disc-go-roboto manual

» Fully AutomAted disc RepAiR system

Setting the Standard in Disc Repair

DISC-GO-ROBOTOD i s c R e p a i r M a c h i n e M a n u a l

ABOUT DISC-GO-TECHDisc-Go-Technologies, Inc. is an industry leader and original equipment manufacturer with over 10 years of experience in disc repair. We are setting the standard in the industry, working with our customers as their partner in disc repair to make quality products with the best return on investment. Our commercial grade machines come with a 30 day money back guarantee, a comprehensive warranty and super customer service!

Toll Free 1-866-237-3724 | www.discgotech.com

D I S C - G O - R O B O T O U s e r ’ s M a n u a l 1

intRoduction

Thank you for purchasing the DISC-GO-ROBOTO Automated Optical Disc Repair Machine. Please take a few minutes to read through this manual to become familiar with your new machine and achieve the best results. If you have questions concerning the operation or maintenance of this machine, please visit our website at www.discgotech.com or if within Canada or the USA, contact our Customer Service Department at 1-866-237-3724.

Important Safeguards

Please read through this entire manual and retain it for future reference. To prevent personal injury or equipment damage, the following precautions should be observed:

1. Do not use this equipment for other than its intended purpose. The use of attachments, supplies or accessory equipment not recommended or sold by Disc Go Technologies may cause equipment damage and/or personal injury and will void the warranty for the unit.

2. Install the DISC-GO-ROBOTO on a flat level surface at least 24” x 24” (61cm x 61cm).

3. Ensure the DISC-GO-ROBOTO has its own grounded electrical circuit. Do not run the power cord where it may be subject to wear or abuse. Do not allow anything to rest on or roll over the power cord which may damage it.

4. To protect against the risk of electrical shock, do not put cord, plug or machine where they may be exposed to water or moisture.

5. Do not use with a damaged cord or plug. If the DISC-GO-ROBOTO is not working as it should, has been dropped, damaged, or exposed or dropped into water, call DISC-GO-TECH Support or your DISC-GO-TECH distributor’s customer service department for service.

6. Turn off the DISC-GO-ROBOTO from the outlet when not in use and before changing supplies (cartridge, pads).

7. Do not install or operate the DISC-GO-ROBOTO in or near flammable or explosive gas.

8. Do not insert objects through the fan grating or other exterior openings.

9. Use close supervision if this machine is to be operated near children.

10. To prevent damage or injury, do not move the DISC-GO-ROBOTO while the lid is open.

11. Do not move the DISC-GO-ROBOTO with a cartridge installed! If the machine is inadvertently tipped, polish may leak from the cartridge.

12. Avoid coming in contact with any moving parts while the machine is in operation.

2 D I S C - G O - R O B O T O U s e r ’ s M a n u a l 3

mAchine descRiption

Supplied Components

1 DISC-GO-ROBOTO Machine1 DISC-GO-ROBOTO Arm2 Input / Output Disc Spindles1 Rejection Spindle1 Disc Repair cartridge

1 Machine Cleaning cartridge2 Polishing Pads1 Power Cord1 Quick Reference Guide1 User’s Manual

Machine Familiarization

The DISC-GO-ROBOTO is comprised of two pieces: the DISC-GO-ROBOTO machine and the DISC-GO-ROBOTO Arm. After you have unpacked them, we recommend that you retain the packaging in case your DISC-GO-ROBOTO needs to be transported. Refer to Figure 1 below to better acquaint yourself with the machine and its parts and to help you set up, operate, and troubleshoot the machine.

1 Keypad and Display Screen 6 Lid Latch (on each side of Lid)

2 Vacuum Pickup Head 7 Turntable / Tray

3 Output Spindle 8 Cartridge Latch

4

5

Rejection Spindle

Input Spindle

9

10

Cartridge Compartment

Arm Tab Lock (on each side of Arm)

2

3

1

Figure 1: DISC-GO-ROBOTO with Arm

4

5

7

8

6

9

10

tAble oF contents

Machine DescriptionSupplied ComponentsMachine Familiarization

333

Setup InstructionsMachine Environmental ConditionsBasic Setup ChecklistInstalling the DISC-GO-ROBOTO ArmConfiguring the DISC-GO-ROBOTO ArmThe Disc Repair cartridgeInstalling Disc Repair cartridgeStart-Up CheckLid Locking Mechanism

4455610101112

Machine OperationBefore you Start / Getting StartedMixed Mode RepairEnd of Repair SessionPost Repair

1313141616

Machine MaintenanceDaily CleaningRegular CleaningSwitching DISC-GO-ROBOTO back into Disc Repair ModeReplacing the Polishing Pads

1717181920

Getting to Your Options Menu 21

OptionsSoftware InformationMachine Diagnostics

222222

Advanced OptionsSystem CountersFirmware UpdateMachine Mode SettingsArm DiagnosticsArm Picker Pressure

242425262728

Troubleshooting 29

Warranty Information 35

Customer Service / Disc Repair Supplies 36


Basic Setup Checklist

This checklist is to be performed the first time you set up your DISC-GO-ROBOTO or when you re-locate the machine’s environment.

Install the DISC-GO-ROBOTO Arm – (See this page)Configure the DISC-GO-ROBOTO Arm – (See pages 6 to 8)Perform a Disc Sensor Calibration – (See page 9)Install Disc Repair cartridge and check pads – (See page 10 to 11)Perform a Start-Up Check – (See page 11)

Have questions while setting up your DISC-GO-ROBOTO? Call us at 1-866-237-3724 or contact your

DISC-GO-TECH Distributor. Enjoy your new DISC-GO-ROBOTO!

Installing the DISC-GO-ROBOTO Arm

1. Place the Input and Output Spindles (the two tall spindles) on the Input and Output Spindle positioning guides on the Arm deck (see Fig. 2) by aligning the two adjustment holes in the spindle bases with the screws in the guides.

2. Place the shorter Rejection Spindle on the rear most positioning guide. Discs stuck together on the Input Spindle will be rejected during the repair process to avoid damage to the machine or the discs. Stuck discs will be placed on the Rejection Spindle while the remainder of discs on the Input Spindle will continue to be repaired normally.

3. Closely position the Arm’s back panel towards the front panel of the DISC-GO-ROBOTO. Line up Connection Hooks with the parallel slots on the Arm.

