diesel generating set - small plant repairs, parts for...

DIESELGENERATING SETS i n g l e - p h a s e :

K D E 14 E / 14 E A / 14 T / 14 TA / 19 E / 19 E A / 19 T / 19 TA

T h r e e - p h a s e :

K D E 16 E 3 / 16 E A 3 / 16 T 3 / 16 TA 3 / 19 E 3 / E A 3 / 19 T 3 / TA 3

G e n e r a t i n g & w e l d i n g s e t :

K D E 14 T W / 14 E W / 19 T W

U l t r a - s i l e n t :

K D E 14 S T / 14 S TA / 16 S T 3 / 16 S TA 3 / 19 S T / 19 S TA / 19 S T 3 / 19 S TA 3

K D A 14 S TA / 14 S TA F / 14 S TA 0 / 14 S TA F O

K D A 16 S TA 3 / 16 S TA F 3 / 16 S TA O 3 / 16 S TA F O 3

K D A 19 S TA / 19 S TA F / 19 S TA O / 19 S TA F O

K D A 19 S TA 3 / 19 S TA F 3 / 19 S TA O 3 / 19 S TA F O 3

WUXI KIPOR POWER CO., LTD.

All information in this manual is based on the latest product information availa-ble at the time of printing.We reserves the right to make changes at any time without notice and without incurring any obligation.No part of this publication may be reproduced without written permission.This manual should be considered an important part of the generating set, and it must stay with the generating set if resold.Check local laws and regulations before operating the generating set. If you have any questions about compliance with local requirements governing generating set use, consult a qualified electrician, electrical inspector, or licensed contractor.Read this manual careful. Pay special attention to these symbols and any inst-ruction that follow:

PREFACE

If a problem should arise, or if you have any questions about your generating

set, consult our company or an authorized our agent.

Thank you for purchasing a our generating set.This manual covers the operation and maintenance of our generating sets

generating set. All information in this manual is based on the latest product information available at the time of printing.

KDE14E/14EA/14T/14TA,19E/19EA/19T/19TA,KDE16E3/16EA3/16T3/16TA3/19E3/ EA3/19T3/TA3,KDE14TW/14EW/19TW, KDE14ST/14STA/16ST3/16STA3/19ST/19STA /19ST3/19STA3,KDA14STA/14STAF/14STAO/14STAFO,KDA16STA3/16STAF3/16STAO3/16STAFO3,KDA19STA/19STAF/19STAO/19STAFO/19STA3/19STAF3/19STAO3/ 19STAFO3

WARNING: Failure to properly follow these precautions can result in property damage, serious injury or DEATH!Read all labels and the owner's manual before operating this generator.Operate only in well ventilated areas. Exhaust gas contains poisonous carbon monoxide, and can be deadly. Always stop engine before refueling. Wait 5 minutes before restarting.Check for spilled fuel or leaks. Clean and/or repair before use.Keep any sources of ignition away from fuel tank, at all times.

The conditions of generator rated output:

Altitude: 0 m Ambient temperature: 25 Relative humidity: 30%

Ambient modified coefficient: C (Relative humidity 30%)

Note: When the relative humidity is 60%, the modified coefficient is C-0.01

When the relative humidity is 80%, the modified coefficient is C-0.02



Counting example:

When the rated power of generator is P =5KW, altitude is 1000m, ambient N

temperature is 35 , relative humidity is 80%, the rated power of generator is:

P=P (C-0.02) = 5 (0.82-0.02) = 4KWN

2. Modified coefficient table of ambient condition power

Ambient temperature ( )Altitude

(m)

0

500

1000

2000

3000

4000

25

1

0.93

0.87

0.75

0.64

0.54

30

0.98

0.91

0.85

0.73

0.62

0.52

35

0.96

0.89

0.82

0.71

0.6

0.5

40

0.93

0.87

0.80

0.69

0.58

0.48

45

0.90

0.84

0.78

0.66

0.56

0.46

The choice of the electric cable depends on the allowable current of the cable

and the distance between the load and the generator. And the cable section

should be big enough.

If the current in the cable is bigger than the allowable current, it will become over

hot and the cable will be burnt. If the cable is long and thin, the input voltage of

the electric appliance will be not enough, causing that the generator doesn't start.

In the following formula, you can calculate the value of the potential "e".

The relations among of the allowable current, and length, section of the Insulating

cable (single core, multi-core) are as follow:

(Presume that the use voltage is 220V and the potential is below 10V.

2The application of the single-core insulating cable section mm

2The application of the multi-core insulating cable section mm

1. The choice of the electric cable

Potential (v) = Current (A) 3Length

Section area

1

58

50A

100A

200A

300A

Current

Lengthbeneath 75m 125 20015050m 100m

8

22

60

100

14

30

60

100

38

60

125

200

22

38

60

100

22

50

80

125

30

50

100

150

50A

100A

200A

300A

Current75m 125 20015050m 100m

14

38

38 2

60 2

14

38

38 2

60 2

22

38

38 2

60 2

22

50

50 2

60 2

30

50

50 2

80 2

38

60

50 2

100 2

Lengthbeneath

1111 PPENDIX

1

2

2

3

4

4

4

5

7

7

8

18

18

19

20

22

23

24

25

26

26

26

28

CONTENTS6. Electrical wiring diagram of the welding generator (Smart panel) (Type TWA3, EWA3)

