digital railways for digital india
TRANSCRIPT
Transforming Railways through IoT & Next
Generation Analytics
27th March 2017
National Rail Museum Auditorium, Chanakyapuri, New Delhi
Speakers:
Mangal Dev, Hitachi Railway Systems
Rajesh Devnani, Hitachi Consulting
Digital Railways for Digital India
1. Introducing Hitachi – A credible partner for Indian Railways
2. Hitachi Digital Rail Solutions – IoT & Next Gen Analytics
Presentation Overview
3. Case Study – UK Rail
CONFIDENTIAL – For use by Hitachi, Ltd. employees and other audiences under NDA only.
Hitachi has the Most Expertise in Both OT and IT at Scale
OT105+YEARS
INDUSTRIAL
CONSUMER
BUSINESS
CITY
IT55+
YEARS
IT SYSTEMS
ARTIFICIAL
INTELLIGENCE
COMMUNICATIONS
BIG DATA
ANALYTICS
CLOUD
INSIGHT
IoT
Hitachi
3© Hitachi, Ltd. 2017. All rights reserved.
Hitachi Vision of Future of Railways where Assets will deliver User Needs using Info & Communication Technology
ITO
T
IOT
4© Hitachi, Ltd. 2017. All rights reserved.
Indian Railway VISION – Safe, High performance & Efficient transport with High level of customer satisfaction
Transform
l*Systems
m*Applications
n*Actors
IR
-ONE-
ICT
.
Hitachi Digital Rail Solutions – IoT & Next Gen Analytics
6© Hitachi, Ltd. 2017. All rights reserved.
Hitachi Digital Rail Solutions – A comprehensive offering set
Passenger Experiences & Freight Outcome
Optimal Assets & their Maintenance, Operations & Services
Assets / InfrastructureCBM/CRM & Assets
Management StrategyIntelligence in Doing Railway Business
(KPIs)
• Trains, Locos
• Electricals, PS
• Signaling, TMS
• Telecomm.
• Tracks, Bridges etc.
• Information Systems
• Human Resources
• Decision Support System
• Sensing & Data
Acquisition
• Big Data
• Data Analytics
• IT & IoT
Reliability
Availability
Throughput
Cost and Time
Resource Planning
Crisis Recovery
Speed of Failure management
• Passenger seat Reservation
System, other Ticketing
• Integrate customer Feedback
• Real time information for all
stakeholders
• Decongestion, capacity
optimization
Check Frauds, Safety,
Security
Asset Utilization
Enable flexibility of travel
Customer perception
Increase in Revenue
share
Hitachi Cloud
7© Hitachi, Ltd. 2017. All rights reserved.
Maintenance Management Systems (MMS) plays a key role to develop the Strategy for Railway Assets – Infra & RS
8© Hitachi, Ltd. 2017. All rights reserved.
Integrate various systems at OCC for total management system using TMS to deliver optimized operation
Monitor & control of sub-station.
Power SCADA
Equipments Monitoring.
Facility SCADA
Automatic Route Setting.
Train timetable Mng.
Information Distribution.
Decision Support.
Traffic Management System
Engineering Work Planning.
Engineering Work Mng.
Engineering Work Mgmt
Maintenance and Assignment
Online Monitoring; Shunting Management
Unit# Root Location Speed A B C D G I J L M N O P Q R S T U W X Y Z 9 1
395006 A XXX 0.0 1
395007 C XXXXXX- XXX 140.0 3
395009 A XXX 0.0 4
395013 B XXX – XXX 120.0 1
395016 - Ashford Depot - 1
395018 B XXX 0.0 2
395027 A XXX 0.0 14
395001 A XXX 0.0
395002 A XXX 0.0
395003 - Depot Ashford -
395004 A XXX 0.0
395005 - Depot Ramsgate -
395008 A XXX 0.0
395009 B 0.0
395010 - Depot Ashford -
395011 A XXX – XXX 40.0
395012 B XXX 0.0
395014 A XXX 0.0
395015 B XXX XXX 0.0
395017 A XXX 0.0
395019 A XXX 0.0
Rolling stock Mgmt
9© Hitachi, Ltd. 2017. All rights reserved.
