digitalTAP™ with

Enable your plant floor’s Digital Transformation

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WAGO OVERVIEWTRANSFORMING AUTOMATION, INTERCONNECT AND INTERFACE TECHNOLOGYSince 1951, WAGO has been innovating technology that has revolutionized how connections work. From the pioneering CAGE CLAMP® spring pressure connection technology WAGO has grown into a global provider of an extensive range of Interconnect, Interface and Automation solutions. The Interconnect division forms a pillar of the company and introduced the the first rail-mounted terminal block family with spring pressure connection technology. Today the division‘s innovations include the 221 Series (LEVER-NUTS) lever operated splicing terminal, among many other quality products. In the 1990’s, WAGO added the Automation division, introducing the first fieldbus-independent modular I/O system to the market, known as the WAGO-I/O-SYSTEM. The Automation division has grown in step with technological demand and now offers an extensive line of programmable fieldbus controllers, or the PFC Series. From electrical interconnections to automation, customers around the world count on the unconditional performance and reliability of WAGO products to ensure the safe, efficient operation of their systems every time.

WAGO continues striving to be an innovator in the business of connections, which is precisely why the WAGO digitalTAP™ has been developed. This package is designed to help you tap into plant floor data and digitize it, allowing you to be better connected to the processes within your plant.

For more information visit, wago.com/us/mtconnect

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MTCONNECT HARVESTS MACHINE DATADATA COLLECTION MADE SIMPLE

MTCONNECT OPEN STANDARDTools with MTConnect embedded:

Legacy Machine Tools

SHDR

XML

Data

Stre

am

While new machines are engineered to share information, machines manufactured even just a few years ago operate as self-contained entities. In other words, the majority of machines on your plant floor are fitted with sensors measuring temperature, levels, cycle times but were not designed to propagate this valuable data. So, how can manufacturers collect data from the different types of machines they have on their plant floor and transform it into information that enables them to visualize and optimize their operations in a way that’s both cost-effective and practical?

It’s called MTConnect. This is an open-source, royalty free standard that leverages proven internet protocols to transform data from manufacturing equipment into a standardized format. Essentially, it bridges the data harvested from machines to an application that then translates data into legible metrics with which a machine’s status and activity can be tracked and monitored remotely.

The Agent buffers the data from the Adapter and serves it to an application client in a standard XML schema or data dictionary that structures the information in a standardized format

The Adapter bridges signals from the plant floor equipment to the Agent using Simple Hierarchical Data Representation (SHDR) format

Machine Data Collection Application

Adapter

Adapter/Agent

Agent

Adapter/Agent Embedded

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MTCONNECT HARVESTS MACHINE DATA THE WAGO digitalTAP™

WAGO’S INDUSTRY PROVEN 750 SERIES PLATFORM

SECURITY BUILT-IN

REMOTE MONITORING

ETHERNET PORTS

INDUSTRIAL GRADE

Secure your digital transformation project while keeping your costs down. A built-in firewall and VPN help protect your systems and eliminate the need for standalone network devices.

The onboard HTML 5 web server is not only used to configure the digitalTAP™, it enables operators to locally view real time machine parameters.

Two configurable Ethernet ports are offered on the PFC100 controller. Using them in a switched configuration enables daisy chain cabling eliminating the need for an additional Ethernet switch.

Leverage the proven design of WAGO’s industrial 750 series I/O with global certifications including cUL, IEC and ATEX.

The digitalTAP™ features the PFC100 controller with embedded MTConnect adapter and agent. Our 750 Series I/O modules enable users to connect existing sensors, stack lights, and operator buttons from your legacy machines to the digitalTAP™. Combined they transform these signals into a standardized digital format per the MTConnect standard.

Features and benefits of this system include:

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XML/

SHD

R

ADAPTER/AGENT

GRINDER

DIGITIZE & OPTIMIZETAP INTO YOUR MACHINE’S DATA

PLANT FLOOR OPTIMIZATION APPLICATION• Report Key Performance

Indicators

• Equipment Utilization Charts

• Productivity Dashboards

ASSET MANAGEMENT APPLICATION• Predictive Maintenance Tools

• Pattern Recognition Analysis

• Condition Based Monitoring

The digitalTAP™ is a gateway between Level 4 Manufacturing Systems and Level 1 Field Device providing a seamless interface for translating manufacturing data into higher level applications for plant floor optimization or asset management.

