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Release 01/2010

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Vacuum ComponentsProductinformation Automotive Industry

Innovative Vacuum Automation

Release 01/2010


Contents

Vacuum suction pads

Tooling and mounting elements

Valve technology

Switches and system monitoring

Filters

Schmalz - worldwideReferences & OEM specifications

Vacuum Gripping Systems and Vacuum Handling Systems

Special grippers

Vacuum generators

Introduction 1

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This catalogue has been compiled with the greatest of care and all technical and other specifications have been checked.Nevertheless, we can accept no liability for incorrect or incomplete specifications, mistakes or printing errors. We reserve theright to make any changes which serve the further technical development of our products. Dimensional deviations may result from the manufacturing process or from the materials used.

1

Release 01/2010


Vacuum TechnologyIntroduction

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Release 01/2010

Ordering online now at www.schmalz.comDesignation

Overview

2.8Special suction pads for metal sheets, primarily for thin walled body components, but also for easily damaged workpieces. Very high horizontal and vertical holding forces. Suction pad is 100% recyclable.

Diameter: 60 and 80 mmMaterial: NBR 60 Shore

Suction pads SAFT-C

2.9Special suction pads for very curved metal sheets, primarily for thin walled body components, but also for easily damaged workpieces. Very high horizontal and vertical holding forces and high stroke. Suction pad is 100% recyclable.

Diameter: 60 and 80 mmMaterial: NBR 60 Shore

Suction pads SABT-C

2.10Very hard-wearing suction pads for maximumloads and a long lifetime, particularly for convexand concave workpieces.

Diameter: 85 to 115 mmMaterial: Vulkollan and NBR

Bell suction pads SGGN

2.3The special suction pad for sheet metal, particu-larly thinwalled car bodywork components withlong narrow shapes such as sections, tubes orribs. Designed for high horizontal and verticalholding forces.

Dimensions: 50 x 16 to 140 x 70 mmMaterial: NBR

Flat suction pads SAOF (oval)

2.4The special suction pad for highly curved sheetmetal parts, particularly thinwalled car bodyworkcomponents with long, narrow shapes such as tubes, sections or ribs. Designed for high horizontal/vertical holding forces and a long suction-pad

Dimensions: 60 x 30 to 140 x 70 mmMaterial: NBR

Bellows suction pads SAOB (oval, 1,5 folds)

2.5Special suction pad for very curved workpieces,particularly thin-walled car bodywork parts. Very good adaptation to concave and convex curves, with very high holding force and resistance to lateral forces.

Dimensions: 60 x 20 to 95 x 40 mmMaterial: NBR 45 Shore

Bell suction pads SAOG (oval)

2.6The specially suction pad with very high stroke for sheet metal, primarily for thin walled and pre-shaped bodywork components. High horizontal and vertical holding forces and optimal adaptation to workpiece.

Diameter: 45 to 80 mmMaterial: NBR 60 Shore

Bell suction pads SAG

2.7The specially suction pad with very high stroke, primarily for thin walled long body components (sections, pipes or rips. High horizontal and vertical holding forces and optimal adaptation to workpiece.

Dimensions: 60x20 to 95x40 mmMaterial: NBR 60 Shore

Bell suction pads SAOG-S

2.2The special suction pad for all sorts of curvedmetal sheets, especially thinwalled motorcarbody sheets, and other sensitive workpieces.Very high horizontal and vertical retention forcesand maximum compression stroke.

Diameter: 22 to 125 mmMaterial: NBR

Bellows suction pads SAB (1,5 folds)

2.1The special suction pad for all sorts of metal sheets, especially thinwalled motorcar bodysheets, and other sensitive workpieces. Veryhigh horizontal and vertical retention forces.


Flat suction pads SAF

Basic data Application areas Section

Vacuum suction pads

2.0

Release 01/2010


Overview

Designation

2.13Very hard-wearing suction pads for maximum loads and a long lifetime, particularly for uneven workpieces or if height compensation is needed.

Diameter: 30 to 110 mmMaterial: Vulkollan

Bellows suction pads FSGA VU1 (1,5 folds)

2.14Very hard-wearing suction pads for maximum loads and a long lifetime, particularly for uneven workpieces or if height compensation is needed.


Bellows suction pads FSG VU1 (2,5 folds)

2.15Very hard-wearing suction pads for maximumloads and a long lifetime, particularly for longworkpieces such as sections, pipes and stampedsheet-metal parts.

Dimensions: 95 x 40 to 140 x 65 mmMaterial: Vulkollan

Bellows suction pads FSGAO (1,5 folds)

2.12Very hard-wearing suction pads for maximumloads and a long.


Flat suction pads PFYN VU1

2.11The special suction pad with very good adapta-bility to very concave or convex workpieces.


Bell suction pads SGGN 53/80

Basic data Application areas

Vacuum-Suction pad

Section

2.0

2.18The suction pads is made of special, silicone-freematerial HT2 and is temperature-resistant up to250C. Very high horizontal and vertical retentionforces.

Dimensions: 60 x 23 to 100 x 50 mmMaterial: HT2

Flat suction padsSAOF HT2 (oval)

2.19The suction pads is made of special, silicone-freematerial HT2 and is temperature-resistant up to250C. Very high horizontal and vertical retentionforces and maximum compression stroke.

Dimensions: 60 x 30 and 80 x 40 mmMaterial: HT2

Bellows suction padsSAOB HT2 (oval 1,5 folds)

2.17The suction pads is made of special, silicone-freematerial HT2 and is temperature-resistant up to250C. Very high horizontal and vertical retentionforces and maximum compression stroke.

Diameter: 22 to 60 mmMaterial: HT2

Bellows suction padsSAB HT2 (1,5 folds)

2.16The suction pads is made of special, silicone-freematerial HT2 and is temperature-resistant up to250C. Very high horizontal and vertical retentionforces.

Diameter: 30 to 60 mmMaterial: HT2

Flat suction padsSAF HT2

Sheet-metal suction pads for hot forming

Release 01/2010


Flat suction pads SAF

Vacuum spider with flat suction pads SAF for handling bodywork parts in the automobile industry

Our highlights

Applications

Your advantages

Wide range of diameters

Large-area structured inner support

Soft and flexible sealing lip

Various material hardness values

Nipple vulcanised to the suction pad

Handling of metal sheets with very dynamic movements (shorter cycle times)

Handling of thin steel sheets and aluminum sheets without deformation

For use e.g. in feeder systems for press lines in the automobileindustry

Special slot on the bottom prevents oily sheets from slipping, permitting precise positioning in laser-cutting machines and stamping presses

Handling of sheet-metal parts with small curvature radii

Construction

Robust and hard-wearing suction pad SAF with single sealing lip, special slot and inner support

Suction pad SAF vulcanised to the connection nipple (very high strength)

Suction pad available with various connection types

Available in two material hardness values (45 Shore, 60 Shore)

Suction pads are delivered assembled

Interior view flat suction pads SAF

> For a wide range of workpiece sizes and shapes

> Prevention of deep-drawing and handling of high lateral forces, even with oily metal sheets

> Excellent sealing, even on slightly curved surfaces

> Optimum adaptation to varying workpieces

> Prevention of damage and downtimes as the result of lost suction pads

Suction pads for handling sheet metalFlat suction pads SAF

2.1

Release 01/2010


Suitability for industry-specific applications

Designation code Flat suction pads SAF

Short designation Diameter in mm Material and shore hardness Connection threadExample: SAF 50 NBR-60 G1/4-AGSAF 30 to 125 NBR-60 G1/4-AG (AG = male)

NBR-45 G1/4-IG (IG = female)G3/8-IGM10-AGM14x1.5-AGRArectangular adapter

Ordering data Flat suction pads SAF

Type ConnectionG1/4" (male) G1/4" (female) G3/8" (female) M10-AG (male) M14x1,5-AG (male) Rectangular adapt.

SAF 30 NBR-60 10.01.01.10646 10.01.01.10506 10.01.01.10705 10.01.01.10713 10.01.01.10730 10.01.01.10790SAF 30 NBR-45 10.01.01.11421 10.01.01.11400 10.01.01.11420 10.01.01.11425 10.01.01.11426 10.01.01.11423SAF 40 NBR-60 10.01.01.10647 10.01.01.10508 10.01.01.10708 10.01.01.10716 10.01.01.10733 10.01.01.10793SAF 40 NBR-45 10.01.01.11430 10.01.01.11401 10.01.01.11431 10.01.01.11435 10.01.01.11436 10.01.01.11433SAF 50 NBR-60 10.01.01.10635 10.01.01.10688 10.01.01.10510 10.01.01.10719 10.01.01.10736 10.01.01.10796SAF 50 NBR-45 10.01.01.11440 10.01.01.11441 10.01.01.11402 10.01.01.11444 10.01.01.11445 10.01.01.11442SAF 60 NBR-60 10.01.01.10622 10.01.01.10689 10.01.01.10512 10.01.01.10721 10.01.01.10739 10.01.01.10799SAF 60 NBR-45 10.01.01.11450 10.01.01.11451 10.01.01.11403 10.01.01.11454 10.01.01.11455 10.01.01.11452SAF 80 NBR-60 10.01.01.10623 10.01.01.10690 10.01.01.10514 10.01.01.10724 10.01.01.10742 10.01.01.10802SAF 80 NBR-45 10.01.01.11460 10.01.01.11461 10.01.01.11404 10.01.01.11466 10.01.01.11467 10.01.01.11464SAF 100 NBR-60 10.01.01.10624 10.01.01.10691 10.01.01.10516 10.01.01.10726 10.01.01.10745 10.01.01.10805SAF 100 NBR-45 10.01.01.11470 10.01.01.11471 10.01.01.11405 10.01.01.11476 10.01.01.11477 10.01.01.11474SAF 125 NBR-60 10.01.01.10666 10.01.01.10692 10.01.01.10518 10.01.01.10728 10.01.01.10748 10.01.01.10808SAF 125 NBR-45 10.01.01.11480 10.01.01.11481 10.01.01.11406 10.01.01.11485 10.01.01.11486 10.01.01.11483


2.1

Laser-welding

DestackerBody-shopPress-shop

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Release 01/2010


Design data Flat suction pads SAF

SAF 30 to 125 IG SAF 30 to 125 AG

SAF 30 to 125 RA (rectangular adapter)


2.1

Technical data Flat suction pads SAF

Type Suction force Lateral force Lateral force oily Volume Min. curve radius Recom. Internal hose [N]* [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]

SAF 30 38 30 28 1,7 40 4SAF 40 69 52 50 3,8 50 4SAF 50 100 80 76 7,0 65 4SAF 60 150 105 85 13,0 75 6SAF 80 272 205 180 36,0 100 6SAF 100 430 310 300 58,0 135 6SAF 125 660 475 400 115,0 165 9

* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not include a safety

**The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface. Depending on the workpiece surface and its quality, the actual values may deviate from these values.

