Ready-to-use Diesel Generating SetsAesthetically Designed, Rugged and Reliable

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Corporate Office:No. 1, Sardar Patel Road, Guindy, Chennai - 600 032, India.

Tel:+91 44 - 2220 6000 Fax:+91 44 - 2220 6001

Middle - East:Ashok Leyland Ltd. SAIF Zone, Sharjah. P. O. Box : 8300, Sharjah.

Tel: +971 6 5571245. Fax: +971 6 5571246

Africa:Ashok Leyland Kenya, 6th Floor, ICT Business Park,

Mombassa Road, Nairobi City, Kenya Tel : +254 734566766

Visit us at powersolution.ashokleyland.com

www.ashokleyland.com

Diesel Generating Sets 10 kVA – 2250 kVA

Ashok LeylandFor over six decades, Ashok Leyland, flagship of the Hinduja Group has been moving people and goods, touching you and millions across 50 countries worldwide. Today, we are one of the largest commercial vehicle manufacturers in India with a turnover of US $ 2.3 billion having consistently delivered profits to our stake-holders. Our buses safely carry 70 million passengers to their destinations every day. Close to 700,000 of our vehicles keep the wheels of economies turning and we are the largest supplier of logistics vehicles to the Indian Army.For our customers, we are committed to provide transport solutions that offer the best operating economics while for users of our vehicles, comfort and safety. This has driven us to pioneer concepts that have become industry norms fueled both by our robust inhouse R&D capabilities and the strength of strategic alliances forged with global technology leaders.Headquartered in Chennai, India, our manufacturing footprint is pan-India with two overseas facilities in Prague (Czech Republic) and Ras Al Khaimah (UAE).To offer you more from our stable of offerings, we have inked 50:50 Joint Ventures (JV) with Nissan Motor Company (Japan) for Light Commercial Vehicles and John Deere (USA) for construction equipment. Our JV with Continental AG (Germany) is for developing Automotive Infotronics while the one with the Alteams Group is for producing high pressure die casting extruded aluminum components for both the automotive and telecommunication sectors.

ENGINES FOR EARTH MOVING, AIR COMPRESSOR, CRANES, PAVERS, ROAD SWEEPERS, CONCRETE PUMPS AND AGRICULTURE EQUIPMENTS

GAS ENGINES & GENERATORS MARINE ENGINES & AGGREGATES

FULLY BUILT MARINE BOATS

5 KVA - 7.5 KVA PORTABLE DIESEL GENERATORS

EURO III / IV ENGINES FOR COMMERCIAL VEHICLES

Power Solution BusinessAshok Leyland’s Power Solution Business (PSB) group offers complete solutions for power generation under the Leypower brand and various other applications like Industrial, Agricultural, Marine.

Leypower – Fully Built SolutionsLEYPOWER is the fastest growing genset brand in India. With state-of-the-art technology in engine, alternator and controllers, LEYPOWER provides fully integrated power systems at par with global standards at a very competitive overall cost of ownership. LEYPOWER ready-to-use diesel generating sets meet the latest CPCB norms. These sets are powered by compact 4-stroke multi-cylinder diesel engines. Aesthetically designed, these DG sets are silent, environment-friendly, require minimum maintenance and are low on operating costs. Leypower diesel generating sets are manufactured in state-of-the-art plants located across India using the latest machinery and skill sets.

The present range covers 10-2250 kVA generating sets.

Leypower Gensets are fully built solution assembled and tested by Ashok Leyland, as percustomers’ requirement.