Figure 3: Power / Control Connection

Power / Control SocketPower / Control Plug

Important! Ensure the Arm and DISC-GO-ROBOTO decks are level with one

another for optimum operation!

Figure 2: Placing Spindles

Positioning Guides Adjustment Holes

setup instRuctions

Machine Environmental Conditions

Surface Preparation:

Before you unpack and set up your DISC-GO-ROBOTO, please ensure you have a flat, level surface at least 24” wide by 24” deep (61 cm by 61 cm) on which to situate and operate the machine. Allow adequate space on the right-hand side of the machine for cartridge insertion and removal.

Environmental Conditions:

Do not use the DISC-GO-ROBOTO in areas subject to direct sunlight or in locations where liquids, foreign matter, or corrosive gases may enter the interior of the product. Please adhere to the following temperature and humidity guidelines when operating, transporting, or storing the DISC-GO-ROBOTO.

T• Operate machine in 10˚C to 32˚C / 50˚F to 90˚F.• Transport machine in 5˚C to 40˚C / 41˚F to 104˚F.• Store machine in 2˚C to 45˚C / 36˚F to 113˚F.

S• Operate in 10% - 80% relative humidity.• Transport in 5% - 100% relative humidity (non-condensing). 1

• Storage in 5% - 80% relative humidity.2

(1) Should this device or its cartridges be exposed to condensing humidity it may be unsafe to operate. In this case, the device and/or cartridge(s) must be relocated to adequate operating conditions and remain unplugged for at least 3 hours past the point of full evaporation.

(2) This device and the associated cartridges operate with water based solvents and polishing compounds. If the device is exposed to temperatures below 2ºC (36ºF) for a prolonged period, please contact DISC-GO-TECH technical support (at 1-866-237-3724) prior to operation.

Power Input Specifications:Input Voltage: (configured to region)

a) 90-132VACb) 180-264VAC

Input Frequency: 47-63 HzNominal Power Requirements: 300 WattsMax Inrush Current 15A @ 110VAC or 20A @ 220VAC

S E T U P I N S T R U C T I O N S


4. Slide Arm back onto the hooks so that it is flush with the front of the DISC-GO-ROBOTO. The Power / Control Socket and Plug will fit into place when the Arm is properly seated onto machine. Push down tab locks on either side of the Arm (see Fig. 3 & 4). Proceed to Arm Configuration on this page.

Configuring the DISC-GO-ROBOTO Arm

To access the “Arm Configuration” menu that allows you to configure the Arm and the sensor, you must enter through the OPTIONS Menu.

To enter the OPTIONS MENU, press and Hold the STOP button AND press the CYCLE SELECT button, then release both the STOP button and the CYCLE SELECT button at the same time. The screen below is what you will see on the display. (For more information on the OPTIONS Menu and its Sub-Menu choices see page 21-22.)

Arm Configuration

Press the CYCLE SELECT button until you see the “Arm Configuration” Option. This Sub-Menu allows you to adjust the position of the Arm over each of the three spindles as well as the Center Tray. Press the START Button to enter the “Arm

Figure 5: Initial Options Display Screen

OPTIONSSOFTWARE INFORMATION

Configuration” Sub-Menu. You will see the screen below (Figure 6). Press the CYCLE SELECT button to select from the following options (see next page):

a. Center Tray

The tray will eject and the Arm will rotate until it is directly over the turntable.

The following adjustments should only be made if Vacuum Pickup Head is not centered on the Turntable:

» If the Vacuum Pickup Head is:

- too far right, press the EJECT button to adjust the Arm’s position counter clockwise or move Arm manually.

- too far left, press the CYCLE SELECT button to adjust the Arm’s position clockwise or move the Arm manually.

- too far forward or too far back from the Turntable Center, loosen the two screws on the side and one screw on the top of the Vacuum Pickup Head and manually adjust it in relation to the Turntable Centering Knob.

b. Input Spindle

The Arm will rotate until it is directly over the Input Spindle.

The following adjustments should only be made if Vacuum Pickup Head is not centered on the Input Spindle:



- too far left, press the CYCLE SELECT button to adjust Arm’s position clockwise or move Arm manually.

- too far in or too far out from the Input Spindle, loosen the two screws under its base to move it in or out until centered under the Vacuum Pickup Head.

Figure 6: DISC-GO-ROBOTO Arm Configuration Screen

Arm ConfigurationCenter Tray

Note: Before first use, it is necessary to configure the

DISC-GO-ROBOTO Arm to ensure optimum performance.

Figure 4: Hook Connections

Connection HooksArm Tab Lock

Arm Connection Slot


c. Output Spindle

The Arm will rotate until it is directly over the Output Spindle.

The following adjustments should only be made if Vacuum Pickup Head is not centered on the Output Spindle:



- too far left, press the CYCLE SELECT button to adjust the Arm’s position clockwise or move Arm manually.

- too far in or too far out from the Output Spindle, loosen the two screws under its base to move it in or out until centered under the Vacuum Pickup Head.

d. Rejection Spindle

The Arm will rotate until it is directly over the Rejection Spindle.

The following adjustments should only be made if Vacuum Pickup Head is not centered on the Rejection Spindle:



- too far left, press the CYCLE SELECT button to adjust the Arm’s position clockwise or move Arm manually.

- too far in or too far out from the Rejection Spindle, loosen the two screws under the its base to move it in or out until centered under the Vacuum Pickup Head.

e. Input Spindle Depth

Arm will rotate over the Input Spindle and descend until it contacts the surface of the disc.

This function requires that a single disc be placed on the Input Spindle. The function calibrates the Input Spindle Depth setting.

f. Center Tray Depth

Arm will rotate over the Turntable and descend until it contacts the Turntable surface.

This function does not require a disc to be placed on the Turntable. The function calibrates the Center Tray Depth setting.

Disc Sensor Calibration

This Sub-Menu allows you to calibrate the Disc Sensor which enables the DISC-GO-ROBOTO to detect one disc, two discs and no discs on the turntable.

1. Press the START button to enter the Sensor Calibration Sub-Menu. The turntable tray will eject and the display will prompt you to place a disc on the turntable, as shown in Figure 8.

2. Place a standard disc on the turntable LABEL SIDE DOWN and press the START button to activate the Sensor Calibration. The turntable tray will retract and the display will indicate calibration progress.

