for Connector Receptacle

    Part Number: forConnector Plug

    Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

    Plug

    325-AG135 PK-14

    Wire ColorWire Gauge

    Receptacle

    PressureSymbol

    T

    TemperatureSymbol

    LevelSymbol

    FlowSymbol

    Circuit BreakerSymbol

    Harness and Wire Symbols

    1

    1

    2

    2Sure-Seal connector: Typical representationof a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

    Deutsch connector: Typical representationof a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

    Symbols

    Symbols and Definitions

    Fuse (5 Amps)

    5A

    T

    Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

    Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

    Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

    Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

    Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

    Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

    Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

    Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

    Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

    Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

    Harness identification code:This example indicates wire group 325,

    wire 135 in harness "AG".

    L-C123E-5179

    Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample). Harness Connector Serialization Code: The "C" stands for

    "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

  • Components are shown installed on a fully operable machine with the key and engine off, transmission shifterin neutral and with parking brake set.Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

    VOLUME 1 of 2: CHASSIS AND ENGINE

    SCHEMATIC PART NUMBER: 186-4149, CHANGE: 03, VERSION: (-)

    THIS SCHEMATIC IS FOR THE 980G II WHEEL LOADER ELECTRICAL SYSTEM

    MEDIA NUMBER: UENR1739

    A

    B

    C

    D

    E

    F

    1234567891011121314

    G

    H

    I

    J

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    1516

    12345678910111213141516

    ABBREVRDWHORYLPKBKGYPUBRGNBU

    COLORRED

    WHITEORANGEYELLOW

    PINKBLACKGRAY

    PURPLEBROWNGREENBLUE

    SYMBOL DESCRIPTION

    BLADE, SPADE, RING OR SCREWTERMINAL

    CIRCUIT CONNECTED

    CIRCUIT NOT CONNECTED

    ELECTRICAL CONNECTION TOMACHINE STRUCTURE

    INTERNAL ELECTRICAL CONNECTIONTO SURFACE OF COMPONENT

    CONNECTOR

    ATCH WIRE, CABLE, COMPONENT

    SPLICE

    CIRCUIT GROUPING DESIGNATIONH#

    WIRE GROUP COLOR DESCRIPTIONSGROUND CIRCUITWIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFFWIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ONVOLTAGE CONVERTER OUTPUT CIRCUITSTARTING CIRCUITSTART AID CIRCUITTRANSMISSION / ENGINE PUMP CONTROL CIRCUITMONITOR CIRCUITCHASSIS / AWD CIRCUITMACHINE SECURITY CONTROL CIRCUITENGINE CONTROL CIRCUITHEATER AND AIR CONDITIONER CIRCUITTURN SIGNAL / WIPER WASHER CIRCUITCAT DATA LINKRS-232 / RS-485 DATA LINKIMPLEMENT / VALVE / TOOL CONTROL CIRCUITPAYLOAD CONTROL CIRCUIT