Starting signal output

Preheat signal output

Charging signal input

Water temperature signal input

Exci

tatio

n w

indi

ngS

ubsi

diar

y w

indi

ng

Sampling inputMain winding

Current transformer

Current transformer

Current transformer

Red

Green

Yellow

Black

Yellow/Green

Breaker Output terminal

Ch

arg

ing

re

lay

Th

rottle

so

len

oid

va

lve

Receptacle

Oil

sen

so

r

Oil

me

ter

Yello

w/G

reen

Whi

te/B

lack

Smart panel indicator

Sm

art

pa

ne

l co

ntr

ol d

evi

ce

Emergency stop button

Em

erg

en

cy s

top

sig

na

l

Cu

rre

nt sa

mp

ling

Voltage sampling input

Power supply switch

Red

Green

Yellow

Black

Red

Green

Yellow

Blue

Red

Red

RedBrownRed Red

Yellow

Green

Oranger

White

BrownRed

Yello

wYe

llow

Purple

Charging generator

Charging regulating device

Yellow/Green

Sta

rte

r m

oto

r

Ba

tte

ry

Preheat relay Low oil pressure signal input

Low

oil

pres

sure

sw

itch

Wat

er te

mpe

ratu

re s

witc

h

Preheat plug

Overload signal output

Grey

Grey

Red

Yellow/Green RV0.5

Absorbing board

Welding output

Plastics protective coverPlastics protective cover

Plastics protective cover

Control module

Driving board

Welding output

Plastics protective coverPlastics protective cover

Plastics protective cover

Control module

Driving board

30

30

31

36

38

38

39

40

41

42

44

45

45

46

47

48

52

53

59

Coa

rse

red

Ye

llow

Gre

en

Co

ars

e r

ed

Blu

e

Coarse red

Blu

e

Coarse red

Blu

e3

Coarse black

Co

ars

e r

ed

Coarse red

Yellow/Green

Yellow/Green

Purp

le

Re

d2

Blu

e

Blu

e

RedGreen

Whi

te

Bla

ck

Yellow/Green

Red

Green

Yellow

Bla

ck

Wh

ile

Blu

e

Th

rou

gh

an

d b

rea

k re

latio

n c

ha

rt o

f e

lect

rica

l d

oo

r lo

ck

Coar

se re

dCo

arse

red

Coars

e red

Coar

se re

d

Gre

en

2

Coa

rse

Yello

w

Pu

rple

1P

urpl

e1

Whi

le3Re

d2

Yellow2

Green2

Blue2

Red2

While2

Yello

w

Yello

w3

Blue

2

Blu

eB

lue3

Wh

ile1

Red1Yellow1Green1Blue1

Blu

e

Blu

e

BlueBlue

Yellow

Yellow

Yellow

Yellow

Purple

Black Black

Ab

so

rbin

g b

oa

rd

Welding output

Pla

stic

s p

rote

ctiv

e c

ove

r

Co

ntr

ol m

od

ule

Pla

stic

s p

rote

ctiv

e c

ove

r

Pla

stic

s p

rote

ctiv

e c

ove

r

Drivi

ng

bo

ard

5. Electrical wiring diagram of the welding generator (Type TW3, EW3)

4. Electrical wiring diagram of the signal phase (Smart panel) generator set (Type TA3, EA3)

Sta

rting

sig

nal o

utpu

t

Pre

heat

sig

nal o

utpu

t

Cha

rgin

g si

gnal

inpu

t

Wat

er te

mpe

ratu

re s

igna

l inp

ut

Excitation winding Subsidiary winding

Sa

mplin

g in

pu

tM

ain

win

din

gC

urre

nt tr

ansf

orm

er

Cur

rent

tran

sfor

mer

Cur

rent

tran

sfor

mer

Red

Gre

en

Yello

w

Bla

ck

Yello

w/G

reen

Bre

ake

rO

utp

ut te

rmin

al

Charging relayThrottle solenoid valve

Re

cep

tacle

Oil sensor Oil meter

Yellow/Green

White/BlackS

ma

rt p

an

el

ind

ica

tor

Smart panel control device

Em

erg

en

cy s

top b

utto

n

Emergency stop signal

Current samplingVolta

ge s

am

plin

g in

pu

t

Pow

er s

uppl

y sw

itch

Red

Gre

en

Yello

w

Bla

ck

Red

Gre

en

Yello

w

Blu

e

Red

Red

Red

Bro

wn

Red

Red

Yello

w

Gre

en

Ora

nger

Whi

te Bro

wn

Red

YellowYellow

Pur

ple

Cha

rgin

g ge

nera

tor

Char

ging

regu

latin

g de

vice

Yello

w/G

reen

Starter motor

Battery

Pre

he

at re

lay

Low

oil p

ress

ure

signa

l inpu

t

Low oil pressure switch

Water temperature switch P

reh

eat p

lug

Ove

rlo

ad

sig

na

l o

utp

ut

Gre

y

Gre

y

Yello

w/G

reen

RV

0.5

Red

(T)

3.Electrical wiring diagram of three phases generator set (Type T3, E3)