Release 01/2010


Design data Flat suction pads SAF

Type Dimensions in mm*

D1** dn Ds G1 H LG1 L2 SW1 ZSAF 30 G1/4-AG 34 4 32 G1/4-M 20,0 10 - 17 3,0SAF 30 G1/4-IG 34 4 32 G1/4-F 20,0 12 - 17 3,0SAF 30 G3/8-IG 34 4 32 G3/8-F 36,0 9 - 22 3,0SAF 30 M10-AG 34 4 32 M10-M 20,0 12 - 17 3,0SAF 30 M14x1.5-AG 34 4 32 M14x1.5-M 20,0 12 - 17 3,0SAF 30 RA 34 4 32 - 23,2 - 32 - 3,0SAF 40 G1/4-AG 46 4 42 G1/4-M 22,0 10 - 17 4,0SAF 40 G1/4-IG 46 4 42 G1/4-F 22,0 12 - 17 4,0SAF 40 G3/8-IG 46 4 42 G3/8-F 38,0 9 - 22 4,0SAF 40 M10-AG 46 4 42 M10-M 22,0 12 - 17 4,0SAF 40 M14x1.5-AG 46 4 42 M14x1.5-M 22,0 12 - 17 4,0SAF 40 RA 46 4 42 - 25,0 - 32 - 4,0SAF 50 G1/4-AG 56 6 52 G1/4-M 28,0 10 - 22 5,0SAF 50 G1/4-IG 56 6 52 G1/4-F 33,0 15 - 22 5,0SAF 50 G3/8-IG 56 6 52 G3/8-F 28,0 15 - 22 5,0SAF 50 M10-AG 56 4 52 M10-M 28,0 12 - 22 5,0SAF 50 M14x1.5-AG 56 6 52 M14x1.5-M 28,0 12 - 22 5,0SAF 50 RA 56 6 52 - 27,5 - 32 - 5,0SAF 60 G1/4-AG 67 6 63 G1/4-M 31,0 10 - 22 6,0SAF 60 G1/4-IG 67 6 63 G1/4-F 36,0 15 - 22 6,0SAF 60 G3/8-IG 67 6 63 G3/8-F 31,0 15 - 22 6,0SAF 60 M10-AG 67 4 63 M10-M 31,0 12 - 22 6,0SAF 60 M14x1.5-AG 67 6 63 M14x1.5-M 31,0 12 - 22 6,0SAF 60 RA 67 6 63 - 30,5 - 32 - 6,0SAF 80 G1/4-AG 89 6 83 G1/4-M 35,0 10 - 22 7,6SAF 80 G1/4-IG 89 6 83 G1/4-F 40,0 20 - 22 7,6SAF 80 G3/8-IG 89 6 83 G3/8-F 35,0 15 - 22 7,6SAF 80 M10-AG 89 4 83 M10-M 35,0 12 - 22 7,6SAF 80 M14x1.5-AG 89 6 83 M14x1.5-M 35,0 12 - 22 7,6SAF 80 RA 89 6 83 - 34,5 - 32 - 7,6SAF 100 G1/4-AG 110 6 103 G1/4-M 36,0 10 - 22 9,5SAF 100 G1/4-IG 110 6 103 G1/4-F 41,0 20 - 22 9,5SAF 100 G3/8-IG 110 6 103 G3/8-F 36,0 15 - 22 9,5SAF 100 M10-AG 110 4 103 M10-M 36,0 12 - 22 9,5SAF 100 M14x1.5-AG 110 6 103 M14x1.5-M 36,0 12 - 22 9,5SAF 100 RA 110 6 103 - 35,5 - 32 - 9,5SAF 125 G1/4-AG 135 6 128 G1/4-M 43,0 10 - 22 12,5SAF 125 G1/4-IG 135 6 128 G1/4-F 48,0 20 - 22 12,5SAF 125 G3/8-IG 135 9 128 G3/8-F 43,0 15 - 22 12,5SAF 125 M10-AG 135 4 128 M10-M 43,0 12 - 22 12,5SAF 125 M14x1.5-AG 135 6 128 M14x1.5-M 43,0 12 - 22 12,5SAF 125 RA 135 9 128 - 42,5 - 32 - 12,5


2.1

* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715

** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum

Release 01/2010


Bellows suction pads SAB

Our highlights Your advantages

Wide range of diameters

Optimized shape with 1.5 folds

Very stiff top fold


Nipple vulcanised to pad

Bellows suction pads SAB on a vacuum spider for handling car bodywork parts

Applications


Handling of thin steel sheets and aluminum sheets without de-formation

Handling of pre-shaped sheet-metal parts, since bellows shape permits optimum adaptation


Special slot on the bottom of the pad prevents the oily metal sheets from slipping and permits precise positioning in laser-cutting machines and punching presses

Interior view bellows suction pads SAB

Construction

Robust and hard-wearing suction pad SAB with 1.5 folds, special slot and inner support

Suction pad SAB vulcanised to the connection nipple (very high strength)

Suction pads available with various connection types



> Optimum adaptation and sealing to curved workpieces, very good damping during placement on workpiece

> Very good resistance to horizontal forces and lateral acceleration

> Prevents deep-drawing of the workpiece; capable of handling high lateral forces with oily metal sheets


Suction pads for handling sheet metalBellows suction pads SAB (1,5 folds)

2.2

Release 01/2010



Designation code Bellows suction pads SAB (1,5 folds)

Short designation Diameter in mm Material and shore hardness Connection threadExample: SAB 50 NBR-60 G1/4-AGSAB 22 to 125 NBR-60 G1/4-AG (AG = male)

G1/4-IG (IG = female)G3/8-IGM10-AGM14x1.5-AGRArectangular adapter

Ordering data Bellows suction pads SAB (1,5 folds)

Type ConnectionG1/4" (male) G1/4" (female) G3/8" (female) M10 (male) M14x1,5 (male) rectangular adapt.

SAB 22 NBR-60 10.01.06.01653 10.01.06.01533 10.01.06.01650 10.01.06.01654 10.01.06.01655 10.01.06.01663SAB 30 NBR-60 10.01.06.01197 10.01.06.01196 10.01.06.01198 10.01.06.01200 10.01.06.01201 10.01.06.01203SAB 40 NBR-60 10.01.06.00803 10.01.06.00670 10.01.06.00924 10.01.06.00994 10.01.06.01006 10.01.06.01054SAB 50 NBR-60 10.01.06.00804 10.01.06.00851 10.01.06.00672 10.01.06.00996 10.01.06.01008 10.01.06.01055SAB 60 NBR-60 10.01.06.00805 10.01.06.00852 10.01.06.00674 10.01.06.00998 10.01.06.01010 10.01.06.01056SAB 80 NBR-60 10.01.06.00806 10.01.06.00850 10.01.06.00676 10.01.06.01000 10.01.06.01012 10.01.06.01057SAB 100 NBR-60 10.01.06.00807 10.01.06.00853 10.01.06.00678 10.01.06.01002 10.01.06.01014 10.01.06.01058SAB 125 NBR-60 10.01.06.00825 10.01.06.00854 10.01.06.00680 10.01.06.01004 10.01.06.01016 10.01.06.01059


2.2

* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not include a safety factor


Technical data Bellows suction pads SAB (1,5 folds)

Type Suction force Pull-off Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose force [N]* force [N] force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]

SAB 22 16 24 18 6 1,5 20 4SAB 30 22 33 30 13 5,9 40 4SAB 40 38 59 36 33 7,0 40 4SAB 50 53 87 55 52 11,5 50 4SAB 60 82 130 82 77 24,0 45 6SAB 80 135 221 145 140 56,5 75 6SAB 100 190 357 220 214 92,5 90 6SAB 125 250 558 352 335 191,0 140 9

Laser-welding


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Release 01/2010


Design data Bellows suction pads SAB (1,5 folds)

SAB 22 to 125 IG SAB 22 to 125 AG

SAB 22 to 125 RA (rectangular adapter)


2.2

Design data Bellows suction pads SAB (1,5 folds)


D1** dn Ds G1 H LG1 L2 SW1 Z (Stroke)SAB 22 NBR-60 G1/4-AG 22 3,5 21 G1/4-M 25,0 10,0 - 16 5,8SAB 22 NBR-60 G1/4-IG 22 3,5 21 G1/4-F 25,0 12,0 - 16 5,8SAB 22 NBR-60 G3/8-IG 22 3,5 21 G3/8-F 41,0 9,5 - 22 5,8SAB 22 NBR-60 M10-AG 22 3,5 21 M10-M 25,0 12,0 - 16 5,8SAB 22 NBR-60 M14x1.5-AG 22 3,5 21 M14x1.5-M 25,0 12,0 - 16 5,8SAB 22 NBR-60 RA 22 3,5 21 - 28,2 - 32 - 5,8SAB 30 NBR-60 G1/4-AG 34 4,0 32 G1/4-M 28,0 10,0 - 17 9,0SAB 30 NBR-60 G1/4-IG 34 4,0 32 G1/4-F 28,0 12,0 - 17 9,0SAB 30 NBR-60 G3/8-IG 34 4,0 32 G3/8-F 44,0 9,5 - 22 9,0SAB 30 NBR-60 M10-AG 34 4,0 32 M10-M 28,0 12,0 - 17 9,0SAB 30 NBR-60 M14x1.5-AG 34 4,0 32 M14x1.5-M 28,0 12,0 - 17 9,0SAB 30 NBR-60 RA 34 4,0 32 - 31,2 - 32 - 9,0SAB 40 NBR-60 G1/4-AG 45 4,0 42 G1/4-M 29,0 10,0 - 17 10,0

