diamond - dynatech · 2015-06-29 · cantrak 2600 and 2610 cantrak™ is the perfect platform to...

DIAMOND P R O D U C T S

Parts List Manual

CC-110D-DC DEEP CUT SAW

(December 2010)

Part#: 1805082

ENGINE RPM BLADE SHAFT RPM

2,800 780

2,600 730

2,400 670

2,200 620

2,000 560

1,800 500

Dimensions:

Engine:

Blade Sizes:

Cutting Depth:

Gauges:

Fuel Capacity:

Liquid Cooled

Maximum Blade Diameter - 72"Minimum Blade Diameter - 36"

Weight - 2500 lbsHeight - 60"

Width - 36" (including blade shaft)

CC-110D-DC RPM Chart

CC-110D-DC Specifications

Length - 80"

9 US Gallons

Cantrak Controller

Blade Shaft RPM (see chart)

Maximum 32.25" With 72" Blade

110 HP Cummins Diesel 4 Cylinder

Table of Contents Instruments and Controls 4 Frame Base and Covers 6 Blade and Jack Shaft Assembly 8 Transmission Assembly 10 Axle Assembly 12 Fan Assembly 14 Radiator Assembly 16 Air Filter Assembly 18 Engine and Muffler Assembly 20 Battery Assembly 22 Fuel Tank Assembly 23 Hydraulic Lift Assembly 24 Water Distribution Assembly 26 Service Recommendations 28 Recommended Spare Parts 29 Blade Arbor Template 30 Warranty 32

Instruments and Controls

Part No. Quantity Description

2503533 1 Upright Frame

1800169 1 Serial Number Tag

2802888 1 5th Wheel Switch

2506470 1 Dash Panel

2801367 1 E Stop Switch

2804518 1 CanTrak Contoller

2808043 1 Key Switch

2708022 1 Throttle

2800373 1 Lower Switch

2800372 1 Raise Switch

6010014 2 Handle Bar

2500636 2 Handle Bar Grip

2900234 2 Handle Bar Lock Down

2500211 1 15/16 Wrench

2903182 1 T Handle Hex Key

4

Frame Base and Covers

Part No. Qty. Description

6075144 1 Engine Base

2702621 4 Rubber Isolator

6078038 1 Isolator Plate

6078039 1 Top Cover

2503535 1 Top Cover

2503534 1 RH Side Cover

2503537 1 Front Cover

2503528 1 Skid Plate

6078040 1 LH Side Cover

2503369 1 Transmision Belt Cover

6078041 1 Base Frame

2503373 1 Chain Guard

2502658 1 Lift Pump AssemblyNot Shown

6

Blade and Jack Shaft Assembly


2503451 1 Blade Shaft

2503469 2 Key

2503470 2 Inner Flange Key

2502886 2 Poly Chain Sheave 2 1/2" Bore

2503329 4 Blade Shaft Bearing 2 1/2"

2502944 2 Inner Blade Flange

2903052 12 Blade Bolts 3/8 - 16 x 1"

6048796 2 Outer Flange

2900146 1 5/8 - 11 x 4 RH Bolt

2900130 1 5/8 - 11 x 4 LH Bolt

2503452 1 Jack Shaft

2503466 1 Key

2503529 2 Bearing Spacer

2503331 1 5 Groove 21" Sheave

2503332 1 Bushing

2502776 1 Poly Chain Belt

8


2600021 1 Transaxle 6011037 1 Transmission Pulley 2502567 1 Transmission Belt 6010127 1 Transmission Sprocket 6078995 1 #50 Drive Chain 2502665 1 #50 Master Link 6010118 1 Transmission Weldment 6010120 1 Chain Tightening Bracket 6010129 1 Shift Lever 2500152 4 3/8 - 24 Rod End 2501884 1 3/8 - 24 x 14" Threaded Stud 6010122 1 Lever Support Weldment 6010123 1 Linkage Lever 2900153 2 3/8 Nylon Washer 6010142 1 Linkage Spacer 6010055 1 Friction Spacer 6010317 1 Speed Control Lever

10


6040467 1 Lifting Frame 2502645 2 10" Front Wheel 2501629 4 Bearing Race 2501628 4 Wheel Bearing 2501494 4 Wheel Seal 2702949 2 Wheel Spacer 2500009 2 1" Set Collar 2502890 2 Bearing , Pivot Axle 2503341 1 Lift Cylinder 3201449 1 Cylinder Fitting 2503343 1 Lift Cylinder Breather 2503472 1 Axle Shaft2502565 1 Rear Axle Support 2500158 2 Axle Bearing 2502644 2 12" Rear Wheel 2502676 2 1 1/4" Transtorque Bushing 2502658 1 Lift Pump