Example of MMS utility - Extend inspection time based cycle in Rolling Stock Maintenance
Truck = Bogie
10© Hitachi, Ltd. 2017. All rights reserved.
Example of CBM utility – Monitoring of performance using IOT and decision to Extend Inspection time based on condition
DPT1
DPT2
Operation time of Vacuum Circuit-Breaker
0
500
1000
1500
2000
2500
3000
3500
0 5 10 15 20 25 30
Accum
ula
ted o
pera
tion t
imes
DPT1
DPT2
designed value
measured value
Guideline standard for inspection
Optimize inspection cycle from the comparison between designed and measured value
Extend Inspection
Cycle (8 units)
Need to investigate the effect of extension in the future
11© Hitachi, Ltd. 2017. All rights reserved.
Case Study – UK Rail
Digital Rail SolutionsSmarter Trains Are More Reliable…
Hitachi Rail Europe are using Reliability Centered Maintenance (RCM) principles to
enhance the way in which trains are maintained. The use of digital maintenance tools
ensures that the minimal amount of work takes place to effectively maintain the train.
Connected
MachineInsight Action Improvement
Network
Connected
Telemetric
Sensors
Centralized
Monitoring
Data Analytics
Historical
Performance
Break/Fix
Response
Remote
Diagnostic
Predictive
Maintenance
Service
Schedules
Spares and
Consumables
Reliability
Availability
Cost
Reduction
Equipment
Costs
Operational
Costs
Maintenance
Costs
There are clear
business benefits
of bringing RCM
practices to
smart train
maintenance and
operations
19721st Computerized
TMS in the world
180High Speed Trains
in UK by 2018
25GBof data captured
daily per train
100%Availability
Committments
Digital Rail SolutionsTrain IoT and Analytics
= External Partner
HRE BACK OFFICE TRAIN-SIDE SOLUTIONSGROUND-SIDE SOLUTIONS (DATA CENTER) COMMUNICATIONS
IaaS/PaaS Solutions
(UCP/HSP)
Rail
Analytics
Comms
Gateway
Rail
ApplicationsTrain
Mgt
System
(TMS)Back-Office
InterfacesTMS
Interface
Wi-Fi
3G / 4G
SAP
= Hitachi Entity
On-Board
Data
Mgt
By having a real-time data platform, Hitachi is able to remotely monitor,
manage and improve operational performance
Overall systems integration provided by Hitachi
CONFIDENTIAL – For use by Hitachi, Ltd. employees and other audiences under NDA only.
Hitachi RailArchitecture Overview
Asset Control & MaintenanceBig Data & Analytics
System & Sensor
Integration
Data Management
& Transmission
Data CommunicationsMachine Sensors Data Collection
Hitachi IEP Train Data PlatformAsset Control &
Maintenance
Business Intelligence
Predictive Analytics
Asset Management
Asset Control
Data Warehouse
Maintenance
Schedule
Asset Management &
Maintenance
Reporting Dashboards
& Analytics
Predictive maintenance
& Service scheduling
Operational Insight
Management Reporting
Asset Control Decisions
Business Transformation | Change Management | Programme Management
Messaging
Store and forward
Telemetric &
ambient data
Operational & Audit
Data
Train Performance
Data
Real time alert
messagesOperational Status
AlertingSensors
Sensors
Sensors
Sensors
ITOT
DIGITALENERGY
INDUSTRIAL IoT
SMARTCITIES
SMART TRANSPORT
Intelligent Software
Verified Blueprints
Proven
Values
Big Data
Lumada
OT IoT Infrastructure IT
Digital Rail SolutionsLeveraging our IoT Platform ‘Lumada’ for Railways
The Journey Ahead A New Digital Rail Services Platform enabled by Lumada
When Digital and IoT
Technologies
converge to address
public infrastructure
challenges, big things
become possible.
Hitachi is already part
of that journey.
We call that Social
Innovation
18© Hitachi, Ltd. 2017. All rights reserved.
Enabling ICT is an opportunity to deliver wide range of services and open up new business opportunities for Railways.
