diamond model no. installation manual diamond gs-db101 · 1834 7 1364 1834 1047 1496 656 1 372 917...

GSWeb Playground EquipmentE-mail) [email protected]) www.gsweb21.com

Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026

65, Saengnim-daero 259beon-gil, Saengnim-MyeonGimhae-si, Gyeongsangnam-do, Republic of Korea

Diamond MODEL NO.

Diamond_GS-DB101

1

INSTALLATION MANUAL

Safety Checklist after first assembly

● Test intervals of Safety: 6 months● Test Component and contents:1. Removing the reticulated system:- Check of removing condition each rope- Screwing the turn buckle and conversion the turnbuckle in anchors plate(see for this work step turnbuckle assembly)2. Abrasion condition of rope:- Checking of all rope surface- Strengthened of rope: Coating on the surface3. Attachment condition of the anchors plate and turnbuckle4. Screwing condition of all bolt5. Galvanizing condition of the steel component:- Protection of steel component from corrosion.

● MeasureIn case of the appearance the defect detail is repaired usually within 3 days after checking.


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101

2

INSTALLATION & MAINTENANCE INSTRUCTIONS

▲ Completed Net

Features

The series is a steel-framed climbing structure made of steel-loaded Nylon cables and comes protected against UV.

The GS-Diamond features GS Web Technology which includes the highest steel content and the strongest connection materials in the industry, including a steel-wire core in our edge ropes and connection points crushed in place with over 75 tons of pressure to ensure long life of the games and maximum safety for the children.

GS Web Nets help bring movement, balance, exercise and fun back into the playground.


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101

3

Safety area

Safety area ▶

Safety area

The requirements for space and safety clearances are taken from BS-EN 1176-1 / ASTM-F1487 / CSA Z614The use zone for stationary play equipment shall extend no less than 72 in. (1830mm) from all sides of the play structure.

GSWeb Recreation Equipment

1:30 A1

- A2018.04.06

H.S.CHOI

DRAWING TITLEPROJECT TITLE

J.H.L -

CAUTION!!!!

Finishing material is sand, its height("H") is 300mm.

The height will vary according to finishing materials.

If needed, please provide us informations of it.

FOUNDATION 1 DETAILSCALE 2:1

5635

6149

4065

5932

Safety Area

5000

4045

FL=0

700

700

500

SAN

D 3

00

300

300

CON'C

<SIDE VIEW>

<PLAN>


300

1470

1470

200

4-M10xL100Set Anchor B/N



90

50

245 245 245 245 245 245

1800x800

400

500

1800

800

250

250

1000

FL=01x8-M10x200LSet Anchor B/N

300

600

600

200

200

300

400

<SIDE VIEW>

<PLAN>

<SIDE VIEW>

<PLAN>

4x4-M12x150LSet Anchor B/N


FL=0

<SIDE VIEW>

<PLAN>


1:10 A1

- A2018.04.06

H.S.CHOI


J.H.L -


<SIDE VIEW>

<PLAN>

500

600

500

500

250

100

2x1-M16xL150Set Anchor B/N

300

917

917

1834

1297

1364

1834 1047 1496

656

1161

372

917

CON'C

CON'C

CON'C

CON'C

Safety Area

2800

2000

3521

2324

Safety Area


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101

4

Foundation Information

Foundation

Please refer to Diamond drawing for exact installation dimensions


1:30 A1

- A2018.04.06

H.S.CHOI


J.H.L -

CAUTION!!!!





5635

6149

4065

5932

Safety Area

5000

4045

FL=0

700

700

500

SAN

D 3

00

300

300

CON'C

<SIDE VIEW>

<PLAN>


300

1470

1470

200




90

50

245 245 245 245 245 245

1800x800

400

500

1800

800

250

250

1000


300

600

600

200

200

300

400

<SIDE VIEW>

<PLAN>

<SIDE VIEW>

<PLAN>



FL=0

<SIDE VIEW>

<PLAN>


1:10 A1

- A2018.04.06

H.S.CHOI


J.H.L -


<SIDE VIEW>

<PLAN>

500

600

500

500

250

100

2x1-M16xL150

Set Anchor B/N

300

917

917

1834

1297 1364

1834 1047 1496

656

1161

372

917

CON'C

CON'C

CON'C

CON'C

Safety Area

F1

F1

F1 F1

F1

F2

F3

F4

F5

917

917

1834

1297 1364

1834 1047 1496

656

1161

372

917

F1

F1 F1

F1

F2

F3

F4

F5


1:30 A1

- A2018.04.06

H.S.CHOI


J.H.L -

CAUTION!!!!





5635

6149

4065

5932

Safety Area

5000

4045

FL=0

700

700

500

SAN

D 3

00

300

300

CON'C

<SIDE VIEW>

<PLAN>


300

1470

1470

200




90

50

245 245 245 245 245 245

1800x800

400

500

1800

800

250

250

1000


300

600

600

200

200

300

400

<SIDE VIEW>

<PLAN>

<SIDE VIEW>

<PLAN>



FL=0

<SIDE VIEW>

<PLAN>

GSWebRecreation Equipment

1:10 A1

- A201 8.04.06

H.S.CHOI


J.H.L -


<SIDE VIEW>

<PLAN>

500

600

500

500

250

100

2x1-M16xL150

Set Anchor B/N

300

917

917

1834

1297

1364

1834 1047 1496

656

1161

372

917

CON'C

CON'C

CON'C

CON'C

Safety Area


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101

5

Foundation Information

Foundation

Please refer to Diamond drawing for exact installation dimensions


1:30 A1

- A2018.04.06

H.S.CHOI


J.H.L -

CAUTION!!!!