3. When done, the screen will briefly display “Calibration Complete” and return to Options Menu. Remove disc, press EJECT button to close tray. Press the STOP button to exit the Options Menu.

Figure 7: DISC-GO-ROBOTO Arm Input Spindle Depth Screen

Place Disc on SpindlePress Start to Continue

Figure 8: DISC-GO-ROBOTO Sensor Calibration Screen

Place Disc On TrayPress Start To Continue


The Disc Repair cartridge with HydraShine Technology

The quality of the disc repair process is dependent on the quality of the supplies it uses (Disc Repair cartridge and polishing pads). These items have a fixed usage life and need to be replaced to ensure optimum disc repair quality. To determine when the cartridge needs to be replaced, an embedded SmartChip records the number and type of disc repairs performed and updates a percentage readout on the LCD screen, informing you when the repair supplies require changing. The polishing pads should be replaced at the same time you are replacing your Disc Repair cartridge.

Cycle Duration Discs

Light 2 minutes 250

Medium 4 minutes 125

Heavy 6 minutes 80

The total number of discs that can be repaired with one cartridge depends on thetypes of repairs and the number of each. Table 1 shows the repair count per repaircycle, assuming only light or only medium or only heavy repair cycles are performed.Any proportional combination of repair cycles can also be performed. For example, if30 Heavy Cycle repairs have been completed (50% of the maximum), an additional50 Medium Cycle or 80 Light Cycle repairs may subsequently be performed beforethe cartridge and pads will need to be replaced.

Installing Disc Repair cartridge with HydraShine Technology

1. Remove the shipping tape and the anti-static foam covering the SmartChip on the Disc Repair cartridge. IMPORTANT! - Do not touch the metal contacts on the cartridge.

2. Shake the cartridge well (agitate approximately 30 to 45 seconds).

3. Remove the red cartridge stopper and set it aside to reseal the cartridge after use. DO NOT tilt the cartridge without the stopper in place as the polish can very easily spill out.

Table 1: Repair Count Per Cycle

Caution! DO NOT TOUCH the METAL CONTACTS on the top of the polish cartridge. Static discharge can permanently damage the onboard SmartChip!

Caution: Do not remove the stopper from the cartridge until you are ready to install it. Without the stopper, liquid will easily spill out of the cartridge if it is tilted. If a small amount of fluid (less than 20 ml)

is spilled, wipe it up with paper towel or cloth. If a larger amount is spilled, do not install the cartridge.

4. Insert the cartridge into the cartridge compartment located on the right hand side of the machine. When fully inserted, the cartridge latch will audibly ‘click’ and lock the cartridge into position (see Fig. 9).

Start-Up Check

1. Connect the Power Cord into the Power Socket at the right rear panel of the DISC-GO-ROBOTO. Plug it into a properly grounded and fused protected outlet.

2. Turn the ON/OFF switch at the right rear of the machine (next to Power Socket) to ON. DISC-GO-ROBOTO will initialize and the screen will be displayed (see Fig. 11).

3. Press the EJECT button to extend the Turntable Tray.

4. Verify that the center hole in the Arm Pickup head is centered over the Turntable Centering Knob (see Fig. 6). If it is not, turn the power off then on and repeat steps 1 through 3. If still not centered, refer to the Arm Configuration section on page 6-8.

5. Press the EJECT button to retract Turntable Tray.

Figure 9: Inserting a Cartridge Figure 10: Verify Arm centered over Turn-table

Cartridge LatchCartridge Compartment

Figure 11: DISC-GO-ROBOTO Start Up Screen

DISC-GO-ROBOTO LIGHT 100%

Turntable Center Knob


Pick-Up Head


Lid Locking Mechanism

The DISC-GO-ROBOTO features a two-stage lid locking mechanism that ensures it can only be operated when the lid is closed and locked. There are some maintenance situations that require you to disengage the locking mecha-nism to open the lid (i.e. Changing polishing pads, inspecting the turntable, cleaning and overall maintenance, etc.).

To Open Lid (2 ways):

1. Press and hold the FUNCTION button. The “HOLD TILL LID OPEN” will be displayed on the screen.

At the same time pull both lid release latches (located on left and right side of machine lid) forward and lift lid fully open until lid catch clicks and holds lid securely open.

2. Alternatively, press the EJECT button to eject the tray. Pull both lid release latches (located on left and right side of machine lid) forward and lift lid fully open until lid catch clicks and holds lid securely open.

To Close Lid:

1. Pull back lid slightly with one hand. Using other hand, gently press Lid Catch (located at the bottom of right lid hinge) inward and carefully lower lid.

mAchine opeRAtion

Before you Start...

Quick checklist before beginning your repair:

Ensure a Disc Repair cartridge is inserted properly and Polishing Pads are installed (refer to Polishing Pad Installation on page 20).

Ensure the turntable does not have a disc in it. Press the EJECT button or open the lid (see previous page) to inspect the turntable.

Perform a Start-Up Check to ensure Center Hole in the Arm Pickup Head is centered over the Turntable Centering Knob (refer to “Start-Up Check” section, page 11).

Ensure the area around the DISC-GO-ROBOTO, and especially around the Arm, is free of obstacles that might interfere with machine movement.

Getting Started

To begin disc repair:

1. Load the Input Spindle with up to 100 discs, placed label side DOWN. Note: The number of discs that can be repaired with one cartridge will vary based on the repair cycle(s) selected. Refer to the “The Disc Repair cartridge” section on Page 10.

2. Select the desired repair cycle (LIGHT, MEDIUM, HEAVY) using the CYCLE SELECT button. For multiple selection disc repair cycles, refer to Mixed Mode instructions on the next page.

3. Press the START button. The machine will begin repairing discs, selecting them one at a time from the Input Spindle, and will stop once all discs have been processed and deposited on the Output Spindle.

Figure 14: DISC-GO-ROBOTO START and CYCLE SELECT Buttons

DISC-GO-ROBOTO LIGHT 100%

Figure 13: Lid Catch

Lid Catch

No Pressure!Do not force the DISC-GO-ROBOTO lid down! Doing so could damage the machine! Please follow the instructions above to learn how to close the lid properly.