• Reliable, Robust & Rugged engines designed to deliver continuously in arduous environment

• Better Block Loading Capability

• Compact engine - Engineered for Optimized Power Solutions

• Low Ownership Cost

• Low Oil & Fuel consumption

• Continuous duty Power rating

• Minimal vibrations and lower noise levels

• Easy Serviceability & Repairability

• Standardized Design for complete range

• Wide after-sales & parts support

DG SET MODEL Unit LP10 / LP15 LP20 LP25 LP30 LP40 / LP45 LP50 / LP63 LP75 / LP83 LP100 LP125 LP140 LP150 / LP160

POWER RATING kVA 10 / 15 20 25 30 40 / 45 50 / 63 75 / 82.5 100 125 140 150 / 160

ELECTRIC POWER KWe 8 / 12 16 20 24 32 / 36 40 / 50 60 / 66 80 100 112 120 / 128

Rated Current for 50Hz AMP 14 / 21 28 35 42 56 / 63 70 / 87 105 / 115 139 174 195 205 / 222

AMP 26 / 40 52 66 78 105 / 118 131 / 164 198 / 216 262 328 367 394 / 420

Soundproof DG Dimension (L x W x H) mm 1700 x 950 x 1220 1950 x 950 x 1410 1950 x 950 x 1410 2050 x 950 x 1500 2500 x 1100 x 1410 2800 x 1200 x 1400 2900 x 1200 x 1550 3300 x 1250 x 1580 3300 x 1250 x 1580 3900 x 1350 x 1800 3900 x 1350 x 1800

Soundproof DG Weight Kg 635 706 723 744 1086 1343 1409 1874 1874 2176 2176

Open DG Dimension (L x W) mm 1650 x 950 1650 x 950 1650 x 950 1650 x 950 2200 x 1200 2200 x 1200 2200 x 1200 2500 x 1200 2500 x 1200 2500 x 1200 2500 x 1200

Open DG Weight Kg 514 542 560 583 787 964 1020 1386 1386 1532 1532

Fuel tank capacity L 100 100 100 100 100 200 200 200 200 200 200

Engine Model AL485G1 AL485TG2 AL485TAG3 AL485TAG4 ALW04D AL4DTG3 AL4DTIG2 AL6DTIG1 AL6DTIG2 AL6DTIG3 AL6DTIG4

Max Power HP 24.8 31.5 36.9 48.3 53.5 84.1 109.4 134.2 167.2 189.0 216.0

Aspiration Type NA T TA TA NA T TA TA TA TA TA

No. of cylinders & configuration 4, In -line 4, In-line 4, In-line 4, In-line 4, In-line 4, In-line 4, In-line 6, In-line 6, In-line 6, In-line 6, In-line

Bore x Stroke mm 85 x 92 85 x 92 85 x 92 85 x 92 104 x 118 104 x 118 104 x 118 104 x 113 104 x 113 104 x 113 104 x 113

Displacement L 2.1 2.1 2.1 2.1 4.0 4.0 4.0 5.7 5.7 5.7 5.7

Compression ratio 18:1 18:1 18:1 18:1 17.9:1 17.9:1 17.9:1 17.5:1 17.5:1 16.5:1 16.5:1

Governing Type Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Electronic Electronic Mechanical Mechanical

DG SET MODEL Unit LP180 / LP200 LP250 LP320 LP400 LP500 LP750 LP1010 LP1250 LP1500 LP2000 LP2250

POWER RATING kVA 180 / 200 250 320 400 500 750 1010 1250 1500 2000 2250

ELECTRIC POWER KWe 144 / 160 200 256 320 400 600 808 1000 1200 1600 1800

Rated Current at 50Hz AMP 250 / 278 348 445 557 696 1043 1404 1737 2085 2780 3127

Rated Current at 60Hz AMP 472 / 525 656 840 1050 1312 1968 2648 3277 3933 5244 5899

Soundproof DG Dimension (L x W x H) mm 4700 x 1600 x 2019 4700 x 1600 x 2000 5500 x 1800 x 2300 5500 x 1800 x 2300 5500 x 1800 x 2300 7600 x 2300 x 2300

Soundproof DG Weight Kg 3270 3530 5910 6820 7120 9400

Open DG Dimension (L x W) mm 4700 x 1600 4700 x 1600 5500 x 1800 5500 x 1800 5500 x 1800 7600 x 2300

