digital method for improved manufacturing of next
TRANSCRIPT
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 101006952
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DOMMINIO PROJECTDigital method for improved
manufacturing of next-generation multIfunctional airframe parts
BACKGROUND AND CONCEPT
Advance the design, produc3on and field opera3on of mul3func3onal and intelligent
airframe parts
Emphasis on efficient, cost-effective and ecological manufacturing, maintenance and
recycling
New designs of multifunctional & intelligent airframe parts
Simulation ofproduct &
manufacturing
Manufacturingonline monitoring
& NDT dataSHM MRO
DOMMINIODigital method for improved manufacturing of next-generation multIfunctional airframe parts
Data-basedop+miza+on
Input toprocess
DOMMINIO TECHNOLOGYMATERIALS AND INTELLIGENT
STRUCTURES
THERMOPLASTICS FOR IN-SITU CONSOLIDAT.üHigh temperature thermoplastic tapes
MULTIFUNCTIONAL (SHM & DISASSEMBLY)üContinuous CNT fibre reinforced filamentsüMagnetic nanoparticle reinforcedfilaments
FLEXIBLE MANUFACTURINGüCombining AFP and FFF
ADAPTIVE MANUFACTURING
ONLINE MONITORINGüLaser assisted AFPüFFF nozzle, improved thermal & pressure managementüInline non-contact ultrasound NDT
REAL-TIME CONTROLüCognitive system for self-adjustment of process parameters
DIGITAL THREAD
DESIGN AND PRODUCTION PLANNINGüAFP and FFF numerical simula+onüData interoperability and knowledge baseüDesign for manufacturability
SHM AND MROüStrain sensor based on CCNT-fibresüDigital Twin based on mul+scale modelling
DOMMINIO MDO – DESIGN FOR MANUFACTURING
Data Processing & Knowledge-based systemDOMMINIO Data-driven pipeline
Process parameters
Product design & multi-scale modelling On-line process control and quality monitoringField operation
Sensor data
Original designSystem propertiesMaterialsOptimized design
INPUTS Path planning& parametersNumerical and process
simulation.FEM & CFDsimulation
Multi-scale modelling
Tape placementFilament trajectoryProcess parameters
Enriched CAD/CAMDigital and virtual representation Micro, Meso and Structural mechanics
SHM&M
Self-adaptive system Process & quality data
MDO
Design for manufacturability
Component Design Production planning ATL and FFF multistage Manufacturing Quality Control
New laser heating system for ATL and novel FFF sensorizednozzle
Manufacturing
Temperature and non-contact UT monitoringof plies
QbD
new MDO framework
Multifunctional leading edge Access door panel
DOMMINIO CONSORTIUM
Thank you
Pablo Romero Rodríguez
R&D Programme ManagerDOMMINIO Project Coordinator
+34 672 62 35 [email protected]