diagrams & specifications for most auto-glide models

DIAGRAMS & SPECIFICATIONSFor Most Auto-Glide Models

A-19

Diagrams & Specs Models: AUTO-GLIDE (2006-UP)

6 7

8

9 10

12

13 1411

TORQUES

Part Description Qty. Torque5.) Bolt 285

6.) Bolt 815A

14.) Bolt 835 5

5

5

Front Wheel and Tire

WH

EELS

Drawing #43282

Rear Wheel and Tire

REAR WHEEL AND TIRE ASSEMBLY

FRONT WHEEL AND TIRE ASSEMBLY

Ridley Motorcycle Company

Part Description Qty. Part No.6.) Bolt 815A 5

7.) Washer 015

8.) Rotor

9.) Tire: See Pg. 43373

10.) Wheel: See Pg. 43373

11.) Spacer

12.) Pulley

5

1

1

1

1

1

B2171

N/A

N/A

11354

12902

13.) Washer 865

14.) Bolt 835

5

5

83235

83236

83237

83238


Part Description Qty. Part No.1.) Tire: See Pg. 43373 1


3.) Rotor

4.) Washer 010

5.) Bolt 285

1

1

5

5

B2170

N/A

N/A

83239

83240

17 ft/lbs

25 ft/lbs

40 ft/lbs

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-20


6 7

8

9 10

12 13

11

TORQUES


6.) Bolt 815A

14.) Bolt 835 5

5

5

Front Wheel and Tire

WH

EELS

Drawing #43388

Rear Wheel and Tire

REAR WHEEL AND TIRE ASSEMBLY

FRONT WHEEL AND TIRE ASSEMBLY


Part Description Qty. Part No.6.) Bolt 815A 5

7.) Washer 015

8.) Rotor

9.) Tire: See Pg. 43373


11.) Sprocket

12.) Washer 865

5

1

1

1

1

B2171

N/A

N/A

11665

13.) Bolt 835

5

5

83235

83236

83237

83238


Part Description Qty. Part No.1.) Tire: See Pg. 43373 1


3.) Rotor

4.) Washer 010

5.) Bolt 285

1

1

5

5

B2170

N/A

N/A

83239

83240

17 ft/lbs

25 ft/lbs

40 ft/lbs

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-21


WH

EELS

Drawing #43373

WHEEL AND TIRE OPTIONS60 Spoke Wheel Options


Part Description Qty. Part No.1.) 16” Front wheel 1

10.) 16” Front wheel

12.) 130 Metzeler Tire (F)

13.) 130 White Wall Tire (F)


16.) 19” Metzeler Tire

17.) 19” White Wall Tire

1

1

1

1

1

1


18.) 21” Metzeler Tire

1

6.) 16” Rear wheel

11.) 16” Rear wheel

14.) 160 Metzeler Tire (R)

15.) 160 White Wall Tire (R)

7.) 16” Black Rear wheel

8.) 16” Red Rear wheel

2.) 16” Black Front wheel

41673

1 2

3

4 5

6 7

8 9

10

11

12 13

14

16

15

17

3.) 16” Red Front wheel

40 Spoke Wheel Options


Part Description Qty. Part No.1

1

42537

Tire Options*


Part Description Qty. Part No.1

1

1

1

1

1

1

42533

19.) 240 Metzeler Tire 1

9.) 18” 240 Rear wheel 1

18

19

*Tread pattern shown to left is only a representational drawing and does not reflect the actual tread pattern.

41673-B

41673-R

42859

41978

41673

41673-B

41673-R

42858

42838

42544

42532

42545

42561

42925

43023

42562

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-22


TORQUES

Part Description Qty. Torque3


Part Description Qty. Part No.1.) Engine Block 1

2.) Camshaft

3.) Crankshaft

4.) Guide

5.) Crank Case Cover

6.) O-Ring

7.) Oil Pump

1

8.) Pump Washer

9.) Pump Bolt

Engine Block

1

1

2

1

1

1

3

3Engi

ne P

arts

Drawing #13362

ENGINE BLOCK

65 in/lbs

3

4

5

7

8

9

4

2

6 9.) Pump Bolt

12682

12613

13390

11872

12184

83389

13391

83387

83386

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-23


TORQUES



Part Description Qty. Part No.1.) Cylinder Head (#1 side) 1

2.) Cylinder Head (#2 side)

3.) Head Gasket

4.) Dowel Pin

5.) Grade 8 Studs

6.) Valves

7.) Valve Seal

1

8.) Valve Spring Seat

9.) Valve Spring

10.) Valve Retainer

11.) Valve Keeper (2 pieces)

12.) Washer

Cylinder Heads

1

2

4

4

4

2

4

4

4

2

4

*The valve set comes with parts 6-11 and parts 15-18. The setbuilds up one cylinder head. Two sets will be needed if buildingcylinder head sides 1 and 2.