5635

6149

4065

5932

Safety Area

5000

4045

FL=0

700

700

500

SA

ND

300

300

300

CON'C

<SIDE VIEW>

<PLAN>


300

1470

1470

200




90

50

245 245 245 245 245 245

1800x800

400

500

1800

800

250

250

1000

FL=01x8-M10x200L

Set Anchor B/N

300

600

600

200

200

300

400

<SIDE VIEW>

<PLAN>

<SIDE VIEW>

<PLAN>

4x4-M12x150L

Set Anchor B/N

1x4-M10x100L

Set Anchor B/NFL=0

<SIDE VIEW>

<PLAN>

GSWeb Recreati on Equipm ent

1:1 0 A1

- A2018. 04.06

H.S.CHOI

DRA WIN G TITLEPRO JEC T TITLE

J.H.L -


<SIDE VIEW>

<PLAN>

500

600

500

500

250

100

2x1-M16xL150

Set Anchor B/N

300

917

917

1834

1297

1364

1834 1047 1496

656

1161

372

917

CON'C

CON'C

CON'C

CON'C

Safety Area


FL=0

700

700

500

300

300

300

CON'C

<SIDE VIEW>

<PLAN>


300

1470

1470

200

4-3/8"xL100

Set Anchor B/N



90

50

245 245 245 245 245 245

1800x800

400

500

1800

800

250

250

1000

FL=01x8-3/8"x200L

Set Anchor B/N

600

600

200200

300

400

<SIDE VIEW>

<PLAN>

<SIDE VIEW>

<PLAN>

4x4-1/2"x150LSet Anchor B/N

1x4-3/8"x100LSet Anchor B/N

FL=0

<SIDE VIEW>

<PLAN>


<SIDE VIEW>

<PLAN>

500

600

500

500

250

100

2x1-3/8"xL150Set Anchor B/N

150

CON'C

CON'C

CON'C

CON'C


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101


1:30 A1

- A2018.04.06

H.S.CHOI


J.H.L -

CAUTION!!!!





5635

6149

4065

5932

Safety Area

5000

4045

FL=0

700

700

500

SAN

D 3

00

300

300

CON'C

<SIDE VIEW>

<PLAN>


300

1470

1470

200




90

50

245 245 245 245 245 245

1800x800

400

500

1800

800

250

250

1000


300

600

600

200

200

300

400

<SIDE VIEW>

<PLAN>

<SIDE VIEW>

<PLAN>



FL=0

<SIDE VIEW>

<PLAN>


1:10 A1

- A2018.04.06

H.S.CHOI


J.H.L -


<SIDE VIEW>

<PLAN>

500

600

500

500

250

100


300

917

917

1834

1297

1364

1834 1047 1496

656

1161

372

917

CON'C

CON'C

CON'C

CON'C

Safety Area

F1

F1

F1 F1

F1

F2

F3

F4

F5

917

917

1834

1297

1364

1834 1047 1496

656

1161

372

917

F1

F1 F1

F1

F2

F3

F4

F5

6

Overall Assembly

SLIDE ASS’Y

FRAME ASS’Y

NET ASS’Y

Overall Assembly

Assemble the parts in the following order:

1. Check names of the parts.

2. To prevent any confusion, Divide all parts into groups, Outside and Inside as below.


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101


1:30 A1

- A2018.04.06

H.S.CHOI


J.H.L -

CAUTION!!!!





5635

6149

4065

5932

Safety Area

5000

4045

FL=0

700

700

500

SAN

D 3

00

300

300

CON'C

<SIDE VIEW>

<PLAN>


300

1470

1470

200




90

50

245 245 245 245 245 245

1800x800

400

500

1800

800

250

250

1000

FL=01x8-M10x200L

Set Anchor B/N

300

600

600

200

200

300

400

<SIDE VIEW>

<PLAN>

<SIDE VIEW>

<PLAN>

4x4-M12x150L

Set Anchor B/N

1x4-M10x100L

Set Anchor B/NFL=0

<SIDE VIEW>

<PLAN>


1:10 A1

- A2018.04.06

H.S.CHOI


J.H.L -


<SIDE VIEW>

<PLAN>

500

600

500

500

250

100


300

917

917

1834

1297 1364

1834 1047 1496

656

1161

372

917

CON'C

CON'C

CON'C

CON'C

Safety Area

F1

F1

F1 F1

F1

F2

F3

F4

F5

917

917

1834

1297

1364

1834 1047 1496

656

1161

372

917

F1

F1 F1

F1

F2

F3

F4

F5

7

Frame Assembly

A

B

D

C

Focus on this method.(connection direction)

!! Focus on this method.