Release 01/2010



D1** dn Ds G1 H LG1 L2 SW1 Z (Stroke)SAB 40 NBR-60 G1/4-IG 45 4,0 42 G1/4-F 29,0 12,0 - 17 10,0SAB 40 NBR-60 G3/8-IG 45 4,0 42 G3/8-F 44,0 9,5 - 22 10,0SAB 40 NBR-60 M10-AG 45 4,0 42 M10-M 29,0 12,0 - 17 10,0SAB 40 NBR-60 M14x1.5-AG 45 4,0 42 M14x1.5-M 29,0 12,0 - 17 10,0SAB 40 NBR-60 RA 45 4,0 42 - 31,2 - 32 - 10,0SAB 50 NBR-60 G1/4-AG 56 6,0 52 G1/4-M 37,0 10,0 - 22 11,5SAB 50 NBR-60 G1/4-IG 56 6,0 52 G1/4-F 42,0 20,0 - 22 11,5SAB 50 NBR-60 G3/8-IG 56 6,0 52 G3/8-F 37,0 15,0 - 22 11,5SAB 50 NBR-60 M10-AG 56 4,0 52 M10-M 37,0 12,0 - 22 11,5SAB 50 NBR-60 M14x1.5-AG 56 6,0 52 M14x1.5-M 37,0 12,0 - 22 11,5SAB 50 NBR-60 RA 56 6,0 52 - 36,5 - 32 - 11,5SAB 60 NBR-60 G1/4-AG 67 6,0 63 G1/4-M 41,5 10,0 - 22 14,5SAB 60 NBR-60 G1/4-IG 67 6,0 63 G1/4-F 46,5 20,0 - 22 14,5SAB 60 NBR-60 G3/8-IG 67 6,0 63 G3/8-F 41,5 15,0 - 22 14,5SAB 60 NBR-60 M10-AG 67 4,0 63 M10-M 41,5 12,0 - 22 14,5SAB 60 NBR-60 M14x1.5-AG 67 6,0 63 M14x1.5-M 41,5 12,0 - 22 14,5SAB 60 NBR-60 RA 67 6,0 63 - 41,0 - 32 - 14,5SAB 80 NBR-60 G1/4-AG 89 6,0 83 G1/4-M 50,0 10,0 - 22 22,0SAB 80 NBR-60 G1/4-IG 89 6,0 83 G1/4-F 55,0 20,0 - 22 22,0SAB 80 NBR-60 G3/8-IG 89 6,0 83 G3/8-F 50,0 15,0 - 22 22,0SAB 80 NBR-60 M10-AG 89 4,0 83 M10-M 50,0 12,0 - 22 22,0SAB 80 NBR-60 M14x1.5-AG 89 6,0 83 M14x1.5-M 50,0 12,0 - 22 22,0SAB 80 NBR-60 RA 89 6,0 83 - 49,5 - 32 - 22,0SAB 100 NBR-60 G1/4-AG 110 6,0 103 G1/4-M 57,0 10,0 - 22 26,0SAB 100 NBR-60 G1/4-IG 110 6,0 103 G1/4-F 62,0 20,0 - 22 26,0SAB 100 NBR-60 G3/8-IG 110 6,0 103 G3/8-F 57,0 15,0 - 22 26,0SAB 100 NBR-60 M10-AG 110 4,0 103 M10-M 57,0 12,0 - 22 26,0SAB 100 NBR-60 M14x1.5-AG 110 6,0 103 M14x1.5-M 57,0 12,0 - 22 26,0SAB 100 NBR-60 RA 110 6,0 103 - 56,5 - 32 - 26,0SAB 125 NBR-60 G1/4-AG 135 6,0 128 G1/4-M 68,0 10,0 - 22 32,0SAB 125 NBR-60 G1/4-IG 135 6,0 128 G1/4-F 73,0 20,0 - 22 32,0SAB 125 NBR-60 G3/8-IG 135 9,0 128 G3/8-F 68,0 15,0 - 22 32,0SAB 125 NBR-60 M10-AG 135 4,0 128 M10-M 68,0 12,0 - 22 32,0SAB 125 NBR-60 M14x1.5-AG 135 6,0 128 M14x1.5-M 68,0 12,0 - 22 32,0SAB 125 NBR-60 RA 135 6,0 128 - 67,5 - 32 - 32,0


2.2



Release 01/2010


Sheet-metal suction pads SAOF


Wide range of sizes


Flat, oval suction pad


Nipple vulcanised in position

Flat suction pad SAOF for lifting pressed sheet-metal parts

Applications


Handling of thin steel sheets and aluminium sheets without deformation


Handling of long, narrow parts made of sheet metal, such as reinforcing ribs and plates

Special slot on the bottom prevents oily metal sheets from slipping, permitting precise positioning in laser-cutting machines and stamping presses

Handling sheet-metal parts with small curvature radii

Interior view Flat suction pads SAOF

Construction

Robust and hard-wearing oval suction pad SAOF with single sealing lip, special slot and inner support

Connection nipple glued to the suction pad with a reinforcing element (very high strength)


Available in two material hardness values (45 Shore, 60 Shore)



> Prevention of deep-drawing and handling of very high la-teral forces, even when hand-ling oily metal sheets

> Suitable for long, narrow workpieces (sections, tubes) or flat workpieces with bars

> Optimum sealing, even on slightly curved surfaces


Suction pads for handling sheet metalFlat suction pads SAOF (oval)

2.3

Release 01/2010



Designation code Flat suction pads SAOF (oval)

Short designation Length x w idth in mm Material and shore hardness Connection threadExample: SAOF 80x40 NBR-60 G1/4-IGSAOF 50x16 to 140x70 NBR-60 G1/4-AG (AG = male)

NBR-45 G1/4-IG (IG = female)G3/8-IGM10-AGM14x1.5-AGRArectangular adapter

Ordering data Flat suction pads SAOF (oval)

Type ConnectionG1/4" (male) G1/8" (female) G3/8" (female) M10 (male) M14x1,5 (male) rectangular adapt.

SAOF 50x16 NBR-60 10.01.05.00521 10.01.05.00511 10.01.05.00518 10.01.05.00527 10.01.05.00530 10.01.05.00515SAOF 50x16 NBR-45 10.01.05.00550 10.01.05.00551 10.01.05.00553 10.01.05.00555 10.01.05.00556 10.01.05.00554SAOF 60x23 NBR-60 10.01.05.00376 10.01.05.00367 10.01.05.00370 10.01.05.00382 10.01.05.00385 10.01.05.00373SAOF 60x23 NBR-45 10.01.05.00559 10.01.05.00560 10.01.05.00562 10.01.05.00564 10.01.05.00565 10.01.05.00563SAOF 90x30 NBR-60 10.01.05.00311 10.01.05.00266 10.01.05.00290 10.01.05.00326 10.01.05.00341 10.01.05.00296SAOF 90x30 NBR-45 10.01.05.00568 10.01.05.00569 10.01.05.00570 10.01.05.00572 10.01.05.00573 10.01.05.00571SAOF 80x40 NBR-60 10.01.05.00314 10.01.05.00269 10.01.05.00293 10.01.05.00329 10.01.05.00344 10.01.05.00299SAOF 80x40 NBR-45 10.01.05.00577 10.01.05.00578 10.01.05.00579 10.01.05.00581 10.01.05.00582 10.01.05.00580SAOF 100x50 NBR-60 10.01.05.00317 10.01.05.00281 10.01.05.00272 10.01.05.00332 10.01.05.00347 10.01.05.00302SAOF 100x50 NBR-45 10.01.05.00586 10.01.05.00587 10.01.05.00588 10.01.05.00590 10.01.05.00591 10.01.05.00589SAOF 120x60 NBR-60 10.01.05.00320 10.01.05.00284 10.01.05.00275 10.01.05.00335 10.01.05.00350 10.01.05.00305SAOF 120x60 NBR-45 10.01.05.00594 10.01.05.00595 10.01.05.00596 10.01.05.00598 10.01.05.00599 10.01.05.00597SAOF 140x70 NBR-60 10.01.05.00323 10.01.05.00287 10.01.05.00278 10.01.05.00338 10.01.05.00353 10.01.05.00308SAOF 140x70 NBR-45 10.01.05.00603 10.01.05.00604 10.01.05.00605 10.01.05.00607 10.01.05.00608 10.01.05.00606


2.3

Laser-welding


9 9

Release 01/2010


Technical data Flat suction pads SAOF (oval)

Type Suction Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose force [N]* force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]

SAOF 50x16 31 24 12 2,0 8 4SAOF 60x23 57 37 33 3,0 20 4SAOF 90x30 122 96 64 7,0 40 4SAOF 80x40 140 110 100 10,7 50 4SAOF 100x50 217 181 121 20,0 75 6SAOF 120x60 312 254 170 35,0 75 6SAOF 140x70 425 344 230 52,0 90 6

* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not include a safety

**The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface. Depending on the workpiece surface and its quality, the actual values may deviate from these values. The measured values d

Design data Flat suction pads SAOF (oval)

SAOF 50x16 to 140x70 IG SAOF 50x16 to 140x70 AG

SAOF 50x16 to 140x70 RA (rectangular adapter)


2.3

Release 01/2010


Design data Flat suction pads SAOF


B B1** dn G1 H L L1** L2 LG1 SW1 ZSAOF 50x16 G1/4-AG 16 18 5 G1/4-M 26 50 51,5 - 8 17 3SAOF 50x16 G1/4-IG 16 18 6 G1/4-F 33 50 51,5 - 8 17 3SAOF 50x16 G3/8-IG 16 18 6 G3/8-F 34 50 51,5 - 8 22 3SAOF 50x16 M10-AG 16 18 4 M10-M 26 50 51,5 - 12 16 3SAOF 50x16 M14x1.5-AG 16 18 5 M14x1.5-M 28 50 51,5 - 12 22 3SAOF 50x16 RA 16 18 4 - 29 50 51,5 32 - - 3SAOF 60x23 G1/4-AG 23 25 5 G1/4-M 18 62 64,0 - 8 17 3SAOF 60x23 G1/4-IG 23 25 6 G1/4-F 26 62 64,0 - 8 17 3SAOF 60x23 G3/8-IG 23 25 6 G3/8-F 26 62 64,0 - 8 22 3SAOF 60x23 M10-AG 23 25 4 M10-M 18 62 64,0 - 12 16 3SAOF 60x23 M14x1.5-AG 23 25 5 M14x1.5-M 20 62 64,0 - 12 22 3SAOF 60x23 RA 23 25 4 - 21 62 64,0 32 - - 3SAOF 90x30 G1/4-AG 32 34 5 G1/4-M 19 92 94,0 - 8 17 3SAOF 90x30 G1/4-IG 32 34 6 G1/4-F 26 92 94,0 - 8 17 3SAOF 90x30 G3/8-IG 32 34 6 G3/8-F 27 92 94,0 - 9 22 3SAOF 90x30 M10-AG 32 34 4 M10-M 19 92 94,0 - 12 17 3SAOF 90x30 M14x1.5-AG 32 34 5 M14x1.5-M 21 92 94,0 - 12 22 3SAOF 90x30 RA 32 34 4 - 22 92 94,0 32 - - 3SAOF 80x40 G1/4-AG 40 43 5 G1/4-M 20 82 85,0 - 8 17 4SAOF 80x40 G1/4-IG 40 43 6 G1/4-F 28 82 85,0 - 8 17 4SAOF 80x40 G3/8-IG 40 43 6 G3/8-F 28 82 85,0 - 9 22 4SAOF 80x40 M10-AG 40 43 4 M10-M 20 82 85,0 - 12 17 4SAOF 80x40 M14x1.5-AG 40 43 5 M14x1.5-M 22 82 85,0 - 12 22 4SAOF 80x40 RA 40 43 4 - 23 82 85,0 32 - - 4SAOF 100x50 G1/4-AG 50 54 6 G1/4-M 22 102 106,0 - 8 17 5SAOF 100x50 G1/4-IG 50 54 8 G1/4-F 30 102 106,0 - 8 17 5SAOF 100x50 G3/8-IG 50 54 8 G3/8-F 31 102 106,0 - 9 22 5SAOF 100x50 M10-AG 50 54 4 M10-M 22 102 106,0 - 12 17 5SAOF 100x50 M14x1.5-AG 50 54 6 M14x1.5-M 24 102 106,0 - 12 22 5SAOF 100x50 RA 50 54 6 - 25 102 106,0 32 - - 5SAOF 120x60 G1/4-AG 60 65 6 G1/4-M 24 123 128,0 - 8 17 6SAOF 120x60 G1/4-IG 60 65 8 G1/4-F 32 123 128,0 - 8 17 6SAOF 120x60 G3/8-IG 60 65 8 G3/8-F 33 123 128,0 - 9 22 6SAOF 120x60 M10-AG 60 65 4 M10-M 24 123 128,0 - 12 17 6SAOF 120x60 M14x1.5-AG 60 65 6 M14x1.5-M 26 123 128,0 - 12 22 6SAOF 120x60 RA 60 65 6 - 27 123 128,0 32 - - 6SAOF 140x70 G1/4-AG 70 76 6 G1/4-M 25 143 149,0 - 8 17 7SAOF 140x70 G1/4-IG 70 76 8 G1/4-F 33 143 149,0 - 8 17 7SAOF 140x70 G3/8-IG 70 76 8 G3/8-F 34 143 149,0 - 9 22 7SAOF 140x70 M10-AG 70 76 4 M10-M 25 143 149,0 - 12 17 7SAOF 140x70 M14x1.5-AG 70 76 6 M14x1.5-M 27 143 149,0 - 12 22 7SAOF 140x70 RA 70 76 6 - 28 143 149,0 32 - - 7