Engi

ne P

arts

Drawing #13363

CYLINDER HEADS

ROCKERS

2

3 344

5 5

6 6

77

8

910

11

1213

1213

1414

8

910

11

12

1213

13

1414

15 1516 16

17 1713.) Nut

14.) Head Bolt

15.) Rocker Arm

16.) Rocker Pivot

17.) Rocker Bolt

18.) Push Rods

4

4

4

4

4

4

19.) Valve Set* 1 12688

12183

12136

12137

18 18

13027

13.) Nut

14.) Head Bolt 4

17.) Rocker Bolt 4

25 ft/lbs25 ft/lbs

13397

11799

13398

13401

13402

13403

13400

13399

83404

11800

13405

13406

12827

13407

124 in/lbs

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-24


TORQUES



Part Description Qty. Part No.1.) Valve Cover Seal 2

2.) Valve Cover (#1 side)*

3.) Valve Cover (#2 side)*

4.) Valve Oil Cap

5.) Bolt 821

6.) Bolt 917

7.) Filler Bolt 997

1

Engine Block

1

1

1

8

10

2

Engi

ne P

arts

Drawing #23361

VALVE AND CRANK CASE COVERS

70 in/lbs

12

3455

5

5

5

5

5

5

6

6

6

6

66

6

6

6

6

5.) Bolt 821

6.) Bolt 917

7.) Filler Bolt 997

10

2

8.) Dipstick 1

18 ft/lbsN/A

83252

11692

11693

11903

77

8

83382

83383

12962

13392

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

*Valve Covers for Chopper Model are different part #sas follows:

Valve Cover (#1 side) 13085

Valve Cover (#2 side) 13086

A-25


TORQUES

Part Description Qty. Torque


Part Description Qty. Part No.1.) Breather Plate 1

2.) Breather Filter

3.) Gasket

4.) Breather Reed Valve

5.) Reed Valve Retainer

6.) Reed Valve Bolt

7.) Set Screw 950A

1

Engine Parts and Oil System

1

1

1

1

1

Engi

ne P

arts

Drawing #13371

ENGINE PARTS AND OIL SYSTEM

1

8.) Bolt 799 B 1

12581

2

3

4

5

67

89

10

1112

13

14

9.) Bolt 768

10.) 90˚ Breather Fitting

11.) O-Ring

12.) Oil Cooler

13.) Bolt “Kan Ban”