Open DG Weight Kg 2770 3000 4900 5600 5600 7155

Fuel tank capacity L 400 400 990 990 990 990 990 990 990 990 990

Engine Model AL11TAG1 / G2 AL8NTIG3 ALV8TAG1 ALV12TAG1 ALV12TAG2 4006-23TAG2A 4008-TAG2A 4012-46TAG0A 4012-46TAG2A 4016-TAG2A 4016-61TRG3

Max Power HP 230.4 / 251.9 314.0 407.3 499.9 631.5 908.1 1145.9 1570.1 1658.5 2228.1 2647.0

Aspiration Type TA TA TA TA TA TA TA TA TA TA TA

No. of cylinders & configuration 6, Vertical In - line 6, Vertical In -line 8, 'Vee' 12, 'Vee' 12, 'Vee' 6, Vertical In -line 8, Vertical in -line 12, 'Vee' 12, 'Vee' 16, 'Vee' 16, 'Vee'

Bore x Stroke mm 105 x 130 112 x 135 128 x 130 128 x 130 128 x 140 160 x 190 160 x 190 160 x 190 160 x 190 160 x 190 160 x 190

Displacement L 6.8 8.0 13.4 20.1 21.7 22.9 30.6 45.8 45.8 61.1 61.1

Compression ratio 16.2:1 17.5:1 14.6:1 14.6:1 16:1 13.6:1 13.6:1 13.6:1 13.6:1 13.6:1 13.6:1

Governing Type Mechanical Electronic Electronic Electronic Electronic Electronic Electronic Electronic Electronic Electronic Electronic

Rated Current for 60Hz

Note: Power Rating as per Standard reference condition as per BS 5514 / ISO 3046 / ISO 8528.Reference condition: 27 Deg C ambient Temp, 100KPA (750mm of Hg) Atmospheric Condition and 60% humidity - As per IS 10002, ISO 3046.Rating Definition: Continuous rating is defined as being the maximum power which the generating set is capable of delivering continuously whilst supplying a constant electrical load.Our range from 750 – 2250 kVA is powered by Perkins.The above specifications are liable to change due to continuous improvement process and are for reference only. Ashok Leyland Ltd reserve the right to revise the specifications or dimensions without notice.

LEYPOWER 10 – 2250 kVA

NA – Naturally AspiratedT – Turbo-ChargedTA – Turbo-Charged After-Cooled

8200 x 2600 x 2400

11500

4445 x 2045

9000

9600 x 3300 x 2523

14300

4880 x 2090

11300

9600 x 3300 x 2523

15300

4880 x 2090

12300

10800 x 3300 x 3580

19475

5900 x 2876

16475

10800 x 3300 x 3600

19525

5900 x 2900

16525

Features

STANDARD SCOPE

EngineLiquid Cooled 4-stroke Genset Engines (1500/1800 RPM) conforming to ISO 8528-1: 2005(E) specification

Scope of Supply• Base Engine – Fan to Flywheel with mounting legs• Heavy Duty Spin-on Fuel, Lube & Air Filters• Turbo-charger & Intercoolers – depending on models• Tropical Radiator with fan guards & stone guards• Charging Alternator & Starter Motor• Stop Solenoid – For Manual Shutdown• Sensors – Lube Oil Pressure & Water Temperature

Alternator• Stamford/Leypower make 1PH / 3PH, 50 / 60 Hz Alternators• Brushless, Single Bearing• IP23 protection and Class H Insulated• Voltage Regulation ±0.5%, 0.8 PF Lag

Canopy• Open Base Skid & Soundproof Enclosure options• Acoustic enclosure made of steel sheets and structural metal base frame. • Pre-treated & Powder-Coated • Metal / Plastic Fuel Tank options• External Fuel Filling option• Optimally designed for lifting options• Emergency stop button mounted on canopy exterior• The Canopy is insulated to limit noise levels to 75 dBA at 1mtr as per CPCB Norms

ControllerThe unique Integrated Digital Microprocessor based Controller incorporates engine & alternator parameters in a single console. It provides the most exhaustive display of critical engine and alternator performance parameters with alarm and safety features.• Option of Engine Control Unit, Manual Controller, & Auto Mains Failure Controller• User-friendly set-up for ease of use• Fully configurable via the fascia or PC using USB communication• Provision for Remote monitoring & Control Through GPRS (Optional) / WLAN (Optional)

