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Experience Matters.

Distribution

The Partnership

Usha Martin – a leading manufacturer of a wide and diverse range of quality wire ropes suited for almost all applications.

Scaw Distribution – South Africa’s largest distributor of lifting products is closely aligned with Usha Martin to provide steel wire ropes and slings.

Choosing Usha Martin Wire Rope

• One of the largest wire rope manufacturers in the world with plants in India, Dubai, Bangkok and Nottinghamshire, UK

• Products distributed in all 7 continents of the world• Products conform to ISO, DIN, BS, IS, API, EN, AS, GOST• Approved by ABS, API, DNV, LLOYDS, NKK

“Metal Maker” to “Value Creator”

• Integrated manufacturing process from iron ore to wire rope• Produced from wire rod manufactured in own steel plant• Large R&D department• Equipped with in-house die design shop for precision wire

drawing • Use only the finestwire rope lubricants from international

suppliers• Quality that can be trusted

Full Traceability

Lookoutfortheuniqueidentificationtapeinsiderope

Scaw Distribution stocks the following Usha Martin Wire Ropes:

• General engineering ropes• Crane ropes• Elevator ropes• Fishing ropes• Special application ropes on request

Steel Wire Rope

3

PleasenoteabovecalculationsarebasedonSANS7531butwith1800MPa.MPadependsontheropesupplierspecifications.

The data supplied applies to hand and mechanically spliced slings in the more popular

rope diameters and configurations

1 LEG - 1 PART 1 LEG - 2 PARTS 2 LEGS - 1 PART EACH 2 LEGS 2 PARTS EACH ENDLESS

Max. permitted angle 90°

MINIMUM PERMITTED FACTOR OF SAFETY 6 6 6 6 6 6 6 6 6 6 6 6

ROPE CONSTRUCTION RopeDiameter

Est Breaking

Force

Vertical Lift

ChokerHitch

HalshingSling

Cradle Sling 30° 60° 90° 120° Reeving

Sling

Double Cradle

Wrap Sling

Endless with Bight

Rope Diameter

mm kN t t t t t t t t t t t mm6 x 19 (9/9/1)F 1800 MPa

RH ORDINARY LAY10 59 1.0 0.8 1.5 1.4 1.9 1.8 1.5 1.0 1.1 2.9 1.2 1013 101.8 1.7 1.3 2.6 2.5 3.4 3.0 2.5 1.8 1.9 4.9 2.0 13

6 X 36 (14/7 + 7/7/1)f1800 MPa

RH ORDINARY LAY

13 102.5 1.7 1.3 2.6 2.7 3.4 3.0 2.5 1.8 1.9 5.0 2.0 1316 156.3 2.6 2.0 4.0 3.8 4.2 4.6 3.8 2.7 2.9 7.6 3.0 1619 221.4 3.7 2.9 6.0 5.4 7.3 6.6 5.4 3.8 4.0 10.7 4.3 1920 242.4 4.1 3.1 6.2 5.9 8.0 7.2 5.9 4.2 4.4 11.7 4.7 2022 297 5.0 3.8 7.6 7.2 10.0 8.8 7.2 5.1 5.4 14.3 5.7 2224 342.2 5.8 4.4 8.8 8.3 11.3 10.1 8.3 5.9 6.2 16.5 6.6 2426 405.8 6.8 5.2 10.4 9.8 13.4 12.0 9.4 6.9 7.4 19.6 7.8 2628 479.7 8.1 6.1 12.3 11.5 15.8 14.2 11.5 8.2 8.7 23.1 9.2 2832 627.2 10.6 8.0 16.0 15.1 20.6 18.5 15.1 10.7 11.4 30.2 12.0 32