Figure 12: Lid Locking Mechanism

FUNCTION ButtonEJECT Button

Lid Latches


Mixed Mode Repair

Mixed Mode allows the user to program a customized batch repair of discs with varying levels of damage. To use Mixed Mode, the user must sort and count discs into their appropriate damage levels: Light, Medium, and Heavy damage. Each batch is then entered into the machine, in the order described.

In Mixed Mode, the maximum number of discs which can be repaired is automaticallycalculated based on:

• Percentage of Disc Repair cartridge life left;• Damage level and number of discs in the previous batch; and• Damage level of discs in current batch.

To get started in Mixed Repair Mode:

1. Press the CYCLE SELECT button until the CYCLE screen display reads “MIXED.”

2. Press and release the STOP button. This will initiate the Mixed Mode and the following screen will appear.

3. Press the START button to begin setting up the damage mode.

4. Press the CYCLE SELECT button to enter in the numbers of damaged disc types in your batch. The screen will initially display the maximum number of repairs available in the mode displayed (in this case, Light mode). This number is based on how many repairs the cartridge is able to do. The value will then change to zero, at which point you can use the CYCLE SELECT button to add in discs incrementally. Hold the CYCLE SELECT button down for 3 seconds to rapidly add in disc quantities.

5. Press the START button to accept your entered value. The screen of Figure 11 will be displayed again.

6. Press the CYCLE SELECT button to go to next damage mode. Repeat steps 3-5.

7. Once all damage modes have been programmed with your disc quantities, press the STOP button. You will briefly see the screen displayed below.

8. Load your LIGHT damage discs on the Input Spindle first, followed by all MEDIUM, then HEAVY damage discs. REMEMBER - All discs must be loaded label side down!

9. Press the START button when you have loaded the discs onto the Input Spindle to begin the repair process. Figure 17 is an example of a Mixed Mode repair screen.

Figure 15: DISC-GO-ROBOTO Mixed Mode Setup Screen

Mixed Mode SetupQty Light Discs

000

Figure 16: DISC-GO-ROBOTO Disc Loading Instructions

Place discs on spindle,Light Bottom, Heavy Top

Figure 17: DISC-GO-ROBOTO Mixed Mode Screen

DISC-GO-ROBOTOL:030 M:040 H:30

Mixed 100%

L:30 refers to 30 Light Damage discs.

M:40 refers to 40 Medium Damage discs.

H:30 refers to 30 Heavy Damage discs.

Stack it in order!In Mixed Mode repairs, please load Light damage discs first on the spindle, followed by Medium then Heavy damage discs. And always load discs LABEL SIDE DOWN!

M A C H I N E O P E R A T I O N


End of Repair Session

Once all discs have been processed, the screen of Figure 18 will be displayed.

Post Repair

An automated rinse and buff sequence is performed at the end of every repair cycle. The disc(s) should come out clean and ready to use or store.

If your Disc Repair cartridge is at 0% or will not proceed with more repairs because of inadequate polish levels (i.e. trying a heavy repair at 1% cartridge level capacity),

a) Perform a machine cleaning cycle (refer to page 13 for Machine Maintenance).

b) Replace the Disc Repair cartridge with a new one.

c) Check Rejection Spindle. Any discs that are stuck together, whether by static, label residue or other means, the DISC-GO-ROBOTO will detect and reject during the disc repair process to avoid damage to itself or the discs. Stuck discs will be placed on the Rejection Spindle while the remainder of discs on the Input Spindle will continue to be repaired normally.

Figure 18: DISC-GO-ROBOTO End of Repair Session Message

DISC-GO-ROBOTOInput Stack Empty

Seek Guidance!Machine Diagnostics should ONLY be used when guided by DISC-GO-TECH Tech Support at 1-866-237-3724. Damage to the machine and/or injury may result from improper use.

mAchine mAintenAnce

It is normal for some polish to be present within the repair chamber after use. However, the machine must be cleaned regularly to avoid polish build-up that may otherwise interfere with its operation.

Daily Cleaning

The following cleaning routine should be carried out at the end of each day:

1. With the lid open and secured, use a damp cloth (warm water, no soap) to wipe the turntable, lid and all surfaces within the entire repair chamber.

2. Wipe down the exterior using a soft damp cloth. Use of Final Spray on the exterior is also recommended to achieve a “like new” shine.

3. With the turntable tray ejected, inspect the area around both drains (see Fig. 21). Use a pipe cleaner if necessary to ensure the Main Drain is clear of obstructions.

Figure 19 Figure 20

Repair Chamber: Wipe all surfaces with a damp cloth.

Figure 21

M A C H I N E O P E R A T I O N

Main Drain: Ensure this line is kept clean and clear

of obstructions

Emergency Overflow Drain


Regular Cleaning

The DISC-GO-ROBOTO uses a special Machine Cleaning cartridge to flush out the lines and hoses that deliver and drain polish compound through the machine so that they do not clog. It also cleans several surfaces within the repair chamber, including the turntable, disc tray and the splash shield.

The DISC-GO-ROBOTO’s cleaning process is self-contained, meaning that all cleaning solution and waste are recycled back into the Machine Cleaning cartridge. Eventually the cartridge will lose its effectiveness over time, with ten uses being a maximum for each cartridge. An embedded SmartChip informs the user via the machine’s LCD panel on the number of cartridge uses remaining.

Machine Cleaning cartridge with HydraShine Technology should be used:

• At the 50% level mark and at the end of each Disc Repair cartridge (once 0% is reached) and prior to installing a new repair cartridge.

• If your DISC-GO-ROBOTO will not be used again for 24 hours or more.

• Prior to use if several days have passed between repair cycles.

• If discs were inadvertently placed label side up into the machine.

Activating the Cleaning Function:

Before you start the Machine Cleaning function of the machine, it is recommended that you remove the Polishing Pads (See page 16 - Polishing Pad Removal). Although you can run the cleaning function with the pads installed, removing them prolongs their life and effectiveness. Also be sure to check that there is no disc on the turntable before you install the Machine Cleaning cartridge and initiate the Cleaning function.

Don’t Shake It! The Machine Cleaning cartridge must not be shaken! Once you are done with it, replace it with the Disc Repair cartridge (which can and should be shaken) and continue.

Activating the Cleaning Function: (Continued)

1. If a Disc Repair cartridge is in the Cartridge Compartment, depress the Cartridge Latch (see Fig. 22) and gently pull it out, keeping it as level as possible to avoid spills. Seal the cartridge with a red Cartridge Stopper and set it aside.