Model

4D

4D

4D

4D

4D

4CT

4CT

4CT

4CT

4CTI2S

6DTI

6DTI

6DTI

6DTI

6DTI

No. of cylinders

4

4

4

4

4

4

4

4

4

4

6

6

6

6

6

Aspiration type

NA

NA

NA

NA

NA

T

T

T

T

TI

TI

TI

TI

TI

TI

Bore(mm)

104

104

104

104

104

104

104

104

104

104

104

104

104

104

104

Stroke(mm)

118

118

118

118

118

113

113

113

113

113

113

113

113

113

113

Compression ratio

17.9:1

17.9:1

17.9:1

17.9:1

17.9:1

17.5:1

17.5:1

17.5:1

17.5:1

17.5:1

17.5:1

17.5:1

17.5:1

17.5:1

17.5:1

Engines for other off-road applications

6DTI 6 TI 104 113 17.5:1

G-DRIVE ENGINES Prime Rating Model No. of Aspiration Bore Stroke Compression FIP Starting Volt (kVA) Cylinders type (mm) (mm) Ratio (V)

40 ALWO4D 4 NA 104 118 17.9:1 Inline 12

62.5 AL4DTG3 4 T 104 118 17.9:1 Inline 12

82.5 AL4DTIG2 4 TI 104 118 17.9:1 Inline 12

100 AL6DTIG1 6 TI 104 113 17.1:1 Rotary 12

125 AL6DTIG2 6 TI 104 113 17.1:1 Rotary 12

140 AL6DTIG3 6 TI 104 113 16.9:1 Inline 24

160 AL6DTIG4 6 TI 104 113 16.9:1 Inline 24

NA – Naturally AspiratedT – Turbo-ChargedTI – Turbo-Charged Inter-Cooled

350@1460

390@1400 - 1700

475@1700 - 1900

475@1700 - 1900

475@1700 - 1900

590@1700 - 1900

Max. Torque (Nm @ rpm)

71 @ 2000

76 @ 2200

80 @ 2400

86 @ 2600

88 @ 2800

98 @ 2100

102 @ 2200

105 @ 2300

116 @ 2600

130 @ 2400

169 @ 2100

170 @ 2200

180 @ 2400

180 @ 2500

188 @ 1800

Power(HP @ rpm)

76 @ 2200 4CTI 4 T 104 113 17.5:1

101 @ 2200 4CTI 4 TI 104 113 17.5:1

133 @ 2300

133 @ 2300

133 @ 2400

160 @ 2300

6DTI 6 TI 104 113 17.5:1

6DTI 6 TI 104 113 17.5:1

6DTI 6 TI 104 113 17.5:1

Emission compliance – BS III CEV (US EPA Tier III)

VARIABLE SPEED ENGINES

Power (HP @ rpm) Model

No. of cylinders

Aspiration type

Bore(mm)

Stroke(mm)

Compression ratio

Max. Torque (Nm @ rpm)

250@1600 - 1800

250@1600 - 1800

250@1600 - 1800

250@1600 - 1800

250@1600 - 1800

390@1400 - 1700

390@1400 - 1700

310@1800

310@1800

450@1400 - 1700

660@1500 - 1600

660@1500 - 1600

580@1400

510@1500 - 1700

765@1400

Display Parameters Audio-Visual Warnings Shut-down with Audio-Visual Indicators

Engine Speed (RPM) Low Oil Pressure Low Oil Pressure

Voltage (Phase-Neutral and Phase-Phase) High Coolant Temperature High Coolant TemperatureCurrent (Amps) Low Battery Voltage Engine Over Speed

Power Factor High Battery Voltage Engine Under Speed

Hours of Operation Charging Alternator Failure Under Voltage

KwHr Low Fuel Level Over VoltageEngine Oil Pressure Over/Under Frequency

Coolant Temperature Emeregency OFFFuel Level Low Fuel LevelBattery Voltage Overload