    OTHER COLOR DESCRIPTIONSHIGHWAYS

    200-Y11 BK-14

    200-Y10 BK-14

    200-Y12 BK-14

    200-Y7 BK-14

    615-Y5 YL-14

    615-Y6 YL-14

    615-Y8 YL-14

    615-Y9 YL-14

    603-J1 PK-14

    200-J2 BK-14

    H716-AE6 WH-14

    H716-AE6 WH-14

    H716-AE9 WH-18

    H716-AE9 WH-18

    H716-AE8 WH-18

    H716-AE8 WH-18

    H716-AE10 WH-18

    H716-AE10 WH-18

    H716-AE7 WH-14

    H716-AE12 WH-18

    H716-AE12 WH-18

    H716-AE13 WH-18

    H716-AE13 WH-18

    H716-AE11 WH-18

    H716-AE11 WH-18

    H716-AE14 WH-18

    H716-AE14 WH-18

    H713-AE4 PK-18

    H713-AE4 PK-18

    H713-AE4 PK-18

    H714-AE5 OR-18

    81-RO5EA-417H81-RO5EA-417H

    H717-AE15 BR-18

    H717-AE15 BR-18

    H717-AE15 BR-18

    E919-AE16 YL-18

    E919-AE16 YL-18

    E919-AE16 YL-18

    E920-AE17 BR-18

    E920-AE17 BR-18

    E920-AE17 BR-18

    E921-AE18 PK-18

    E921-AE18 PK-18

    E921-AE18 PK-18

    E922-AE19 GN-18

    E922-AE19 GN-18

    E922-AE19 GN-18

    E/H CONTROL MANIFOLD

    114-AG1 RD-18 114-AG1 RD-18 114-AG3 RD-18

    114-AG3 RD-18

    114-AG2 RD-18

    114-AG2 RD-18106-AG5 WH-18

    106-AG5 WH-18 106-AG7 WH-18

    106-AG7 WH-18

    106-AG6 WH-18

    106-AG6 WH-18

    200-AG9 BK-14

    200-AG9 BK-14

    200-AG11 BK-18

    200-AG11 BK-18

    200-AG10 BK-18

    200-AG10 BK-18

    200-AG12 BK-14

    200-AG12 BK-14 200-AG14 BK-14

    200-AG14 BK-14

    200-AG13 BK-14

    200-AG13 BK-14

    953-AG16 GY-18953-AG16 GY-18

    953-AG18 GY-18

    953-AG18 GY-18

    953-AG17 GY-18

    953-AG17 GY-18

    322-AG19 GY-18322-AG19 GY-18 322-AG21 GY-18

    322-AG21 GY-18

    322-AG20 GY-18

    322-AG20 GY-18

    619-AG27 GN-14

    619-AG27 GN-14 619-AG29 GN-14

    619-AG29 GN-14

    619-AG28 GN-14

    619-AG28 GN-14

    138-AG4 GN-18

    251-AG15 BK-18

    E416-AG22 PU-18

    E416-AG22 PU-18

    C529-AG23 GY-18

    C530-AG24 BU-18

    C530-AG24 BU-18

    C530-AG24 BU-18

    605-AG25 YL-18

    605-AG25 YL-18

    605-AG25 YL-18

    606-AG26 GY-18

    606-AG26 GY-18

    606-AG26 GY-18

    H713-AG30 PK-18

    H713-AG30 PK-18

    H713-AG30 PK-18

    H713-AG30 PK-18

    H714-AG31 OR-18

    H714-AG31 OR-18

    H714-AG31 OR-18

    H714-AG31 OR-18

    H716-AG32 WH-14

    H716-AG32 WH-14

    H716-AG32 WH-14

    H716-AG32 WH-14

    H717-AG33 BR-18

    H717-AG33 BR-18

    H717-AG33 BR-18

    H717-AG33 BR-18

    E919-AG35 YL-18

    E919-AG35 YL-18

    E919-AG35 YL-18

    E919-AG35 YL-18

    E920-AG36 BR-18

    E920-AG36 BR-18

    E920-AG36 BR-18

    E920-AG36 BR-18

    E921-AG37 PK-18

    E921-AG37 PK-18

    E921-AG37 PK-18

    E921-AG37 PK-18

    E922-AG38 GN-18

    E922-AG38 GN-18

    E922-AG38 GN-18

    E922-AG38 GN-18

    FRONT FRAME

    BUSS BAR 7V-9275 177-CJ107 RD-4

    101-AH4 RD-14

    101-AH4 RD-14

    101-AH1 RD-14

    101-AH1 RD-14

    101-AH3 RD-14

    101-AH3 RD-14

    175-CJ108 RD-14

    175-CJ108 RD-14

    175-CJ108 RD-14

    177-CJ107 RD-4

    POWER DISTRIBUTION PANEL

    POWER DISTRIBUTION PANEL

    975-AR7 WH-18

    975-AR7 WH-18975-AR8 WH-18

    975-AR8 WH-18

    975-AR9 WH-18

    975-AR10 WH-18975-AR10 WH-18

    975-AR12 WH-18

    975-AR12 WH-18

    975-AR11 WH-18

    975-AR14 WH-18975-AR14 WH-18

    975-AR13 WH-18

    975-AR13 WH-18

    975-AR15 WH-18

    975-AR15 WH-18

    751-AR2 GN-18

    751-AR2 GN-18751-AR2 GN-18

    752-AR1 YL-18

    752-AR1 YL-18

    752-AR1 YL-18

    754-AR4 BU-18

    754-AR4 BU-18

    754-AR4 BU-18

    755-AR5 OR-18755-AR5 OR-18

    755-AR5 OR-18

    900-AR3 PU-18

    900-AR3 PU-18

    900-AR3 PU-18

    901-AR6 WH-18901-AR6 WH-18

    901-AR6 WH-18

    TRANSMISSION

    E901-AT5 GN-18

    E901-AT5 GN-18

    E900-AT3 WH-18

    E900-AT3 WH-18

    752-AT2 YL-18 752-AT2 YL-18751-AT1 GN-18

    751-AT1 GN-18

    900-AT7 PU-18

    900-AT7 PU-18

    754-AT4 BU-18754-AT4 BU-18

    755-AT6 OR-18

    755-AT6 OR-18

    901-AT8 WH-18

    901-AT8 WH-18

    975-AT9 WH-18

    975-AT9 WH-18

    200-AU5 BK-14

    200-AU5 BK-14

    612-AU2 GY-16

    612-AU2 GY-16

    606-AU1 GY-14

    606-AU1 GY-14

    604-AU4 OR-16

    604-AU4 OR-16

    614-AU3 PU-14

    614-AU3 PU-14

    606-AV1 GY-14

    606-AV1 GY-14

    612-AV2 GY-16

    612-AV2 GY-16

    614-AV3 PU-14

    614-AV3 PU-14

    604-AV4 OR-16

    604-AV4 OR-16

    200-AV5 BK-14

    200-AV5 BK-14

    200-AW5 BK-14

    200-AW5 BK-14200-AW10 BK-14

    200-AW10 BK-14

    200-AW3 BK-14

    200-AW3 BK-14

    200-AW3 BK-14

    608-AW1 GN-14608-AW1 GN-14608-AW11 GN-14

    608-AW11 GN-14

    608-AW12 GN-14

    608-AW12 GN-14

    612-AW6 GY-16

    612-AW6 GY-16612-AW13 GY-16612-AW13 GY-16

    321-AW7 BR-18321-AW7 BR-18

    321-AW7 BR-18

    614-AW8 PU-18614-AW8 PU-18

    614-AW8 PU-18

    975-AW2 WH-18

    975-AW2 WH-18

    975-AW2 WH-18

    130-AW4 RD-16130-AW4 RD-16

    130-AW4 RD-16

    200-AY1 BK-14

    200-AY1 BK-14200-AY12 BK-14

    200-AY12 BK-14

    200-AY12 BK-14

    200-AY12 BK-14

    200-AY13 BK-14

    200-AY13 BK-14

    200-AY13 BK-14

    200-AY2 BK-14

    200-AY2 BK-14200-AY14 BK-14200-AY14 BK-14

    200-AY14 BK-14

    200-AY15 BK-14

    200-AY15 BK-14

    200-AY15 BK-14

    604-AY4 OR-16

    604-AY4 OR-16604-AY16 OR-16604-AY16 OR-16

    604-AY16 OR-16

    604-AY17 OR-16

    604-AY17 OR-16

    604-AY17 OR-16

    604-AY17 OR-16

    612-AY22 GY-16

    612-AY22 GY-16

    612-AY22 GY-16612-AY20 GY-16612-AY20 GY-16

    612-AY20 GY-16

    612-AY21 GY-16

    612-AY21 GY-16

    612-AY21 GY-16

    612-AY21 GY-16

    614-AY8 PU-14614-AY8 PU-14

    614-AY19 PU-18

    614-AY19 PU-18

    614-AY19 PU-18614-AY18 PU-14

    614-AY18 PU-14

    614-AY18 PU-14

    614-AY18 PU-14

    617-AY9 BR-16

    617-AY9 BR-16

    617-AY9 BR-16617-AY9 BR-16

    605-AY6 YL-14

    605-AY6 YL-14

    605-AY6 YL-14605-AY6 YL-14

    606-AY5 GY-14

    606-AY5 GY-14606-AY5 GY-14

    606-AY5 GY-14

    606-AY5 GY-14

    608-AY7 GN-14

    608-AY7 GN-14608-AY7 GN-14

    608-AY7 GN-14

    975-AY10 WH-18

    975-AY10 WH-18

    975-AY10 WH-18

    975-AY10 WH-18

    130-AY11 RD-16

    130-AY11 RD-16

    130-AY11 RD-16

    130-AY11 RD-16

    321-AY3 BR-18

    321-AY3 BR-18321-AY3 BR-18

    321-AY3 BR-18

    JAPAN ROADING

    JAPAN ROADING

    200-CF1 BK-14

    200-CF1 BK-14200-CF12 BK-14

    200-CF12 BK-14

    200-CF13 BK-18

    200-CF13 BK-18

    200-CF11 BK-18

    200-CF11 BK-18

    200-CF2 BK-14

    200-CF2 BK-14200-CF15 BK-14

    200-CF15 BK-14

    200-CF16 BK-18

    200-CF16 BK-18 200-CF14 BK-18

    200-CF14 BK-18

    604-CF4 OR-18

    604-CF4 OR-18604-CF17 OR-18

    604-CF17 OR-18

    604-CF18 OR-18

    604-CF18 OR-18

    608-CF7 GN-14

    608-CF7 GN-14608-CF19 GN-14

    608-CF19 GN-14

    608-CF20 GN-14

    608-CF20 GN-14

    605-CF5 YL-18

    605-CF5 YL-18

    605-CF5 YL-18

    606-CF6 GY-18

    606-CF6 GY-18

    606-CF6 GY-18

    614-CF8 PU-18614-CF8 PU-18

    614-CF8 PU-18

    617-CF9 BR-18617-CF9 BR-18

    617-CF9 BR-18

    SHOWN WITH BRAKE ON

    SHOWN WITHBRAKE OFF

    200-CG1 BK-18200-CG1 BK-18

    201-CK1 BK-18417-CK2 GY-18

    201-CJ39 BK-18

    201-CJ39 BK-18

    201-CJ60 BK-18

    201-CJ60 BK-18

    201-CJ60 BK-18201-CJ61 BK-18

    201-CJ61 BK-18

    201-CJ61 BK-18

    605-CJ67 YL-18

    605-CJ67 YL-18

    605-CJ67 YL-18

    605-CJ52 YL-18

    605-CJ52 YL-18

    605-CJ66 YL-18

    605-CJ66 YL-18

    605-CJ66 YL-18

    606-CJ53 GY-18

    606-CJ53 GY-18606-CJ69 GY-18

    606-CJ69 GY-18

    606-CJ69 GY-18

    606-CJ68 GY-18

    606-CJ68 GY-18

    606-CJ68 GY-18

    614-CJ55 PU-18

    614-CJ55 PU-18

    614-CJ71 PU-18

    614-CJ71 PU-18

    614-CJ71 PU-18

    614-CJ70 PU-18

    614-CJ70 PU-18

    614-CJ70 PU-18

    617-CJ56 BR-18

    617-CJ56 BR-18

    617-CJ73 BR-18

    617-CJ73 BR-18

    617-CJ73 BR-18

    617-CJ72 BR-18

    617-CJ72 BR-18

    617-CJ72 BR-18

    K933-CJ15 GN-18

    K933-CJ78 GN-18975-CJ57 WH-18

    975-CJ57 WH-18

    975-CJ75 WH-18

    975-CJ75 WH-18

    975-CJ75 WH-18

    605-CJ66 YL-18

    606-CJ69 GY-18614-CJ70 PU-18

    321-CJ50 BR-18

    321-CJ50 BR-18

    321-CJ50 BR-18

    321-CJ50 BR-18

    604-CJ51 OR-18

    604-CJ51 OR-18

    604-CJ51 OR-18

    604-CJ51 OR-18

    608-CJ54 GN-14

    608-CJ54 GN-14

    608-CJ54 GN-14

    608-CJ54 GN-14

    138-CJ22 GN-18

    138-CJ22 GN-18

    138-CJ22 GN-18

    138-CJ22 GN-18

    138-CJ22 GN-18

    106-CJ20 WH-18

    106-CJ20 WH-18

    106-CJ20 WH-18

    106-CJ20 WH-18

    106-CJ20 WH-18

    251-CJ23 BK-18251-CJ23 BK-18

    251-CJ23 BK-18

    251-CJ23 BK-18

    251-CJ23 BK-18

    953-CJ24 GY-18

    953-CJ24 GY-18

    953-CJ24 GY-18

    953-CJ24 GY-18

    953-CJ24 GY-18

    322-CJ25 GY-18322-CJ25 GY-18

    322-CJ25 GY-18

    322-CJ25 GY-18

    322-CJ25 GY-18

    E416-CJ30 PU-18E416-CJ30 PU-18

    E416-CJ30 PU-18

    E416-CJ30 PU-18

    E416-CJ30 PU-18

    C529-CJ28 GY-18C529-CJ28 GY-18

    C529-CJ28 GY-18

    C529-CJ28 GY-18

    C529-CJ28 GY-18

    C530-CJ29 BU-18

    C530-CJ29 BU-18

    C530-CJ29 BU-18

    C530-CJ29 BU-18

    C530-CJ29 BU-18

    619-CJ102 GN-14

    619-CJ102 GN-14

    619-CJ102 GN-14

    619-CJ102 GN-14

    619-CJ102 GN-14

    H713-CJ37 PK-18

    H713-CJ37 PK-18

    H713-CJ37 PK-18

    H713-CJ37 PK-18

    H713-CJ37 PK-18

    H714-CJ38 OR-18

    H714-CJ38 OR-18

    H714-CJ38 OR-18

    H714-CJ38 OR-18

