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5 5 Intelligent Welding Management System Panasonic pursues in welding Welding Machine Robot Laser Welding System Cost Quality Process Production Equipment Digital Manufacturing in the epoch of Industry 4.0 The Total Solution for Welding Process Management

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Page 1: Digital Manufacturing in the epoch of Industry 4kyresource.tsmi.com.cn/files/201609/20160908084935211.pdf · 2016-09-07 · Digital Manufacturing in the epoch of Industry 4.0 The

55Intelligent Welding Management System

Panasonic pursues in welding

Welding Machine Robot Laser Welding System

Cost

Quality

Process

Production

Equipment

Digital Manufacturing in the epoch of Industry 4.0

The Total Solution for Welding Process Management

Page 2: Digital Manufacturing in the epoch of Industry 4kyresource.tsmi.com.cn/files/201609/20160908084935211.pdf · 2016-09-07 · Digital Manufacturing in the epoch of Industry 4.0 The

●Before attempting to use any welding product, always read the manual to ensure correct use.Safety precautions

Panasonic Welding Systems(Tangshan)Co.,Ltd.Tel: (0315) 3206066 3206060 Fax: (0315) 3206018Service hotline: (0315) 3206016 4006125816Technique consulting: (0315)3206012Website: http://pwst.panasonic.cnE-mail:[email protected] color is subject to be different to the real product. The specifications are subject to change without notice.Advertiser: Panasonic Welding Systems (Tangshan) Co.,Ltd.Address: No.9 Qingnan Road, New & Hi-tech Development Zone,Tangshan, Hebei, ChinaPrinted by Tangshan October Printing Co.,Ltd.Address:No.2 Tanggu Road, Tangshan, Hebei, China

Printed in Jun.2016

PWST No.C0106

Official Website

Official WeChat

iWeld Target Positioning - Better Business

Features of iWeld 5

iWeld5 Product Description

Values of iWeld 5

① Welding Production Data can NOT be Collected

② Low Efficiency of Welding Management Flow

③ Welding Quality can NOT be Assured Effectively

④ Lack of Welding Report Decision-making Analysis

■ Challenges of Welding Production Enterprise

●No transparent in Welding Production Process , paper-based Welding Record - difficult to handle.

●Welding man-hour and Production schedule can NOT be gathered, causing welding operation schedule out of line with plan.

●Material receiving and distribution flow is out of control with low efficiency without tracing on material usages.

●How to precisely and automatically assign the task according to the welder’s qualification and equipment type.

●Paper-base Management on Welding Process , WPS, Seam acceptance , slow timeline

●Technical platform: J2EE, mainstream frame structure ●Operating mode: B/S, C/S●Extendable interface: WebService, Socket, API and database●Multi-database: SQL Server, MySQL frequently used databases●Multilingual: English/Chinese. Other language can be extended. ●Concurrency: 1000 on-line clients●Platform independence: rapid application development and module

●There are deviations between actual Welding Parameters and ones required by the Processes. How can we assure the process instructions are strictly implemented?

●How can we trace Parameters of Welding Product?

●No Intelligent Analysis on the operating data of personnel and Equipment - hard to improve the over-all production efficiency .

● Manual statistics on production schedule report , man-hour report and product qualified rate report is not possible to meet the requirement on efficient workshop.

synchronization with other systems are supported. ●Welding flow: full flow digital management for process-planning-

assignment-inventory-implement-inspection

●iWeld5 Standard EditionProduct Definition: A Welding Data Monitoring Management software specially designed for PWST welding machine and Robot.

Controlled welding quality

The standards for process, personnel and equipment can be carried out.

Smooth communication

Exact information can be transferred via digital flow without any delay.

Visualized welding flow

Information isolated islands are eliminated and the sharing rate of welding flow can increase 90%.

Helpful in improvement of

business operationsBig welding data will bring you more precision management with higher efficiency.

Process Management

Process Design

Process Assignment

Process Download

Welder Information Management

Production InformationCollection

Welding Process MonitoringEquipment

Organizational Structure

EquipmentAuthority

ManagementMaintenance Management

Out-of-parameter Alarm

Equipment Alarm

Welding Man-hour Statistics

Consumption Statistics

Equipment Working Details

Equipment Alarm Statistics

Equipment Alarm Statistics

Production Management

Process Monitoring

Statistics Analysis

Mail Service

User & Authority

Menu Management

iWeld Intelligent Welding Management Platform (Standard Edition)

Multilingual support

System Interface

●iWeld5 Customization EditionProduct Definition:an Enterprise Welding Process Management System consisting of extended software modules based on Standard Edition such as Welding Primary Data Management, Process Flow Management, Welding Production Management, Inspection and Fault Detection Management etc. The modules can be combined in freestyle and customized according to specific requirement of the clients.

iWeld Intelligent Welding Management Platform (Customization Edition)

MailService

MessageService

User & Authority

WorkflowEngine

MenuManagement

Multilingualsupport

System Interface

Primary Data Process Management

Production Management

Process Monitoring

InspectionManagement

Statistics Analysis

WPS Data Base metal

Data Material Data

Qualification

Product Data

Group Data Personnel Information

Fault detection

Data

Process catalog card

Process catalog card

Seam Information

Management Material quota

Equipment Parameters

Control

Welding job assignment

Material Application

Management Qualification

Auto FilterWelding Task

SubmitProduction

Data Collection

Welding Record Sheet

Welding Process MonitoringEquipment

Organizational Structure

Equipment Authority

ManagementMaintenance

Authority Management

Out-of-parameter Alarm

Equipment Alarm

Seam Acceptance Certificate Inspection

RecordFault

detection Management

NG parts Management

Welding Quality Report

Welding Man-hour Statistics Consumption

Statistics Project Schedule

Report Qualification

Deadline Statistics

Equipment Working Details

Equipment Alarm Statistics Personnel Data

Statistics