Remove the red Cartridge Stopper from the Machine Cleaning cartridge. Please use this Cartridge Stopper to seal up the Disc Repair cartridge if you have misplaced the one that came with it.

2. Insert the Machine Cleaning cartridge into the Cartridge Compartment and press the START button. The Cleaning cycle will run for a total of 10 minutes. During this time, the turntable will spin and the disc tray will be extended several times.

3. Once the Cleaning Cycle has completed, it is recommended that you perform the Daily Cleaning routine (see page 17) to ensure the entire Repair Chamber is free of any polish build-up.

Switching DISC-GO-ROBOTO back into Disc Repair Mode

After you have finished the machine cleaning routines, the DISC-GO-ROBOTO can easily be returned to Disc Repair mode by following the steps below. Be sure to turn off your DISC-GO-ROBOTO to avoid any potential hazards before you begin.

1. Depress the Cartridge Latch and pull the Machine Cleaning cartridge out of the Cartridge Compartment. Keep the cartridge level to avoid spills.

2. Recap the cartridge using the original Cartridge Stopper or the stopper from the replacement cartridge. Set aside for future cleaning use (up to 10 uses).

3. Wipe up any spilled fluid inside the Cartridge compartment.

4. Shake a Disc Repair cartridge for 30 seconds, remove the cartridge stopper, and insert it into the Cartridge Compartment and continue.

Figure 22: Removing Cartridge from the Cartridge Compartment

2. Pull Cartridge1. Depress Latch

Shake the Disc Repair cartridge! Unlike the Machine Cleaning cartridge, this one needs agitation!

M A C H I N E M A I N T E N A N C E


Replacing the Polishing Pads

Polishing Pads should be replaced with every new Disc Repair cartridge. Failure to do so will result in poor quality repairs and could potentially damage both your discs and your machine.

Polishing Pad Removal

1. Open the Lid fully so that the lid catch is engaged.

2. Locate the ribbed ‘squeeze points’ on the outer edge of the Polishing Pad (see Figure 19). Supporting the Lid with one hand, remove the pad by squeezing together at the squeeze points and then pull the pad off. Discard the used pad.

Polishing Pad Installation

1. The Polishing Pads have two alignment prongs protruding from their backsides. These two prongs must each align with a hole on the pad holder (see Fig. 23).

2. Supporting the Lid with one hand, align the two prongs with the Pad Holder holes. Gently squeeze the ribbed squeeze points and press the new pads onto the Pad Holders. The pads should ‘snap’ into position.

3. To verify that the pads are installed properly, spin each one. They should turn smoothly and uniformly, with a slight ‘floating’ action. Gently pull on each pad.They should not easily come off the pad holder.

4. Gently close the Lid. Do not allow the Lid to slam shut.

5. Turn the DISC-GO-ROBOTO on and continue to repair discs.

Figure 23: Polishing Pad

Alignment ProngsRibbed Squeeze Points

Figure 24: Polishing Pad Installation

Prongs align with holes in Pad Holder

Warning! Lid can fall shut if lid catch is not engaged fully,

potentially resulting in injury (refer to page 12 “Lid Locking Mechanism.”)

GettinG to youR options menu

Your DISC-GO-ROBOTO provides a user interface to several software based tools that access system, diagnostic and troubleshooting information as well as calibration and alignment capabilities. These tools are accessed through the OPTIONS MENU, accessible only when the machine is idle (i.e. not repairing discs).

To enter the OPTIONS MENU:

Press and Hold the STOP button,

AND

Press the CYCLE SELECT button, then release both the STOP button and the CYCLE SELECT button at the same time. Below is the screen you will see on the DISC-GO-ROBOTO’s display.

The following buttons are used to navigate through the OPTIONS Menu:

START Button - Performs a function similar to the ENTER key on a Personal Computer (PC). Pressing the START button allows the user to SELECT an option or ENTER a particular function in the OPTIONS Menu.

STOP Button - Performs a function similar to the ESC key on a PC. Pressing the STOP button allows the user to Exit out of the OPTIONS Menu or navigate back up one level within a Sub-Menu of OPTIONS Menu.

CYCLE SELECT Button - Performs a FORWARD or NEXT function. Pressing this button allows the user to browse forward through available options within the current menu.

Figure 25: Initial Options Display Screen

OPTIONSSOFTWARE INFORMATION

M A C H I N E M A I N T E N A N C E


options

While in the OPTIONS Menu, various Sub-Menu choices are available for you to select. You can cycle through the choices using the CYCLE SELECT button.

1. Software Information

This is the first Sub-Menu displayed and is selected by pressing the START button. The Date as well the Version of the operating system software will display on screen.

2. Machine Diagnostics

This Sub-Menu places your DISC-GO-ROBOTO in diagnostic mode that may be used to activate and observe the functionality of various components within the machine. Press the START button to enter the Machine Diagnostics Mode. Cycle through each of the Sub-Menu options by pressing the CYCLE SELECT button, then activate your choice by pressing the START button.

2.1. Main Motor – This setting is used to test the functionality of the Turntable Motor. Ensure the tray is fully retracted, there is no disc on the turntable, and the Lid is open prior to testing.

Figure 26: DISC-GO-ROBOTO Software Information Display Screen

SOFTWARE INFORMATIONDate: Jan 01, 2XXX

VX.XX

Figure 27: DISC-GO-ROBOTO Software Information Display Screen

OPTIONSMachine Diagnostics

2.1.1. Press the START button to activate the Main Motor. The turntable will spin as long as the START button is depressed.

2.2. Polish Pump In – The Polish Pump operates in two directions – pumping polish into the repair chamber during the repair process, and pumping polish back into the cartridge at the end of the repair process, thereby clearing the lines. The Polish Pump In setting tests the forward flow direction into the repair chamber. Ensure the Lid is open and a cartridge is inserted before testing.

2.2.1. With a cloth, paper towel or cup at the ready, press the START button to activate the Polish Pump In. The pump will make an audible whir-ring sound, and polish solution will flow from both black Fluid Nozzles on the underside of the Splash Shield (see Fig. 28), as long as the START button is depressed.

2.3. Polish Pump Out – This setting tests the reverse direction of the Polish Pump (into the cartridge). Ensure the Lid is open and a cartridge is inserted prior to testing.