    H714-CJ38 OR-18

    H717-CJ43 BR-18

    H717-CJ43 BR-18

    H717-CJ43 BR-18

    H717-CJ43 BR-18

    H717-CJ43 BR-18

    E919-CJ31 YL-18

    E919-CJ31 YL-18

    E919-CJ31 YL-18

    E919-CJ31 YL-18

    E919-CJ31 YL-18

    E920-CJ32 BR-18

    E920-CJ32 BR-18

    E920-CJ32 BR-18

    E920-CJ32 BR-18

    E920-CJ32 BR-18

    E921-CJ33 PK-18

    E921-CJ33 PK-18

    E921-CJ33 PK-18

    E921-CJ33 PK-18

    E921-CJ33 PK-18

    E922-CJ34 GN-18

    E922-CJ34 GN-18

    E922-CJ34 GN-18

    E922-CJ34 GN-18

    E922-CJ34 GN-18

    417-CJ40 GY-18

    417-CJ40 GY-18

    417-CJ40 GY-18

    417-CJ40 GY-18

    447-CJ41 PK-18

    447-CJ41 PK-18

    447-CJ41 PK-18

    447-CJ41 PK-18

    611-CJ101 PU-14

    611-CJ101 PU-14

    611-CJ101 PU-14

    611-CJ101 PU-14

    611-CJ101 PU-14

    617-CJ72 BR-18

    CBL-

    AA1

    RD-0

    0

    CBL-

    CC1

    RD-0

    0 CBL-EE1 RD-00

    CBL-FF1 RD-00

    CBL-GG1 BK-00

    CBL-

    GG2

    BK-0

    0

    CBL-HH1 BK-00

    CBL-

    KK1

    BK-0

    0CB

    L-KK

    2RD

    -00

    JAPANESE ROADING LIGHTING

    200-EL6 BK-14

    200-EL5 BK-14200-EL4 BK-14

    200-EL4 BK-14

    611-EL1 PU-14611-EL1 PU-14

    617-EL2 BR-14

    617-EL2 BR-14

    619-EL8 GN-14

    619-EL8 GN-14

    114-EG2 RD-18

    322-EG3 GY-18

    605-EL7 YL-14605-EL7 YL-14

    200-EN4 BK-14

    200-EN4 BK-14 200-EN5 BK-14

    200-EN6 BK-14

    611-EN1 PU-14

    611-EN1 PU-14

    614-EN2 PU-14614-EN2 PU-14

    114-EG21 RD-18

    322-EG22 GY-18

    606-EN7 GY-14

    606-EN7 GY-14

    619-EN8 GN-14

    619-EN8 GN-14

    114-EG1 RD-16114-EG1 RD-16

    200-EG9 BK-14

    200-EG9 BK-14 200-EG11 BK-14

    200-EG11 BK-14

    200-EG10 BK-14200-EG10 BK-14

    200-EG12 BK-14 200-EG12 BK-14 200-EG14 BK-14

    200-EG14 BK-14

    200-EG13 BK-14

    200-EG13 BK-14322-EG20 GY-16

    322-EG20 GY-16

    619-EG6 GN-14

    619-EG6 GN-14 619-EG4 GN-14

    619-EG4 GN-14

    619-EG5 GN-14

    619-EG5 GN-14

    611-EG18 PU-14 611-EG18 PU-14 611-EG15 PU-14

    611-EG15 PU-14

    611-EG16 PU-14

    611-EG16 PU-14

    617-EG7 BR-14

    617-EG7 BR-14

    617-EG7 BR-14

    614-EG8 PU-14

    614-EG8 PU-14

    614-EG8 PU-14

    605-EG19 YL-14

    605-EG19 YL-14

    605-EG19 YL-14

    606-EG17 GY-14

    606-EG17 GY-14

    606-EG17 GY-14

    200-ET2 BK-18308-ET1 YL-18

    JAPAN

    E455-CG7 BR-18

    E455-CG7 BR-18

    201-CG2 BK-18

    201-CG2 BK-18201-CG15 BK-18

    201-CG15 BK-18

    201-CG16 BK-18

    201-CG16 BK-18

    962-CG3 OR-18

    962-CG3 OR-18

    962-CG3 OR-18

    419-CG4 YL-18

    419-CG4 YL-18

    419-CG4 YL-18

    432-CG5 PK-18

    432-CG5 PK-18

    432-CG5 PK-18

    442-CG6 GY-18

    442-CG6 GY-18

    442-CG6 GY-18

    496-CG10 WH-18

    496-CG10 WH-18

    496-CG10 WH-18

    G764-CG11 PK-18

    G764-CG11 PK-18

    G764-CG11 PK-18

    201-AN2 BK-18

    201-AN2 BK-18

    442-AN3 GY-18

    442-AN3 GY-18

    496-AN4 WH-18

    496-AN4 WH-18

    HEUICONNECTOR

    TIMING CALPROBE

    A893-AX3 OR-18

    513-CH24 OR-18

    513-CH25 OR-18

    513-CH23 OR-18522-CH17 WH-18

    522-CH16 WH-18

    522-CH18 WH-18

    522-CH18 WH-18

    522-CH18 WH-18

    403-CH31 GN-18

    403-CH31 GN-18

    326-CH10 RD-18

    326-CH10 RD-18

    326-CH10 RD-18

    521-CH12 YL-18

    521-CH12 YL-18

    521-CH12 YL-18

    109-CH56 RD-4

    109-CH56 RD-4109-CH56 RD-4

    304-CH34 WH-8

    304-CH34 WH-8

    304-CH34 WH-8

    CBL-JJ1 BK-00

    CBL-

    LL1

    RD-0

    0

    A982

    -CH2

    6BR

    -18

    A982

    -CH2

    6BR

    -18

    A982-CH26 BR-18

    A982-CH26 BR-18

    944-

    CH20

    OR-1

    8

    944-

    CH20

    OR-1

    8

    944-CH20 OR-18

    944-CH20 OR-18

    945-

    CH21

    BR-1

    8

    945-

    CH21

    BR-1

    8

    945-CH21 BR-18

    945-CH21 BR-18

    81-RO82HC-479 R

    81-RO82H C-479R

    R974-CH28 OR-18

    R974-CH28 OR-18

    150-

    CH19

    OR-1

    8

    150-

    CH19

    OR-1

    8

    150-CH19 OR-18

    150-CH19 OR-18

    A307

    -CH2

    2GY

    -18

    A307

    -CH2

    2GY

    -18

    A307-CH22 GY-18 A307-CH22 GY-18

    81-YG64HC-267 F

    8 1 - Y G6 4 HC - 2 6 7 F

    F762-CH46 GY-18

    F762-CH46 GY-18201-CJ64 BK-18

    201-CJ64 BK-18

    201-CJ64 BK-18

    419-CJ6 YL-18

    419-CJ6 YL-18

    419-CJ6 YL-18

    419-CJ6 YL-18

    432-CJ8 PK-18

    432-CJ8 PK-18

    432-CJ8 PK-18

    432-CJ8 PK-18

    E455-CJ13 BR-18

    E455-CJ13 BR-18

    E455-CJ13 BR-18

    E455-CJ13 BR-18

    506-CJ11 PU-18

    506-CJ11 PU-18

    506-CJ11 PU-18

    506-CJ11 PU-18

    507-CJ12 WH-18

    507-CJ12 WH-18

    507-CJ12 WH-18

    507-CJ12 WH-18

    496-CJ10 WH-18

    496-CJ10 WH-18

    496-CJ10 WH-18

    496-CJ10 WH-18

    G764-CJ14 PK-18

    G764-CJ14 PK-18

    G764-CJ14 PK-18

    G764-CJ14 PK-18

    101-AH2 RD-12

    101-AH2 RD-12

    174-CJ4 RD-12

    174-CJ4 RD-12

    174-CJ4 RD-12

    174-CJ4 RD-12

    F762-CJ92 GY-18F762-CJ92 GY-18

    F762-CJ92 GY-18F762-CJ92 GY-18

    H795

    -CH2

    7PK

    -18

    H795-CH27 PK-18

    H795-CH27 PK-18

    H704

    -CH4

    8PK

    -18

    H704-CH48 PK-18

    H704-CH48 PK-18

    H746

    -CH4

    3YL

    -18

    H746

    -CH4

    3YL

    -18

    H746-CH43 YL-18

    41-DR24HC-011

    4 1 - DR2 4 HC - 0 1 1

    41-D R04H C-011

    4 1 - DR0 4 HC - 0 1 1

    41-D R93H C-011

    4 1 - DR9 3 HC - 0 1 1

    0 1 - DR1 5 HC - 0 1 1

    110-CH51 RD-10

    110-CH51 RD-10

    H747

    -CH4

    1BR

    -18

    H747

    -CH4

    1BR

    -18

    H747-CH41 BR-18

    229-

    CH38

    BK-1

    4

    229-

    CH37

    BK-1

    4

    229-

    CH36

    BK-1

    4

    229-

    CH35

    BK-1

    0

    229-

    CH35

    BK-1

    0

    229-CH35 BK-10

    229-CH35 BK-10

    304-CJ90 WH-8

    304-CJ90 WH-8

    304-CJ90 WH-8

    G828

    -K1

    WH-

    18

    G828

    -K1

    WH-

    18

    G829

    -K2

    GN-1

    8

    G829

    -K2

    GN-1

    8

    G833

    -K5

    PK-1

    8

    G833

    -K5

    PK-1

    8

    A747

    -K3

    GY-1

    8

    A747

    -K3

    GY-1

    8

    A747-K3 GY-18

    81-NG23K-928G

    G829-K32 GN-18

    G829-K33 GN-18

    G829

    -K33

    GN-1

    8

    G829

    -K30

    GN-1

    8

    G829-K30 GN-18

    G828

    -K26

    WH-

    18

    G828-K26 WH-18

    G828-K27 WH-18

    81-HW72K-828G

    8 1 - HW9 2 K - 8 2 8 G

    G828-K29 WH-18

    G833-K35 PK-18

    G833

    -K35

    PK-1

    8

    G833-K34 PK-18

    G833

    -K34

    PK-1

    8

    G856-K6 WH-18

    G856

    -K6

    WH-

    18

    G856

    -K6

    WH-

    18

    L983

    -K17

    WH-

    18

    L983

    -K17

    WH-

    18

    L983-K17 WH-18

    E964-K20 WH-18

    E964

    -K20

    WH-

    18

    E964

    -K20

    WH-

    18

    994-

    K8GY

    -18

    994-

    K8GY

    -18

    994-K8 GY-18

    995-K9 BU-18

    995-

    K9BU

    -18

    995-

    K9BU

    -18

    C967

    -K11

    BU-1

    8

    C967

    -K11

    BU-1

    8

    C967-K11 BU-18

    G857-K7 YL-18

    G857

    -K7

    YL-1

    8

    G857

    -K7

    YL-1

    8

    E963-K21 GY-18

    E963

    -K21

    GY-1

    8

    E963

    -K21

    GY-1

    8

    A746-K16 PK-18

    A746

    -K16

    PK-1

    8

    A746

    -K16

    PK-1

    8

    E966-K24 YL-18

    E966

    -K24

    YL-1

    8

    E966

    -K24

    YL-1

    8E9

    65-K

    25BU

    -18

    E965

    -K25

    BU-1

    8

    E965-K25 BU-18

    A705-K22 BU-18

    A705

    -K22

    BU-1

    8

    A705

    -K22

    BU-1

    8A7

    06-K

    23GY

    -18

    A706

    -K23

    GY-1

    8

    A706-K23 GY-18

    A701-K12 GY-18

    A701

    -K12

    GY-1

    8

    A701

    -K12

    GY-1

    8A7

    02-K

    13PU

    -18

    A702

    -K13

    PU-1

    8

    A702-K13 PU-18A703-K14 BR-18

    A703

    -K14

    BR-1

    8

    A703

    -K14

    BR-1

    8A7

    04-K

    15GN

    -18

    A704

    -K15

    GN-1

    8

    A704-K15 GN-18

    L985-K19 YL-18

    L985

    -K19

    YL-1

    8

    L985

    -K19

    YL-1

    8

    L984-K18 OR-18L9

    84-K

    18OR

    -18

    L984

    -K18

    OR-1

    8

    102-CJ45 RD-14

    102-CJ45 RD-14

    102-CJ45 RD-14

    102-CJ45 RD-14

    398-CJ98 BU-14

    397-CJ99 OR-14

    397-CJ99 OR-14

    G486-CJ36 GN-18

    G486-CJ36 GN-18

    G486-CJ36 GN-18

    G486-CJ36 GN-18

    201-HA2 BK-18

    201-AG44 BK-18

    201-AG44 BK-18

    201-AG44 BK-18201-CJ65 BK-18

    201-CJ65 BK-18

    201-CJ65 BK-18

    201-CJ65 BK-18

    G485-HA1 BU-18

    G485-AG43 BU-18

    G485-AG43 BU-18

    G485-AG43 BU-18G485-CJ35 BU-18

    G485-CJ35 BU-18

    G485-CJ35 BU-18

    G485-CJ35 BU-18

    G485-CJ35 BU-18

    199-CJ47 RD-18

    199-CJ47 RD-18

    199-CJ47 RD-18

    199-CJ47 RD-18

    A300-CJ96 GN-18A301-CJ7 WH-18

    317-CJ91 YL-18317-CJ91 YL-18

    317-CJ91 YL-18

    317-CJ91 YL-18200-CJ80 BK-18

    200-CJ80 BK-18

    200-CJ80 BK-18

    200-

    CJ80

    BK-1

    8

    200-CJ87 BK-18

    200-CJ87 BK-18

    200-

    CJ87

    BK-1

    8

    308-CJ49 YL-18

    200-CJ85 BK-14

    200-

    CJ85

    BK-1

    4

    975-CJ74 WH-18

    975-CJ74 WH-18

    975-CJ74 WH-18

    975-CJ74 WH-18

    112-CJ1 PU-4

    112-CJ1 PU-4

    112-CJ1 PU-4

    112-CJ1 PU-4