2.3

Release 01/2010


Bellows suction pads SAOB


Optimized oval shape with 1.5 folds


Wide range of sizes

Very stiff top fold


> For long, narrow workpieces and for stamped bodywork components

> Prevention of deep-drawing and handling of very high lateral forces for very dynamic movements, even with oily metal sheets

> For a wide range of work piece sizes and shapes

> Very good resistance to lateral forces and high horizontal acceleration values

> Very good sealing, even on slightly curved surfaces

Vacuum spider with bellow suction pads SAOB for handling bodywork parts in the automobile industry

Applications




Handling of long, narrow workpieces such as reinforcing ribs andplates

Special slot on the bottom prevents the oily metal sheets from slipping, permitting precise positioning in laser-cutting machines and stamping presses

Interior view bellows suction pads SAOB

Construction

Robust and hard-wearing oval suction pad SAOB with 1.5 folds, single sealing lip, special slot and inner support

Connection nipple glued to the suction pad with a reinforcing element (very high strength)

Suction pads available with various connection types


Suction pads for handling sheet metalBellows suction pads SAOB (oval, 1,5 folds)

2.4

Release 01/2010



Designation code Bellows suction pads SAOB (oval, 1,5 folds)

Short designation Length x w idth in mm Material and shore hardness Connection threadExample: SAOB 80x40 NBR-60 G1/4-AGSAOB 60x30 to 140x70 NBR-60 G1/4-AG (AG = male)

G1/4-IG (IG = female)G3/8-IGM10-AGM14x1.5-AGRARectangular adapter

Ordering data Bellows suction pads SAOB (oval, 1,5 folds)

Type ConnectionG1/4" (male) G1/4" (female) G3/8" (female) M10 (male) M14x1,5 (male) Rectang. adapt.

SAOB 60x30 NBR-60 10.01.06.00916 10.01.06.00891 10.01.06.00904 10.01.06.01024 10.01.06.01032 10.01.06.00908SAOB 80x40 NBR-60 10.01.06.00918 10.01.06.00893 10.01.06.00906 10.01.06.01026 10.01.06.01034 10.01.06.00910SAOB 110x55 NBR-60 10.01.06.00920 10.01.06.00900 10.01.06.00895 10.01.06.01028 10.01.06.01036 10.01.06.00912SAOB 140x70 NBR-60 10.01.06.00922 10.01.06.00902 10.01.06.00897 10.01.06.01030 10.01.06.01038 10.01.06.00914



Technical data Bellows suction pads SAOB (oval, 1,5 folds)

Type Suction force Pull-off Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose force [N]* force [N] force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]

SAOB 60x30 38 55 57 52 9,6 30 4SAOB 80x40 65 100 100 95 20,6 40 6SAOB 110x55 110 185 180 161 50,8 50 6SAOB 140x70 165 258 287 255 100,4 70 6


2.4

Laser-welding


9 9

Release 01/2010


Design data Bellows suction pads SAOB (oval, 1,5 folds)

SAOB 60x30 to 140x70 IG SAOB 60x30 to 140x70 AG

SAOB 60x30 to 140x70 RA (rectangular adapter)


2.4

Release 01/2010


Design data Bellows suction pads SAOB (oval, 1,5 folds)


B B1** dn G1 H L L1** L2 LG1 SW1 Z (Stroke)SAOB 60x30 G1/4-AG 32 33 5 G1/4-M 27,0 62 63 - 8 17 7,0SAOB 60x30 G1/4-IG 32 33 6 G1/4-F 34,5 62 63 - 8 17 7,0SAOB 60x30 G3/8-IG 32 33 6 G3/8-F 35,0 62 63 - 9 22 7,0SAOB 60x30 M10-AG 32 33 4 M10-M 27,0 62 63 - 12 17 7,0SAOB 60x30 M14x1.5-AG 32 33 5 M14x1.5-M 29,0 62 63 - 12 22 7,0SAOB 60x30 RA 32 33 4 - 30,0 62 63 32 - - 7,0SAOB 80x40 G1/4-AG 42 43 5 G1/4-M 29,7 82 83 - 8 17 9,0SAOB 80x40 G1/4-IG 42 43 6 G1/4-F 37,2 82 83 - 8 17 9,0SAOB 80x40 G3/8-IG 42 43 6 G3/8-F 37,7 82 83 - 9 22 9,0SAOB 80x40 M10-AG 42 43 4 M10-M 29,7 82 83 - 12 17 9,0SAOB 80x40 M14x1.5-AG 42 43 5 M14x1.5-M 31,7 82 83 - 12 22 9,0SAOB 80x40 RA 42 43 4 - 32,7 82 83 32 - - 9,0SAOB 110x55 G1/4-AG 57 59 6 G1/4-M 35,5 112 114 - 8 17 13,0SAOB 110x55 G1/4-IG 57 59 8 G1/4-F 43,0 112 114 - 8 17 13,0SAOB 110x55 G3/8-IG 57 59 8 G3/8-F 43,5 112 114 - 9 22 13,0SAOB 110x55 M10-AG 57 59 4 M10-M 35,5 112 114 - 12 17 13,0SAOB 110x55 M14x1.5-AG 57 59 6 M14x1.5-M 37,5 112 114 - 12 22 13,0SAOB 110x55 RA 57 59 6 - 38,5 112 114 32 - - 13,0SAOB 140x70 G1/4-AG 72 75 6 G1/4-M 39,5 143 146 - 8 17 16,5SAOB 140x70 G1/4-IG 72 75 8 G1/4-F 47,0 143 146 - 8 17 16,5SAOB 140x70 G3/8-IG 72 75 8 G3/8-F 47,5 143 146 - 9 22 16,5SAOB 140x70 M10-AG 72 75 4 M10-M 39,5 143 146 - 12 17 16,5SAOB 140x70 M14x1.5-AG 72 75 6 M14x1.5-M 41,5 143 146 - 12 22 16,5SAOB 140x70 RA 72 75 6 - 42,5 143 146 32 - - 16,5

* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum


2.4

Release 01/2010


Bell suction pads SAOG


Oval, bell-shaped suction pad

Suction pad made of extremely flexible NBR, material hardness 45 Shore

Many different connection elements available

> Optimum adaptation to nar-row, very curved workpieces

> Adaptation to workpieces with very small curvature radii

> Adapters available for mount-ing the suction pad on all common load cross-beams and feeder systems

Bell suction pad SAOG for lifting very curved sheet-metal parts

Applications

Handling of long, oiled workpieces with extremely small curved radii


Inner support permits handling of thin steel sheets and aluminium sheets without deformation


Special slot on the bottom prevents the oily metal sheets from slipping, permitting precise positioning in laser-cutting machines and stamping presses

Interior view bell suction pads SAOG

Construction

Oval, bell-shaped suction pad with single sealing lip, special groove and inner support

Suction pads made of NBR material hardness 45 Shore Suction pads are delivered assembled

Suction pads for handling sheet metalBell suction pads SAOG (oval)

2.5

Release 01/2010



Designation code Bell suction pads SAOG (oval)

Short designation Length x w idth in mm Material and shore hardness Connection threadExample: SAOG 80x30 NBR-45 G1/4-AGSAOG 60x20 NBR-45 G1/4-AG (AG = male)

80x30 G1/4-Ig (IG = female)95x40 G1/8-IG

G3/8-IGM10-AGM14x1.5-AGRARectangular adapter

Ordering data Bell suction pads SAOG (oval)

Type Connection1/4" (male) 1/4" (female) 1/8" (female) 3/8" (female) M10 (male) M14x1,5 (male) Rectangular

adapterSAOG 60x20 10.01.01.11755 10.01.01.11754 10.01.01.11753 10.01.01.11757 10.01.01.11760 10.01.01.11761 10.01.01.11762SAOG 80x30 10.01.01.11659 10.01.01.11649 10.01.01.11612 10.01.01.11614 10.01.01.11653 10.01.01.11655 10.01.01.11668SAOG 95x40 10.01.01.11660 10.01.01.11650 10.01.01.11613 10.01.01.11615 10.01.01.11654 10.01.01.11656 10.01.01.11669

Technical data Bell suction pads SAOG (oval)


SAOG 60x20 NBR-45 56 35 10 4,5 8 4SAOG 80x30 NBR-45 105 65 45 13,2 20 4SAOG 95x40 NBR-45 165 97 68 26,9 25 4


2.5



Laser-welding


9

Release 01/2010


Design data Bell suction pads SAOG (oval)

SAOG 60x20 to 95x40 IG SAOG 60x20 to 95x40 AG

SAOG 60x20 to 95x40 RA (rectangular adapter)


2.5

Release 01/2010


Design data Bell suction pads SAOG (oval)


B B1** dn G1 H L L1** L2 LG1 SW1 ZSAOG 60x20 NBR-45 G1/4-AG 21,5 26 5,0 G1/4-M 35,0 61,5 66 - 10,5 17 4,5SAOG 60x20 NBR-45 G1/4-IG 21,5 26 6,0 G1/4-F 29,0 61,5 66 - 9,5 17 4,5SAOG 60x20 NBR-45 G1/8-IG 21,5 26 5,0 G1/8"-F 32,0 61,5 66 - 11,0 22 4,5SAOG 60x20 NBR-45 G3/8-IG 21,5 26 6,0 G3/8-F 29,5 61,5 66 - 9,5 22 4,5SAOG 60x20 NBR-45 M10-AG 21,5 26 4,0 M10-M 33,5 61,5 66 - 11,0 16 4,5SAOG 60x20 NBR-45 M14x1.5-AG 21,5 26 5,0 M14x1.5-M 33,5 61,5 66 - 11,0 22 4,5SAOG 60x20 NBR-45 RA 21,5 26 4,0 - 24,5 61,5 66 31,8 - - 4,5SAOG 80x30 NBR-45 G1/4-AG 31,3 36 5,0 G1/4-M 27,5 81,3 86 - 10,5 17 5,5SAOG 80x30 NBR-45 G1/4-IG 31,3 36 6,0 G1/4-F 32,0 81,3 86 - 9,5 17 5,5SAOG 80x30 NBR-45 G1/4-IG 31,3 36 5,0 G1/8"-F 24,0 81,3 86 - 11,0 22 5,5SAOG 80x30 NBR-45 G1/8-IG 31,3 36 6,0 G3/8-F 32,5 81,3 86 - 8,0 22 5,5SAOG 80x30 NBR-45 M10-AG 31,3 36 4,0 M10-M 24,5 81,3 86 - 12,0 16 5,5SAOG 80x30 NBR-45 M14x1.5-AG 31,3 36 5,2 M14x1.5-M 26,5 81,3 86 - 12,0 22 5,5SAOG 80x30 NBR-45 RA 31,3 36 4,0 - 27,5 81,3 86 31,8 - - 5,5SAOG 95x40 NBR-45 G1/4-AG 41,3 46 5,0 G1/4-M 30,5 96,5 102 - 10,5 17 6,0SAOG 95x40 NBR-45 G1/4-IG 41,3 46 6,0 G1/4-F 35,0 96,5 102 - 9,5 17 6,0SAOG 95x40 NBR-45 G1/8-IG 41,3 46 5,0 G1/8"-F 38,0 96,5 102 - 11,0 22 6,0SAOG 95x40 NBR-45 G3/8-IG 41,3 46 6,0 G3/8-F 35,5 96,5 102 - 8,0 22 6,0SAOG 95x40 NBR-45 M10-AG 41,3 46 4,0 M10-M 27,5 96,5 102 - 12,0 17 6,0SAOG 95x40 NBR-45 M14x1.5-AG 41,3 46 5,2 M14x1.5-M 29,5 96,5 102 - 12,0 22 6,0SAOG 95x40 NBR-45 RA 41,3 46 4,0 - 30,5 96,5 102 31,8 - - 6,0