6 X 36 (14/7 + 7/7/1) IWRC1800 MPa

RH ORDINARY LAY

13 113.5 1.9 1.5 2.9 2.8 3.8 3.4 2.8 2.0 2.1 5.5 2.2 1316 172.4 2.9 2.2 4.4 4.2 5.7 5.0 4.2 3.0 3.2 8.3 3.4 1618 217.3 3.6 2.8 5.6 5.3 7.2 6.4 5.3 3.7 4.0 10.5 4.2 1819 243.7 4.1 3.1 6.2 5.9 8.0 7.2 5.9 4.2 4.4 11.8 4.7 1920 268.8 4.5 3.5 6.9 6.5 8.9 8.0 6.5 4.6 4.9 13.0 5.2 2022 326.8 5.5 4.2 8.4 7.9 10.8 9.7 7.9 5.6 5.9 15.8 6.3 2224 393.2 6.6 5.1 10.1 9.5 12.9 11.6 9.5 6.9 7.1 19.0 7.6 2426 449.4 7.6 5.8 11.5 10.8 14.8 13.3 10.8 7.7 8.1 21.7 8.6 2628 529 8.9 6.8 13.5 12.7 17.4 15.6 12.7 9.0 9.6 25.5 10.2 2832 691.6 11.7 8.9 17.7 16.6 22.7 20.4 16.6 11.8 12.5 33.3 13.3 32

LOAD FACTOR OF SLING ASS:(EffectofSlingConfiguration) 1.00 0.75 1.50 1.41 1.93 1.73 1.41 1.00 1.06 2.83 1.50

Included AngleReevedReeved with bight

Steel Wire Rope Slings

WIRE ROPE SLING W.L.L CHART : 1800 MPa Quality

Wire Rope Sling Inspection and Discard Criteria

Clean wire rope slings and inspect sling for the following defects or damage:

• Sling to be fitted with ID tag or stamped onferrule

• Tag to displayWLLand certificate number orID details

• Check ferrules and thimbles for damage, wear or bending

• Broken wires in sling in excess of 5% over x10 diameter of sling

• Or, 6 or more broken wires in one lay length• Or, 3 or more broken wires in the same strand

in one lay length• Or, any broken wires in eye area or at ferrule• Rope wear in excess of 10% of nominal

diameter • Permanent coils, kinks or doglegs• Bird caging exposing the core• Ropeflatteningexposingcore• Surface damage such as weld splatter• Burnt wires• Corrosion, rope fatigue or square breaks

4

Verope Special Wire Ropes

Verotop

Veropro 8

Veropower 8

Verotop is a flexible rotation-resistant rope with compacted strands

• Verotop has a high breaking strength• Achieves good bending fatigue results• Offers excellent resistance to crushing and abrasion• Possesses perfect spooling behaviour on multilayer drum• Can be used either with or without a swivel• Verotop is a category 1 rotation-resistant rope in accordance with ASTM A1023

Veropro 8 is an 8-strand, non-rotation resistant rope with compacted outer strands and a rope core covered with a plastic layer

• Veropro 8 has a high breaking strength• Stable rope structure that achieves excellent bending fatigue results• Offers excellent resistance to crushing and abrasion.• Possesses perfect spooling behaviour on multilayer drum• Veropro 8 may not be used with a swivel

Veropower 8 is a rotary swaged 8-strand, non rotation resistant rope in parallel lay construction with compacted outer strands and a rope core covered with a plastic layer

• Veropower 8 is the strongest of all non-rotation resistant ropes• Stable rope structure that achieves good bending fatigue results• Offers superior crushing resistance and excellent resistance to abrasion.• Possesses perfect spooling behaviour on multilayer drum• Veropower 8 may not be used with a swivel

5

Verope Special Wire Ropes

6

TO SUIT ROPE

Size (mm)