2.3.1. Press the START button to activate the Polish Pump Out. The pump will make an audible whirring sound, and polish solution will be drawn back through the polish lines and into the cartridge. No liquid will be pumped into the repair chamber.

2.4. Pad Solenoids – This setting is used to test the two Pad Solenoids which raise and lower the Polishing Pads at various times during the repair cycle. Ensure the Lid is open prior to testing.

2.4.1. Press the START button to activate the Solenoids. Both pad plungers should activate and retract towards the Splash Shield as long as the START button is depressed.

2.5. Center Solenoid – This setting is used to test the main solenoid which raises and lowers the Splash Shield cover. Ensure the Lid is open prior to testing.

A D V A N C E D O P T I O N S

Figure 28: Splash Shield Components

Splash Shield

Polishing Pad

Fluid Nozzles

Disc Clamp

Polishing Pad Holder


2. Machine Diagnostics (Continued)

2.5.1. Press the START button to activate the Centre Solenoid. The Splash Shield assembly will retract as long as the START button is depressed.

2.6. Rinse Pump – This setting tests the Rinse Pump and the entire Rinse system. Ensure the Lid is open and a cartridge is inserted prior to testing.

2.6.1. Press the START button to activate the Polish Pump Out. The pump will make an audible whirring sound, and polish solution will be drawn back through the polish lines and into the cartridge. No liquid will be pumped into the repair chamber.

2.7. Disc Sensor – This setting tests the sensor that detects if there is one, two or no discs on the turntable. The sensor may be re-calibrated if necessary through the Sensor Settings Sub-Menu, below. Prior to beginning this test, ensure the lid is closed, the lid latches are locked and the tray is retracted.

2.7.1. Press the START button to activate the Disc Sensor test. A 3-digit number will appear on screen reflecting the height of the Centre Disc Clamp relative to the turntable as long as the START button is depressed. If a disc is on the turntable, the value will be approximately 15 points higher than a result value from testing with no disc on the turntable.

2.8. Buzzer – This setting tests the on-board buzzer. The buzzer will sound as long as the START button is depressed.

AdvAnced options

Your DISC-GO-ROBOTO provides a user interface to several software based tools that access system, diagnostic and troubleshooting information as well as calibration and alignment capabilities. These tools are also accessed through the OPTIONS MENU, accessible only when the machine is idle (i.e. not repairing discs). Consult support at DISC-GO-TECH 1-866-237-3724 before accessing these options.

3. System Counters

3.1. This Sub-Menu allows you to access counters which keep track of the time spent repairing discs and the number of discs repaired. To access the counters:

3.1.1. Press the START button to enter the System Counters Sub-Menu. Press the CYCLE SELECT button to select from the following options:

a. Total Counter This is the total operating time and the total number of discs repaired (see Fig. 26). This counter cannot be reset or cleared.

b. Batch Counter This is the operating time and number of discs repaired in the current batch.

c. Clear Batch Counter

This will clear both the time and number of discs in the Batch Counter to zero.

4. Firmware Update

4.1. This Sub-Menu allows you to update and/or upgrade the DISC-GO-ROBOTO’s software via a Software Update Cartridge.

4.1.1. Before starting, power the down the DISC-GO-ROBOTO. Remove any Disc Repair or Machine Cleaning cartridge from the machine. Insert Software Update Cartridge into the Cartridge Housing.

4.1.2. Enter into the OPTIONS Menu (see page 21) and when you have cycled through to FIRMWARE UPDATE, press the START button.

4.1.3. The DISC-GO-ROBOTO will read the cartridge and line 2 of the machine display will read “Update DISC-GO-ROBOTO” (see Fig. 30). Press the CYCLE SELECT button until the option “Update Both” is selected.

4.1.4. Press the START button. The DISC-GO-ROBOTO will ask to confirm your selection. Press the START button once more to confirm.

4.1.5. When prompted to reset the machine, power it down and wait for 30 seconds.

Note: The Rinse Pump operates in short bursts only. To avoid damage to it, do not engage it for longer than two seconds.

Figure 29: DISC-GO-ROBOTO Total Counter Screen

Total CounterTime (Min): 000

Discs:000



4. Firmware Update (Continued)

4.1.6. After 30 seconds, turn on machine. A message will appear not to turn off the machine during the update process. The DISC-GO-ROBOTO will be updated first and will take 30-45 seconds to update. After this, the Arm will be updated and will also take 30-45 seconds to complete.

4.1.7. When prompted to reset the machine, power it down and wait for 30 seconds.

4.1.8. Turn on machine. DISC-GO-ROBOTO should start up as usual.

5. Machine Mode Settings

5.1. This Sub-Menu allows you to set the DISC-GO-ROBOTO to operate in automated (ROBOTO), demonstration (DEMO), or manual (SOLO) mode.

5.1.1. Press the START button to enter MACHINE MODE SETTINGS.

5.1.2. Press the CYCLE SELECT button to select one of the two Machine Mode options:

a. ROBOTO Mode This is the default repair mode. The Arm must be attached and connected. Your DISC-GO-ROBOTO will load discs from the Input Spindle, repair them, and place them on the Output Spindle.

b. DEMO Mode Used for demonstration only to simulate disc repair process. No polish is used and pads do not engage.

c. SOLO Mode Press the START button to select this option. SOLO mode enables the manual processing of discs, without use of the Arm.

5. Machine Mode Settings (Continued)

To manually repair discs once SOLO Mode has been selected:

a. Press the EJECT button to extend the Turntable Tray. Place a disc onto the Turntable, label side down.

b. Press the CYCLE SELECT button until the desired repair cycle is selected.

c. Press the START button to begin repairing the damaged disc.

Once the repair cycle is done, the tray ejects and remains open with the repaired disc on the tray. Remove the disc and press the EJECT button to retract tray. (Note: The DISC-GO-ROBOTO automatically operates in SOLO Mode if the Arm is not attached.)

6. Arm Diagnostics

6.1. – This Sub-Menu allows you to test and verify functionality of the Arm.

