diesel engine operation chapter 16. diesel engine operation figure 16.1 diesel combustion occurs...

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Diesel Engine Diesel Engine Operation Operation chapter16

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Page 1: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

Diesel EngineDiesel EngineOperationOperation

chapter16

Page 2: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.1 FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly Diesel combustion occurs when fuel is injected into the hot, highly compressed air in the cylinder.compressed air in the cylinder.

Page 3: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.2 FIGURE 16.2 A typical injector pump type of automotive diesel fuel–injection system.A typical injector pump type of automotive diesel fuel–injection system.

Page 4: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.3 FIGURE 16.3 A Cummins diesel engine as found in a Dodge pickup truck. A high-A Cummins diesel engine as found in a Dodge pickup truck. A high-pressure pump (up to 30,000 PSI) is used to supply diesel fuel to this common rail, pressure pump (up to 30,000 PSI) is used to supply diesel fuel to this common rail, which has tubes running to each injector. Note the thick cylinder walls and heavy duty which has tubes running to each injector. Note the thick cylinder walls and heavy duty construction.construction.

Page 5: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.4 FIGURE 16.4 A rod/piston assembly from a 5.9 liter Cummins diesel engine used in a A rod/piston assembly from a 5.9 liter Cummins diesel engine used in a Dodge pickup truck.Dodge pickup truck.

Page 6: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.5 FIGURE 16.5 An indirect injection diesel engine uses a pre-chamber and a glow plug.An indirect injection diesel engine uses a pre-chamber and a glow plug.

Page 7: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.6 FIGURE 16.6 A direct injection diesel engine injects the fuel directly into the combustion A direct injection diesel engine injects the fuel directly into the combustion chamber. Many designs do not use a glow plug.chamber. Many designs do not use a glow plug.

Page 8: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.7 FIGURE 16.7 A fuel filter attached to the frame rail on a Ford pickup truck equipped with A fuel filter attached to the frame rail on a Ford pickup truck equipped with a diesel engine. When the “water in fuel” warning lamp comes on, the water that is a diesel engine. When the “water in fuel” warning lamp comes on, the water that is trapped in the filter-water separator assembly can be drained from the unit.trapped in the filter-water separator assembly can be drained from the unit.

Page 9: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.8 FIGURE 16.8 A typical distributor-type diesel injection pump showing the pump, lines, A typical distributor-type diesel injection pump showing the pump, lines, and fuel filter.and fuel filter.

Page 10: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.9 FIGURE 16.9 A schematic of Standadyne diesel fuel–injection pump assembly showing A schematic of Standadyne diesel fuel–injection pump assembly showing all of the related components.all of the related components.

Page 11: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.10 FIGURE 16.10 Overview of a computer-controlled high-pressure common rail V-8 diesel Overview of a computer-controlled high-pressure common rail V-8 diesel engine.engine.

Page 12: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.11 FIGURE 16.11 A HEUI injector from a Ford Power Stroke diesel engine. The O-ring A HEUI injector from a Ford Power Stroke diesel engine. The O-ring grooves indicate the location of the O-rings that seal the fuel section of the injector grooves indicate the location of the O-rings that seal the fuel section of the injector from coolant and from the engine oil.from coolant and from the engine oil.

Page 13: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.12 FIGURE 16.12 Typical computer-controlled diesel engine fuel injectors.Typical computer-controlled diesel engine fuel injectors.

Page 14: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.13 FIGURE 16.13 A Duramax injector showing all the internal parts.A Duramax injector showing all the internal parts.

Page 15: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.14 FIGURE 16.14 A glow plug assortment showing the various types and sizes of glow plugs A glow plug assortment showing the various types and sizes of glow plugs used. Always use the specified glow plugs.used. Always use the specified glow plugs.

Page 16: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.15 FIGURE 16.15 A Cummins diesel turbocharger is used to increase the power and torque A Cummins diesel turbocharger is used to increase the power and torque of the engine.of the engine.

Page 17: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.16 FIGURE 16.16 An air charge cooler is used to cool the compressed air.An air charge cooler is used to cool the compressed air.

Page 18: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.17 FIGURE 16.17 After treatment of diesel exhaust is handled by the DOC and DPF.After treatment of diesel exhaust is handled by the DOC and DPF.

Page 19: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.18 FIGURE 16.18 The soot is trapped in the passages of the DPF. The exhaust has to flow The soot is trapped in the passages of the DPF. The exhaust has to flow through the sides of the trap and exit.through the sides of the trap and exit.

Page 20: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.19 FIGURE 16.19 Diesel exhaust fluid costs $3 to $4 a gallon and is housed in a separate Diesel exhaust fluid costs $3 to $4 a gallon and is housed in a separate container that holds from 5 to 10 gallons, or enough to last until the next scheduled oil container that holds from 5 to 10 gallons, or enough to last until the next scheduled oil change in most diesel vehicles that use SCR.change in most diesel vehicles that use SCR.

Page 21: Diesel Engine Operation chapter 16. Diesel Engine Operation FIGURE 16.1 Diesel combustion occurs when fuel is injected into the hot, highly compressed

chapter 16 Diesel Engine Operation

FIGURE 16.20 FIGURE 16.20 Urea (diesel exhaust fluid) injection is used to reduce NOx exhaust Urea (diesel exhaust fluid) injection is used to reduce NOx exhaust emissions. It is injected after the diesel oxidation catalyst (DOC) and before the diesel emissions. It is injected after the diesel oxidation catalyst (DOC) and before the diesel particulate filter (DPF) on this 6.7 liter Ford diesel engine.particulate filter (DPF) on this 6.7 liter Ford diesel engine.