2.5

* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum

Release 01/2010


Suction pad SAG

Our highlights

Applications

Your advantages

Very high stroke

Special structured suction interior

Large-area inner support




Handling of thin steel sheets and aluminum sheets without deformation


Handling of pre-shaped sheet-metal parts, since stroke permits optimum adaptation

Construction

Robust and hard-wearing suction pad SAG with single sealing lip, specialised structure and inner support

Suction pad SAG vulcanised to the connection nipple (very high strength)



Interior view Suction pad SAG

> Optimum adaptation to the workpiece

> Optimal handling of high lateral forces

> Prevention of deep-drawing




Suction pads for handling sheet metalBell suction pads SAG

2.6

Laser-welding


9

Release 01/2010


Designation code Bell suction pads SAG

Short designation Diameter in mm Material and shore hardness Connection threadExample: SAG 60 NBR-60 G1/4-AGSAG 45 NBR-60 G1/4-AG (AG = male)

60 G1/4-IG (IG = female)80 G3/8-IG

M10-AGRARectangular adapter

Ordering data Bell suction pads SAG

Type ConnectionG1/4" (male) G1/4" (female) G3/8" (female) M10 (male) rectangular adapt.

SAG 45 NBR-60 10.01.01.12161 10.01.01.12160 10.01.01.12258 10.01.01.12296 10.01.01.12162SAG 60 NBR-60 10.01.01.12167 10.01.01.12267 10.01.01.12166 10.01.01.12297 10.01.01.12169SAG 80 NBR-60 10.01.01.12171 10.01.01.12268 10.01.01.12170 10.01.01.12301 10.01.01.12173

Technical data Bell suction pads SAG


SAG 45 NBR-60 68 61 51 8 40 4SAG 60 NBR-60 122 153 80 22 50 6SAG 80 NBR-60 217 284 167 44 70 6


2.6



Release 01/2010


SAG 45 to 80 RA (rectangular adapter)


2.6

Design data Bell suction pads SAG

SAG 45 to 80 IG SAG 45 to 80 AG

Release 01/2010


Design data Bell suction pads SAG

Type Dimensions in mm

D1** dn Ds G1 H LG1 L2 SW1 ZSAG 45 G1/4-AG 51,5 6 47,0 G1/4-M 24,5 10 - 17 7,8SAG 45 G1/4-IG 51,5 4 47,0 G1/4-F 24,5 12 - 17 7,8SAG 45 G3/8-IG 51,5 4 47,0 G3/8-F 40,5 8 - 22 7,8SAG 45 M10-AG 51,5 4 47,0 M10-M 26,5 12 - 17 7,8SAG 45 RA 51,5 4 47,0 - 27,7 - 31,8 - 7,8SAG 60 G1/4-AG 70,4 6 63,5 G1/4-M 31,0 10 - 17 10,6SAG 60 G1/4-IG 70,4 6 63,5 G1/4-F 31,0 15 - 17 10,6SAG 60 G3/8-IG 70,4 6 63,5 G3/8-F 31,2 15 - 22 10,6SAG 60 M10-AG 70,4 4 63,5 M10-M 43,2 12 - 17 10,6SAG 60 RA 70,4 6 63,5 - 30,7 - 31,8 - 10,6SAG 80 G1/4-AG 90,7 6 83,0 G1/4-M 35,0 10 - 22 12,8SAG 80 G1/4-IG 90,7 6 83,0 G1/4-F 35,0 15 - 22 12,8SAG 80 G3/8-IG 90,7 6 83,0 G3/8-F 35,2 15 - 22 12,8SAG 80 M10-AG 90,7 4 83,0 M10-M 47,0 12 - 22 12,8SAG 80 RA 90,7 6 83,0 - 34,7 - 31,8 - 12,8


2.6



Release 01/2010


Bell suction pads SAOG-S


Special structured suction interior

Large-area inner support



> Optimal handling of high lateral forces

> Prevention of deep-drawing



Applications




Handling of long, narrow parts made of sheet metal, such as reinforcing ribs and plates

Handling of pre-shaped sheet-metal parts, since stroke permits optimum adaptation.

Construction

Interior view SAOG-S


Suction pads for handling sheet metalBell suction pads SAOG-S

2.7

Robust and hard-wearing oval suction pad SAG with single sealing lip, specialised structure and inner support

Suction pad SAG vulcanised to the connection nipple (very high strength)



Laser-welding


9

Release 01/2010


Designation code Bell suction pads SAOG-S

Short designation Length x w idth in mm Material and shore hardness Connection threadExample: SAOG-S 80x30 NBR-60 G3/8-IGSAOG-S 60x20 NBR-60 G1/4-AG (AG = male)

80x30 G1/4-IG (IG = female)95x40 G1/8-IG

G3/8-IGM10-AGRArectangular adapter

Ordering data Bell suction pads SAOG-S

Technical data Bell suction pads SAOG-S


SAOG-S 60x20 56 45 30 4 12,5 4SAOG-S 80x30 105 130 91 11 20,0 4SAOG-S 95x40 165 192 110 18 35,0 6

Type Connection1/4" (male) w ith 1/4" (female) 3/8" (female) M10 (male) RectangularLocking nuts adapter

SAOG-S 60x20 NBR-60 10.01.01.12175 10.01.01.12247 10.01.01.12253 10.01.01.12302 10.01.01.12176SAOG-S 80x30 NBR-60 10.01.01.12178 10.01.01.12248 10.01.01.12254 10.01.01.12303 10.01.01.12179SAOG-S 95x40 NBR-60 10.01.01.12181 10.01.01.12249 10.01.01.12255 10.01.01.12304 10.01.01.12182


2.7



Release 01/2010


Design data Bell suction pads SAOG-S

SAOG-S 60x20 to 95x40 AG SAOG-S 60x20 to 95x40 IG

SAOG-S 60x20 to 95x40 RA (rectangular adapter)


2.7

Release 01/2010


Design data Bell suction pad SAOG-S

Type Dimensions in mm

B B1** dn G1 H L L1** L2 LG1 SW1 ZSAOG-S 60x20 NBR-60 G1/4-AG 21,5 25,8 5,0 G1/4-M 25,0 61,5 65,8 - 10,0 17 5SAOG-S 60x20 NBR-60 G1/4-IG 21,5 25,8 5,5 G1/4-F 28,0 61,5 65,8 - 8,0 17 5SAOG-S 60x20 NBR-60 G1/8-IG 21,5 25,8 5,5 G1/8"-F 28,0 61,5 65,8 - 8,0 17 5SAOG-S 60x20 NBR-60 G3/8-IG 21,5 25,8 6,0 G3/8-F 28,5 61,5 65,8 - 9,0 22 5SAOG-S 60x20 NBR-60 M10-AG 21,5 25,8 4,0 M10-M 32,5 61,5 65,8 - 10,0 16 5SAOG-S 60x20 NBR-60 RA 21,5 25,8 4,0 - 23,5 61,5 65,8 31,8 - - 5SAOG-S 80x30 NBR-60 G1/4-AG 31,5 35,8 5,0 G1/4-M 25,0 81,5 85,8 - 10,0 17 6SAOG-S 80x30 NBR-60 G1/4-IG 31,5 35,8 5,5 G1/4-F 29,0 81,5 85,8 - 8,0 17 6SAOG-S 80x30 NBR-60 G1/8-IG 31,5 35,8 5,5 G1/8"-F 29,0 81,5 85,8 - 8,0 17 6SAOG-S 80x30 NBR-60 G3/8-IG 31,5 35,8 6,0 G3/8-F 29,5 81,5 85,8 - 9,0 22 6SAOG-S 80x30 NBR-60 M10-AG 31,5 35,8 4,0 M10-M 33,5 81,5 85,8 - 10,0 16 6SAOG-S 80x30 NBR-60 RA 31,5 35,8 4,0 - 24,5 81,5 85,8 31,8 - - 6SAOG-S 95x40 NBR-60 G1/4-AG 41,2 44,7 5,0 G1/4-M 29,0 96,2 99,6 - 10,0 17 6SAOG-S 95x40 NBR-60 G1/4-IG 41,2 44,7 5,5 G1/4-F 29,0 96,2 99,6 - 8,0 17 6SAOG-S 95x40 NBR-60 G1/8-IG 41,2 44,7 5,5 G1/8"-F 29,0 96,2 99,6 - 8,0 17 6SAOG-S 95x40 NBR-60 G3/8-IG 41,2 44,7 6,0 G3/8-F 29,5 96,2 99,6 - 9,0 22 6SAOG-S 95x40 NBR-60 M10-AG 41,2 44,7 4,0 M10-M 33,5 96,2 99,6 - 10,0 16 6SAOG-S 95x40 NBR-60 RA 41,2 44,7 4,0 - 24,5 96,2 99,6 31,8 - - 6


2.7



Release 01/2010


Suction pad SAFT-C


Modular concept of suction-pad and connection

Two different material components, hard wearing friction plate

Suction-pad completely made of synthetics

Applications

Suction pad with special connection - primarily used by Asian tooling suppliers and OEMs

The SAFT-C is specially developed for these type of tooling Handling of metal sheets with very dynamic movements (shorter

cycle times). Inner support permits handling of thin steel sheets and aluminum

sheets without deformation.

For use e.g. in feeder systems for press lines

> Easy separation of rubber part an adapter nipple

> Optimized lateral forces and long lifetime

> For recycling a separation of the supporting plate and the cup is not required


Construction

The suction pads are made of two different materials

The sealing lip is made of NBR and the inner support is made of more hard-wearing Material X-NBR

Suction pads are delivered completely assembled

Designation code Suction pad SAFT-C

Short designation Diameter in mm Material and shore hardness Connection threadExample: SAFT-C 60 NBR-60 M10-AGSAFT-C 60 NBR-60 M10-AG (AG = male)

80

Suction pads for handling sheet metalSuction pad SAFT-C

2.8

Laser-welding


9 9 9

Release 01/2010


Ordering data Suction pad SAFT-C

Type ConnectionM10x1,5 (male)

SAFT-C 60 NBR-60 10.01.01.11938SAFT-C 80 NBR-60 10.01.01.11940

Technical data Suction pad SAFT-C


SAFT-60 NBR-60 150 112 95 15,0 75 6M10x1,5-AGSAFT-C 60 NBR-60 272 212 185 34,5 100 6M10x1,5-AG

Ordering data accessories Suction pad SAFT-C

Type Article No.