    112-CJ1 PU-4

    109-CJ88 RD-4

    109-CJ88 RD-4

    109-CJ88 RD-4

    109-CJ88 RD-4

    110-CJ89 RD-10

    110-CJ89 RD-10

    110-CJ89 RD-10

    110-CJ89 RD-10

    229-CJ81 BK-10

    229-CJ81 BK-10

    229-CJ81 BK-10

    229-

    CJ81

    BK-1

    0

    H704-CJ95 PK-18H704-CJ95 PK-18

    H704-CJ95 PK-18229-CJ83 BK-18

    229-CJ83 BK-18

    229-

    CJ83

    BK-1

    8

    200-CJ80 BK-18

    229-CJ81 BK-10

    201-CJ62 BK-18201-CJ62 BK-18

    201-CJ62 BK-18

    201-CJ62 BK-18

    306-CJ48 GN-18

    306-CJ48 GN-18

    306-CJ48 GN-18

    306-CJ48 GN-18

    962-CJ5 OR-18

    962-CJ5 OR-18

    962-CJ5 OR-18

    962-CJ5 OR-18

    201-CJ63 BK-18

    201-CJ63 BK-18

    201-CJ63 BK-18

    200-CJ79 BK-14200-CJ26 BK-14

    200-CJ26 BK-14200-CJ79 BK-14

    201-CH53 BK-18

    201-CH53 BK-18

    201-CH53 BK-18K933-CH54 GN-18

    K933-CH54 GN-18

    K933-CH54 GN-18

    229-CJ82 BK-18

    229-CJ82 BK-18

    229-

    CJ82

    BK-1

    8

    201-CJ59 BK-18

    201-CJ59 BK-18

    201-CJ59 BK-18

    426-CJ58 BR-18

    426-CJ58 BR-18

    426-CJ58 BR-18

    426-CJ58 BR-18

    114-CJ21 RD-18

    114-CJ21 RD-18

    114-CJ21 RD-18

    114-CJ21 RD-18

    114-CJ21 RD-18

    615-Y5 YL-14

    200-Y11 BK-14200-Y10 BK-14200-Y12 BK-14200-Y7 BK-14

    615-Y6 YL-14615-Y8 YL-14615-Y9 YL-14

    200-Y2 BK-14

    200-Y4 BK-14608-Y3 GN-14

    608-Y1 GN-14

    200-CJ18 BK-14

    200-CJ18 BK-14

    200-CJ18 BK-14200-CJ17 BK-14

    200-CJ17 BK-14

    200-CJ17 BK-14

    200-CH55 BK-18

    200-CH55 BK-18

    200-CH55 BK-18200-CJ100 BK-18

    200-CJ100 BK-18

    200-CJ100 BK-18

    200-CJ100 BK-18

    200-

    CJ10

    0BK

    -18

    129-CJ46 RD-18

    129-CJ46 RD-18

    129-CJ46 RD-18

    129-CJ46 RD-18

    ENGINE CONTROL

    MACHINE ENGINE

    TRANSMISSION

    ENGINE DISCONNECT

    REAR LIGHTS

    POWER PANEL

    LEFT SIDE

    FRONT FRAME

    RIGHT SIDE

    CAB

    CAB

    FRAME GROUND

    CAB

    CAB

    ENGINE DISCONNECT

    BATTERIES

    CAB

    CAB

    ENGINE DISCONNECT

    POW

    ER PA

    NEL

    CAB

    ENGI

    NE D

    ISCON

    NECT

    ENGI

    NE

    ENGINE CONTROL

    MACHINE ENGINE

    ENGINE CONTROLCAB

    POWER PANEL

    H716-CJ42 WH-14

    H716-CJ42 WH-14

    H716-CJ42 WH-14

    H716-CJ42 WH-14

    H716-CJ42 WH-14

    321-CF3 BR-18

    321-CF3 BR-18

    975-CF10 WH-18

    975-CF10 WH-18

    TWISTED WIRES

    TWISTED WIRES

    TWISTED WIRES

    TWISTED WIRES

    TWISTED WIRES

    X918-CJ93 PU-18

    X918-CJ93 PU-18

    X918-CJ93 PU-18

    X919-CJ94 WH-18

    X919-CJ94 WH-18

    X919-CJ94 WH-18

    X919-CJ94 WH-18

    X918-CJ93 PU-18

    X919-CH45 WH-18

    X919-CH45 WH-18

    X919

    -CH4

    5W

    H-18

    X919

    -CH4

    5W

    H-18

    X918

    -CH4

    4PU

    -18

    X918

    -CH4

    4PU

    -18

    X918-CH44 PU-18

    X918-CH44 PU-18

    H702-CH29 PU-18H702-CH29 PU-18

    H702

    -CH2

    9PU

    -18

    H702

    -CH2

    9PU

    -18

    H703

    -CH3

    0YL

    -18

    H703

    -CH3

    0YL

    -18

    H703-CH30 YL-18H703-CH30 YL-18

    BEACON HARNESS (ATTACHMENT)

    CAB LIGHT HARNESS (ATTACHMENT)

    615-AC1 YL-14

    615-AC3 YL-14200-AC2 BK-14200-AC4 BK-14

    615-AC1 YL-14 200-AC2 BK-14615-AC3 YL-14

    200-AC4 BK-14

    603-J1 PK-14200-J2 BK-14

    200-CF15 BK-14

    605-CF5 YL-18

    200-CF16 BK-18

    617-CF9 BR-18

    604-CF17 OR-18200-CF14 BK-18

    608-CF19 GN-14

    200-CF12 BK-14200-CF13 BK-18200-CF11 BK-18

    604-CF18 OR-18606-CF6 GY-18

    608-CF20 GN-14614-CF8 PU-18

    200-CH55 BK-18

    229-CJ83 BK-18

    199-CJ47 RD-18

    A701-CX601 GY-18

    A701

    -CX6

    01GY

    -18

    A702-CX602 PU-18

    A702

    -CX6

    02PU

    -18

    A703

    -CX6

    03BR

    -18

    A703-CX603 BR-18

    81-NG406XC-407A

    A704-CX604 GN-18A705-CX605 BU-18

    81-UB506XC-507A

    A706-CX606 GY-18

    A706

    -CX6

    06GY

    -18

    L983

    -CX1

    02W

    H-18

    L983

    -CX2

    02W

    H-18

    L983

    -CX6

    12W

    H-18

    L983-CX612 WH-18

    L984-CX610 OR-18

    L984

    -CX6

    10OR

    -18

    L984

    -CX3

    02OR

    -18

    L984

    -CX4

    02OR

    -18

    L985

    -CX5

    02YL

    -18

    L985

    -CX7

    02YL

    -18

    L985

    -CX6

    08YL

    -18

    L985-CX608 YL-18

    J702

    -CX3

    BK-1

    8J7

    02-C

    X2BK

    -18

    J702

    -CX1

    BK-1

    8J7

    02-C

    X607

    BK-1

    8

    J702-CX607 BK-18

    81-RB4XC-007J

    81-RB5XC-007J

    81-RB116XC-007J

    J700-CX611 BR-18

    J701-CX609 GN-18

    J701

    -CX6

    09GN

    -18

    ENGINE RETARDING WIRES: NOT USED

    FUEL INJECTORS

    H718-AM8 GY-18

    106-AM2 WH-18953-AM7 GY-18

    H718-AG34 GY-18

    H718-AG34 GY-18

    H718-AG34 GY-18H718-CJ19 GY-18

    H718-CJ19 GY-18

    H718-CJ19 GY-18

    H718-CJ19 GY-18

    H718-CJ19 GY-18

    J843

    -CH4

    9PU

    -18

    R971

    -CH3

    2YL

    -18

    R971

    -CH3

    2YL

    -18

    R971-CH32 YL-18

    K933-CJ78 GN-18

    K933-CJ78 GN-18

    K933-CJ78 GN-18

    201-AN1 BK-18

    201-AN1 BK-18

    K933-AN5 GN-18

    K933-AN5 GN-18K933-CG12 GN-18

    K933-CG12 GN-18

    K933-CG12 GN-18

    201-CG17 BK-18

    201-CG17 BK-18

    442-CJ9 GY-18

    442-CJ9 GY-18

    442-CJ9 GY-18

    442-CJ9 GY-18

    K933-CJ15 GN-18

    J843

    -CH4

    9PU

    -18

    K933-CJ77 GN-18

    K933-CJ77 GN-18

    K933-CJ77 GN-18

    229-

    CH36

    BK-1

    422

    9-CH

    37BK

    -14

    229-

    CH38

    BK-1

    4

    229-

    CJ83

    BK-1

    8

    CBL-MM1 BK-00

    A893-AX3 OR-18

    AUXILARY START RECEPTACLE

    ENGINE

    ENGINE

    NORMALLYOPEN BEFOREREFRIGERANTCHARGE

    CONNECTS TO C-C35ON CAB DIAGRAM186-0623

    CONNECTS TO C-C4ON CAB DIAGRAM186-0623

    CONNECTS TO C-C1ON CAB DIAGRAM186-0623

    CONNECTS TO C-C2ON CAB DIAGRAM186-0623

    CONNECTS TO C-C3ON CAB DIAGRAM186-0623

    484-CK3 YL-18484-CJ16 YL-18

    484-CJ16 YL-18

    484-CJ16 YL-18

    484-CJ16 YL-18

    450-CH11 YL-18

    450-CH11 YL-18

    450-

    CH11

    YL-1

    8

    450-

    CH11

    YL-1

    8

    J844

    -CH5

    0GY

    -18

    J844

    -CH5

    0GY

    -18

    F713

    -CH4

    7OR

    -18

    F713

    -CH4

    7OR

    -18

    J843-CH52 PU-18

    J843-CH33 PU-18

    J844-CH50 GY-18

    F713-CH47 OR-18

    J843

    -CH3

    3PU

    -18

    J843

    -CH5

    2PU

    -18

    ELECTRICAL STUDS CONNECTTHE CAB ROOF HARNESS TO THEMAIN CAB HARNESS (LAMP PWR AND GND)SHEET 1 (CAB) (L-1)

    ONE ELECTRICAL STUD ISPROVIDED FOR EACH OFTHE FOLLOWING CIRCUITS(BEACON AND REAR CABFLOODS ARE ATTACHMENTS) 200 615 608 603

    200-AG14 BK-14

    605-AG25 YL-18

    114-AG3 RD-18

    200-AG11 BK-18

    322-AG21 GY-18

    114-AG2 RD-18

    322-AG20 GY-18606-AG26 GY-18

    619-AG28 GN-14

    200-AG13 BK-14

    200-AG10 BK-18

    CAB LIGHT HARNESS (STANDARD)

    IDENT PART NUMBER CHG LOC NOTE

    J 119-8984 01 G-5 BEACON

    AF 228-5075 00 I-2 PCS SENSORS "ON" AG 213-2218 01 I-3 FRONT CHASSIS AE 213-2208 01 G-3 E/H CONTROL AC 197-4840 01 E-5 CAB FLOOD LAMPS (STD) Y 194-4205 00 F-5 CAB FLOOD LAMPS (ATCH) K 176-0274 04 A-11 ENGINE

    (ATCH)

    AW 226-1373 00 F-16 (JAPAN) REAR FLOOD/BACKUP ALARM AU/AV 126-8054 02 F-16 (JAPAN) LH/RH REAR LIGHTS AT 213-2213 01 F-7 MACHINE/TRANSMISSION INTERFACE AR 131-2150 01 F-8 TRANSMISSION AN 213-2226 01 A-6 HYDRAULIC TANK AM 174-4077 05 J-2 TILT POSITION SENSOR

    CJ 213-2222 02 G-6 MAIN CHASSIS CH 213-2214 01 A-7 MACHINE/ENGINE INTERFACE CG 213-2225 01 C-6 BRAKE CF 213-2220 01 F-13 REAR CHASSIS CA 213-2209 01 I-12 REAR AXLE TEMP MONITORING AY 125-8549 02 F-15 (JAPAN) REAR MACHINE AX 200-2655 00 D-16 FUEL PRIMING

    ET 160-5599 00 G-16 (JAPAN) MAIN RELAY EN 223-8575 00 F-2 (JAPAN) RH FRONT CHASSIS LIGHTS EL 223-8576 00 F-2 (JAPAN) LH FRONT CHASSIS LIGHTS EG 223-8946 00 F-3 (JAPAN) FRONT CHASSIS CY 205-3599 00 I-12 AXLE COOLER TEMP SW (ATCH) CX 122-1486 06 C-13 FUEL INJECTORS CK 183-9235 01 J-6 SUPPLEMENTAL STEERING PRESSURE (ATCH)

    CABLE ASSEMBLIES

    TX 189-0852 02 B-13 CAMSHAFT TIMING MC 218-3235 00 D-6 PRODUCT LINK INTERFACE (ATCH) HA 213-2210 01 H-2 FRONT AXLE TEMP MONITORING EW 205-4316 00 I-12 AXLE COOLER CLUTCH (ATCH)

    JJ1 7Y-3948 02 B-15 STARTER - TO FRAME GROUND HH1 122-0489 02 A-15 DISCONNECT SWITCH TO FRAME GROUND GG 115-5696 00 A-16 BATTERY - TO DISCONNECT SWITCH FF1 118-1277 00 A-16 BATTERY + TO BATTERY - EE1 118-1277 00 A-16 BATTERY + TO BATTERY - CC1 122-0488 00 A-16 BATTERY +24VOLT TO POWER POST AA1 7P-6681 04 A-16 BATTERY +24VOLT TO POWER POST

    186-3223 00 H-16 MAIN RELAY TO START RELAY 7V-9275 02 H-16 ALTERNATOR BREAKER TO MAIN BREAKERBUSS BAR

    MM1 8Y-9603 01 B-16 STARTER - TO ENGINE GROUND LL1 188-3023 01 B-16 POWER POST TO STARTER "BAT" TERMINAL KK 2G-1830 03 A-15 AUX START (ATCH)

    ANTENNA 180-3837 03 D-6 ANTENNA-PRODUCT LINK (ATCH)

    C991-K4 PK-18

    C991

    -K4

    PK-1

    8

    C991

    -K4

    PK-1

    8

    G828

    -K28

    WH-

    18

    G828-K28 WH-18G829-K31 GN-18

    G829

    -K31

    GN-1

    8

    JAPANESE ROADING LIGHTING

    E/H CONTROL MANIFOLD

    FRONT FRAME

    THE JAPANESE FRONT FRAME IS THE SAMEAS SHOWN IN THE FRONT FRAME ABOVEEXCEPT FOR THE LIGHTING DIFFERENCESSHOWN IN THIS BLOCK