DIMENSIONS IN MILLIMETRES TORQUE

NmMinimum Number of Clips

Amount of Rope to turn back (mm)A B C D

3 6 18 11 12 6,1 2 815 6 24 14 15 10,2 2 946 8 26 16 19 20,3 2 1208 10 35 20 22 40,7 2 13110 11 38 20 26 61 2 16513 13 48 26 30 88 3 29216 14 60 32 33 129 3 30520 16 70 37 38 176 4 40622 20 83 41 44 305 4 48326 20 91 46 48 305 5 66028 20 98 51 51 305 6 86432 22 112 54 59 488 7 111835 22 120 59 60 488 7 111838 22 125 60 66 488 8 137242 26 135 67 70 583 8 147344 28 146 70 78 800 8 154951 32 163 76 85 1017 8 180357 32 180 80 97 1017 8 185464 32 195 87 105 1017 9 224072 32 211 90 112 1017 10 245075 38 234 98 122 1627 10 2660

Steel Wire Rope Fittings

Crosby® - Heavy Duty Clamps

Galvanised Screw Pin Chain (DEE) Shackles (G-210)

• Forged Base• Rolled Threads• Entire Clip - “Hot dip”

galvanised to resist corrosive and rusting action

• Only Crosby Clips have a Red U-BOLT for instant recognition

• To U.S. Federal Spec. FF-C-450

SML (Kgs) d (mm) D (mm) A (mm) C (mm)

500 6 8 12 22750 8 10 14 261000 10 11 17 321500 11 13 18 372000 13 16 21 413250 16 20 27 514750 20 22 32 606500 22 26 37 718500 26 28 43 819500 28 32 46 9012000 32 35 52 10013500 35 38 57 11117000 38 42 60 12225000 44 51 73 14635000 51 57 82 17155000 66 70 105 203

7

Steel Wire Rope Fittings

Galvanised Alloy Pin Shackles- to SANS 2415RR-C-271B Galvanised Screw Pin Anchor (BOW) Shackles (G-209)

Galvanised Alloy Pin Shackles- to SANS 2415RR-CC-271b Safety Pin Bow Shackles (G-2130)

• Working Load limit is permanently shown on every shackle. Forged, Quenched and Tempered, with alloy pins

• Safety factor 6/1

• Working Load limit is permanently shown on every shackle. Forged, Quenched and Tempered, with alloy pins

• Safety factor 6/1

SML (Kgs) d (mm) D (mm) A (mm) B (mm) C (mm)

500 6 8 13 20 28750 8 10 14 21 311000 10 11 17 26 371500 11 13 18 29 432000 13 16 21 33 483250 16 20 27 51 604750 20 22 32 60 716500 22 26 37 71 848500 26 28 43 81 959500 28 32 46 90 10812000 32 35 52 100 11913500 35 38 56 111 13217000 38 42 60 122 14625000 44 51 73 146 17835000 53 57 82 171 19755000 67 70 105 203 267

SML (Kgs) d (mm) D (mm) A (mm) B (mm) C (mm)

2000 13 16 21 33 483250 16 20 27 43 604750 20 22 32 51 716500 22 26 37 58 848500 26 28 43 68 959500 28 32 46 74 10812000 32 35 52 83 11913500 35 38 57 89 13217000 38 42 60 98 14625000 44 51 73 127 17835000 51 57 83 146 19755000 64 70 105 184 26785000 76 83 127 205 330120000 89 95 133 234 371150000 102 108 140 254 368

Pleasecontactyournearestbranchforourcompleterangeoffittings

8

Scaw Metals Groups Chain Products comply fully with SANS ISO 7593 for "Instant" assembled chain slings, to SANS ISO 4778 for "Welded" chain sling assemblies and with the requirements of EN 818 - 1 & 4.