Coarse red Coarse red Coarse red Coarse red

Yellow Green

Coarse red

Blue

Coarse redBlue

Coarse red

Yellow

Blue3

Coarse red

Green2

Coarse black

Coarse red

Coarse redCoarse yellow

Coarse yellow While3

Yellow/GreenPurple1Purple1Yellow/Green

Yellow/GreenWhile2

Yellow2While2

Green2

Blue2Red2

Purple

Red2

While1 Blue

Blue

BlueBlue

RedGreen

BlackYellow

YellowYellow

YellowBlack

Yellow/Green

BlackRed

GreenYellow

Black

While

Blue

Through and break relation chart of electrical door lock

Co

de

nu

mb

er

Ord

er

nu

mb

er

1 2 3 4 5 6 7 8 9 10

11 12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

A0

A1

A2

A3

A4

EH

FU

1

FU

2

FU

3

GB

HL

1

HL

2

HL

3

HL

4

K1

K2

K3

K4

K5

P1

P2

QF

S1

S2

SA

SL

W0

W1

W2

W3

X1

X2

YV

Na

me

TL

-47

mo

du

le

Pro

tect

ive

ele

me

nt

A .V

. R

Ch

arg

ing

re

gu

lato

r

Ch

arg

ing

ge

ne

rato

r

Pre

he

at p

lug

Fu

se

Fu

se

Fu

se

Ba

tte

ry

Co

mb

ina

tion

ind

ica

tor

ligh

t

Ch

arg

ing

in

dic

ato

r lig

ht

Wa

ter

tem

pe

ratu

re in

dic

ato

r lig

ht

Oil

pre

ssu

re in

dic

ato

r lig

ht

Pre

he

at re

lay

Star

ting

elec

trica

l mac

hine

ry a

bsor

bing

iron

swi

tch

Ma

ste

r co

ntr

ol r

ela

y

Ch

arg

ing

re

lay

Oil

me

ter

Vo

ltag

e m

ete

r

Bre

ake

r

Wa

ter

tem

pe

ratu

re s

witc

h

Oil

pre

ssu

re s

witc

h

Ele

ctrica

l d

oo

r lo

ck

Oil

sen

sor

Ma

in w

ind

ing

: /S

am

plin

g w

ind

ing

Ma

in w

ind

ing

Sa

mp

ling

win

din

g

Ro

tato

r e

xcita

tion

win

din

g

Re

cep

tacl

e

Re

cep

tacl

e

Oil

switc

h s

ole

no

id v

alv

e

Sta

rtin

g r

ela

y

2. Electrical wiring diagram of signal phase generator set with smart panel (Type TA, EA)

Excitation windingSub winding

Sa

mp

ling

inp

ut

Ma

in w

ind

ing

Cu

rren

t tr

an

sfo

rme

rR

ed

Dis

co

nn

ecto

r

Re

dO

utp

ut te

rmin

al

Bla

ck

Ye

llow

/Gre

en

Ye

llow

/Gre

en

Charging relay

Throttle solenoid valve

Oil

sen

sor

Oil

me

ter

White/Black

Yellow/Green

Current sampling

Volta

ge s

ampl

ing

inpu

tEmergency stop signal

Em

erge

ncy

stop

but

ton

Blu

e

Red

Red

Red

Red

Star

ting

signa

l out

put

Preh

eat s

igna

l out

put

Char

ging

sig

nal in

put

Wat

er te

mpe

ratu

re s

igna

l inpu

t W

hite

Ye

llow

Gre

en

Ora

ng

er

Bro

wn

Water temperature switch

Low

oil

pres

sure

sig

nal i

nput

Low oil pressure switch

Re

d

Cha

rgin

g ge

nera

tor

Ye

llow

/Gre

en

Charg

ing reg

ulating

devic

e

Pu

rple

Yellow

Battery

Starter motor

Red

Red

Pre

he

at p

lug

Pre

he

at re

lay

Bro

wn

Ove

rload

sig

nal

out

put

Sm

art

pa

ne

l in

dic

ato

r

Gre

y

Gre

y

Smart panel control device

Through and break relation chart of electrical door lock

Coarse red Coarse red Coarse redCoarse red

Coarse red

Coarse red

Coarse red

Coarse red

Coarse red

Coarse red

Coarse red

Coarse red

Coarse red

Blue

GreenYellow

Blue

Blue

Yellow

Yellow

Purple Purple

Red Red

Green

Bule

BlueRed

PurpleRed Blue

Yello

w

Gre

en White White Bule Bule Bule

Bule Bule

Bule

Yellow

Yellow

Orange OrangeGreenRed

Black

White

BlackYellow

Yellow

Yellow

Yellow

Yellow

Yellow

Yellow

YellowRed Blue

Gre

en

Wh

ite

Ye

llow

Wh

ite

BlackRed Red Black

Red Yellow Black

Red Blue

RedBlack

Purple PurpleYellowGreen

Coarse Yellow

Coarse Yellow

YellowGreen

YellowGreen

1. Electrical wiring diagram of the signal phase generator set (T type E type)

White

Co

de

nu

mb

er

Ord

er

nu

mb

er

1 2 3 4 5 6 7 8 9 10

11 12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

A0

A1

A2

A3

A4

EH

FU

1

FU

2

FU

3

GB

HL

1

HL

2

HL

3

HL

4

K1

K2

K3

K4

K5

P1

P2

QF

S1

S2

SA

SL

W0

W1

W2

W3

X1

X2

YV

Na

me

TL

-47

mo

du

le

Pro

tect

ive

ele

me

nt

A .V

. R

Ch

arg

ing

re

gu

lato

r

Ch

arg

ing

ge

ne

rato

r

Pre

he

at p

lug

Fu

se

Fu

se

Fu

se

Ba

tte

ry

Co

mb

ina

tion

ind

ica

tor

ligh

t

Ch

arg

ing

in

dic

ato

r lig

ht

Wa

ter

tem

pe

ratu

re in

dic

ato

r lig

ht

Oil

pre

ssu

re in

dic

ato

r lig

ht

Pre

he

at re

lay

Star

ting

elec

trica

l mac

hine

ry a

bsor

bing

iron

swi

tch

Ma

ste

r co

ntr

ol r

ela

y

Ch

arg

ing

re

lay

Oil

me