    ENGINE

    619-AG29 GN-14

    CBL-KK2 RD-00

    CBL-

    JJ1BK

    -00

    403-CH31 GN-18

    109-

    CH56

    RD-4

    521-CH12 YL-18

    177-

    CJ10

    7RD

    -4

    443-CH57 YL-18

    443-CH57 YL-18

    443-

    CH57

    YL-1

    8

    443-CH57 YL-18

    443-CH57 YL-18

    443-

    CH57

    YL-1

    8

    104-MC2 YL-18403-MC4 GN-18 403-MC4 GN-18

    170-MC1 RD-18 170-MC1 RD-18

    944-MC5 OR-18945-MC6 BR-18

    A274-MC3 BK-18

    TWISTED WIRES

    TWISTED WIRES

    TWISTED WIRES

    PRODUCT LINK ATTACHMENT

    200-CJ86 BK-18

    200-CJ86 BK-18

    200-CJ86 BK-18

    200-

    CJ86

    BK-1

    8

    200-CJ86 BK-18

    200-CJ86 BK-18

    430-

    CH13

    BU-1

    8

    430-

    CH13

    BU-1

    8

    430-CH13 BU-18

    430-CH13 BU-18G479-CH15 WH-18

    G479-CH15 WH-18

    G479

    -CH1

    5W

    H-18

    G479

    -CH1

    5W

    H-18

    G850

    -CH1

    4BU

    -18

    G850

    -CH1

    4BU

    -18

    G850-CH14 BU-18

    G850-CH14 BU-18

    170-CH1 RD-18

    170-CH1 RD-18

    104-CH2 YL-18

    104-CH2 YL-18 A274-CH3 BK-18

    A274-CH3 BK-18

    944-CH4 OR-18

    944-CH4 OR-18

    945-CH6 BR-18

    945-CH6 BR-18

    104-CH2 YL-18170-CH1 RD-18

    A274-CH3 BK-18

    945-CH6 BR-18

    944-CH4 OR-18

    403-CH7 GN-18

    403-CH7 GN-18

    403-CH5 GN-18

    403-CH5 GN-18

    403-CH5 GN-18

    175-CJ108 RD-14

    81-KP9HC-597H

    8 1 - K P9 HC - 5 9 7 H

    81-KP8H C-597H

    H795-CH8 PK-18

    H795-CH8 PK-18H795-CJ2 PK-18

    H795-CJ2 PK-18

    H795-CJ2 PK-18

    H795-CJ2 PK-18

    H795

    -CH8

    PK-1

    8

    H704

    -CH4

    8PK

    -18

    104-MC2 YL-18

    944-MC5 OR-18

    A274-MC3 BK-18

    945-MC6 BR-18

    200-CJ84 BK-18

    200-CJ84 BK-18

    200-

    CJ84

    BK-1

    8

    308-CJ105 YL-18

    612-AW14 GY-16

    612-AW14 GY-16

    200-AW9 BK-14

    200-AW9 BK-14

    G833-K36 PK-18

    G833

    -K36

    PK-1

    8

    F421-K10 YL-18

    F421

    -K10

    YL-1

    8

    F421

    -K10

    YL-1

    8

    200-CG13 BK-18

    200-CG14 BK-18

    308-CJ106 YL-18

    E965-TX1 BK-18E966-TX2 WH-18

    507-CG9 WH-18507-CG9 WH-18

    506-CG8 PU-18

    506-CG8 PU-18

    TOOL BOX

    GROUNDSTRAP AS.