6.1.1. Press the START button to enter the Arm DIAGNOSTICS Sub-Menu. The screen will display “INITIALIZING...” and the Arm will swing fully clockwise to its “home” position. Press the CYCLE SELECT button to select from the following diagnostic modes:

a. Rotational Motor Tests Arm movement from left to right

b. Screw Motor Tests Arm movement up and down

c. Vacuum Pump Tests Arm vacuum pickup system

d. Input Stack Pressure The Arm will rotate until it is over the Input Spindle, then descend until it touches the top disc. If no discs are on the Input Spindle, it will descend to the bottom of the spindle. The Arm will then return back to its home position.

e. Center Tray Pressure The tray will eject and the Arm will rotate until it is over the turntable, then descend until it touches the surface. The Arm will then return back to its home position.

Firmware UpdateUpdate DISC-GO-ROBOTO

Figure 30: DISC-GO-ROBOTO Firmware Update Screen



7. Arm Picker Pressure

7.1. This Sub-Menu allows you to adjust the amount of pressure the Arm uses when picking up a disc. If you are noticing that several attempts are required before most discs are picked up, you can increase the amount of pressure (in increments of 5) to improve the accuracy of disc pickup.

7.1.1. Press the START button to enter the Arm PICKER PRESSURE sub-menu. The initial screen of Figure 30 will be displayed (on previous page).

7.1.2. Press the CYCLE SELECT button to select from the following configuration options:

a. Input Spindle Pressing the CYCLE SELECT button will increase the picker pressure in increments of 5. The picker pressure value will wrap around to zero once it reaches 255.

b. Center Tray Pressing the CYCLE SELECT button will increase the picker pressure in increments of 5. The picker pressure value will wrap around to zero once it reaches 255.


Figure 31: DISC-GO-ROBOTO Arm Picker Pressure Screen

Arm Picker PressureInput Spindle

Call us first! Do not change any settings on your machine unless you are instructed to by DISC-GO-TECH Support. Contact us at 1-866-237-3724!

tRoubleshootinG

Display Messages

Message: “Input Stack Empty”

In normal use, this message occurs when the DISC-GO-ROBOTO has finished repairing all discs in the Input Spindle. It may also be displayed if the Arm failed to pick up a disc from the Input Spindle. This can occur if the disc’s surface around the center hole is damaged, irregular, or has a paper label on it or if the Vacuum Pick-up Head is damaged or has polish buildup such that a vacuum seal cannot be made.

Solution:

If the Input Spindle is NOT empty:

a. Turn your DISC-GO-ROBOTO off and check that the Input Spindle is cen-tered on its positioning guide, that the disc(s) do not have any warping or crack-ing damage, and that the discs are not stuck together.

b. Inspect and clean the Vacuum Pick-Up Head. A squirt of Final Spray can be used to remove any build-up, especially on the inner and outer edges.

c. Turn the DISC-GO-ROBOTO on and continue repairing discs. If the problem persists, contact a DISC-GO-TECH Customer Service representative.

If the Input Spindle is empty and more disc repairs are desired:

a. Place additional discs onto the Input Spindle.

b. Remove all discs from the Output Spindle.

c. Press the START button to continue repairing discs.

Figure 32: DISC-GO-ROBOTO Input Stack Empty Message

Input Stack EmptyPress Stop to Continue


Message: “No Disc Detected”

Occurs if there is no disc on the Turntable or if the Disc Sensor is out of calibration.

Solution:

a. Press the EJECT button and verify whether a disc is on the turntable.

b. If a disc is present, refer to the Sensor Calibration instructions on Page 9.

Message: “Check Pads”

The “Check Pads” message can occur if the turntable is prevented from turning freely, because of excessive friction between the pads and disc.

Solution 1: Check for worn or improperly installed pads:

a. Inspect the pads for excessive wear and/or for proper installation (refer to“Replacing the Polishing Pads” on Page 16). If needed, replace pads.

b. Clean any fluid from the Splash Shield and turntable and carefully lower lid.

c. Reset machine by turning the power back on and continue with disc repairs.

Figure 33: DISC-GO-ROBOTO No Disc Detected Message

No Disc DetectedPress Stop to Continue

Figure 34: DISC-GO-ROBOTO Check Pads Message

Check PadsReset Machine

Message: “Check Pads” (continued)

Solution 2: Check for signs that polish is flowing onto the disc:

If the flow of polish onto the disc is impeded, the polishing pads generate excess friction and heat and will damage the surface of the disc. To prevent this from occurring, a “Check Pads” error is generated and the DISC-GO-ROBOTO will stop.

a. Check that the Repair Cartridge contains polishing fluid and is installed correctly (the rear of the cartridge should align with the edge of the Cartridge Compartment and the Cartridge Latch should be fully engaged).

b. To test if there is polish flowing, use the Options Menu to enter the MachineDiagnostics, “Polish Pump In” test mode (see Page 19). Verify that polish is flowing out the two black Fluid Nozzles on the underside of the Splash Shield.

c. If polish is not flowing, remove the Repair Cartridge and inspect the openings on the cartridge and the mating connectors inside the Cartridge compartment. Apply silicone grease to the inner edge of the cartridge openings to improve their seal and ensure positive fluid draw.

d. If polish is still not flowing, replace the Repair Cartridge. If this does not resolve the problem, inspect the pump and fluid lines for blockage or leaks.

Message: “Check Lid” The “Lid Open” message occurs when the Lid of the DISC-GO-ROBOTO is not fully closed.

Solution:

a. Pull the Lid Latches forward and open the lid.

b. Ensure there are no obstructions between the lid and top surface. Wipe off any dried polish, debris, or fluid.

c. Gently close the lid and lock the Lid Latches. Continue with disc repairs.

Figure 35: DISC-GO-ROBOTO Check Lid Message

DISC-GO-ROBOTOLid Open

T R O U B L E S H O O T I N G


Message 5: The “Replace Cartridge” message occurs when the cartridge level reaches 0% or is too low to complete the selected repair cycle (i.e. a Heavy Cycle cannot be competed with 1% remaining).

Solution:

a. Replace the cartridge with a new one, or one which still has the capacity torepair discs.

b. If the same message is displayed, ensure that the cartridge is properly installed (Refer to the “Installing the Disc Repair cartridge” section on Page 6).

Situation: DISC-GO-ROBOTO is powered up, but the display reads “DISC-GO-SOLO”.

Solution:

a. Separate the Disc Repair Unit and the Arm.

b. Ensure that the power and control plug on the Arm and the power and con-trol socket from the Disc Repair Unit are properly connected.