ter

Vo

ltag

e m

ete

r

Bre

ake

r

Wa

ter

tem

pe

ratu

re s

witc

h

Oil

pre

ssu

re s

witc

h

Ele

ctrica

l d

oo

r lo

ck

Oil

sen

sor

Ma

in w

ind

ing

: /S

am

plin

g w

ind

ing

Ma

in w

ind

ing

Sa

mp

ling

win

din

g

Ro

tato

r e

xcita

tion

win

din

g

Re

cep

tacl

e

Re

cep

tacl

e

Oil

switc

h s

ole

no

id v

alv

e

Sta

rtin

g r

ela

y

1111 ELECTRICAL WIRING DIAGRAM

1010

10.1Please refer to the operation manual about the starting, running and service of

the unit.

10.2Select the cable according to working conditions,and connect the cable to

the terminal firmly to avoid an sparks or burning out the terminal. Choose

the cable diameter according to 5-7A/mm current flow.

10.3Run the unit with well ventilation. Meanwhile, do not put anything on the

unit to maintain sufficient cooling of it.

10.4Choose the appropriate welding rod according to the width of the work

pieces that your need to weld.

10.5Start the unit following the starting instructions of the operation manual.

Any welding or power outputting must be performed only after the unit wa-

rmed up 5 minutes and got steady working condition.

10.6Choose the welding current with the selection button and a regulating knob ac-

cordin to the width of work piece and the diameter of the welding rod.

When the small current for thin steel pieces is required, first turn the

regulating knob to low, and then choose the appropriate small current by

regulating the regulation knob. The regulation range for this work condition is

in the low-end regulation range.

When big current for thick steel pieces is required, turn the regulating knob to

high. Then you can choose a big current by regulating the regulating knob.

The regulation range for this work condition in the high-end regulation range.

10.7The updated AVR technology and IGBT module control technology are

applied in this unit, which ensures stables welding current and generating

voltage. And there wont be any interference between the generating and

welding condition when they are used simultaneously. The unit can be ap-

plied for welding and generating simultaneously, however, the total load of

the unit cannot surpass the rated load.

10.8Remove the welding cable in time. If the set is used for the generating only.

Turn off the air switch in the generating circuit or pull out the plug of the po-

wer to avoid short.

10.9 The welding current data table.

g

2

Diameter of welding rods(mm) 2.0

70

2.5

60-80

3.2

100-130

4.0

140-190

5.0

200-270

5.8

250-300

6.0-6.3

300-400Weld current (A)

OPERATION INSTRUCTIONS

Contact your agent if the warning lamp lights even though the fuel is sufficient.

Item

Model

Ge

ne

ratin

g &

we

ldin

g s

et

En

gin

e

Ge

ne

ratin

g (

AC

)W

eld

ing

(D

C)

Rated frequency (Hz)

Rated power (kVA)

Rated voltage (AC) (V)

Rated current (AC) (A)

Phase no.

Power factor (Cos )

Welding voltage at zero load(DC)(V)

Rated welding current(DC)(A)

Welding voltage(DC)(V)

Welding load continuous ratio

Adjustable load continuous ratio (A)

Rated speed (r/min)

Excitation method

Working method

Structure

Connecting method

Total weight (kg)

Model

Type

Displacement (L)

Bore Stroke (mm)

Fuel

Fuel consumption (g/kW.h)

Starting method

Lubricating system

Fuel tank capacity (L)

Engine oil capacity (L)

Overall dimension (L W H)(mm)

KDE14EW/KDE14TW KDE19TW

50

12

400/230

17.3

60

12

416/240

16.7

3000 3600

Specifications and data of generating & welding set

50

12

400/230

17.3

60

12

416/240

16.7

Transistor excitation voltage/regulation

12hrs continuous running

Hand-cart

Transmission rigid connection

T: 1515 650 965 E: 1210 835 880

4-stroke, OHC, 3-cylinder, water-cooled

Light diesel oil

12V DC electric starter

Pressure and splash

38

5.2

75

315

30-35

60%

70-350

three-phase

0.8(lay)

75

400

33-38

60%

75-440

30003600

350 370

KM376G KM376AG

0.993

76 73

1.048

76 77

300 300

2.8 Super Silent (ST) Generator

Cooling air outlet

Lifting hookFuel filler cap

Control panel Junction box

Oil drain position

Exhaust outlet

Flange bolt

Fuel boxSide box

Specifications and technical of Ultra-silent generating set

Light diesel oil

12VDC electric starter

Pressure and splashing

Single phase Three phase Single phase Three phase

Self-excited stabilivolt (AVR)