!Attention

It is very important to keep the stickers attached on the parts on until the installation is completed.If the stickers are detached during the installation, it might be difficult to check whether the parts are correctly assembled in correct order and position.

Quite much recommended to take care that no sticker is detached before installation is completely finished.

The information on stickers is made up of part name and number such as ‘D1’ to ‘D2’, .. etc.

Overall Assembly

Assemble the parts in the following order:

1. Check names of the parts. - From “A” to “D” are Main Pipe’s name.- From “E1” to “E3” are Sub Pipe’s name.

2. To prevent any confusion, Divide all parts into groups, Outside and Inside as below.

E2

E1

E3


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101

M1Safety Mesh

8

Net & Safety Mesh Assembly

Note : How to assembly Net and Safety Mesh

Used the No. N1~M1.

Installed as below. You can find label. Focus on place the label.

N1Climb Net

SocketRope

RH M8 Bolt SET


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101

9

Slide Assembly

Note : How to assembly Slide

Used the No. S1~S16.

Installed as below. You can find label. Focus on place the label.

S1S2

S3

S4

S5

S6

S7

S8

S9

S10

S11

S12

S13

S14

S15

S16

Slide Assembly

Please check and understand slide No.Fit the same No. as below.


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101

10

Slide Assembly

No. SP1No. 303RH Bolt (M10 x L40)

No. SP2

No. 305RH Bolt (M10 x L20)

No. 212Set Anchor (M16 x L125)

No. 211Set Anchor (M16 x L125)

No. 302RH Bolt (M10 x L25)

Slide Assembly

Please check and understand slide No.Fit the same No. as below.

<Right assembly>

<Wrong assembly>


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101

11

Tensioning & Maintenance information

Maintenance information

Please tighten rope with Turnbuckle properly.If you strain the net too much, it may cause damage.It is also recommended that subsequent checks on tension should be carried out at monthly intervals and adjusted as required. This will increase the overall longevity of the product.

Checking: 1 monthRefer to IPEMA and TUV maintenance system.

After Net structure tension is completed, the net will stretch slightly over the first four weeks of use. Following this initial period, the net needs to be fully re-tensioned by Turnbuckle after 1 year.

A weekly check of the activity net is recommended to ensurethat no acts of vandalism have damaged the rope. Periodic checks on tension will assist in the durability of the product.


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101

12

Maintenance

A. General safety measuresOn the playground there should be a sign(pictogram) giving the following information:

a) general emergency telephone number;b) telephone number to contact maintenance personnel;c) name of the playground;d) address of playground; ande) other relevant local information, if applicable.

The entry, exit and emergency paths to and from a playground, intended for use by the public and emergency services, should be accessible and free of obstacles at all times.

NOTE Attention is drawn to local regulations.

B. ProceduresDefects that occur during operation and which put safety at risk should be corrected without delay. If this is not possible, the equipment should be secured against use e.g. by immobilization or removal.There should be written operational procedures covering the measures to be taken in the event of accidents, fire and the like.Until unsafe equipment is repaired and released for use, access by the public should be prevented. Information about accidents brought to the attention of the manager should be recorded on a form that includes the following details:

a) date and tie of accident;b) age and sex of victim and clothing worn, Including footwear;c) equipment involved;d) number of children on site at the time of the accident;e) description of accident;f) injury sustained including part(s) of body affected;g) action taken;h) witness statements;i) any subsequent equipment modification;j) weather conditions; andk) any other relevant information.


Tel) +82 (0)55 326 9025Fax) +82 (0)55 326 9026


Diamond MODEL NO.

Diamond_GS-DB101

13

Maintenance

C. Routine maintenanceTo reduce accidents, the owner or operator should ensure that an appropriate routine maintenance schedule is established, implemented and maintained. This should take into account local conditions and the manufacturer's instructions that can affect the necessary inspection frequency. The schedule should list the components to be maintained and should also give procedures for dealing with complaints and breakdowns.The routine maintenance of playground equipment and surfaces should consist of preventative measures to maintain their level of safety, performance and compliance with the relevant part(s) of EN 1176. Such measures should include:

a) tightening of fastenings;b) re-painting and re-treatment of surfaces;c) maintenance of any impact attenuating surfaces;d) lubrication of bearings;e) marking of equipment to signify loose fill finished surface level;f) cleaning;g) removal of broken glass and other debris or contaminants;h) restoring loose fills to the correct level; andi) maintenance of free space areas.

D. Corrective maintenanceCorrective maintenance should include measures to correct defects, or th re-establish the necessary levels of safety of the playground equipment and surfaces. Such measures should include:

a) replacement of fastenings;b) welding of welding repairs;c) replacement of worn or defective parts; andd) replacement of defective structural components.

E. Personal safetyRepairs during operation that could put the safety of maintenance personnel of the public at risk, should be avoided.

F. Equipment alterationsAlterations to parts of a piece of equipment or structure that could affect the essential safety of the equipment should only be carried out after consultation with the manufacturer or a compete person.

diamond model no. installation manual diamond gs-db101 · 1834 7 1364 1834 1047 1496 656 1 372 917...

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