digital transformation through an e2e plm...
TRANSCRIPT
Digital Transformation through an e2e PLM backbonePDT Europe 2016
Anders ROMARE
Vice President, Engineering Solutions
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Agenda
Airbus
Challenges
Digital Capabilities
Data exposure
Benefits
Conclusion
November 2016PDT Europe 2016
Corporate Presentation
ABOUT AIRBUS GROUP
Around 180 sites
Across 35 countries
31% Europe
69% Non-Europe
23% Europe
77% Non-Europe
A global leader in aeronautics, space and
related services
Around 136,600* employees
Suppliers from more than 100 countries
2015 revenues of € 64.5 bn
Headquartered in Toulouse
Robust and diverse order
backlog
A global company located in
International sales
*Status: 31 December 2015
November 2016 PDT Europe 2016
Corporate Presentation
AIRBUS GROUP: A GROWTH STORY
Its pioneering and innovative spirit has driven Airbus Group´s remarkable growth
€ 24.2 bn
2000
2014
€ 64.5 bn
Revenues
In 2015:
82% commercial
18% defence
2015
+166 %
November 2016 PDT Europe 2016
Corporate Presentation
WE MAKE IT FLY: SETTING THE COURSE FOR THE FUTURE
Focus on...
Programme execution
Profitability
Value creation
Market positioning
Portfolio Management
Value chain position
Foster...
Leadership in commercial
aeronautics
Focus defence and space
business on…
Military aircraft
Space systems
Missiles
Exploit incremental
innovation while…
Preparing next-generation
breakthroughs
Strengthen…
Positioning on
international markets
Focus services…
On and around platforms
Digitalisation…
Become more innovative,
flexible and agile in the
way we operate and serve
customers
November 2016 PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Technology evolution
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Technology evolution (cont)
November 2016PDT Europe 2016
Speed
• Aviation performance doubling: ~ 30 years
• Electrical performance doubling: ~ 5years
• Digital performance doubling: ~ 18 months
Openness
• Aerospace start-ups outspend us in R&T
• Patent & trade secrets greatly challenged
• Competitive advantage goes to first mover
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Business transformation through Digital Capabilities
November 2016PDT Europe 2016
New Business
Models
Factory 4.0 Connected Aircraft
& E2E PLMWorkplace of the
future
Digitalized
Functions
Dig
ita
l C
apa
bili
ties
Imagine & develop new
business models from
Digital trends
Shifting away from
centralized control toward
decentralized self-
organization
A Digital Connected Platform
delivering new data and
services to all the aeronautic
value chain.
Everywhere and anytime,
collaborative, user-oriented
environment to our employees
and partners
Digitalized support functions
adopting best-market
processes, adopting a data-
driven and collaborative
approach and culture
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Combining the e2e PLM backbone with Digital Capabilities is key
November 2016
a
Mobility
SocialClouds
Big Data
Complex
Analytics
Extended
Integration
Manufacturing
Automation
Internet Of Thing
Product Lifecycle
Management
(PLM)
Emerging PLM technology
Reveals new Business
models & Services :
• Leverage existing
company data
• Capture new data
• Analyze this big data with
a business orientation
Finds new areas of
improvement
• Automation and
paperless
• Cost Reduction
• Quality improvement
• Time to market
PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Catalog Options Engineering Changes Assemblies Design Solutions Specific Parts
+1,4K
+11K
+26 K
+180K
+450K
Airbus Context
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
DATAis the new
OIL
Data Exposure & Analytics
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Challenges to Reach End-to-End Data Exposure
Data assets spread across various specific process areas
Disconnected Silos
SCM
PLM
MES
ERP
CRM
Supplier
BOM
Quality
Customers
T
T
T
T
T
T
T
T
T
T
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Challenges to Reach End-to-End Data Exposure
Data assets locked into proprietary solutions & Data
Formats
RESTRICTED
A R EA
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Challenges to Reach End-to-End Data Exposure
SCM PLM MES ERP
Authoring
tools
Data
Sources
End to End
Data Analytics
Allocate
Normalize
Merge
Allocate
Normalize
Merge
Allocate
Normalize
Merge
Allocate
Normalize
Merge
TIM
E
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Significant waste of time
Allocating data in various locations
Disconnected Silos
Normalize data formats
Proprietary formats
Clean the data content
Out-of-date reports & KPI’s
Low speed of Innovation
Challenges to Reach End-to-End Data Exposure
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
End-to-End Data Exposure Architecture
Easy Data Access
Unique User Access for Multi Domain Applications
Secured and Controlled Access to Data Lakes for Services
Normalized and Unified Data Exposure (Structured Data)
Raw Data Lakes from Unstructured or Semi Structured Data
SCM PLM MES ERP
Authoring
tools
Data
Sources
Data Mart Data Mash Up Multi Domain Ontologies Service API
Rich
User InterfaceData
Analysis
Advanced
AnalyticsMash Up
Data Cores
Integration
Layer
Multi Source
Apps GUI
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
End-to-End Data Exposure Architecture
Authoring
tools
Data
Sources
Data Cores
Integration
Layer
Multi Source
Apps GUI
SCM PLM MES ERP
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
E2E Data Exposure Enables Powerful Applications
Authoring
tools
Data
Sources
Data Lakes
Integration
Layer
Multi Source
Apps GUI
Rich
User Interface
Data
AnalisysAdvanced
AnalyticsMash Up
User Interface
SCM PLM MES ERP
Business activity
monitoring &
business
intelligence
Visual
management
in 3D
Mobile EnabledAdvanced
analytics
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
A350 Boardroom – E2E Wing Dashboard – Part Coverage Status
Bremen Plant - A350
Seite 19
Wing Dashboard – E2E Supply StatusOverview of all parts, delivered or still missing with the appropriate details
Missing PartNeeded Part (< 4 weeks)Future Needed Part (> 4 weeks)
Production Need:
WO Start Date
Production Need
– 4 weeks
KPI in line
with POx
definitionNeeded Part &
Forecast overdue/lateNeeded Part &
Forecast in time
MSN
Forecast in time?