14.) Oil Filter

9

9

1516

17

15.) Oil Pressure Switch

16.) Tachometer Sensor

17.) Oil Drain Valve

3

1

1

1

1

1

1

1

1

12582

12824

11801

31661

12181

6.) Reed Valve Bolt

7.) Set Screw 950A

1

1

8.) Bolt 799 B 1

9.) Bolt 768 3

13.) Bolt “Kan Ban” 1

13370

12521

12522

12816

83365

83366

83367

83368

83369

13169

32893

N/A

N/A65 in/lbs65 in/lbs30 ft/lbs

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-26


TORQUES



Part Description Qty. Part No.1.) Air Intake Tubing 1

2.) Air Filter

3.) Air Intake Face-Plate

4.) Washer 010

5.) Bolt 285

6.) Washer 005

7.) Bolt 305

1

Engine Parts

1

1

1

4

4Engi

ne P

arts

Drawing #13381

AIR INTAKE

10 ft/lbs

1

8.) Spark Plug 2

11869

9.) Regulator Bracket

10.) Bolt 385

11.) Regulator

1

1

1

1

4

1

11280

12463

SPARK PLUGS AND REGULATOR

8

2

3

45

6

6

7

7

8

9

10

11

83240

6 7

67

83239

83242

83241

5.) Bolt 285

7.) Bolt 305

10.) Bolt 385

11814

31862

32574

65 in/lbs15 ft/lbs

83380ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-27


TORQUES



Part Description Qty. Part No.1.) Starter 1

2.) Washer 010

3.) Bolt 918

4.) Magneto/Coil

6.) Washer 020

7.) Star Washer 833

8.) Wiring

1

Engine Parts

1

1

4

4

2Engi

ne P

arts

Drawing #13375

ENGINE PARTS

1

2 3

50 in/lbs

5.) Bolt 829

11968

4

83239

2 3

4 4

5

6 7

5

5

5

6

7

6

6

7

7

88

20 ft/lbs3.) Bolt 918 1

5.) Bolt 829 4

12366

83375

83376

83377

83378

13379

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-28

Diagrams & Specs Models: AUTO-GLIDE (2006-UP)Ja

cksh

aft

Drawing #13394

TORQUES


2

JACKSHAFT ASSEMBLY (Parts including Clutch)


Part Description Qty. Part No.1.) Jackshaft 1

2.) Woodruff Keys

3.) Jackshaft Bearing

4.) Jackshaft Housing

5.) Quiet Ride Sprocket

6.) O-ring 974

7.) Tab Washer

3

2

1

1

1

2

Jackshaft

JACKSHAFT ASSEMBLY (Complete)

14

1

22

2

3

3

4

5

67

8

78 911 12

1213

13

8.) Nut 395

9.) Type II Driven

10.) Speedometer Sensor

11.) Speedo Sensor Mount

12.) Nut

13.) Bolt 760

14.) Jackshaft Assembly

2

1

1

1

2

2

1

12584

12443

11876

12100

12468

12580

11941

32892

32427

83254

83276

8.) Nut 395

13.) Bolt 760

12441

83317

50 ft/lbsN/A

6

83393

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-29

Diagrams & Specs Models: AUTO-GLIDE (2006-UP)FR

AME

Front End Assembly

Drawing #23352

**Use alternate Bolt 988, part # 83321 , if motorcycle has roadbars installed.


Part Description Qty. Part No.1.) Battery Box 1

2.) Battery

3.) Bolt 305

4.) Washer 005

5.) Bolt 781

6.) Washer 040

7.) Nut 390

1

2

4

2

2

2

83241

83245

8.) Ground Cable

9.) Rt Front Bracket

1

1

10.) Rt Rear Bracket

13.) Floor Board

14.) Bolt 240

15.) Washer 005

16.) Nut 085

17.) Bolt 780**

18.) Bolt 910

22412

1

1

4

8

4

2

1

32146

83242

83243

33248

19.) Washer 015 3

BATTERY AND BATTERY BOX

83244

FLOOR BOARDS

Right Left

9

11

10

12

13

13

14

14

14

14

15

15

15

1515

15

15

15

16

16

1616

17

17

18

19

19

19

20

20.) Bolt 905

21.) Alt. Bolt 988**

1

83236

83268

83242

11.) Lt Front Bracket

12.) Lt Rear Bracket

1

1

22989

22987

22990

22988

2

23319

83294

83319

83255

83320

83321

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-30


Drawing #23353

ENGINE TO FRAME ASSEMBLY

FRAM

E

11.) Star Washer 035

12.) Washer 010

6

6

13.) Bolt 740A 6

83246

83239

83247


Part Description Qty. Part No.1.) Engine Assembly 1 N/A

2.) Frame

3.) Bolt 940 A

4.) Washer 015

5.) Star Washer 590

6.) Nut 725

7.)Flywheel Cover

1

4

8

4

4

1

22411

11757

8.) Bolt 997

9.) Washer 005

4

5

83249

83236

83250

83251

83252

83242

Engine to Frame Assembly

10.) Jackshaft Assembly 1 12441

TORQUES

Part Description Qty. Torque3.) Bolt 940 A 4

8.) Bolt 997 4

13.) Bolt 740A 6

KICKSTAND TO FRAME ASSEMBLY

14

15

16

9

14.) Kickstand

15.) Bolt 225

16.) Spring

1

1

1

15.) Bolt 225 1

21107

21103

83292

30 ft/lbs25 ft/lbs17 ft/lbs76 in/lbs

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-31


FRO

NT

END

Detail

Front Fork Assembly*

Drawing #73286


Part Description Qty. Part No.1.) Handlebars* 1

2.) Speedometer

3.) Bushing

4.) Throttle Cable

5.) Idle Cable

6.) Brake Line

7.) Riser Bolt 165

1

2

1

1

1

2

61690

83300

B3015

8.) Hot Topper

9.) Fork Stop (Bolt 285)