    G454-CJ104 PK-18

    200-

    CA2

    BK-1

    8G4

    54-C

    A1PK

    -18

    G486-CA3 GN-18201-CA4 BK-18

    200-CY1 BK-18G454-CY2 PK-18

    123-EW1 WH-18G454-EW2 PK-18

    123-CJ3 WH-18

    123-CJ3 WH-18

    123-CJ3 WH-18

    123-CJ3 WH-18

    200-CJ103 BK-18

    200-

    CJ10

    3BK

    -18

    201-CJ63 BK-18

    G486-CJ36 GN-18200-CJ103 BK-18

    123-CJ3 WH-18200-CJ103 BK-18

    G486-CJ36 GN-18123-CJ3 WH-18201-CJ63 BK-18

    443-CH57 YL-18

    201-AG44 BK-18G485-AG43 BU-18

    AXLE MONITOR

    FRAME GROUND

    FRONT FRAME

    REAR

    FRAME GROUND

    AXLE MONITOR

    MACHINE RIGHT SIDE

    MACHINE LEFT SIDE

    200-AX2 BK-18

    129-AX1 RD-18

    229-

    CH58

    BK-1

    4

    200-

    CH59

    BK-4

    200-

    CH59

    BK-4

    200-CH59 BK-4

    200-CH59 BK-4

    200-

    CH59

    BK-4

    101-

    CJ97

    RD-4

    101-CJ97 RD-4

    101-CJ97 RD-4

    101-CJ97 RD-4

    397-CJ99 OR-14

    398-CJ98 BU-14

    398-CJ98 BU-14

    200-CJ84 BK-18

    304-CJ90 WH-8

    304-CJ90 WH-8

    229-CJ82 BK-18F762-CJ92 GY-18

    174-CJ4 RD-12

    174-CJ4 RD-12

    102-CJ45 RD-14

    102-CJ45 RD-14

    200-CJ85 BK-14

    200-CJ85 BK-14

    306-CJ48 GN-18

    306-CJ48 GN-18

    975-CJ74 WH-18

    129-CJ46 RD-18

    129-CJ46 RD-18

    A300-CJ96 GN-18

    A300-CJ96 GN-18

    110-CJ89 RD-10

    109-CJ88 RD-4

    200-CJ87 BK-18

    112-CJ1 PU-4

    317-CJ91 YL-18

    A301-CJ7 WH-18

    A301-CJ7 WH-18

    BUSS BAR 186-3223

    C991-AX116 PK-18G829-AX112 GN-18G828-AX111 WH-18

    200-EN3 BK-14

    200-EN3 BK-14

    200-EL3 BK-14

    200-EL3 BK-14

    322-EG22 GY-18322-EG3 GY-18

    114-EG2 RD-18

    114-EG21 RD-18

    138-AG4 GN-18

    251-AG15 BK-18C529-AG23 GY-18

    138-AG4 GN-18251-AG15 BK-18

    C529-AG23 GY-18E416-AG22 PU-18

    CBL-PP RD-00

    200-CH67 BK-18

    200-CH65 BK-18

    200-CH65 BK-18

    X337-CH64 BU-18

    X337

    -CH6

    4BU

    -18

    X337

    -CH6

    4BU

    -18

    326-CH66 RD-18

    X337-CH64 BU-18200-CH65 BK-18

    308-CH61 YL-18G790-CH62 PK-18

    G790

    -CH6

    2PK

    -18

    G790

    -CH6

    2PK

    -18

    G791-CH63 PU-18

    G791

    -CH6

    3PU

    -18

    G791

    -CH6

    3PU

    -18

    308-CH61 YL-18

    G790-CH62 PK-18

    G791-CH63 PU-18

    308-CH61 YL-18

    304-CH34 WH-8

    200-CH55 BK-18

    109-CH56 RD-4X919-CH45 WH-18

    X918-CH44 PU-18

    H795-CH8 PK-18

    F762-CH46 GY-18H704-CH48 PK-18

    229-CH35 BK-10

    110-CH51 RD-10

    K933-CH54 GN-18 201-CH53 BK-18

    308-CH61 YL-18

    CBL-PP RD-00

    200-CH65 BK-18

    138-AF3 GN-18 138-AK9 GN-18

    138-AF10 GN-18

    251-AF4 BK-18 251-AF8 BK-18

    251-AF7 BK-18

    E416-AF6 PU-18

    C529-AF5 GY-18

    C529-AF5 GY-18E416-AF6 PU-18

    326-PT1 RD-18308-PT2 YL-18

    G790-PT3 PK-18G791-PT4 PU-18X337-PT5 WH-18

    X337-PT9 WH-18

    X337-PT8 WH-18

    200-PT6 BK-18H795-PT7 PK-18

    200-PT11 BK-18

    200-PT10 BK-18

    CBL-PJ1 BK-2

    CBL-PH1 OR-2

    326-PV1 RD-18308-PV2 YL-18

    G790-PV3 PK-18

    G791-PV4 PK-18

    G790-PV7 PK-18

    G790-PV7 PK-18G790-PV3 PK-18

    308-PV2 YL-18326-PV1 RD-18

    H795-PT12 PK-18

    H795-PT13 PK-18

    H795-PV5 PK-18H795-PV6 PK-18

    H795-CH68 PK-18

    H795-CH68 PK-18

    H795

    -CH6

    8PK

    -18

    H795

    -CH6

    8PK

    -18

    326-CH60 RD-18

    326-CH60 RD-18

    326-CH60 RD-18

    200-CH65 BK-18

    X337-CH64 BU-18

    G791-CH63 PU-18

    G790-CH62 PK-18H795-CH68 PK-18

    200-CH59 BK-4

    326-CH60 RD-18

    326-CH60 RD-18

    308-CJ49 YL-18308-CJ110 YL-18

    308-CJ110 YL-18

    308-CJ110 YL-18

    308-CJ110 YL-18

    308-CJ110 YL-18

    308-CJ109 YL-18

    308-CJ109 YL-18

    308-CJ109 YL-18

    308-CJ109 YL-18

    BEACON128-6983

    RDBK

    12

    J-C11552269

    GN-1

    8GN

    -18

    (5) ON OFF PILOT SOL203-4157

    1 2

    AE-C11552269

    1 2

    AE-C21552269

    1 2

    AE-C31552269

    1 2

    AE-C41552269

    1 2

    AE-C51552269

    1 2

    AE-C61552269

    1 2

    AE-C71552269

    1 2

    AE-C103E3364

    1 2

    AE-C113E3364

    123456789

    101112

    AE-C123E5179

    123456789

    101112131415161718192021222324

    AG-C19X0141

    25262728293031323334353637383940

    12

    AG-C21552252

    3456789

    101112

    WH-18

    BK-18OR-18 +24V

    GROUNDSIGNAL

    (23) LIFT POS SENSOR169-0417

    RH FRONT TURN LAMP3E-6466

    RD-18BK-18

    12

    AG-C31552269

    AG-C43E3364

    LH FRONT TURN LAMP3E-6466

    RD-18BK-18

    12

    AG-C141552269

    12

    AG-C153E3364

    BK-18BK-18

    (21) HYD OIL LEVEL SW172-8660

    12

    AN-C21552269

    123456

    AN-C33E3382

    WH-18RD-14BU-14BK-14GN-18OR-14 MOTOR LOWER

    LOWER HOODGROUNDMOTOR RAISE+28VRAISE HOOD

    (15) MOTOR HOOD CONTROL149-2612

    20A

    (14) HOOD ACTUATOR BREAKER6T-3644

    15A

    (14) ENGINE CONTROL BREAKER6T-3643

    15A

    (14) RUNNING LAMP BREAKER3T-2662

    80A

    (14) MAIN BREAKER171-2210

    80A

    (14) ALTERNATOR BREAKER171-2210

    BK-16BK-16

    (14) MAIN RELAY 1167-0138

    BK-18BK-18

    (14) START RELAY125-1302

    12

    CJ-C271552269

    12

    CJ-C263E3364

    12

    CJ-C21552273

    3456

    AB

    AR-C11018107

    CDEFGHIJKLMN

    WH-

    18W

    H-18

    (4) XMSN REV 1 SOL147-5399

    WH-

    18W

    H-18

    (4) XMSN FWD 2 SOL147-5399

    WH-

    18W

    H-18

    (4) XMSN 4TH GEAR 3 SOL147-5399

    WH-

    18W

    H-18

    (4) 3RD GEAR 4 SOL147-5399

    WH-

    18W

    H-18

    (4) 2ND GEAR 5 SOL147-5399

    WH-

    18W

    H-18

    (4) 1ST GEAR 6 SOL147-5399

    1 2

    AR-C23E3364

    1 2

    AR-C33E3364

    1 2

    AR-C43E3364

    1 2

    AR-C53E3364

    1 2

    AR-C63E3364

    1 2

    AR-C73E3364

    (20) XMSN OUTPUT SPEED SNSR189-5746

    BK-18WH-18

    12

    AT-C11552269

    AB

    AT-C26D5256

    CDEFGHIJKLMN

    G

    TU

    LH TURN STOP TAIL LAMP4Y-3460

    PU-18OR-18YL-18

    BK-16

    S

    TA

    LH BACKUP LAMP126-9288

    RD-20BK-20

    12

    AU-C13E3382

    3456

    G

    TU

    RH TURN STOP TAIL LAMP4Y-3264

    PU-18OR-18YL-18

    BK-16

    S

    TA

    RH BACKUP LAMP126-9288

    RD-20BK-20

    12

    AV-C13E3382

    3456

    87a 8785

    8630

    (3) BACKUP ALARM RELAY4Y-6135

    LICENSE PLATE LAMP5A-3808

    YL-18

    1

    52

    3

    AW-C14Y6136

    12

    AW-C23E3388

    345678

    12

    AY-C11552273

    3456

    AY-C21552273

    12345678

    AY-C31552264

    12

    AY-C43E5179

    3456789

    101112

    LH STOP TAIL PARK LAMP135-0426

    RD-18WH-18BK-18

    ST

    LH REAR TURN LAMP162-2073

    RD-18BK-18

    CF-C91552267

    A

    BC

    12

    CF-C71552269

    12

    CF-C83E3364

    RH REAR TURN LAMP162-2073

    BK-18BK-18

    RH STOP TAIL PARK LAMP135-0426

    RD-18WH-18BK-18

    ST

    CF-C41552267

    A

    BC

    12

    CF-C51552269

    12

    CF-C63E3364

    12

    CF-C33E5179

    3456789

    101112

    MOTOR

    (8) FRONT WASHER7T-8890

    MOTOR

    (8) REAR WASHER7T-8890

    CG-C31552273

    BU-16RD-16BK-16

    (8) PARK BRAKE PRESS SW174-4312

    BU-16RD-16BK-16

    (8) BRAKE OIL PRESS SW175-3244

    12

    CG-C63E5179

    3456789

    101112

    12 3

    BK-18

    BK-18

    (1) AC PRESS SW114-5333

    (1) ARC SUPPRESSOR218-4935

    ALT+ R

    (1) ALTERNATOR185-5294

    65A

    G S

    MTR BAT

    MOTOR(16) STARTER6V-0890

    12

    CH-C71552269

    12

    CH-C83E3364

    12

    CH-C93E3364

    12

    CH-C101552269

    1

    (43) ENGINE GROUND 2

    (1) DISCONNECT SW7N-0718

    WH-18PU-18

    (12) START AID INJECTION SOL3E-6333

    GN-18GN-18

    (3) REVERSING FAN SOL118-9701(CUSTOM)

    MOTOR

    (15) HOOD ACTUATOR MOTOR161-4001

    BK

    RD

    32

    (15) HOOD ACTUATOR SW146-0240

    RD-18

    BK-18WH-18

    1

    BK-18PK-18

    (6) FUEL LEVEL SENDER157-8858

    BU-16RD-16BK-16

    (6) SUPPLEMENTAL STEERING PRESS SW230-5771

    CK-C11552267

    ABC

    123456789

    10111213141516171819202122232425262728293031323334353637383940

    CJ-C19X1343

    12

    CJ-C81552252

    3456789

    101112

    CJ-C101552252

    12

    CJ-C181552269

    (45) LEFT FRAME GROUND

    BLOCK AS8C-6358

    (47) RIGHT FRAME GROUNDNEGPOS

    (10) 12V BATTERY 1115-2422

    NEGPOS

    (10) 12V BATTERY 2115-2422

    NEGPOS

    (10) 12V BATTERY 3115-2422

    NEGPOS

    (10) 12V BATTERY 4115-2422

    1

    KK-C12G1830

    LH TURN CLEARANCE LAMP4Y-3580

    YL-18PU-18

    LH HI LOW BEAM HEADLAMP4Y-4580

    1

    2

    3

    EL-C14Y4217

    1

    12

    EL-C33E3364

    RH TURN CLEARANCE LAMP4Y-3263

    YL-18PU-18

    RH HI LOW BEAM HEADLAMP4Y-4580

    1

    2

    3

    EN-C14Y4217

    12

    EN-C23E3364

    1

    EG-C61552269

    EG-C31552269

    123456789

    101112131415161718192021222324

    EG-C19X0141

    25262728293031323334353637383940

    12

    CJ-C143E3364

    (14) MAIN RELAY 2159-9108

    12

    ET-C11552269

    ANA

    LOG

    SENS

    OR PO

    WER

    ANAL

    OG SE

    NSOR

    RETU

    RN

    THR

    OTTL

    E SEN

    SOR P

    OWER

    +8 V

    OLTS

    T

    HROT

    TLE S

    ENSO

    R RET

    URN

    C

    AT D

    ATA

    LINK

    +

    CAT

    DAT

    A LIN

    K -

    DIGI

    TAL O

    UT 4:

    REVE

    RSIN

    G FA

    N

    TU

    RBO

    INLE

    T PRE

    SSUR

    E SEN

    SOR S

    IG

    D OU

    T 9: E

    THER

    RELA

    Y CO

    IL +2

    4 VOL

    TSSW

    1:

    ETHE

    R SW

    ITCH

    INPU

    T FRO

    M C

    ABSW

    2: G

    ROUN

    D LE

    VEL S

    HUTD

    OWN

    SW (N

    /C)

    TACH

    O+

    ENGI

    NE SP

    D SIG

    TO PW

    RTRA

    IN

    SW 3:

    GRO

    UND

    LEVE

    L SHU

    TDOW

    N SW

    (N/0

    )

    PWM

    OUT

    +3:

    VARI

    ABLE

    SPD

    FAN

    CONT

    ROL

    SW 9:

    REV

    ERSIN

    G FA

    N RE

    SET S

    W (N

    /O)

    SW 10

    : REV

    ERSIN

    G FA

    N RE

    SET S

    W (N

    /C)

    + B

    ATTE

    RY

    PWM

    OUT

    -3: V

    ARIA

    BLE S

    PD FA

    N CO

    NTRO

    L

    +

    BAT

    TERY

    + B

    ATTE

    RY

    - B

    ATTE

    RY

    - B

    ATTE

    RY

    PWM

    IN 1:

    THRO

    TTLE

    PEDA

    L POS

    ITION

    SIG

    SW 20

    :

    K

    EY O

    N +2

    4 VOL

    TS

    TRA

    NS LU

    BE O

    IL TE

    MP S

    ENSO

    R

    - B

    ATTE

    RY

    PR

    ESS S

    ENSO

    R SUP

    PLY

    +5V

    P

    RESS

    SENS

    OR RE

    TURN

    -

    AIH

    RELA

    Y -

    D OU

    T 5:

    AIH

    RELA

    Y +2

    4 VOL

    TS 2A

    MP

    ATM

    OSPH

    ERIC

    PRES

    SURE

    SENS

    OR SI

    GNAL

    F

    UEL P

    RESS

    URE

    AN

    ALOG

    TEM

    PERA

    TURE

    SENS

    OR C

    OMM

    ON

    +12

    V FA

    N SP

    EED

    SENS

    OR

    P

    ASSIV

    E SDP

    +3 T

    DC SE

    RV PR

    OBE

    P

    ASSIV

    E SDP

    -3 TD

    C SE

    RV PR

    OBE

    ANAL

    OG IN

    5: O

    IL PR

    ESSU

    RE SE

    NSOR

    SIG

    PSV

    ANAL

    OG IN

    9:

    COOL

    ANT T

    EMP S

    IGPS

    V AN

    ALOG

    IN 10

    : F

    UEL T

    EMP S

    IG

    PSV

    ANAL

    OG IN

    12:

    INTA

    KE A

    IR TE

    MP

    INJE

    CTOR

    1 HI

    -SID

    E

    IN

    JECT

    OR 2

    HI-S

    IDE

    INJE

    CTOR

    3 HI

    -SID

    E

    IN

    JECT

    OR 4

    HI-S

    IDE

    ANAL

    OG IN

    13: T

    URBO

    OUT

    LET P

    RESS

    URE

    INJE

    CTOR

    1&2

    COM

    MON

    INJE

    CTOR

    3&4

    COM

    MON

    INJE

    CTOR

    5&6

    COM

    MON

    PASS

    IVE S

    PD +

    1:

    CRA

    NKSH

    AFT R

    PMPA

    SSIV

    E SPD

    -1:

    CR

    ANKS

    HAFT

    RPM

    INJE

    CTOR

    5 HI

    -SID

    E

    IN

    JECT

    OR 6

    HI-S

    IDE

    PASS

    IVE S

    PD +

    2:

    CA

    MSH

    AFT R

    PMPA

    SSIV

    E SPD

    -2:

    C

    AMSH

    AFT R

    PM

    (11) ENGINE CONTROL178-3091

    AIR

    FILT

    ER RE

    STRI

    CTED

    INDI

    CATO

    R

    A

    IR IN

    LET H

    EATE

    R IND

    ICAT

    OR

    S

    ERVI

    CE IN

    TERV

    AL IN

    DICA

    TOR

    123456789

    101112131415161718192021222324

    CJ-C49X7147

    25262728293031323334353637383940

    123456789

    101112131415161718192021222324

    CJ-C69X0141

    25262728293031323334353637383940

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

    K-C11607690

    J2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

    CH-C21607689J1

    (1) VARIABLE SPEED FAN SOL148-2350

    OR-18YL-18GROUND

    +5V

    SIGNAL GN-18

    (16) ATMOSPHERIC PRESS SENSOR194-6724

    SIGNALGROUND

    (16) INTAKE MAN AIR TEMP SNSR130-9811

    SIGNALGROUND

    (1) CRANKSHAFT SPEED TIMING SNSR189-9266

    SIG-SIG+

    (2) CAMSHAFT SPEED TIMING SNSR188-7513

    OR-18YL-18GROUND

    +5V

    SIGNAL GN-18

    (16) TURBO OUTLET PRESS SENSOR194-6724

    SIGNALGROUND

    (17) COOLANT TEMP SENSOR130-9811

    OR-18YL-18GROUND

    +5V

    SIGNAL GN-18

    (2) OIL PRESSURE SENSOR194-6725 (8) HYD FILTER BYPASS SW7X-8549

    1

    BK-18GN-18

    T

    (9) FRONT AXLE MONITOR OIL TEMP SW177-2313

    12

    K-C131552252

    3456789

    101112

    MOTOR

    (2) FUEL PRIMING PUMP162-2211

    21

    AX-C21552269

    AX-C31552267

    BCA

    (2) FUEL PRIMING PUMP SW165-5970

    RD-18WH-18BK-18

    MOM

    123456789

    101112131415161718192021222324

    CJ-C78N1518

    25

    CH-C48N1517

    87a87

    85

    8630

    (14) START AID INJECTION RELAY3E-5239

    15243

    CJ-C39X1054

    20A

    (14) UNSWITCHED FUSE BREAKER (CAB)6T-3644

    12

    CH-C61552269

    K-C43E3370

    ABC

    12

    K-C81552269

    12

    K-C101552269

    12

    K-C61552269

    12

    K-C51552269

    K-C73E3370

    ABC

    K-C93E3370

    ABC

    1

    CJ-C201297163

    1

    CJ-C171297164

    CJ-C121552267

    BAC

    12

    HA-C21552269

    12

    CJ-C151552269

    WH-18

    BK-18OR-18 +8 VOLTS

    GROUNDSIGNAL

    (18) TORQUE CONVERTOR TEMP SENSOR118-7226

    (19) XMSN FILTER BYPASS SW164-7577

    BK-18BK-18

    GROUNDSIGNAL

    (2) FUEL TEMP SENSOR130-9811

    12

    CY-C21552269

    (41) BACKUP ALARM213-9100

    BK-18BK-18

    12

    CF-C11552269

    (13) BACKUP ALARM 1123-6449

    BK-18BK-18

    LH FRONT FLOOD219-8415

    12

    AG-C161552269

    RH FRONT FLOOD219-8415

    12

    AG-C51552269

    12

    AG-C91552269

    12

    AG-C61552269

    LH FRONT CAB FLOODLAMP219-6487

    LH FRONT CAB FLOODLAMP 2219-6485

    RH FRONT CAB FLOODLAMP219-6485

    LH REAR CAB FLOODLAMP219-6487

    RH FRONT CAB FLOODLAMP 2219-6487

    RH REAR CAB FLOODLAMP219-6487

    12

    Y-C21552269

    12

    Y-C31552269

    12

    Y-C51552269

    12

    Y-C11552269

    12

    Y-C61552269

    RH REAR FLOODLAMP219-8415

    LH REAR FLOODLAMP219-8415

    12

    CF-C101552269

    12

    CF-C21552269

    LH REAR FLOODLAMP 2172-9973

    RH REAR FLOODLAMP 2172-9973

    12

    AW-C41552269

    12

    EG-C41552269

    12

    EG-C21552269

    AG-C121552267

    ABC

    AM-C21552267

    ABC

    BK-18WH-18

    OR-18 +V

    SIGNALGROUND

    (22) TILT POSITION SENSOR169-0417

    1

    (5) RACKBACK PROP SOL174-4913

    (5) DUMP PROP SOL174-4913

    (5) LIFT PROP SOL174-4913

    (5) LOWER PROP SOL174-4913

    (15) GROUND LEVEL SHUTDOWN SW158-6634

    RD-18WH-18

    BK-1812

    CJ-C91552272

    34

    LH FRONT-CAB FLOODLAMP 3219-6487

    RH FRONT CAB FLOODLAMP 3219-6487

    12

    AC-C11552269

    12

    AC-C21552269

    (2) CYL HEADSOL 1128-7991

    (2) CYL HEADSOL 2128-7991

    (2) CYL HEADSOL 3128-7991

    (2) CYL HEADSOL 4128-7991

    (2) CYL HEADSOL 5128-7991

    (2) CYL HEADSOL 6128-7991

    CX-C63E8969

    12

    CH-C51552269

    GROUNDSIGNAL

    (18) XSMN LUBE OIL TEMP SENSOR130-9811

    AN-C11552267

    ABC WH-18

    BK-18OR-18 +8 VOLTS

    GROUNDSIGNAL

    (8) HYDRAULIC OIL TEMP SENSOR134-2252

    1

    (51) RH FORWARD HORN163-1201

    (50) LH FORWARD HORN174-7875

    (5) AUX LIFT PROP SOL174-4913

    (5) AUX LOWER PROP SOL174-4913

    CJ-C191552267

    ABC

    CK-C23E3370

    ABC

    OR-18YL-18GROUND

    +5V

    SIGNAL GN-18

    (19) TURBO INLET PRESSURE SENSOR194-6722

    CH-C163E3370

    ABC

    CH-S

    4

    AM-C11552267

    ABC

    AG-C113E3370

    123456789

    101112131415161718192021222324

    CH-C11835784

    25262728293031323334353637383940

    K-C113E3370

    ABC

    OR-18YL-18GROUND

    +5V

    SIGNAL GN-18

    (2) FUEL PRESSURE SENSOR194-6725

    (16) PRODUCT LINK ECM209-6417

    CAT DATA LINK -CAT DATA LINK +

    KEYSWITCH INPUTALTERNATOR R TERM INPUT

    GPS ANTENNA

    VHF ANTENNA

    GROUND+ BATTERY

    GPS ANTENNAVHF ANTENNA

    1803837

    12

    CH-C141552273

    3456

    12

    MC-C11552273

    3456

    12

    CH-C173E3382

    3456

    GN-16GN-16

    (1) AC COMPRESSOR (CLUTCH SOL)141-9676

    12

    CH-C121552269

    12

    CH-C113E3364

    (14) ARC SUPPRESSOR 1218-4935

    1

    1234567

    CJ-C118N1533

    CG-C41552267

    ABC

    CG-C51552267

    ABC

    123456789

    101112131415161718192021222324

    MC-C27X6222

    CH-C131552267

    ABC

    12

    K-C123E3364

    12

    CJ-C213E3364

    12

    CJ-C161552269

    12

    AW-C31552269

    12

    AW-C51552269

    12

    Y-C41552269

    12

    K-C21552269

    12

    K-C31552269

    12

    CG-C17T5957

    12

    CG-C27T5957

    12

    CJ-C251552269

    12

    TX-C11552269

    12

    TX-C23E3364

    (44) ENGINE GROUND 3

    12

    CJ-C53E3376

    34

    12

    CJ-C231552269

    CA-C11552272

    12

    CA-C31552269

    12

    EW-C21552269

    12

    CJ-C243E3364

    12

    EW-C13E3364

    (2) AXLE OIL COOLER CLUTCH168-6452

    BK-18BK-18

    BK-18BK-18

    T

    (7) REAR AXLE MONITOR OIL TEMP SW177-2314

    12

    CF-C113E3364

    BK-18BK-18

    T

    (7) AXLE OIL COOLER TEMP SW155-8998

    21

    CX-C17E6513

    21

    CX-C27E6513

    21

    CX-C37E6513

    21

    CX-C57E6513

    21

    CX-C47E6513

    21

    CX-C77E6513

    12

    CH-C151552269

    12

    AX-C13E3364

    12

    CA-C23E3364

    12

    CY-C11552269

    12

    CA-C41552269

    CJ-C223E3370

    ABC

    CJ-C131552269

    12

    AG-C133E3364

    HA-C11552269

    AX-C53E3370

    ABC

    AX-C41552267

    ABC

    12

    EN-C43E3364

    12

    EN-C33E3364

    12

    EL-C43E3364

    12

    EL-C23E3364

    EG-C51552269

    EG-C71552269

    EG-C81552269

    EG-C91552269

    EG-C103E3364

    EG-C113E3364

    WH-18

    BK-18OR-18 +24V

    GROUNDSIGNAL

    (5) LIFT CYL HEAD END PRESS SNSR124-4672

    WH-18

    BK-18OR-18 +24V

    GROUNDSIGNAL

    (5) LIFT CYL ROD END PRESS SNSR124-4672

    AF-C11552267

    ABC

    AF-C21552267

    ABC

    12

    AG-C71552272

    34

    1234

    AG-C173E3376

    1234

    AF-C33E3376

    12

    CH-C181552252

    3456789

    101112

    CH-C33E5179

    12

    PT-C13E5179

    3456789

    101112

    AB

    PV-C18C3654

    CDEF

    PV-C28T8731

    ABC

    PT-C29X4814

    461

    5

    2

    (A) PRELUBE SWITCH8T-8828

    12

    PT-C51552269

    12

    PT-C61552269

    (42) PRELUBE RELAY ARC SUPPRESSOR218-4935

    BK-18BK-18

    (49) PRELUBE RELAY209-5582

    (46) PRELUBE PUMP GROUND

    MOTOR(48) PRELUBE MOTOR216-0815

    PJ-T2

    123456789

    101112131415161718192021222324

    AT-C37X6222

    CONN 1

    CONN 2

    CONN 3

    CONN 4

    CONN 5

    CONN 9

    CONN 8

    CONN 7

    CONN 6

    CONN 10

    CONN 11

    CONN 12

    CONN 15

    CONN 14

    CONN 13

    CONN 16

    CONN 19

    CONN 18

    CONN 17

    CONN 20

    CONN 21

    CONN 22

    CONN 23

    CONN 24

    CONN 27

    CONN 28

    CONN 29

    CONN 30

    CONN 31

    CONN 32

    CONN 33

    CONN 26

    CONN 25

    CONN 34

    CONN 35

    CONN 36

  • Components are shown installed on a fully operable machine with the key and engine off, transmission shifterin neutral and with parking brake set.Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

    VOLUME 1 of 2: CAB

    SCHEMATIC PART NUMBER: 186-0623, CHANGE: 02, VERSION: (-)

    THIS SCHEMATIC IS FOR THE 980G II WHEEL LOADER ELECTRICAL SYSTEM

    MEDIA NUMBER: UENR1739

    A

    B

    C

    D

    E

    F

    1234567891011121314

    G

    H

    I

    J

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    1516

    12345678910111213141516

    ABBREVRDWHORYLPKBKGYPUBRGNBU

    COLORRED

    WHITEORANGEYELLOW

    PINKBLACKGRAY

    PURPLEBROWNGREENBLUE

    SYMBOL DESCRIPTION

    BLADE, SPADE, RING OR SCREWTERMINAL

    CIRCUIT CONNECTED

    CIRCUIT NOT CONNECTED

    ELECTRICAL CONNECTION TOMACHINE STRUCTURE

    INTERNAL ELECTRICAL CONNECTIONTO SURFACE OF COMPONENT

    CONNECTOR

    ATCH WIRE, CABLE, COMPONENT

    SPLICE

    CIRCUIT GROUPING DESIGNATIONH#

    WIRE GROUP COLOR DESCRIPTIONSGROUND CIRCUITWIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFFWIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ONVOLTAGE CONVERTER OUTPUT CIRCUITSTARTING CIRCUITSTART AID CIRCUITTRANSMISSION / ENGINE PUMP CONTROL CIRCUITMONITOR CIRCUITMACHINE SECURITY CONTROL CIRCUITENGINE CONTROL CIRCUITHEATER AND AIR CONDITIONER CIRCUITTURN SIGNAL / WIPER WASHER CIRCUITCAT DATA LINKIMPLEMENT / VALVE / TOOL CONTROL CIRCUITPAYLOAD CONTROL CIRCUIT

    OTHER COLOR DESCRIPTIONSHIGHWAYS

    JA HOLEMAN 10 SEPTEMBER 02

    FUSE PANEL/ELECTRICAL INSTALLATION

    PANEL BSERVICEMODEPLUG

    SERVICETOOL CONNECTOR

    CAP PART NUMBER8C-6354

    138-N5 GN-18

    138-N5 GN-18

    138-N11 GN-18

    200-N4 BK-18

    200-N4 BK-18

    251-N6 BK-18251-N6 BK-18

    C529-N8 GY-18

    C529-N8 GY-18

    C530-N9 BU-18

    C530-N9 BU-18

    614-N3 PU-18

    614-N3 PU-18

    944-N1 OR-18

    944-N1 OR-18

    945-N2 BR-18

    945-N2 BR-18

    818-N12 BR-18

    819-N13 GY-18250-N14 BK-18

    188-N16 WH-18

    188-N16 WH-18251-N15 BK-18

    251-N15 BK-18

    E955-N10 OR-18

    E955-N10 OR-18

    CUSTOMERDATACONNECTION

    610-W2 OR-14619-W3 GN-14611-W1 PU-14

    200-X1 BK-14

    NOTE: JUMPER 610-OR TO 619-GNON MACHINES NOT EQUIPPED WITHROADING LIGHTS.