12

Fan Assembly


6075142 1 Radiator Shroud

2502625 1 Fan Assembly

2902971 4 7" Bolt

2502538 1 Fan Pulley

6075143 1 Fan Mount

2502629 4 Spring Clip

2502641 3 Isolator

2502126 1 Belt Tensioner

6075149 1 Belt Guard

2502641 3 Vibration Isolator

2502125 2 Fan Belt

2503293 1 Radiator filter Screen

2502780 1 Radiator Filter

6075006 1 Air Filter Retaining Ring

2502537 1 Fan Guard

14

Radiator Assembly


2506458 2 2-1/2 Dia. 90 Deg Hose

3205560 5 2-1/4- to 3-1/8 CT Clamp

6078042 1 Air Intake Pipe

2707325 1 2-1/2 Straight Hose

6075198 1 CAC Adapter Weldment

2708009 1 Radiator

2707318 1 Upper Radiator Hose

2503263 4 Hose Clamp

2707319 1 Lower Radiator Hose

2503909 1 Rubber Clamp

2707321 1 Lower Radiator Pipe2707320 1 Lower Radiator Hose2802760 6 Vibration Isolator2502624 1 Coolant Tank 6075146 1 Coolant Tank Mount

16

Air Filter Assembly


2506406 1 Air Cleaner Assembly

3205565 1 4-1/2 T-Bolt Clamp

2506307 1 HG 90 Deg. Elbow Reducer

3205561 5 3.39-3.59 Hose Clamp

6048932 2 Pipe, 3" O.D. x 3"

3201628 1 Hose, 3" I.D. x 9-3/4"

2500669 1 Hose Elbow, 3" I.D. x 90°

6075147 1 Air Cleaner Mount

18


2705408 1 Rain Cap 2707327 1 Muffler 3201170 1 Muffler Clamp 2603308 1 Cummins 110hp Engine 6048933 1 Key, 3/8" Sq. x 3/4"2707228 1 Male Spline Shaft 6012006 1 Accessory Drive Pulley 2702952 1 Female Spline Shaft 2503482 1 Key, 5/8" x 3/8" x 2-1/2"2503516 1 5 Groove Sheave 2503517 1 Bushing2506430 5 V-Belts 2502653 1 OB Housing 2903169 6 M10 X 30 Hex HD. Capscrew2502661 1 LD Seal Inner 2502662 2 LD Bearing 2502654 1 LD Housing 2900499 4 1/2-13 x 1-1/2 Hex Capscrew2502652 1 Snap Ring 2502660 1 LD Seal Outer 2502566 1 Back Side Idler Pulley 2502567 1 Transmission Belt 2502666 1 Tensioner 2503243 1 Shoulder Adapter 2502669 1 Idler Pulley

20


2503372 1 Battery Tie Down 2802594 1 Battery 6079008 1 Positive Battery Cable 6079007 1 Negative Battery Cable

22


2802888 1 Switch, 3 Position2603322 1 Hydraulic Pump3200551 4 3/8" O-Ring to 1/4" M. JIC Elbow3205628 1 Valve3200323 2 1/4" O-Ring to 3/8" M JIC Straight Adapter 3205736 2 Hose Assembly 20" Long3205737 2 Hose Assembly 16" Long3200899 1 90 Degree Fitting 3200897 1 90 Degree Fitting 2503344 1 Cylinder, 2X23201501 1 1/4" Needle Valve3200296 1 1/4" M Pipe to 3/8" M Pipe Nipple2903143 1 Cap Screw, Hex Hd., 3/4-10 x 5"2503495 1 10" Wheel 2903143 1 Cap Screw, Hex Hd., 3/4-10 x 5"2506304 2 Wheel Bearing 2503495 1 10" Wheel 2900729 1 Lock Nut, Short, 3/4-106075022 1 Fifth Wheel Mount Bracket2503530 1 DC Bogey Wheel Lever

24

Water Distribution Assembly


3200594 3 Male Hose Bib

2502655 2 1/2" Ball Valve

3200013 2 1/2" Street Elbow

3200598 2 1/2" Nipple

3200045 1 1/2" Tee

3200595 1 Female Hose Bib

6010264 1 Water Manifold

2500830 1 Manifold Gasket

6090824 1 54" Blade Guard

CC-DC-SS-66 1 66" Blade Guard

CC-DC-SS-60 1 60" Blade Guard

6075176 1 72" Blade Guard

26

SERVICE RECOMMENDATIONS

CHECK, CLEAN or REPLACE Radiator Filter Daily. (Part# 2502780)

CAUTION Failure to maintain filter will cause engine to OVER HEAT

Grease Daily

Number of Pumps Qty 12 Blade Shaft Bearings 2 12 Jack Shaft Bearings 2 6 Front Wheels 2 6 Rear Axle Bearings 2 2 Lift Cylinder Pin 1 6 PTO Splines 1 6 Pivot Bearings 2

NOTE: Bearings in outboard support do NOT require any service

Change engine oil every 100 hours. Change air filter every 100 hours.

Belt Service

NEVER over tighten the 5VX1000 blade shaft belts. These belts need to slip, if the blade is pinched. When installing Poly Chain Belt (Part# 2502776) be sure to NOT over tighten this belt. It should have about ½” of deflection.

CAUTION: THIS IS A KEVLAR BELT THAT DOES NOT STRETCH!