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
LOD3D for Boardroom – Use case definition
Today Forecast in 2 weeks
Reporting Center enables to follow the supply status of each parts thanks to charts and tables.
LOD 3D brings status information inside the digital mock-up.
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
November 2016PDT Europe 2016
Examples – Digital Twin for Cabin upgrade
Concession
Automatic
Retrieving &
Spotting (with
Drawing
Number)
Step 1:
Concessions
Spotting
manually refined
by User at Part
Level
TZ-003543607
On DS Selection
Preliminary
analysis (pre-Mod
DS spotting)
Collaboration
Features
Step 2 :
Concessions
automatic
spotting at Part
level with Text
MiningOverlaps between
Concession/SB/Pre-Mod
(Reports possible) Concession
spotting in DMU
Potential Big Data analysis
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Design to Cost for standard parts
November 2016PDT Europe 2016
Design to Cost for standard part
Based on engineering Product
structure and on Cost Factor Standard
Part data:
Provide the cost factor repartition
chart for Standard Part (by designer
team and aircraft)
Get Visualization files
Propose some savings using
alternate Standard Part
Consult the evolution of Standard
Part cost factor repartition Used by
a team
Available on mobile device
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Standard Operating Instructions
November 2016PDT Europe 2016
Standard Operations Instructions
Facilitated consultation of
Manufacturing work instructions for
shopfloor:
Possibility to show information &
parameters extracted from
connected hand tools & ERP
Combined with Engineering
information
3D visualization
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Benefits for Business & Technology
Enabling innovation through rapid
deployment of new Digital Capabilities
build upon existing platform
Unlocking the power of existing data
assets
Single source of truth
Scaling and re-use:Building block technologies easy to
replicate the benefit in other areas
Enables gradual evolvement of
backbones rather than “big bang”
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Benefits for People
Data democratizationEveryone has access to the data,
not only the experts
Focus on progress instead of
discussion on data quality
Collective intelligence as people
have the same information.
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Conclusion
• Business needs and technology
trends drives towards shorter cycles
• New challengers in the market
• Digital transformation
• Use and re-use of “Data” is a key
asset
• A Data Exposure strategy &
Architecture is outlined to overcome
• Data silos
• Data lock-in (propriety formats)
• Data quality
Go
vern
ance
G
PLM FUNCTIONAL BACKBONES
DATA EXPOSURE
4
ANALYTICS
:
VIEWING
NAugmented Reality
Virtual Reality Light 3D
Multi-Devices
Internet of Things
Big Data Complex Analytics
Data Aggregation Mashup
Data Lake
Configured DMU
Cloud3D Indexing
Cross process integration
Process Harmonization
ObsolescenceManagement
Legacies Freeze &decommissioningBackbone
improvement
MODEL & SEMANTIC INTEGRATION 3D & Data continuity
Backbone migrationsMDM retroengineering
Conf. Engine
Collaborative PLM environment connected to semantic layer
November 2016PDT Europe 2016
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
November 2016PDT Europe 2016
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document. This document and all information contained herein is the sole property of AIRBUS Operations S.A.S. No intellectual property rights are granted by the delivery of this document
or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS Operations S.A.S. This document and its content shall not be used for any purpose other than that for which it is
supplied. The statements made herein do not constitute an offer. They are based on the mentioned assumptions and are expressed in good faith. Where the supporting grounds for these statements are not shown, AIRBUS Operations S.A.S will be pleased to
explain the basis thereof. AIRBUS, its logo, A300, A310, A318, A319, A320, A321, A330, A340, A350, A380, A400M are registered trademarks.