2

2

10.) Dust Shield

11.) Bearing

12.) Steering Spindle

13.) Nut/Spindle

14.) Fork/Right Side

15.) Fork/Brake Side

16.) Front Axle

61845

83240

71837

21752

73303

83302

73305

73306

41794

1

2

1

1

1

1

1

32834

11946

11951

92439

17.) Spacer

18.) Spacer

19.) Axle Bolt

20.) Fender

21.) Bolt 620

22.) Fitting/Brake

23.) Bracket/ Fender Mount

24.) Triple Tree (Set)

1

1

1

1

4

2

2

1

42180

42179

83304

51676

83265

B1179

51949

FRONT FORK ASSEMBLY

72070

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper 25.) Fork Nut

26.) Fork Seal

27.) Fork Washer/Cover

28.) Fork Mount

29.) Fork Mount O-Ring

2

2

2

2

2

2526

27

28

29

Fork

Triple Tree

A-32


Front End Assembly

FRO

NT

END

Drawing #73351

*Driving Lights and brackets are optional parts as shown.


Part Description Qty. Part No.1.) Headlight 1

2.) Bolt 820

3.) Driving Light

4.) Driving Light Bracket set

5.) Turn Signal

6.) Bolt

7.) Bolt 899

1

2

1

2

2

2

32571

83264

8.) Turn Signal Mount

9.) Bolt 215

2

2

10.) Bolt 360

11.) Brake Bracket

12.) Brake Caliper

13.) Bolt 800

14.) Bleeder Screw

15.) Washer

16.) Banjo Bolt

31670

83271

83272

B1643

B1642

83258

B1468

B1180

4

1

1

2

1

2

1

83270

32583

32189

31753

17.) Brake Line 1 B3016

TORQUES


2

1

2

2

4

FRONT END ASSEMBLY

2.) Bolt 820

6.) Bolt

7.) Bolt 899

9.) Bolt 215

10.) Bolt 360

13.) Bolt 800

16.) Banjo Bolt

2

1

83322

83323

23 ft/lbs

N/A

19 ft/lbs

19 ft/lbs

19.8 in/lbs

25 ft/lbs

N/A

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

1819

2021

22

TURN SIGNAL ASSEMBLY

Turn Signal Assembly


Part Description Qty. Part No.18.) Turn Signal Housing 1

19.) Amber LED Board

20.) Colored Lens (Amber)

21.) O-Ring

22.) Turn Signal Cover

1

1

1

1

23

23.) Wiring Lead/Pigtail 1

33433

33427

33432

33439

33437

33436

A-33


HANDLEBAR DETAIL

Drawing #63364

Han

dleb

ars


Part Description Qty. Part No.1.) Auto-Glide Bars 1

2.) Speedometer

3.) Bolt 160

4.) Speedo Back Plate

5.) Bolt 755

Handlebars

1

2

3

45

6.) Riser Set

8.) Nut 100

9.) Left Mirror

10.) Left Mirror Bracket (set)

11.) Bolt 155

12.) Washer

13.) Nut

14.) Right Mirror

15.) Master Cylinder Set

16.) Bolt

17.) Mast. Cyl. Cover

18.) Mast. Cyl. Gasket/Seal

19.) Master Cylinder

20.) Mast. Cyl. Bolt

61845

1

4

3

6

5

7

1

2

1

9

8 8

1011

12

1312

13

14

15

16 16

17

18

1920

21

22

23

24

25

26 27

21.) Copper Washer

22.) Bolt

23.) Brake Lever Pin

24.) E-Clip

25.) Brake Lever

26.) Left Grip

27.) Right Grip

28.) Left Switches (set)

29.) Right Switches (set)

28

29

30 31

30.) Lt Switch Housing (set)

31.) Rt Switch Housing (set)

32905

B1467

833394

1

1

2

2

2

1

1

2

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

83408

32905

61006

31638

31175

83409

83410

83411

33162

B2222

83412

B3413

B3414

B3415

B1229

B2296

B3416

B2295

33417

33418

33419

33420

33421

33422

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-34


Drawing #?????