OVER TIGHTENING OF THIS BELT WILL CAUSE IT TO BREAK.

28

CC-110D-DCRecommended Spare Parts


2502776 1 Poly Chain Belt

2502944 1 Inner Blade Flange

6048796 1 Outer Blade Flange

2903052 6 Blade Bolts

2502567 1 Transmission Belt

2502645 1 Front Wheels

2502644 1 Rear Wheels

2502780 6 Radiator Filters

2502125 2 Engine Fan Belts

2708048 1 Engine Alternator Belt

2506430 5 Engine V Belts (5VX1000)

2707346 1 Engine Oil Filter

2707347 1 Engine Fuel Filter

2506414 1 Engine Air Filter (Outer)

2506415 1 Engine Air Filter (Inner)

29

Electronic Systemscantrak 2600 and 2610

CANtrak™ is the perfect platform to empower your electronics with flexibility and control. The CANtrak 2600 and 2610 have established a new standard for intelligent, multi-function displays. The ideal man-machine interface monitors numerous CAN-based messages and displays the current status of user defined parameters. With its J1939 data bus, the CANtrak offers easy integration into most third party CAN-based systems. It can also be combined with many other Kongsberg Automotive elec-tronic products, such as the MCM, DCSM, CCIM, and keypads, to create a full scale monitoring and control system for virtually any type of on-road or off-road vehicle.

The CANtrak display is easily configured with user-friendly software options to suit virtually any application:Generic Engine Monitoring (GEM) - Plug-and-go monitoring of the most popular J1939 engine parametersConfigurable Display Module (CCDM) - PC tool to configure the display to monitor any J1939 parametersSoftware Development Kit (SDK) - Allows full programming of the display using ‘C’ languageCustom software - Custom software services are available to suit your exact application requirements.

A wide range of mounting kits, wiring harnesses and other accessories are also available.

at a glance • 3.8”GraphicalhighresolutionFSTN

LCD Display

• RuggedABSCase

• P67ProtectionRating

• Lowoperatingtemperature

(2600 -25°C, 2610 -40°)

• Datalogging/diagnosticsandcontrol

capabilities

• Contrastcontrol/variablebacklighting

• Internalsounder

• Softkeysprovideeasynavigation

through software screens

• RS232,J1708/J1587andCANbus

datalink compatible

• Frontandrearmountable(fittingkits

required)

• CEApproveddesign

Europe: ChristopherMartinRoad,Basildon,EssexSS143ES,UK Tel:+44(0)1268522861

NorthAmerica: 300SouthCochranPOBox588Willis,TX77378USA Tel:+19368568739

Electronics: 90-28eRueGrand-Mère(Québec)G9T5Z8Canada Tel:+18195333201

www.kongsbergautomotive.com email: [email protected]

32

KA-08-034.0

cantrak 2600 and 2610

HArdwAre

Micro Controller

FLASHMemory

RAMEEPROM

Siemens164,16bit/20Mhz

512K bytes

128Kbytes

2600-2Kbytes;26102K+32Kbytes

electricAl

Display Resolution

PowerRequirements

Power Consumption

Audible Alarm

External output

Wiring Protection Connection

Communications

FSTN

160x128pixels

10 to 32 VDC supply (reverse polarity protected)

40mA (backlight off) 160mA (backlight on) at 12VDC

4kHzInternalsounder

Open collector, internal driver (CANtrak 2610 only) 500mA

Polarityreverseprotected(Fusemustbeincluded)

Integral Deutsch 12 way connector (DT04-12PA)

FullCAN2.0Bcontroller/port.RS232,J1587/J1587(RS485)

environmentAl

Operating temperature

Storage Temperature Degree of Protection

Salt Spray

EMC

2600:-25°Cto+75°C2610:-40ºCto+75ºC

-40°Cto+80°C

IP67

IEC60068-2-52:1996

IEC 61000 and EN55022

mecHAnicAl

Case material

Dimensions

ABShousingandacryliclens

110mmx110mmx38.5mmdeep(4.33”x4.33”x1.5”)withoutconnector

pArt numbers

CANtrak 2600

CANtrak 2610

900601

900602

mounting and dimensional information

• Excellentsunlight

readability

• IntegralDeutsch12way

connector

• Internal500mAopen

collector output driver

(possible for external

output alarm)

– Model 2610 only

• ConnectorPin

Identification:

1. Power –ve

2. Power+ve

3. RS232TX(+)

4. RS232TX(-)

5. RS232RX(-)

6. RS232RX(+)

7. CANLO

8. CANHI

9.J1708/J1587A

10.J1708/J1587B

11. Switched output

(2610 only)

12.NotUsed

specifications & technical data

33

333 Prospect Street, Elyria, Ohio 44035 (440) 323-4616 • (800) 321-5336 • Fax (440) 323-8689

www.diamondproducts.com Printed in U.S.A.

EQUIPMENT AND PARTS WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.

diamond - dynatech · 2015-06-29 · cantrak 2600 and 2610 cantrak™ is the perfect platform to...

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