Figure 36: DISC-GO-ROBOTO Replace Cartridge Message

DISC-GO-ROBOTOReplace Cartridge

c. Reconnect the Arm. If the message persists, refer to the “Machine Mode Settings” (Page 26) to change the operating mode to “DISC-GO-ROBOTO”.

d. Resume repairing discs.

Situation: The DISC-GO-ROBOTO does not process and repair discs as well as it did when it was first received.

Solution:

The quality of the repair process is highly dependent on the quality of the polishing materials used. Both polish and polishing pads have a fixed usage life and must be replaced after every 250 light repairs, or 125 medium repairs, or 80 heavy repairs, or any proportional combination thereof.

a. Press the Lid Release button and open the lid of your DISC-GO-ROBOTO. Remove both polishing pads.

b. Replace the Repair Cartridge with a Cleaning Cartridge.

c. Press START to run a cleaning cycle (see page 17 for Machine Maintenance).

d. Once the cleaning cycle is complete, replace the Cleaning Cartridge with the Repair Cartridge, install new polishing pads and resume repairing discs.

Situation: The Arm is dropping discs during transfer.

Solution:

a. Inspect the discs on the Input Spindle to ensure that they are dry and clean and do not contain paper labels. Remove any sticky or tacky substances with a damp, low abrasion cloth and allow the discs to dry.

b. Inspect and clean the Vacuum Pick-up Head. A squirt of Final Spray can be used to remove any polish build-up, especially on the inner and outer edges.

c. Ensure that the Input and Output Spindles are in the correct mounting positions. Check that the discs are not hitting the sides of the Input Spindle during loading. If they are, refer to the alignment procedures of the Arm Configuration section starting on Page 6.

d. Press START and resume repairing discs.


Figure 37: DISC-GO-SOLO

DISC-GO-SOLO LIGHT 100%


Situation: I installed a new cartridge, but the cartridge level reads “00%”.

Solution:

a. Verify the Repair Cartridge is new.

b. Turn your DISC-GO-ROBOTO off. Re-insert the cartridge fully, ensuring that the back surface of the cartridge is flush with the body of the Cartridge compartment and that the Cartridge Latch is engaged. An audible ‘click’ is heard when installed correctly (Refer to the “Installing the Disc Repair cartridge” section on Page 10).

c. Turn your DISC-GO-ROBOTO on.

d. Resume repairing discs.

Still Stuck? If you are still experiencing difficulties or problems, contact us at 1-866-237-3724 or visit our web site at www.discgotech.com!


WARRAnty inFoRmAtion

One Year Limited Warranty

Disc Go Technologies Inc. warrants the DISC-GO-ROBOTO to be free from defects in material and workmanship under normal use for a period of one (1) year from the date of purchase, except as noted. There is no warranty with respect to the following, which may be supplied with the DISC-GO-ROBOTO: polishing pads and/or polish and/or cartridges and/or supplementary products. This warranty extends only to the original consumer and does not cover damage from abuse, neglect, or any other use not specified in the printed directions. The warranty does not cover problems caused by fire or other natural calamities. The warranty is void immediately if an improper repair or adjustment is made by anyone other than an authorized Disc Go Technologies service center; if the consumer does not use the cleaning cartridge at the intervals recommended in the printed directions; and/or if the consumer uses any car-tridge and/or polishing pads and/or polish and/or supplementary products not authorized for use by Disc Go Technologies in the printed directions. The warranty applies to the product from the original date of purchase and the owner must furnish proof of original purchase from Disc Go Technologies or a Disc Go Technologies authorized reseller. This product is intended for commercial use only. The unit must be shipped, freight prepaid or delivered to the nearest authorized repair center in either its original pack-age or similar package affording an equivalent degree of protection. The repaired unit will be returned to the customer at the customer’s expense. For a detailed description of the product warranty please contact our customer service center.

EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, DISC GO TECHNOLOGIES INC. EXPRESSLY DISCLAIMS ALL RESPONSIBILITY FOR CONSEQUENTIAL DAMAGES OR INCIDENTAL LOSSES CAUSED BY THE USE OF THIS APPLIANCE AND UNDER NO CIRCUMSTANCES SHALL DISC GO TECHNOLOGIES BE LIABLE FOR ANY AMOUNT GREATER THAN THE ACTUAL PURCHASE PRICE OF THE UNIT.

If you have a claim under this warranty, DO NOT RETURN THE APPLIANCE TO THE STORE OR DISTRIBUTOR! Please call our CUSTOMER SERVICE NUMBER. This warranty is valid only in Canada and the USA.

In the U.S. and Canada, this warranty gives you specific legal rights, and you may also have other legal rights which may vary from state to state, or province to province. Call toll free 1-866-237-3724.

Limitation of Use

This machine will not repair cracked, warped, or foil damaged discs. If there is damage to the data within the disc, this machine cannot repair or restore the data. Attempting to repair cracked or warped discs may damage the machine and void the warranty.

Disclaimer

Reasonable care has been taken in the preparation of this information, but Disc Go Technologies Inc. and the product distributors extend no warranties, make no representations and assume no responsibility as to the accuracy or suitability of information. Judgements as to the suitability herein are the purchaser’s responsibility.

36

customeR seRvice

Please call your local DISC-GO-TECH Distributor for customer service. Please haveyour DISC-GO-ROBOTO close by when you call us at 1-866-237-3724. This will help us answer your questions. Or visit us at www.discgotech.com for more information.

Disc Repair Supplies

Keep your DISC-GO-ROBOTO running smoothly and your discs looking sharp by replacing your old, worn supplies. Below is a essential supply reference. Please check out our website at www.discgotech.com for more supply choices.

DISC-GO-ROBOTO

Polishing PadsDisc Repair Packswith HydraShine

Technology

Machine Cleaning Cartridge

Final Spray Kit

For Single Sided discs - Item #: 1010052

For Double Sided discs-Item #: 1010066

Single Pack Item #: 1010090

Four PackItem #: 1010089

Eight PackItem #: 1010094

12 PackItem #: 1010095

Good for 10 machine cleaning cycles

Item #: 1010074

4 oz. Final Spray, 2 cleaning cloths

Item #: 1010036

Disc-Go-Technologies, Inc.1-866-237-3724 | www.discgotech.com | © 2009

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