Suction pad SAFT 60 NBR-60 10.01.01.11937

Suction pad SAFT 80 NBR-60 10.01.01.11939

REIB-SCHE 28x13.5 XNBR-45 10.01.01.11943

SA-NIP-M10-AG-400 10.01.01.11942


2.8



Release 01/2010


Design data Suction pad SAFT-C

SAFT-C 60 to 80 M10x1,5-AG

Type Dimensions in mm*Dk d G1 LG1 dn H H2 SW1 Ds D1** Z

SAFT-C 60 NBR-60 40 19 M10x1,5-M 11,5 4 34 2 8 63 66 5,3M10x1,5-AGSAFT-C 80 NBR-60 40 19 M10x1,5-M 11,5 4 36 2 8 83 86 7,3M10x1,5-AG


2.8



Release 01/2010


Suction pad SABT-C


Modular concept of suction-pad and connection

Two different material components, hard wearing friction plate

Suction-pad completely made of synthetics

Applications

> Easy separation of rubber part and adapter nipple

> Optimized lateral forces and long lifetime

> For recycling a separation of the supporting plate and the cup is not required


Construction

Designation code Suction pad SABT-C

Short description Diameter in mm Material and shore hardness Connection threadExample: SABT-C 60 NBR-60 M10-AGSABT-C 60 NBR-60 M10-AG (AG = male)

80

Suction pads for handling sheet metalSuction pad SABT-C

2.9

Handling of pre-shaped sheet-metal parts, since bellows shape permits optimum adaptation

Suction pad with specially connection - primarily used by Asian tooling suppliers and OEMs

The SABT-C is specially developed for this type of tooling adaptation

For use e.g. in feeder systems for press lines

Special slot on the bottom prevents oily sheets from slipping, permitting precise positioning in laser-cutting machines and stamping presses:

The suction pads are made of two different materials

The sealing lip is made of NBR and the inner support is made of more hard-wearing Material X-NBR

Suction pads are delivered completely assembled

Laser-welding


9 9

Release 01/2010


Ordering data Suction pad SABT-C

Type ConnectionM10x1,5 (male)

SABT-C 60 NBR-60 10.01.06.01878SABT-C 80 NBR-60 10.01.06.01880

Technical data Suction pad SABT-C

Type Suction Pull-off Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose force [N]* vorce [N] force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]

SABT-60 NBR-60 52 137 89 84 23 50 6M10x1,5-AGSABT-C 80 NBR-60 135 245 172 158 54 100 6M10x1,5-AG

Ordering data accessories Suction pad SABT-C

Type Article No.

Suction pad SABT 60 NBR-60 10.01.06.01877

Suction pad SABT 80 NBR-60 10.01.06.01879

REIB-SCHE 28x9.5 XNBR-45 10.01.01.11944

SA-NIP-M10-AG-400 10.01.01.11942


2.9



Release 01/2010


Design data Suction pad SABT-C

SABT-C 60 to 80 M10x1,5-AG

Type Dimensions in mmDk d G1 LG1 dn H H2 SW1 Ds D1** Z

SABT-C 60 NBR-60 40 19 M10x1,5-M 11,5 4 39 2 8 63 66 14,3M10x1,5-AGSABT-C 80 NBR-60 40 19 M10x1,5-M 11,5 4 39 2 8 83 86 14,3M10x1,5-AG


2.9



Release 01/2010


Special suction pads SGGN


Special material: Vulkollan VU1 (only VU1-version)

Bell-shaped suction pad with long, flexible sealing lip

Optimized shape

> Very hard-wearing suction pad for maximum loading, operating up to lifetime 20 times compared with standard NBR

> Particularly suitable for han-dling convex or concave workpieces, such as car body-work components

> Particularly suitable for multi-shift operations with very short cycle times

Suction pads for handling sheet metalBell suction pads SGGN

Pick-up behaviour SGGN

Applications

Handling of concave or convex workpieces

Loading of presses with bodywork components in the automobile industry

Handling of curved furniture components

Construction

Robust and hardwearing bell-shaped suction pad SGGN with single sealing lip, consisting of suction pad SGG and connection nipple

Model SGGN 85: nipple plugged in

Model SGGN 115: nipple vulcanised into position

Modular suction-pad system

2.10

Release 01/2010



Designation code Bell suction pads SGGN

Short designation Diameter in mm Material and shore hardness Connection threadExample: SGGN 85 VU1-72 G1/4-AGSGGNwith connection nipple 85 NBR-60 G1/4-AG (AG = male)SGGwithout connection nipple 115 VU1-72

Ordering data Bell suction pads SGGN

Type Suction pad material / hardness in Shore APerbunan NBR 605ShA Vulkullan VU1 725ShA

SGGN 85 G1/4-AG - 10.01.01.00835SGGN 115 G1/4-AG 10.01.01.00628 -

Ordering data spare parts suction pads and suction pad nipples

Type Bell suction pad (round) Article No.SGGN 85 G1/4-AG SGG 85 VU1-72 N036 10.01.01.00707SGGN 115 G1/4-AG* - -


Type Suction pad connction nipple Article No.SGGN 85 G1/4-AG Sa-NIP N036 G1/4-AG DN 500 10.01.01.00836SGGN 115 G1/4-AG* - -

* No replacement suction pads are available because the nipple is vulcanised to the pad

Technical data Bell suction pads SGGN

Type Suction Volume Min. curve radius Min. curve radius Recom. Internal hose Nippleforce [N]* [cm] [mm] (convex) [mm] (concave) diameter d [mm] family

SGGN 85 G1/4-AG 200 56,0 100 350 6 N 036SGGN 115 G1/4-AG 350 114,1 200 250 6 -


More connection possibilities SGG VU1

Replacement pads Nipple G3/8" (male) Nipple M10 (male)SGG 85 VU1 N036 - 10.01.01.00755

2.10

Laser-welding


9 9

Release 01/2010


Design data Bell suction pads SGGN



SGGN 85 to 115


dn Ds G1 H LG1 SW1 ZSGGN 85 G1/4-AG 5 85 G1/4"-M 38 12 22 16SGGN 115 G1/4-AG 7 115 G1/4"-M 54 12 22 13

Design data Bell suction pads SGG

SGG 85


d d1 Dk Ds H H2 H3 ZSGG 85 10 16 22 82 35 10 13 16

2.10


Release 01/2010


Bell suction pads SGGN 53 and 80


Bell-shaped suction pad

Specially structured bottom surface

Very stiff suction pad

Nipple vulcanised to pad

> Optimal adaptation to strongly curved surfaces

> Suitable for extremely dynamic handling operations

> Very good stability when sub-jected to horizontal forces and acceleration

> Prevents damage and down-times which result from loss of suction pads

Suction pads for handling sheet metalBell suction pads SGGN 53/80

Pick-up behavior SGGN 53 / 80

Applications

Handling of workpieces with very small radii of curvature

Handling of sheet metal in very dynamic applications (shorter cycle times)

Prevention of oscillation of workpieces during handling, thanks to very stiff construction

Suitable for use in, for example, feeder systems for press lines in the automotive industry

Non-slip handling of oily metal sheets thanks to special groove in lower surface

Construction

Round, bell-shaped suction pad with single sealing lip, special groove and inner support

Made of natural rubber NBR, material hardness 60 Shore

Delivered with nipple already installed

Interior view bell suction pads SGGN 53/80

2.11

Release 01/2010



Designation code Bell suction pads SGGN 53/80

Short designation Diameter in mm Material and shore hardness Connection threadExample: SGGN 85 NBR-60 G1/4-AGSGGN 53 NBR-60 G1/4-AG (AG = male)

80 G3/8-IG (IG = female)M10-AG


Ordering data Bell suction pads SGGN 53/80

Type ConnectionG1/4" (male) G3/8" (female) M10 (male)

SGGN 53 NBR-60 10.01.01.11172 10.01.01.10422 10.01.01.10429SGGN 80 NBR-60 10.01.01.11173 10.01.01.10423 10.01.01.10430

Technical data Bell suction pads SGGN 53/80

Type Suction force [N]* Volume [cm] Min. curve radius [mm] Recom. Internal hose(convex) diameter d [mm]

SGGN 53 NBR-60 85 17 40 6SGGN 80 NBR-60 190 60 50 6


2.11

Laser-welding


9

Release 01/2010


Design data Bell suction pads SGGN 53/80


SGGN 53 IG


dn Ds G1 H LG1 SW1 ZSGGN 53 NBR-60 G1/4-AG 7,5 53,5 G1/4"-M 36,5 10 22 10SGGN 53 NBR-60 G3/8-IG 14,9 53,5 G3/8-F 30,5 18 22 10SGGN 53 NBR-60 M10-AG 3,4 53,5 M10-M 30,5 12 22 10SGGN 80 NBR-60 G1/4-AG 7,5 79,5 G1/4"-M 51,5 10 22 21SGGN 80 NBR-60 G3/8-IG 14,9 79,5 G3/8-F 45,5 18 22 21SGGN 80 NBR-60 M10-AG 3,4 79,5 M10-M 45,5 12 22 21

SGGN 53 AG

SGGN 80 IG SGGN 80 AG

2.11


Release 01/2010


Flat suction pads PFYN VU1


Special pad material Vulkollan VU1; very resistant to tearing

Good resistance to chemicals

Very low wear: about 10- 12 mm to DIN 53516

Supports on the bottom

Temperature resistance: -40 C to +80 C, short-term resistance up to +100 C

> Extremely hard-wearing suction pad for very high loads and a long lifetime

> Unaffected by oil (handling of sheet metal)

> Up to lifetime 20 times compared with standard NBR

> No permanent deformation of thin-walled workpieces

> Also suitable for use at very low and high temperatures

System with wear-resistant suction pads PFYN-VU1 for handlinglarge sheet-metal parts

Applications

Demanding applications in multi-shift operation with very short cycle times

Handling of oily metal sheets (automobile production), cardboard, sheets of wood and similar workpieces

Handling of extremely abrasive workpieces such as rough cardboard sheets

Construction

Robust, hard-wearing suction pad PFYN with single sealing lip, consisting of suction pad PFG, made of Vulkollan U1, and connection nipple

Suction pad with positive connection to nipple which withstands even very high loading



Suction pads for handling sheet metalFlat suction pads PFYN VU1

2.12

Release 01/2010



Designation code Flat suction pads PFYN VU1

Short designation Diameter in mm Material and shore hardness Connection threadExample: PFYN 30 VU1-72 G1/8-AGPFYNwith connection nipple 15 to 95 VU1-72 G1/8-AG (AG = male)PFGwithout connection nipple G1/8-IG (IG = female)

G1/4-AGG1/4-IG

Ordering data Flat suction pads PFYN VU1

Type ConnectionG1/4" (male) G1/4" (female) G1/8" (male) G1/8" (female)

PFYN 15 VU1 - - 10.01.01.00556 10.01.01.00557PFYN 30 VU1 - - 10.01.01.00550 10.01.01.00558PFYN 50 VU1 10.01.01.00521 10.01.01.00547 - -PFYN 60 VU1 10.01.01.00608 10.01.01.00609 - -PFYN 80 VU1 10.01.01.00522 10.01.01.00524 - -PFYN 95 VU1 10.01.01.00523 10.01.01.00525 - -