HANDLEBAR OPTIONS

Han

dleb

ars


Part Description Qty. Part No.1.) Auto-Glide Bars 1

2.) Ape Hangers

3.) Drag Bars

4.) Beach Bars

5.) Colored Beach Bars

1

1

1

1

61845

Handlebars

61486

61509

61575

62399

1

2

3

4 5

*Handlebars shown with assembly of handles, front mastercylinder, mirrors, etc. for demonstration of style. The Part No.shown here are for the handlebars only.

A-35


SWING ARM TO FRAME

REAR WHEEL TO SWING ARM

TORQUES

Part Description Qty. Torque (ft/lbs)

5.) Acorn Nut 885

8.) Bolt 975

15.) Catellated Nut 1

1

2

Swing Arm Assembly

BACK

EN

D

Drawing #23283


Part Description Qty. Part No.1.) Swing Arm 1

2.) Swing Arm Bolt

3.) Swing Arm Bushing

4.) Washer 625

5.) Acorn Nut 885

6.) Axle Adjuster

7.) Axle Adjuster Cap

1

1

1

1

2

2

21791

51846

41607

8.) Bolt 975

9.) Axle (Set)

2

1

10.) Washer (Thick)

11.) Spacer

12.) Brake Bracket

13.) Spacer

14.) Washer (Thin)

15.) Castellated Nut (Set)

16.) Pin (Set)

22776

42769

42894

42889

B2887

42888

42894

42769

42769

1

1

1

1

1

1

1

*Parts 9, 15 and 16 come in a set.

21863

83273

83274

83275

57 ft/lbs

50 ft/lbs

N/A

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-36


DETAIL

TORQUES


7.) Bolt 899

8.) Bolt 620

9.) Bolt 610 4

2

2

2


Part Description Qty. Part No.1.) Brake Light 1

2.) Bolt 265

3.) Washer 766

4.) Rear Fender

5.) Fender Strut

6.) Turn Signal

7.) Bolt 899

2

2

1

2

2

2

8.) Bolt 620

9.) Bolt 610

2

4

10.) Washer 010

11.) Washer 045

31078

8

4

12.) Nut 085

13.) Bolt 845

52164

32190

4

4

83262

83263

51675

83264

83265

83266

83239

83267

83268

83269

Rear Fender

13.) Bolt 845 4

BACK

EN

D

Drawing #53284

8 ft/lbs

14 ft/lbs

23 ft/lbs

23 ft/lbs

57 ft/lbs

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

1415

1617

18


REAR FENDER ASSEMBLY

14.) Signal/Brake Housing 1

15.) Red LED Board

16.) Colored Lens (Red)