    GND STRAP8X-5802

    CABLE AS. 124-4885 CABLE AS. 124-4883

    CABLE AS. 124-4884

    TWISTEDWIRES

    962-CR1 OR-18

    962-CR1 OR-18320-CR2 OR-18

    320-CR2 OR-18

    G750-CR3 BU-18G750-CR3 BU-18

    G755-CR4 GY-18G755-CR4 GY-18

    G768-CR5 GN-18G768-CR5 GN-18

    G760-CR6 WH-18G760-CR6 WH-18

    G761-CR7 YL-18G761-CR7 YL-18

    G762-CR8 BR-18

    G762-CR8 BR-18

    G763-CR9 PU-18

    G763-CR9 PU-18

    COMMAND CONTROL STEERING WHEEL

    953-E11 GY-18

    953-E11 GY-18953-E18 GY-18

    953-E18 GY-18

    953-E15 GY-18

    953-E15 GY-18

    953-E17 GY-18

    953-E17 GY-18

    953-E16 GY-18

    953-E16 GY-18

    146-E7 GY-18

    146-E7 GY-18146-E19 GY-18

    146-E19 GY-18

    146-E20 GY-18

    146-E20 GY-18

    146-E21 GY-18146-E21 GY-18

    H716-E4 WH-18

    H716-E4 WH-18H716-E23 WH-18

    H716-E23 WH-18

    H716-E24 WH-18H716-E25 WH-18

    H716-E25 WH-18

    200-E8 BK-18

    200-E8 BK-18

    H720-E6 BU-18

    H720-E6 BU-18

    H720-E6 BU-18

    H715-E3 PU-18

    H715-E3 PU-18

    H715-E3 PU-18

    H719-E5 OR-18

    H719-E5 OR-18

    H719-E5 OR-18

    320-E12 OR-18320-E12 OR-18

    320-E12 OR-18

    G942-E9 OR-18

    G942-E9 OR-18G942-E9 OR-18

    H711-E2 GN-18

    H711-E2 GN-18

    H711-E2 GN-18

    H710-E1 PK-18

    H710-E1 PK-18

    H710-E1 PK-18

    T861-E14 GY-18

    T861-E14 GY-18

    T861-E14 GY-18

    T860-E13 PK-18

    T860-E13 PK-18

    T860-E13 PK-18

    IMPLEMENT POD

    200-C405 BK-18

    200-C405 BK-18

    200-C405 BK-18

    200-C406 BK-18 200-C406 BK-18

    200-C406 BK-18

    200-C410 BK-18

    200-C410 BK-18

    200-C416 BK-18

    200-C416 BK-18

    200-C416 BK-18

    200-C412 BK-18

    200-C412 BK-18

    200-C411 BK-18

    200-C411 BK-18

    200-C411 BK-18

    201-C420 BK-18

    201-C420 BK-18

    201-C419 BK-18

    201-C419 BK-18

    201-C419 BK-18

    538-C446 BR-18

    663-C433 GY-18

    663-C433 GY-18

    663-C433 GY-18

    663-C432 GY-18663-C432 GY-18

    663-C432 GY-18

    C413-C436 YL-18C413-C436 YL-18

    C413-C436 YL-18

    C413-C437 YL-18

    C413-C437 YL-18

    C413-C437 YL-18

    C414-C438 BU-18

    C414-C438 BU-18

    C414-C438 BU-18

    C414-C439 BU-18

    C414-C439 BU-18

    C414-C439 BU-18

    E707-C440 GN-18E707-C440 GN-18

    E707-C440 GN-18

    E707-C441 GN-18

    E707-C441 GN-18

    E707-C441 GN-18

    E708-C443 PK-18

    E708-C443 PK-18E708-C443 PK-18

    E708-C442 PK-18

    E708-C442 PK-18

    E708-C442 PK-18

    611-C424 PU-18

    537-C445 GN-18

    537-C445 GN-18537-C445 GN-18

    102-C431 RD-14

    DASH

    DASH

    FUSE PANEL/ELECTRICAL INSTALLATION

    537-AY1 GN-18

    537-AY1 GN-18

    539-AY2 BU-18 539-AY2 BU-18540-AY3 WH-18 540-AY3 WH-18605-AY4 YL-18

    605-AY4 YL-18

    606-AY5 GY-18

    606-AY5 GY-18

    A541-AY6 PU-18 A541-AY6 PU-18

    539-C429 BU-18

    539-C429 BU-18

    539-C429 BU-18

    540-C430 WH-18

    540-C430 WH-18

    540-C430 WH-18

    537-C445 GN-18537-C444 GN-18

    537-C444 GN-18

    200-E8 BK-18

    118-

    C354

    GY-1

    8

    118-

    C354

    GY-1

    8

    118-C354 GY-18

    118-

    C353

    GY-1

    8

    118-

    C353

    GY-1

    8

    118-C353 GY-18

    118-

    C355

    GY-1

    8

    118-

    C355

    GY-1

    8

    118-C355 GY-18

    118-

    C352

    GY-1

    8

    118-

    C352

    GY-1

    8

    118-C352 GY-18

    614-C367 PU-18

    614-C368 PU-18

    614-C369 PU-18

    614-C370 PU-18

    200-C387 BK-18

    200-C388 BK-18

    200-C389 BK-18

    200-C390 BK-18

    962-

    C350

    OR-1

    8

    962-

    C350

    OR-1

    8

    962-C350 OR-18

    E735

    -C34

    7PU

    -18

    E735-C347 PU-18

    124-C375 GN-14

    E735-C347 PU-18

    124-C375 GN-14

    614-C370 PU-18

    614-C369 PU-18200-C390 BK-18

    614-C368 PU-18200-C389 BK-18

    614-C367 PU-18200-C388 BK-18200-C387 BK-18

    953-C23 GY-18

    953-C23 GY-18

    953-

    C23

    GY-1

    8

    953-

    C23

    GY-1

    8

    953-C22 GY-18

    953-C22 GY-18

    308-C87 YL-18

    308-C87 YL-18

    308-C87 YL-18

    138-C20 GN-18

    138-C20 GN-18

    615-C318 YL-18

    615-C318 YL-18

    615-C318 YL-18

    615-C298 YL-14

    615-C298 YL-14

    615-

    C298

    YL-1

    461

    5-C2

    98YL

    -14

    615-C298 YL-14

    615-C298 YL-14

    615-C298 YL-14

    615-C298 YL-14

    C529-C48 GY-18

    C529-C48 GY-18

    C529-C59 GY-18

    C529-C59 GY-18

    C529

    -C59

    GY-1

    8

    C529

    -C59

    GY-1

    8

    C530-C49 BU-18

    C530-C49 BU-18 C530-C61 BU-18

    C530-C61 BU-18

    C530

    -C61

    BU-1

    8

    C530

    -C61

    BU-1

    8

    H716-C66 WH-14

    H716-C66 WH-14

    945-C128 BR-18

    945-C128 BR-18

    945-C128 BR-18

    945-C128 BR-18

    945-C128 BR-18

    944-C127 OR-18

    944-C127 OR-18

    944-C127 OR-18

    944-C127 OR-18

    944-C127 OR-18

    H716-C99 WH-18

    H716-C99 WH-18H716-C99 WH-18

    H716-C99 WH-18

    604-C78 OR-18

    604-C78 OR-18

    604-C78 OR-18

    614-C82 PU-18

    614-C82 PU-18

    614-C96 PU-18

    614-C96 PU-18614-C96 PU-18

    614-C96 PU-18

    614-

    C96

    PU-1

    8

    614-C321 PU-18

    614-C93 PU-18

    614-C93 PU-18

    614-C94 PU-18

    614-C94 PU-18

    614-

    C94

    PU-1

    8

    614-

    C94

    PU-1

    8

    605-C79 YL-18

    605-C79 YL-18605-C91 YL-18

    605-C91 YL-18

    605-C91 YL-18

    606-C80 GY-18

    606-C80 GY-18606-C89 GY-18

    606-C89 GY-18

    606-C89 GY-18

    320-C319 OR-18

    320-C319 OR-18

    320-C319 OR-18

    962-C4 OR-18

    962-C4 OR-18

    962-C31 OR-18

    962-C31 OR-18

    962-C31 OR-18

    962-C31 OR-18

    611-C32 PU-14

    611-C32 PU-14

    611-C32 PU-14

    611-C32 PU-14

    403-C123 GN-18

    403-C123 GN-18

    403-C248 GN-18

    403-C248 GN-18

    403-

    C248

    GN-1

    8

    403-

    C248

    GN-1

    8

    320-C319 OR-18

    606-C89 GY-18614-C93 PU-18

    308-C87 YL-18

    615-C318 YL-18

    605-C91 YL-18

    512-C223 GN-18

    511-C306 BR-18

    511-C306 BR-18

    511-

    C306

    BR-1

    8

    511-C306 BR-18

    509-C340 WH-18

    508-C302 PU-18

    508-C302 PU-18

    508-C302 PU-18

    508-C302 PU-18508-C302 PU-18

    508-C302 PU-18

    508-C302 PU-18

    200-C320 BK-18 200-C324 BK-18

    691-C326 GY-18131-C266 BR-18

    320-C317 OR-18

    320-C317 OR-18320-C317 OR-18

    320-C317 OR-18

    322-C39 GY-18

    322-C39 GY-18

    322-C39 GY-18

    322-C39 GY-18

    322-C39 GY-18

    322-C39 GY-18

    127-C267 OR-14

    112-C269 PU-14

    112-C270 PU-14

    199-C72 RD-18

    199-C72 RD-18

    199-C72 RD-18

    199-C72 RD-18

    199-C72 RD-18

    199-C72 RD-18

    150-C126 OR-18

    150-C126 OR-18

    150-C126 OR-18

    150-C126 OR-18

    150-C126 OR-18

    150-C126 OR-18

    106-C18 WH-18

    106-C18 WH-18

    106-C18 WH-18

    106-C18 WH-18

    106-C18 WH-18

    106-C18 WH-18

    112-C1 PU-4

    112-C1 PU-4

    112-C1 PU-4

    112-C1 PU-4

    112-C1 PU-4

    112-C1 PU-4

    603-C299 PK-18

    603-C299 PK-18

    603-C299 PK-18

    603-C299 PK-18

    603-

    C299

    PK-1

    8

    603-

    C299

    PK-1

    8

    603-C299 PK-18

    603-C299 PK-18

    603-C299 PK-18

    603-C299 PK-18

    603-C299 PK-18

    619-C40 GN-14

    619-C40 GN-14

    619-C40 GN-14619-C40 GN-14

    A523-C236 PU-18

    A523

    -C23

    6PU

    -18

    A523

    -C23

    6PU

    -18

    A523-C236 PU-18

    A523-C236 PU-18

    A524-C237 BR-18

    A524

    -C23

    7BR

    -18

    A524

    -C23

    7BR

    -18

    A524-C237 BR-18

    A524-C237 BR-18

    A524-C237 BR-18

    A524

    -C23

    7BR

    -18

    A524

    -C23

    7BR

    -18

    A525-C238 GN-18

    A525

    -C23

    8GN

    -18

    A525

    -C23

    8GN

    -18

    A525-C238 GN-18

    A525-C238 GN-18

    A525-C238 GN-18

    A525

    -C23

    8GN

    -18

    A525

    -C23

    8GN

    -18

    517-C240 BU-14

    517-