Ultra silent generator

13.5KVA 15.5KVA 16.25KVA 19.0KVA

50 60 50 60 50 60 50 60

230/115 240/120 230/115 240/120

52.2/104.4 58.3/116.6 62.6/125 70.8/142

13 15 15 17 16.7 18.7 18.7 21

KDE19STKDE19STAKDA19STAKDA19STAFKDA19STAOKDA19STAFO

KDE19ST3KDE19STA3KDA19STA3KDA19STAF3KDA19STAO3KDA19STAFO3

KM376G

1.047

76X77

KM376G

300

16.5/3000 17/360016.5/3000 17/3900

12 14 14.4 17

400 416 400 416

19.5 21.5 23.5 26.4

1.0 0.8( ) 1.0 0.8( )

1.047

76X77

300

Generating Set ModelE

ng

ine

Model

Type

Displacement(L)

BoreXStroke(mm)

Fuel

startomg system

lubricating system

Engine oil capacity(L)

Rated output (KW)


Rated voltage(V)

Rated current(A)

Max output (KVA)

Phase

Power factor

Excitation method


Structure

LxWxH(mm)

Net weight (kg)

Noise grade dB(A)/1m

Un

it

38

Calibration power kw/r(r/min)

Fuel consumption (g/kWh)

Ge

ne

rato

r u

nit

KDE14STKDE14STAKDA14STAKDA14STAFKDA14STAOKDA14STAFO

KM376G

0.993

76X73

15/3000 17/3600

KM376G

KDE16ST3KDE16STA3KDA16STA3KDA16STAF3KDA16STAO3KDA16STAFO3

0.993

76X73

300 300

5.2

15/3000 17/3600

75

The noise level of the ST series generator is lower than that of T series gener-

ator obviously.

The sound-absorbing measures of ST series generator is as follows:

A. Redesign the structure of the air passage and its bottom adopts natural air-

intake type forced air-cool structure.

B. Increase the depth of the sound-absorbing inner wall to improve the sound

insulation.

C. Enlarge the generator cabinet to improve the air self-circulation in the unit

cabinet.

The noise level of the ST series is reduced remarkably although it's heavier

than silent type(T)Generator.The parts adapted by the ST series and its engi-

ne is almost same with those of T series.

The operation of the super silent generator is nearly same as silent type gene-

rator (T series) but the position of the drain plug and dimensions of the control

panel are different from the T series.

2.9 The contrast of mart silent type generator (TA series)

and intellectualized super silent type generator(STAseries):Intellectualized silent type (TA) and intellectualized super silent type (STA) is

same with its T series and ST series respectively in the structure.

The difference: intellectualized silent and intellectualized super silent genera-

tor adopts microprocessor technology, which can finish data acquisition, cont-

rol analyses, fault detection and warning, generator data, So the generator set

can control the its running process automatically to protect its diesel engine

and generator itself.

Smart controlling display switch Circuit breakerFuse

AC receptacles (single-phase)Smart controlling display

Power switch

Fuel indicator

Emergency stop

Starter failureSet running

Voltage Current Frequency Running time Battery voltage

Over loading Ultra temperature

Insufficient fuel

Generator protection

Creepage protection

Remote control indicator

Screen selection key

Starter key

Stop key

Delete key

Displayed figureOil pressure

Charge failure

Warm up

Specifications and technical data of single-phase generating set

Model

Un

itE

ng

ine

Ge

ne

rato

r

Model

Type

Displacement (L)

Bore Stroke (mm)

Fuel

Starting system

Lubricating system


Lube oil capacity (L)


Rated output (KVA)

Rated voltage (V)

Rated current (A)

Max output (KVA)

Power factor

Excitation method

Structure

L W H (mm)

Net weight (kg)

Fuel consumption(g/kw.h)

KM376G

KDE14TKDE14TA

KDE14EKDE14EA

KDE19TKDE19TA

KDE19EKDE19EA

KM376AG

4-stroke, overhead camshaft, 3-cylinder, water-cooled

4-stroke, overhead camshaft, 3-cylinder, water-cooled

0.993 1.048

76 73 76 77

Light diesel oil


Pressure and splashing

38

5.2

300300

50

12

230/115

52.2/104.4

13

60

14

240/120

58.3/116.6

15

50

14.4

230/115

62.6/125

16.7

60

17

240/120

70.8/142

18.7

0.9(lag)


Sound-proof shield

T: 1500 650 925 E: 1150 690 865

350 370300 320

The intellectualized T series and ST series can monitor the load include the

power, frequency, voltage, and current. Once there is abnormal condition dur-

ing the running, intellectualized instrument panel and indicating lamp can dis-

play and in dicate the fault information in detail. At this time, the unit will stop

automatically. Don't re start the unit until clear the information by using the reset

key in the instrument and eliminate the fault. Otherwise the unit will warn as

long as you start the unit.

2.9.1 the use of the intellectualized generator

The operation of the intellectualized silent set and intellectualized super silent

set is just the same. The batter should be connected to unit completely, and the ne-

gative wire and positive wire shouldn't be confused. Make sure engine oil, fuel

and wa ter reach it s max le vel. Only after turning the key of digital display in the

instrument panel to ON position, then continue to operate the digital display

according its function. Be sure to start the unit before understanding the oper-

ation manual of the digital panel.