Ordering data spare parts suction pads

Type Flat suction pad Article No.PFYN 15 VU1 PFG 15 VU1-72 N005 10.01.01.00555PFYN 30 VU1 PFG 30 VU1-72 N007 10.01.01.00549PFYN 50 VU1 PFG 50 VU1-72 N011 10.01.01.00424PFYN 60 VU1 PFG 60 VU1-72 N011 10.01.01.00606PFYN 80 VU1 PFG 80 VU1-72 N012 10.01.01.00426PFYN 95 VU1 PFG 55 VU1-72 N012 10.01.01.00430


2.12

Laser-welding


9 9

Release 01/2010


Technical data Flat suction pads PFYN VU1

Type Suction force Volume [cm] Min. curve radius [mm] Recom. Internal hose Nipple[N]* (convex) diameter d [mm] family

PFYN 15 VU1 8,5 0,5 13 4 N 005PFYN 30 VU1 32,0 1,7 30 4 N 007PFYN 50 VU1 95,0 6,0 75 6 N 011PFYN 60 VU1 130,0 15,0 75 6 N 011PFYN 80 VU1 260,0 30,0 100 6 N 012PFYN 95 VU1 350,0 42,0 140 6 N 012


Type Suction pad connection nipple Article No.PFYN 15 VU1 G1/8-AG SA-NIP N005 G1/8-AG DN200 10.01.01.03529PFYN 15 VU1 G1/8-IG SA-NIP N005 G1/8-IG DN200 10.01.01.03521PFYN 30 VU1 G1/8-AG SA-NIP N007 G1/8-AG DN240 10.01.01.03531PFYN 30 VU1 G1/8-IG SA-NIP N007 G1/8-IG DN350 10.01.01.03523PFYN 50 VU1 G1/8-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663PFYN 50 VU1 G1/8-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412PFYN 60 VU1 G1/8-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663PFYN 60 VU1 G1/8-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412PFYN 80 VU1 G1/8-AG SA-NIP N012 G1/4-AG DN500 10.01.01.10664PFYN 80 VU1 G1/8-IG SA-NIP N012 G1/4-IG DN600 10.01.01.00528PFYN 95 VU1 G1/8-AG SA-NIP N012 G1/4-AG DN500 10.01.01.10664PFYN 95 VU1 G1/8-IG SA-NIP N012 G1/4-IG DN600 10.01.01.00528


Ordering data spare parts suction pad nipples

More connection possibilities PFG-VU1

Replacement pads Nipple G3/8" (male) Nipple M10 (male)PFG 15 VU1 - -PFG 30 VU1 - -PFG 50 VU1 N011 10.01.01.01086 -PFG 60 VU1 10.01.01.01086 -PFG 80 VU1 N012 - 10.01.01.00542PFG 95 VU1 N012 - 10.01.01.00542

2.12

Release 01/2010



dn Ds G1 H LG1 SW1 ZPFYN 15 VU1 G1/8-AG 2,0 14,5 G1/8"-M 14,5 8 14 1,5PFYN 15 VU1 G1/8-IG 2,0 14,5 G1/8-F 25,5 9 14 1,5PFYN 30 VU1 G1/8-AG 2,0 30,0 G1/8"-M 18,0 8 14 3,0PFYN 30 VU1 G1/8-IG 2,0 30,0 G1/8-F 29,0 9 14 3,0PFYN 50 VU1 G1/8-AG 3,5 50,0 G1/4"-M 22,0 10 17 4,5PFYN 50 VU1 G1/8-IG 3,5 50,0 G1/4-F 32,0 12 17 4,5PFYN 60 VU1 G1/8-AG 3,5 60,0 G1/4"-M 23,5 10 17 6,0PFYN 60 VU1 G1/8-IG 3,5 60,0 G1/4-F 33,5 12 17 6,0PFYN 80 VU1 G1/8-AG 6,0 80,0 G1/4"-M 30,0 10 22 6,0PFYN 80 VU1 G1/8-IG 6,0 80,0 G1/4-F 40,0 12 22 6,0PFYN 95 VU1 G1/8-AG 6,0 95,0 G1/4"-M 30,0 10 22 6,0PFYN 95 VU1 G1/8-IG 6,0 95,0 G1/4-F 40,0 12 22 6,0



PFYN 15 to 95 VU1 IG PFYN 15 to 95 VU1 AG

Design data Flat suction pads PFYN VU1

2.12

Release 01/2010


Design data Flat suction pads PFG VU1


d d1 Dk Ds H H2 H3 ZPFG 15 VU1 4,5 8,5 11,5 14,5 9,5 2,5 4,5 1,5PFG 30 VU1 6,0 11,0 16,0 30,0 13,0 7,0 7,0 3,0PFG 50 VU1 8,0 13,0 18,0 50,0 17,0 8,0 11,0 4,5PFG 60 VU1 8,0 20,0 20,0 60,0 18,5 8,0 11,0 6,0PFG 80 VU1 12,0 25,0 25,0 80,0 25,0 12,0 17,5 6,0PFG 95 VU1 12,0 25,0 31,0 95,0 25,0 12,0 16,5 6,0

PFG VU1


2.12


Release 01/2010


Bellows suction pads FSGA VU1


Special material Vulkollan VU1 with high resistance to cracking


Minimum abrasion: approx. 10 - 12 mm to DIN 53516


Very stiff top fold

> Very hard-wearing suction pad for very high loads and a long lifetime


> Up to lifetime 20 times longer compared with standard NBR


> Good resistance to horizontal forces at high acceleration values

Wear-resistant bellows suction pad FSGA VU1 for handling of sheet metal

Applications

For hard use in multi-shift operations with very short cycle times

Suction pad with special groove: for handling oily metal sheets (better resistance to lateral forces)

Suction pad without special groove: for handling cardboard, woodand similar materials

Handling of workpieces with very abrasive surfaces such as rough cardboard sheets

Construction

Robust and hard-wearing suction pad FSG with single sealing lip, consisting of suction pad FG (Vulkollan VU1) with 1.5 foldsand connection nipple

Suction pad connected positively to nipple; no turning even when handling heavy loads



Bellows suction padsBellows suction pads FSGA VU1 (1,5 folds)

2.13

Release 01/2010



Designation code Bellows suction pads FSGA VU1 (1,5 folds)

Short designation Diameter in mm Material and shore hardness

Connection thread Additional function

Example: FSGA 50 VU1-72 G1/8-AG ONFSGAwith connection nipple

30 to 110 VU1-72 G1/2-IG (IG = female)G1/4-AG (AG = male)

ONoil slot

FGAwithout connection nipple

G1/4-IG

Ordering data Bellows suction pads FSGA VU1 (1,5 folds)

Type ConnectionG1/2"-M G1/4"-M G1/4"-F

FSGA 30 VU1 - 10.01.06.00197 10.01.06.00169FSGA 40 VU1 ON - 10.01.06.00306 10.01.06.00299FSGA 50 VU1 ON - 10.01.06.00307 10.01.06.00300FSGA 60 VU1 - 10.01.06.00242 10.01.06.00240FSGA 60 VU1 ON - 10.01.06.00198 10.01.06.00172FSGA 85 VU1 - 10.01.06.00243 10.10.60.00241FSGA 85 VU1 ON - 10.01.06.00199 10.01.06.00170FSGA 110 VU1 ON 10.01.06.00497 - -


Type Bellows suction pad (round) Article No.FGA 30 VU1 FGA 30 VU1-72 N013 10.01.06.00177FGA 40 VU1 ON FGA 40 VU1-72 N011 ON 10.01.06.00301FGA 50 VU1 ON FGA 50 VU1-72 N011 ON 10.01.06.00302FGA 60 VU1 FGA 60 VU1-72 N014 10.01.06.00178FGA 60 VU1 ON FGA 60 VU1-72 N014 ON 10.01.06.00207FGA 85 VU1 FGA 85 VU1-72 N015 10.01.06.00179FGA 85 VU1 ON FGA 85 VU1-72 N015 ON 10.01.06.00190FGA 110 VU1 ON FGA 110 VU1-72 N037 ON 10.01.06.00492


2.13

Laser-welding


9 9

Release 01/2010


Type Suction pad connection nipple Article No.FSGA 30 VU1 G1/4-AG SA-NIP N013 G1/4-AG DN350 10.01.01.00183FSGA 30 VU1 G1/4-IG SA-NIP N013 G1/4-IG DN350 10.01.01.00180FSGA 40 VU1 G1/4-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663FSGA 40 VU1 G1/4-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412FSGA 50 VU1 G1/4-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663FSGA 50 VU1 G1/4-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412FSGA 60 VU1 G1/4-AG SA-NIP N014 G1/4-AG DN600 10.01.06.00184FSGA 60 VU1 G1/4-IG SA-NIP N014 G1/4-IG DN600 10.01.06.00181FSGA 85 VU1 G1/4-AG SA-NIP N015 G1/4-AG DN600 10.01.06.00185FSGA 85 VU1 G1/4-IG SA-NIP N015 G1/4-IG DN600 10.01.06.00182FSGA 110 VU1 G1/2-IG SA-NIP N037 G1/2-IG 10.01.06.00593

Technical data Bellows suction pads FSGA VU1 (1,5 folds)

Type Suction Pull-off Volume Min. curve radius Recom. Internal Nippleforce [N]* force [N] [cm] [mm] (convex) hose diameter d [mm] family

FSGA 30 VU1 13,5 32 4,2 25 6 N 013FSGA 40 VU1 33,0 56 11,3 30 6 N 011FSGA 50 VU1 52,0 88 22,6 40 6 N 011FSGA 60 VU1 75,0 120 31,0 50 6 N 014FSGA 85 VU1 140,0 250 78,0 80 6 N 015FSGA 110 VU1 295,0 420 350,0 100 9 N 037




More connection possibilities FGA-VU1

Replacement pads Nipple G3/8" (male) Nipple M10 (male)FGA 30 VU1 - -FGA 40 VU1 10.01.01.01086 -FGA 50 VU1 10.01.01.01086 -FGA 60 VU1 -FGA 85 VU1 10.01.06.00548 10.01.06.00216FGA 110 VU1 - -

2.13

Release 01/2010


Design data Bellows suction pads FSGA VU1 (1,5 folds)


d2 dn Ds G1 H LG1 SW1 Z (Stroke)FSGA 30 VU1 G1/4-AG 17,0 3,5 29 G1/8"-M 32,0 10 17 8,5FSGA 30 VU1 G1/4-IG 17,0 3,5 29 G1/8-F 42,0 12 17 8,5FSGA 40 VU1 G1/4-AG 26,8 3,5 38 G1/8"-M 31,0 10 17 12,8FSGA 40 VU1 G1/4-IG 26,8 3,5 38 G1/8-F 41,0 12 17 12,8FSGA 50 VU1 G1/4-AG 33,5 3,5 47 G1/4"-M 37,5 10 17 14,5FSGA 50 VU1 G1/4-IG 33,5 3,5 47 G1/4-F 47,5 12 17 14,5FSGA 60 VU1 G1/4-AG 41,0 6,0 59 G1/4"-M 39,0 10 17 12,5FSGA 60 VU1 G1/4-IG 41,0 6,0 59 G1/4-F 49,0 12 17 12,5FSGA 85 VU1 G1/4-AG 55,0 6,0 84 G1/4"-M 52,0 10 22 15,0FSGA 85 VU1 G1/4-IG 55,0 6,0 84 G1/4-F 62,0 12 22 15,0FSGA 110 VU1 G1/2-IG 80,0 - 110 G1/2"-F 69,0 14 - 30,0