SHD

R

ADAPTER

CNC MACHINE

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XML

AGENT

MOTOR CONTROL CENTERGRINDER

CLOUD DATA STORAGE• Connect machine

information directly to cloud or fog applications

• digitalTAP™ provides secure connections via onboard firewall and VPN

ETHERNETHTTP

LOCAL PARAMETER VISUALIZATION• View up to 16 real

time values

• Alarm indication for quick identification

• View via web browser on Tablet or PC

digitalTAP™

• Interface legacy machines to your analytical applications

• MTConnect open standard enables universal connections

• Use as either MTConnect Adapter or Agent

• Simple to interface, accelerating project timelines

• Connect to remote devices via Modbus interfaces

• Wire to digital and analog machine sensors

• Easy configuration via your web browser

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SIMPLE TO CONFIGURESTRAIGHT FORWARD SETUP

Automatic Node Identification

No Programming Required

WAGO’s digitalTAP™ is simple and straight forward to setup. There is no special software needed and no programming is required. Just use your favorite web browser to log into the digitalTAP™ configuration tool. The application automatically scans the input modules and displays them for quick setup. Configuring data points is easy with menus and dropdowns that help you along the way.

Use any combination of digital and analog modules for your application. On power up, the digitalTAP™ automatically scans the I/O node for fast identification of the modules.

You can also connect up to four remote MODBUS devices to harvest sensor related information like flow meters.

You can name the data point to your unique application, and use the data model structure defined by MTConnect.

Analog scaling is made easy. You can use the raw information form the module or scale the data per the sensors’ engineered units.

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INFORMATION YOUR WAYREAL-TIME MTCONNECT FORMATTED DATA

Standard Data Formats

User Defined Events & Conditions

View Parameters Locally

The digitalTAP™ transforms your machines‘ signals into a standardized digital format based on the MTConnect standard that can be read by most any application

Easily develop your own events and conditions based on data point values and incorporate them into the MTConnect data streams. Create up to 32 localized events by comparing up to 4 different data points to enhance the digital fingerprint of your machine. Link active events to a digital output like pilot lights to help operators improve processes. Also create user defined Conditions that can help monitor your machine’s health.

The digitalTAP™ enables operators on the plant floor to monitor up to 18 real-time data points from the machines they are working with. The information can be viewed with a tablet, PC web browser or a smart TV monitor

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SIMPLE TO INSTALLCONNECT TO EXISTING EQUIPMENT INDICATORSStart collecting data in three easy steps with the digitalTAP:

Determine what data you want to monitor from your machine. For example, stack lights, temperature sensors, motor currents, and tank levels can all provide valuable information about the machine.

Next, wire the existing or added sensors to the inputs on the digitalTAP™ node.

Configure the inputs, and then sit back and watch the digital information stream in.

pHACID ALKALINE

digitalTAP™

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Other modules available on request.1Requires WAGO-I/O-CHECK software for configuration 750-8101/000-010

digitalTAP™ IN A BOXSIMPLIFY YOUR DIGITAL TRANSFORMATION

SIMPLY ORDER

The all-in-one solution for your digital transformation. The digitalTAP™ is offered in an IP67 Enclosure and has everything you need to get started: PFC100, digitalTAP™ application controller, 16 Digital Inputs, 4 Analog Inputs, power supply and fusing. Need other types of inputs? No problem! We can customize the enclosure to your specifications.

digitalTAP™ IN A BOX INCLUDES: • IP67 Enclosure

• digitalTAP™

• Input modules

• Power supply

• Fusing

Quickly customize your own digitalTAP™ to meet your application needs. Select the PFC100 controller, digitalTAP™ application controller, and the input/output modules required.

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Item Number 4-channel digital input module 750-43x8-channel digital input module 750-43x 16-channel digital input module 750-14xx4-channel RTD module 750-450 8-channel RTD module 750-4512-channel analogue input module 0-20mA 750-4524-channel analogue input module 0-20mA 750-4558-channel termocouple 750-4582-channel analogue input module 4-20mA 750-4662-channel analogue input module 0-10V 750-4672-channel thermocouple 750-469/003-0003-phase power measurement module 750-4948-channel analogue input module 0-20mA 750-4968-channel analogue input module 0-10V 750-4978-channel digital output module 750-5302-channel vibration measurement (RMS)1 750-645Serial input module 750-652

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MexicoWAGO CorporationQueretaroTel. 001/800/309/5975 + 52/442/221/5946Fax + 52/442/221/5063 www.wago.mx

WAGO CorporationN120 W19129 Freistadt RoadGermantown, Wisconsin 53022Telephone: 800 / DIN Rail (346-7245)Fax: 262 / 255-3232info.us@wago.comwww.wago.us

CanadaWAGO CorporationTel. 800/DIN Rail (346-7245)Fax 262/255-3232www.wago.ca

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