2.9.2 the operation of the digital instrument panel

The digital panel includes: display panel and control panel

Display panel is mounted on the instrument panel, and the control panel is

located in unit cabinet, connected by the data wire between them.

1.the functions of the digital panel

The functions of the digital panel include: setting, display, protection, start,

stop, clear information and so on.

A. Parameter-set function

(1). Preheat setting: (yes, No)

(2). Phase setting (1.2.3)

(3). Voltage setting 115, 120, 230, 240V)

(4) Frequency setting (50, 60Hz)

(5) Current setting (0 75A)

(6) Preheat time setting (0 255s)

2.Running electrical parameter display function

(1).Iindicate output voltage

(2).Indicate output current

(3).Indicate output frequency

(4).Indicate running time

(5).Indicate battery voltage

3.Warning indication & protection function

(1). Low and over voltage protection

(2). Low and over frequency protection

(3). over current protection

TECHNICAL SPECIFICATIONS AND DATA

Specifications and technical data of three-phase generating set:

Generating Set Model

Model

Type

Displacement (L)

Bore Stroke (mm)

Fuel

Starting system

Lubricating system

Fuel tank capacity(L)

Engine oil capacity(L)

Fuel consumption(g/kw.h)

Three phase

Three phase

Three phase

Single phase

Single phase

Single phase

Max out-

put kVA

Rated

voltage V

Rated cur-

rent A

Power factor

Excitation

Structure

L W H (mm)

Net weight (kg)

En

gin

eG

en

era

tor

Un

it

KM376AG

KDE16T3KDE16TA3

KDE16E3KDE16EA3 KDE19TA3 KDE19EA3

KM376G

4-stroke, OHV, 3-cylinder, water-cooled

4-stroke, OHC, 3-cylinder, water-cooled,

0.993 1.048

76 73 76 77

Light diesel oil


Pressure and splash

38

5.2

Three phase: 0.8 lag


Sound-proof shield

T: 1500 650 925 E: 1150 690 865

350 370

50

13.5

3.5 3

60

15.5

4 3

50

16.25

4.3 3

60

19

5 3

400

230

19.5

15.6

15

4 3

416

240

21.5

17.2

480

277

18.6

15

400

230

23.5

18.8

18.75

5 3

416

240

26.4

21.1

480

277

22.9

18.3

17

4.5 3

21

5.5 3

Three phaseRated out-

put kVA Single phase

Rated frequency Hz

300 300

320 320

KDE19T3 KDE19E3

NOTE: A is smart panel

(4).Engine oil pressure warning

(5).Overheat warning

(6).Charging motor fault

(7).Emergency stop warning indication

(8) Low fuel pressure warning

4.Starting function

(1) Preheat start

(2) Wireless remote start

5.The stop of the unit and troubleshooting

(1).Stop the unit.

(2).Eliminate the fault of the unit(If you only clear the information displayed by

the meters, but doesn't solve the trouble, the information will be displayed at

the meters when restart the generator.)

2.The use of the digital panel

There are four knobs, 5 digital diodes and 16 LED in the display panel.

Output voltage Output current Output frequency Running time Battery voltage

Running

Overload

Emergency stop

Lower oil pressure

Charging fault

Preheat fault

Electric protection

Insufficient fuel

Protection

Overload

Start faultItem

Phase sequence switch(suitable for multi-phase)

Starting

Stop/clear

agent.

Knob function-setting function Be sure to set the value of Preheat and Preheat time, phase, voltage, frequency,

current before initial start. And those values should have been set before expor-

ting the factory.

1.Push down the item and phase sequence switch for 1 second after starting

the generator 10 s, it enters to setting functions.

2.Push down the item key to choose function-set item. These are 6 functions to

choose for the consumer:

(1). Preheat setting

(2). No. of Phase setting

(3). Voltage setting

(4). Frequency setting

(5). Current setting

(6). Preheat time setting.

3. Push down the phase sequence switch key to affirm the parameter set.

4. Push down start key and stop/clear key to set the parameter.

The details of the setting are as followed:

(1)Preheat setting:

Push down the item key to choose the Preheat function.

When panel displays no-H, the unit loses its Preheat function. And when it displ-

ays Preheat, it will start its Preheat function. You should keep STA, TA series

unit in Preheat position, then push down the phase sequence choose key, which

indicates the Preheat setting is finished.

(2) Phase setting:

Push down item key to set the function you desired.

The screen displays:

PH-1 means single-phase output setting

PH-2 means dual-phase simultaneous output setting.

PH-3 means three-phase output setting.

When screen indicates PH-1 or PH-2 or PH=2 or pH-3, push down start or stop/

clear key to choose the No. of phase, then push down phase sequence switch

key to finish the above operation.

(3).Frequency switch setting:

After entering setting function, push down item key. When the screen displays

F-60 or F-50, push down start or stop/clear then switch to the output frequency

you desired. Then you should push down phase sequence switch to affirm what

your choose.

voltage choose setting:

agent.

After entering setting function, push down the item key.

When the screen displays U-115 or U-230 or U-240 or U-120, push down start

or stop/clear to choose the output voltage you desired. Then you should push

down phase sequence switch to affirm what your choose.