FSGA 30 to 85 VU1 IG FSGA 30 to 85 VU1 AG

FSGA 110 VU1 IG

2.13

Release 01/2010


Design data Bellow suction pad FGA VU1 (1,5 folds)


d d1 d2 D1 Dk Ds H H2 H3 Z (Stroke)FGA 30 VU1 8 15,0 17,0 30 18,0 29 27,0 12 16,0 8,5FGA 40 VU1 8 13,6 26,8 40 14,0 38 27,0 8 11,5 12,8FGA 50 VU1 8 13,6 33,5 50 17,5 47 32,5 8 18,0 14,5FGA 60 VU1 12 20,0 41,0 60 21,0 59 34,0 12 22,0 12,5FGA 85 VU1 12 25,0 55,0 85 25,0 84 47,0 20 32,0 15,0FGA 110 VU1 30 - 80,0 120 85,0 110 56,0 10 - 30,0

FGA 30 VU1


FGA 40 to 85 VU1


FGA 110 VU1

2.13

Release 01/2010


Bellows suction pads FSG VU1


Suction-pad material Vulkollan VU1 with high resistance to tearing




Very stiff top fold

> Very hard-wearing suction pad for very high loading and a long lifetime




> Good resistance to horizontal forces at high acceleration values

Applications


Suction pad with special groove: for handling oily metal sheets (better handling of lateral forces)

Suction pad without special groove: for handling cardboard, woodand similar materials

Handling of workpieces with very abrasive surfaces

Construction

Robust and hard-wearing suction pad FSG with single sealing lip, consisting of suction pad FG (Vulkollan VU1) with 2.5 foldsand connection nipple

Suction pad positively connected to nipple to prevent turning, even when lifting heavy loads


Bellows suction padsBellows suction pads FSG VU1 (2,5 folds)

2.14

Wear-resistant bellows suction pad FSGA VU1 for handling of sheet metal


Release 01/2010



Designation code Bellows suction pads FSG VU1 (2,5 folds)

Short designation Diameter in mm Material and shore hardness

Connection thread Additional function

Example: FSG 30 VU1-72 G1/4-AG ONFSGwith connection 30 VU1-72 G1/4-AG (AG = male) ONoil slotnipple 60 G1/4-IG (IG = femal)FGwithout connection 85nipple

Ordering data Bellows suction pads FSG VU1 (2,5 folds)

Type ConnectionG1/4"-M G1/4"-F

FSG 30 VU1 10.01.06.00200 10.01.06.00166FSG 60 VU1 10.01.06.00238 10.01.06.00236FSG 60 VU1 ON 10.01.06.00201 10.01.06.00171FSG 85 VU1 10.01.06.00239 10.01.06.00237FSG 85 VU1 ON 10.01.06.00202 10.01.06.00167


Type Bellows suction pad (round)FSG 30 VU1 FG 30 VU1-72 N013 10.01.06.00173FSG 60 VU1 FG 60 VU1-72 N014 10.01.06.00174FSG 60 VU1 ON FG 60 VU1-72 N014 ON 10.01.06.00208FSG 85 VU1 FG 85 VU1-72 N015 10.01.06.00175FSG 85 VU1 ON FG 85 VU1-72 N015 ON 10.01.06.00209

Bellows suction padsBellows suction pads FSG VU1 (2,5 folds)

Type Suction-pad connection nippleFSG 30 VU1 G1/4-AG SA-NIP N013 G1/4-AG DN350 10.01.06.00183FSG 30 VU1 G1/4-IG SA-NIP N013 G1/4-IG DN350 10.01.06.00180FSG 60 VU1 G1/4-AG SA-NIP N014 G1/4-AG DN600 10.01.06.00184FSG 60 VU1 G1/4-IG SA-NIP N014 G1/4-IG DN600 10.01.06.00181FSG 85 VU1 G1/4-AG SA-NIP N015 G1/4-AG DN600 10.01.06.00185FSG 85 VU1 G1/4-IG SA-NIP N015 G1/4-IG DN600 10.01.06.00182

2.14


Laser-welding


9 9

Release 01/2010


Technical data Bellows suction pads FSG VU1 (2,5 folds)

Type Suction Pull-of Volume Min. curve radius Recom. internal hose Nippleforce [N]* force [N]* [cm] [mm] (convex) diameter d [mm] family

FSG 30 VU1 13,5 32 9 25 6 N 013FSG 60 VU1 61,0 100 61 50 6 N 014FSG 85 VU1 120,0 250 195 60 6 N 015


Bellows suction pads Bellows suction pads FSG VU1 (2,5 folds)

Design data Bellows suction pads FSG VU1 (2,5 folds)


d2 dn Ds G1 H LG1 SW1 Z (Stroke)FSG 30 VU1 G1/4-AG 15 3,5 29,0 G1/4"-M 45 10 17 15FSG 30 VU1 G1/4-IG 15 3,5 29,0 G1/4-F 55 12 17 15FSG 60 VU1 G1/4-AG 36 6,0 59,0 G1/4"-M 60 10 17 30FSG 60 VU1 G1/4-IG 36 6,0 59,0 G1/4-F 70 12 17 30FSG 85 VU1 G1/4-AG 51 6,0 80,2 G1/4"-M 90 10 22 38FSG 85 VU1 G1/4-IG 51 6,0 80,2 G1/4-F 100 12 22 38


FSG 30 to 85 VU1 IG FSG 30 to 85 VU1 AG

More connection possibilities FG VU1

Replacement pads Nipple G3/8" (male) Nipple M10 (male)FG 85 VU1 10.01.06.00548 10.01.06.00216

2.14

Release 01/2010


Design data Bellow suction pads FG VU1 (2,5 folds)


d d1 d2 D1 Dk Ds H H2 H3 Z (Stroke)FG 30 VU1 8 15 15 30 18 29,0 40 12 16 15FG 60 VU1 12 20 36 60 21 59,0 55 12 18 30FG 85 VU1 12 25 51 85 25 80,2 85 20 27 38


FG 30 to 85 VU1

Bellows suction pads Bellows suction pads FSG VU1 (2,5 folds)

2.14

Release 01/2010


Bellows suction pads FSGAO

Our highlights... Your advantages...

Special material Vulkollan VU1 with high resistance to tearing

Oval, bellows suction pad with 1.5 folds



Optimized shape with 1.5 folds

> Very hard-wearing suction pad for heavy loads and a long lifetime

> For all long, narrow workpiec-es (sections, pipes) and for stamped metal parts (such as car bodywork components)

> Unaffected by oil (handling of sheet-metal parts)


> High suction force and opti-mum damping effected during placement on the workpiece

Bellows suction pads (oval)Bellows suction pads FSGAO (1,5 folds)

Bellows suction pads FSGAO for lifting long, narrow workpieces

Applications


Handling of oily and narrow, curved sheet-metal parts

Handling of cardboard, wood and similar materials under rough operating conditions

Handling of workpieces with extremely abrasive surfaces such as rough cardboard sheets

Construction

Robust and hard-wearing suction pad FSGAO with single sealing lip, consisting of suction pad FGAO (Vulkollan VU1) with 1.5 folds and connection plate

Connection plate screwed to suction pad and capable of handling very heavy loads

The suction pad can be replaced separately when worn


2.15

Release 01/2010



Designation code Bellows suction pads FSGAO (1,5 folds)

Short designation Length x w idth in mm Material and shore hardness Connection threadExample: FSGAO 140x65 VU1-72 G1/4-AGFSGAOwith mounting plate 90x40 VU1-72 G1/4-AG (AG = male)FGAOwithout mounting plate 140x65 G1/8-AG


Ordering data Bellows suction pads FSGAO (1,5 folds)

Type Article No.FSGAO 95x40 VU1-72 G1/8 AG 10.01.06.00503FSGAO 140x65 VU1-72 G1/4 AG 10.01.06.00498


Type Bellow suction pad (oval) Article No.FSGAO 95x40 VU1-72 G1/8 AG FGAO 95x40 VU1-72 N038 10.01.06.00499FSGAO 140x65 VU1-72 G1/4 AG FGAO 140x65 VU1-72 N039 10.01.06.00468

Technical data Bellows suction pads FSGAO (1,5 folds)

Type Suction Pull-of Volume Min. curve radius Recom. internal Nippleforce [N]* force [N]* [cm] radius [mm] hose diameter family

(convex) d [mm]FSGAO 95x40 VU1-72 G1/8-AG 95 110 31 20 9 N 038FSGAO 140x65 VU1-72 G1/4-AG 225 255 89 30 9 N 039


2.15

Laser-welding


9 9

Release 01/2010



Design data Bellows suction pads FSGAO (1,5 folds)


B dn G1 H L LG1 SW1 Z (Stroke)FSGAO 95x40 VU1-72 G1/8-AG 40 5 G1/8"-M 28 95 8 4 12FSGAO 140x65 VU1-72 G1/4-AG 65 8 G1/4"-M 38 140 10 8 16


FSGAO 95x40 to 140x65 VU1

Design data Bellows suction pads FGAO (oval, 1,5 folds)


B B2 d d1 H L L2 L3 X1 Z (stroke)FGAO 95x40 VU1-72 N038 40 15 11,5 7,5 23,5 95 70 78 55 12FGAO 140x65 VU1-72 N039 65 25 15,5 9,5 30,0 140 100 111 75 16


FGAO 95x40 to 140x65 VU1

2.15

Release 01/2010


Our highlights

Applications

Your advantages

Special, silicone-free material HT2, Temperature-resistant up to 250C (permanent)

Wide range of different types

Large-area, structured inner support

Handling of hot sheet-metal parts up to 250 C

Removal of workpieces after hot forming

Process-safe handling in highly dynamic operations

> Replacement for mechanical gripping systems

> Reduction of the total tooling weight

> Cost reductions

> Optimal solutions for many different sizes and shapes of workpieces

> Suitable for universal use> Reduction of tooling complexity> Very fast installation and

modification of the tooling

> No deep-drawing> Handling of very high horizontal

forces> Productivity improvements> Hard-wearing

Suction pads for handling sheet metalHot forming suction pad HT2

Suction pads SAF HT2

2.16

Sheet-metal suction pad for hot forming

Release 01/2010


Type Connection1/4" (male) 1/4" (female) 3/8" (female)

SAF 30 HT2 65 10.01.01.12349 10.01.01.12348 10.01.01.12350SAF 40 HT2 65 10.01.01.12353 10.01.01.12352 10.01.01.12354SAF 50 HT2 65 10.01.01.12357 10.01.01.12356 10.01.01.12358SAF 60 HT2 65 10.01.01.12361 10.01.01.12360 10.01.01.12362

Short designation Diameter in mm Material and shore hardness Connection threadExample: SAF 50 HT2 65 G1/4-AGSAF 30 to 60 HT2 65 G1/4-AG (AG = male)

G1/4-IG (IG = female)G3/8-IG

Designation code Flat suction pads SAF HT

diagrama válvula

Documents

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hardwearing suction

suction padstooling

nbrbell suction pads

long suctionpaddimensions

curved workpieces

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