1

1

17.) O-Ring

18.) Signal/Brake Cover

1

1

33434

19.) Wiring Lead/Pigtail

33426

33436

33437

19

33435

33439

1

A-37


BACK

EN

D

TORQUES


Drawing #B3205


Part Description Qty. Part No.1.) Chain/Belt Guard 1

2.) Bolt 992

3.) Bolt 778

4.) Washer 015

5.) Nut 782

1

1

2

1

12838

83259

83260

83236

83261

Rear Chain/Belt Guard


Part Description Qty. Part No.7.) Bolt 616 3

8.) Jackshaft Cover Inner

9.) Bolt 225

10.) Jackshaft Cover Outer

11.) Bolt 745

12.) Jackshaft Cover Flat

1

4

1

4

1

83292

12767

83291

12765

12766

CHAIN/BELT GUARD

Jackshaft Cover

6.) Complete Assembly 1

13.) Complete Assembly 1

2.) Bolt 992

3.) Bolt 778

7.) Bolt 616

9.) Bolt 225

11.) Bolt 745

1

4

4

83293

3

26 ft/lbs

26 ft/lbs

76 in/lbs

76 in/lbs

76 in/lbs

7

7

8 10

9

12

11

JACKSHAFT COVER

N/A

N/A

1

2

3

4

4

5

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-38


TORQUES

Part Description Qty. Torque4.) Bolt 240 1

GAS TANK/SEAT

Drawing #53348

Gas

Tan

k-Se

at


Part Description Qty. Part No.1.) Seat See Pg. 63347 1 N/A

2.) Gas Tank (4.2 gallon)*

3.) Fuel Filter

4.) Bolt 240

5.) Clamp 813

6.) Washer 040

7.) Tank Strap

1

1

1

1

2

1

8.) Nut 85

9.) Nut 805

1

1

10.) Powder Coated Washer

11.) Bolt 825

2

1

83268

83244

Gas Tank/Seat

51961

11.) Bolt 825 1

*Also see Page 53289

13333

83294

83296

53299

83297

53008

83295

N/A

30 ft/lbs

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-39

Diagrams & Specs Models: AUTO-GLIDE (2006-UP)FU

EL T

ANK

Drawing #53289

FUEL TANK

UNDERSIDE OF TANK

*OPTIONAL PAINT-SAVER FUEL CAPSNote: These use different gas caps than thestandard issue gas caps.


Part Description Qty. Part No.1.) Fuel Tank (4.2 gallons) 1 51961

2.) Left Gas Cap

3.) Right Gas Cap (vented)

4.) Left Gas Cap

5.) O-Ring 2

6.) Left Paint Saver Base

7.) Set Screw 3

8.) O-Ring 1

9.) Right Gas Cap (vented)

10.) Right Paint Saver Base

11.) Tunnel Trim

12.) Grommet

13.) Bushing

14.) Hose Cross Over

15.) Fuel Valve

16.) Vent Tube

17.) Vent Tube

18.) Clamp

1

3

1

1

1

1

1

1

1

2

1

2

2

1

1

2

1

19.) Herbie Clamp 1

20.) Opt. Tank (5 gallons) 1

51925

52639

51508

51806

51742

51626

Fuel Tank

21.) Gas Cap Set (2 caps)

22.) Paint Saver Install Tool

53196

T3194

1

1

53065

52999

53001

53000

53290

11880

52626

52627

11878

13804

Paint Saver Gas Cap Assembly (Complete) #21.

*#22 Not Shown to left.

83325

83326

83324

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-41


TORQUES


3

Transmission

Tran

smis

sion

Drawing #13350


Part Description Qty. Part No.1.) Clutch Assembly 1 11940

2.) Clutch

3.) Ramp Plate

4.) Snap Ring

5.) Washer/Spacer

6.) Lock Ring

7.) Bolt

1

1

1

3

1

3

13307

83308

83310

8.) Clutch Assembly

9.) Nut 819

10.) Bolt/ Set Screw 818

11.) Clutch

1

3

3

1

12530

13309

TYPE 2 DRIVE

TYPE 2 DRIVEN

9 1012

1314 15

16

12.) Spring

13.) Cam Button (3)

14.) Helix

2 3

4 5 6 7

1

8

11

15.) Rivet-Drive

16.) Snap Ring

11941

N/A

1

1

1

1

6

83334

83335

N/A

N/A

12610

N/A

N/A

83336

7.) Bolt

10.) Bolt/ Set Screw 818

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-42


TORQUES


6.) Nut 395

9.) Bolt 910

11.) Bolt 831 3

1

2

1

Transmission

Tran

smis

sion

Drawing #13349

TRANSMISSION


Part Description Qty. Part No.1.) Cover Mount 1 12702

2.) Bolt 972

3.) Transmission Belt

4.) Driven

5.) Tabbed Washer

6.) Nut 395

7.) Drive

2

1

1

1

1

1

12447

11941

12580

11940

8.) Drive Bushing

9.) Bolt 910

10.) Transmission Cover

11.) Bolt 831

12095

12701

1

1

1

3

83253

83254

83255

83256

95 in/lbs

156 in/lbs

50 ft/lbs30 ft/lbs

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

12 12 12.) Washer 065 2 83308

Note: If the model is a pre-2006 production model anddoes not have a cover mount/backing plate, then partnumber 12 (Washer 065) will only have a qty. of 1.