U-115 means output 115V




(4). Current setting:


When the screen displays I XXXX.X (X indicates the current value, I indicates

current symbol I ), push down start or stop/clear to set the current you desired.

The current will rise or drop 0.5A by pushing down start or stop/clear key each

time. Then you should push down phase sequence switch to affirm what your

choose.

(5). Preheat time setting


When the screen displays HtXXX (X indicates the value, Ht indicates Preheat

time), push down start or stop/clear to set the Preheat time you desired. The

Preheat time will increase or decrease 1s by pushing down start or stop/clear

key each time. Then you should push down phase sequence switch to affirm

what your choose.

5.Exit the setting function:

Pushing down the item and phase sequence switch key simultaneously for 1s,

it will eixt setting function and return electrical parameter indication state.

Running indication function Push down the item key to choose the display parameter.

1.display the output voltage

When output voltage indicating lamp lights, digital diode displays: (unit: V)

single-phase output indication

dual-phases (any phase) output indication

AXXX.X means output voltage of A phase

BXXX.X means output voltage of B phase

AXXX. X means the output voltage of A phase.

BXXX. X means the output voltage of B phase.

CXXX. X means the output voltage of C phase.

ABXXX. X means the AB line voltage.

BCXXX. X means the BC line voltage.

ACXXX. X means the AC line voltage.

It can switch to display the different phase voltage and line voltage by pushing

down the phase sequence switch key.

2.Indicate the output current

The digital diode indication information is as followed, when indicating lamp is

got on.

single-phase output current display.

dual-phase output current display.

AXXX.X

BXXX.X

AXXX.X

BXXX.X

CXXX.X

It can switch to display the different phase current by pushing down the phase

sequence switch key, when it is in the state of displaying output current.

3.Display the output frequency

The digital diode displays XX.XX (Hz), when output frequency indicating lamp

lights.

4.Display the running time

The digital diode displays XXXX.X (hours), when running indicating lamp lights.

For example: 0.1 hour means 6 minutes. It will log the running time every 6 minutes.

5.Display the battery voltage

The digital diode displays XXXX.X (V), when battery voltage indicating lamp

lights.

XXXX.X

It can display output voltage of

any phase when they are output

simultaneously.

Three-phase output phase

voltage display.

XXXX.X

It can display output voltage of any phase when

they are output simultaneously.

Three-phase output phase current display.

agent.

2.Starting function 1.Push down the start key directly to start the unit when there is no fault of the

unit. The preheat time is varied from the ambient temperature (when the amb-

ient temperature is high the preheat time is about 6s. The fault preheat time is

6s). It will connect the starter motor automatically after preheating successfully.

2.When the unit is in warning state, you should push down the stop/clear key

to eliminate the fault before starting the unit.

3. Stop function

When the unit is running or starting, you can push down the stop/clear key to

stop the unit.

4.Troubleshooting and clear function

When there is some fault of the unit, the corresponding warning indicating lamp will

light.

1.Push down the Item key to observe the information of the electrical parame-

ter when the unit stops for the fault.

2.Push down the stop/clear key to clear the fault state, making unit stay at the

pre-start state

5.Fault warning and protection function

1.engine oil pressure is not enough:

When the unit detects that the engine oil pressure isn't enough lasting for 1s,

the unit will stop and the relay will be activated. The low oil pressure indicating

lamp will light.

2.Over-heat warning:

When the unit detects overheat signal continuously lasting for 1s, the unit will

stop and the relay will be activated. The over-heat indicating lamp will light.

3. When the unit detects fault signal of the charging motor continuously lasting

for 3s,the unit will stop and the relay will be activated.The charging motor fault

indicating lamp will light.

4.Over/low voltage protection warning

(1). If the output frequency is set as 50Hz but it is over 55Hz, over/low protect-

ion indicating lamp will glitter, then the over/low protection indicating lamp light 3

seconds later with the unit stops.

If the output frequency is lower than 47Hz, over/low protection indicating lamp

will glitter, then the over/low protection indicating lamp light 7 seconds later

with the unit stops.

5. Overload protection

(1). The unit that can switch between the single-phase and dual-phase: when

the single-phase current, delivered by the dual-phase circuit simultaneously,

is 100% 110% of the set current the overload indicating lamp will glitter.Then

it will cut off the air switch, and the overload indicating lamp will light an hour

later.

When single-phase current reaches 110% of the set current, the overload ind-

icating lamp will glitter. Then it will cut off the air switch, and overload indicati-

ng lamp will light 10 second later.

(2) When the current of any phase reaches the 100 110% of the set current,

the overload indicating lamp will glitter. After it glitters lasting for 10s, the air

switch will be cut off, and overload indicating lamp will light. When the current

of any phase is over the 110% of the set current, the overload indicating lamp glitt-

ering for 10s, cut off the air switch, and the overload indicating lamp will light.

6.Start fault warning

If the unit doesn't start successfully in 10 second after the unit is connected to

starter motor, it will cut off the starter motor relay automatically. As a result,

start fault indicating lamp light.

7. Insufficient fuel warning: (STA, TA series doesn't have such a function)

If the unit detects the signal of the insufficient fuel continuously, it will stop to

protect the unit automatically, and insufficient fuel indicating lamp will light 1

second later.