Data Acquisition
Data
Visualization
Data
Analytics
Usage Analytics
Traffic Analytics
Route Analytics
Behavior Analytics
Profile Analytics System Analytics
Retail Analytics Fraud Analytics
Stores, Parking,
Vending M/c,
New customer
experience
Scheduling
Promotion Planning
Route Management
Last mile planning
Revenue Optimization
Facility Planning
Fare Management
Asset Utilization
Event Planning
Sentiment Analytics
Social Media
Ticketing /
Fare
collection
19© Hitachi, Ltd. 2017. All rights reserved.
Integrate PRIS/Passenger train operations & Big Data Analytics in a Development Cycle to realize effective IR-oneICT
Seat Reservation system (PRS) for Mainline trains & additional
systems
Unreserved ticketing system (UTS) and Sub-urban ticketing system is an additional system
NewGen Data Analytics to enhance revenue/capacity & customer
services
DSS for capacity/revenue enhancement; Customer Feedback Analytics; Fraud Prevention; Waitlist
management and optimization
New Seat Reservation System
(NewGen PRS)
A world class, technology agnostic, feature rich, scalable & modular system that provides superior
user experience and enables data driven decisions and also help enhance revenues of IR
IR-oneICT
Integrate all systems, platforms & applications platforms to create
SUTRA
Dedicated, cross functional team Special Unit for Transportation Research & Analytics (detailed
analytics leading to optimized investment decisions & operations)
Transform using ICT
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34
20© Hitachi, Ltd. 2017. All rights reserved.
TMS serves as “HUB” to enable information exchange between each system centrally integrated at OCC System
Power SCADAFacility SCADA
Engineering WorkMgmt
TMS
TimetablePredictionWork AuthorizationTrain Location
TimetableRunning Result
Train LocationRunning Result
Power Supply Status
Examination Plan
Engineering Work PlanWork Request
Failure Information
Maintenance Plan
Unit# Root Location Speed A B C D G I J L M N O P Q R S T U W X Y Z 9 1
395006 A XXX 0.0 1
395007 C XXXXXX- XXX 140.0 3
395009 A XXX 0.0 4
395013 B XXX – XXX 120.0 1
395016 - Ashford Depot - 1
395018 B XXX 0.0 2
395027 A XXX 0.0 14
395001 A XXX 0.0
395002 A XXX 0.0
395003 - Depot Ashford -
395004 A XXX 0.0
395005 - Depot Ramsgate -
395008 A XXX 0.0
395009 B 0.0
395010 - Depot Ashford -
395011 A XXX – XXX 40.0
395012 B XXX 0.0
395014 A XXX 0.0
395015 B XXX XXX 0.0
395017 A XXX 0.0
395019 A XXX 0.0
Rolling stock Mgmt
21© Hitachi, Ltd. 2017. All rights reserved.
Example of Monitoring using Sensors for data acquisition
# Items Typical sensors
1 OTMR*1Train Speed, Brake Cylinder Pressure, Snow Brake Active, Sanding Active, Master Key
SW
2 ETCS*2 Train speed, Emergency brake, ETCS Level
3 Energy Meter Total consumed active energy, Total regenerated active energy
4 BCU*3 Load weight of Car, Electric Brake Demand/Achieved
5 TractionPowering/Braking, Engine total fuel used, Engine total hours of operation, Engine speed
demand, Engine speed, Engine Coolant Temperature
6 PDCU*4 Door opening command, Door closing command, Door opening time, Door closing time
7 HVAC*5Interior tempearture, Ambient temperature, Cooling preset temperature, Heating preset
temperature
8 Toilet Out of service, Fresh water tank level , Waste water tank level
There are 3 types of sensors in components as follows:A) Command/Operating information e.g. Door opening command)B) Measured value e.g. Train speed / Interior temperature)C) Failure information e.g. Out of service of toilet)
*1 OTMR(On Train Monitoring Recorder)
*2 ETCS(European Train Control System)
*3 BCU(Brake Control Unit)
*4 PDCU(Passenger Door Control Unit)
*5 HVAC(Heating,Ventilating and Air-Conditioning system)
© Hitachi, Ltd. 2014. All rights reserved.
Hitachi Leveraging Big data Analytics and Social Media for IR
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