A-43


EXHAUST PIPES

Drawing #13344

Exha

ust P

ipes

11.) Nut 100 1


Part Description Qty. Part No.1.) Exhaust Gasket 2

2.) Front Exhaust Pipe

3.) Rear Exhaust Pipe

4.) Washer 010

5.) Bolt 884

6.) Bolt 285

7.) Exhaust Mount Bracket

1

1

6

4

3

1

8.) Exhaust Mount

9.) Bolt 824

1

1

Exhaust

10.) Exhaust Mount Spacer 1

TORQUES


6.) Bolt 285

9.) Bolt 824

1

1

2

3

4 4

44

5 5

5

5

6

78

9

10

11

4

12863

12862

83239

83240

4

3

1

22524

22553

225544

11844

83337

83338

83339

25 ft/lbs25 ft/lbs25 ft/lbs

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-44

Diagrams & Specs Models: AUTO-GLIDE (2006-UP)Br

ake

Syst

em

Drawing #B3345

Brake System

BRAKE SYSTEM


Part Description Qty. Part No.1.) Brake Line 1

2.) Fitting/Brake

3.) Brake Line

4.) Brake Bracket

5.) Brake Caliper

6.) Bolt 800

7.) Bleeder Screw

2

1

2

2

4

2

B3016

B1643

B1642

83258

8.) Washer (Rubber)

9.) Banjo Bolt

4

2

B3015

B1468

B1180

1

2

34

2

56

6

7

8 89

89

7

6

6

4

5

10

11

1213

14


11.) Brake “T” 1 B1805

12.) Fitting/Brake

13.) Brake Line

14.) Brake Light Switch

42934

11142

1

1

1

15.) Front Master Cylinder

16.) Rear Master Cylinder

15

16

17.) Front Rotor

18.) Back Rotor

B2170

B2171

1

1

1

1

See Pg. B3384

17 18

8

B1179

B3323

B1775

See Pg. B3384

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-45


1

2 3

2 3

4

5

67

910

11

1213 14

7

88

Brak

e Sy

stem

TORQUES


1

2

1

Drawing #B3384

Brake System

BRAKE SYSTEM


Part Description Qty. Part No.1.) Rear Master Cylinder 1

2.) Washer 015

3.) Bolt 325

4.) Brake Rod

5.) Nut 110

6.) Brake Clevis

7.) Clevis & Cotter Pin (Set)

2

2

1

1

1

1

8.) Washer 005

9.) Bolt 305A

2

1

B1578

10.) Washer 766 1

11.) Brake Lever 1

12.) Brake Pedal

13.) Bolt 185

14.) Washer 010

1

1

1

15.) Front Master Cylinder

16.) Copper Washer

B1820

B1823

B1824

B1839

B1864

83239

83236

83263

83242

REAR MASTER CYLINDER

15

16

1516

FRONT MASTER CYLINDER

REAR BRAKE PEDAL

1

1

32680

B1467

3.) Bolt 325

9.) Bolt 305A

13.) Bolt 185

83340

83341

83385

83343

30 ft/lbs87 in/lbs17 ft/lbs

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper

A-46


Front End AssemblyFR

ON

T EN

D

Drawing #73452


Part Description Qty. Part No.1.) Headlight 1

2.) Bolt 820

3.) Turn Signal

1

2

4.) Turn Signal Mount

5.) Bolt 215

2

2

6.) Bolt 360

7.) Brake Bracket

8.) Brake Caliper

9.) Bolt 800

10.) Bleeder Screw

11.) Washer

12.) Banjo Bolt

31670

83271

83272

B1643

B1642

83258

B1468

B1180

4

1

1

2

1

2

1

83270

32189

31753


TORQUES


2

4

FRONT END ASSEMBLY

2.) Bolt 820

9.) Bolt 215

10.) Bolt 360

13.) Bolt 800

16.) Banjo Bolt

2

1

83323

23 ft/lbs

19 ft/lbs

19.8 in/lbs

25 ft/lbs

N/A

1

2

34

345

6

4

4

7 8

9

9

10

11 11

12

13

ModelD

W

G

N

H

Sport

Classic

TT

Old School

Chopper


1415

1617

1819

14.) Turn Signal Housing

15.) Amber LED Board

16.) Colored Lens (Amber)

17.) O-Ring

18.) Turn Signal Cover

19.) Wiring Lead/Pigtail

1

1

1

1

1

1

33433

33427

33432

33439

33437

33436

www.RidleyParts.com

(405) 525-5400

diagrams & specifications for most auto-glide models

Documents