8. Emergency stop indication:

If the unit detects the signal of the emergency stop continuously, emergency

stop indicating lamp will light 0.3 seconds later.

agent.

Control panel function Control panels can be divided into three types according its set current.

(Those values have been set before exporting from the factory).

1.the control panel with a 20A mutual inductor



*The cautions for setting the current: 1.If it is single-phase output, the set current should be single-phase output current.

2.If it is dual-phase output, the set current should be phase current in which the

voltage is bigger.

For example: if the output of dual-phase circuit is 115V/230V, and its output

power is 5kW, the output current should set as 5000/230=21.7A(28.0A)

3.If it is three-phase output, the set current is equal to single-phase output

current when three-phase load is balanced.

For example: if the output of three-phase circuit is 230V, and its output power

is 8.5kW, the output current should set as 8500/230=12.32A(12.5A)

*The cautions for choosing a current mutual inductor: Choose the appropriate mutual inductor according to the size of the set current.

Make sure that the value of the 110% set current I shouldn't be beyond the

measure scope of the mutual chosen.

1.The measure scope of a 20A mutual inductor should be 2 29A. (It will be

inaccurate if it is lower than 2A). And its max set current of a 20A mutual

inductor is 24.5A. If the set current is lower than 24.5A, the 20A mutual induc-

tor is the only right one.

2.The measure scope of a 50A mutual inductor should be 5 60A ( It will be

inaccurate if it is lower than 5A). And its max set current of a 50A mutual

inductor is 51A. If the set current is between 24.5 and 51A, the 50A mutual

inductor is the only one for your choose.

3.The measure scope of a 75A mutual inductor should be about 6 90A(It will

be inaccurate if it is lower than 6A). And its max set current of a 75A mutual

inductor is about 75A. If the set current is between 50A and 75A, the 75A

mutual inductor is the only right one for your choose.

Caution:

(1)A, B, C phase voltage is referring to the neutral line N, the voltage and

current of single-phase unit should be connect to A phase.

The voltage/current connection of dual voltage unit: 230/240V output wire

should be connected to A phase, and 115/120 output wire should be connected to

B phase.

(2)the input voltage scope of A.B.C each phase: 60 300.

(It shouldn't exceed the scope, otherwise the voltage measure is not accurate)

Voltage input (before the air switch) (6 large pin) A-A phase live wire B-B phase live wire C-C phase live wire N-neutral line

Current input (6 small pin) A -A A phase mutual inductor 1 2

B -B B phase mutual inductor 1 2

C -C C phase mutual inductor 1 2

1.ON running signal 2.start signal 3.+12V battery

OFF 1-3 NC (normal close); 3-5 NC (normal open) 2-4 NC (normal close); 4-6 NC (normal open)

Emergency stop DJ7021-2.8-11 1,2: the relay of the air switch (normal contact) 3,4: Preheat relay

DJ7041-2.8-11 1. Preheat signal 6. insufficient fuel 2.overheat signal 7.battery voltage 3.electric protection signal 8.charging motor AC signal 1 4.G ND 9.charging motor AC signal 2 5. low engine oil pressure

DJ7061-6.3-11

DJ7061-2.8-11

DJ7031-6.3-21

DJ7061-2.8-21

DJ7091-2.8-11

Control panel connection diagram

Use only genuine parts or their equivalent for maintenance and repair. Parts of lower quality may damage the engine.

(1) Shorten maintenance intervals when the set is run at dirty area.(2) These items should be performed by authorized agent unless the owner has proper tools and is mechanically proficient. See the Operation Manual.(3) Record the running hours for professional commercial use to determine proper maintenance intervals.(4) To determine the water draining intervals of the fuel-water separator according to local diesel oil quality, usually drain water from the separator per 50~100hrs.

Th

e m

axi

mu

m la

d o

f e

ach

re

cep

-

tacl

e o

r te

rmin

al (

kVA

)

Frequ-ency (Hz)

Three phaseTerminal

KDE19T3/TA3/E3/EA3Model KDE16T3/TA3/E3/EA3

50 60 50 60

Three phaseTerminal

Three phaseTerminal

Three phaseTerminal

Recep-tacle

Recep-tacle

Recep-tacle

Recep-tacle

13.5

10

8

6

4

0

1.1

1.8

2.5

3.1

15.5

12

10

8

6

0

1.2

1.8

2.5

3.2

3.8

16.25

15

12

10

8

6

4

0

0.4

1.4

2.0

2.7

3.4

4.0

19

15

12

10

8

6

4

0

1.3

2.3

3

3.7

4.3

5

Model

Frequency (Hz)

One circuit (kVA)

Two circuit used (kVA)

Three circuit used (kVA)

50

4.5

9.0

10.8

60

5.2

10.3

12.4

50

5.4

10.8

13

60

6.3

12.6

15.2

KDE19T3/TA3/E3/EA3KDE16T3/TA3/E3/EA3

Model

Frequency (Hz)

One circuit (kVA)

Two circuit used (kVA)

Three circuit used (kVA)

50

7.2

10.8

10.8

60

8.3

12.4

12.4

50

8.7

13

13

60

10.1

15.2

15.2

KDE19T3/TA3/E3/EA3KDE16T3/TA3/E3/EA3

dealer.

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