Typical Sling Types

SELF-LOCKING

Style A

SINGLECHAIN

SLINGS

DOUBLECHAIN

SLINGS

S le

A

TRIPLE & QUAD CHAIN SLINGS

SINGLE ADJUSTABLE LOOP CHAIN SLING

DOUBLE ADJUSTABLE LOOP CHAIN SLING

9

Assembly Components

Chain Size - mm 6,0 7,0 10,0 13,0 16,0 20,0 22,0 25,5 32,0

Working load limits in metric tons 1,20 1,60 3,20 5,40 8,20 12,80 15,50 21,70 32,80

Oblong Master Link MA-06 MA-0806 MA-1008 MA-1310 MA-1613 MA-2016 MA-2220 MA-2622 MA-3226

Max - A - Lok® H1 7 10 13 16 20 22 26 32

Hooks

Grab(Clevis) 7 10 13 16 20

Sling(Clevis) 7 10 13 16 20

SelfLocking(trigger) 7 10 13 16 20

Grab(eye) HA-800 7 10 13 16 20 HA-808 HA-809 HA-811

Sling(eye) HA-218 7 10 13 16 20 HA-320 HA-330 HA-350

Foundry(eye) HA-498 HA-499 HA-500 HA-501 HA-502 HA-503 HA-504 HA-505

Working load 60° 2,04 2,72 5,44 9,18 13,94 21,76 26,35 36,89 55,76

limits in 90° 1,68 2,24 4,48 7,56 11,84 17,92 21,70 30,38 45,92

metric tons 120° 1,20 1,60 3,20 5,40 8,20 12,80 15,50 21,70 32,80

Oblong Master Link MA-60SA MA-1008 MA-1310 MA-1613 MA-2016 MA-2220 MA-2622 MA-3226 MA-3632

Max - A - Lok® H1 7 10 13 16 20 22 22 32

Hooks

Grab(Clevis) 7 10 13 16 20






Working load 60° 312 4,16 8,32 9,18 21,32 33,28 40,30 56,42 85,28

limits in 90° 2,52 3,36 6,729 7,56 17,22 26,88 32,55 45,57 68,88

metric tons 120° 1,80 2,40 4,80 5,4 12,30 19,20 23,25 32,55 49,20

Master Link Sub-Assembly MA-06SA MA-08SA MA-10SA MA-1613 MA-16SA MA-20SA MA-22SA MA-26SA MA-32SA

Max - A - Lok® H1 7 10 13 16 20 22 26 32

Hooks

Grab(Clevis) 7 10 13 16 20






Working load limits in metric tons 90° 1,68 2,24 4,48 7,56 11,48 17,92 21,70 30,38 45,92

Oblong Master Link MA-06 MA-0806 MA-1310 MA-1613 MA-2016 MA-2220 MA-2622 MA-3226 MA-3632

Max - A - Lok® H1 7 10 13 16 20 22 26 32

HooksGrab(Clevis) 7 10 13 16 20


Working load limits in metric tons 90° 2,53 3,36 6,72 11,34 17,22 26,88 32,55 45,57 68,88

Oblong Master Link Sub-Assembly MA-06SA MA-08SA MA-10SA MA-13SA MA-16SA MA-20SA MA-22SA MA-26SA MA-32SA

Max - A - Lok® H1 7 10 13 16 20 22 26 32

HooksGrab(Clevis) 7 10 13 16 20


® Gr 8

10

Synthetic Slings

WEBBING SLING W.L.L CHART : SANS 94 EN 1492 PARTS 1 & 2

Flat and Endless Round Sling Inspection

and Discard Criteria

Clean wire rope slings and inspect sling for the following defects or damage:

• Allwebbingslingstobefittedwithblueidentificationlabels

• Labels to display WLL and other details to conform to SANS 94

• Slings to be correct colour to SANS 94• Broken or loose stitching• Tears or cuts on sling edge• Longitudinal cuts or holes• Heat damage or weld splatter• Excessive soiling from dirt or oil• Worn, damaged or torn eyes• No permanent knots• Iffibreropesarevisiblethroughcutsleeveson

endless webbing slings

Using 2 Slings Together

Endless Round Slings

Duplex Flat Slings (Eye Type)

Mode Factor 1.0 0.8 2.0 1.4 1.0 0.7 0.5 1.4 1.2 1.0 0.81,000kg 1.0 0.8 2.0 1.4 1.0 0.7 0.5 1.4 1.2 1.0 0.82,000kg 2.0 1.6 4.0 2.8 2.0 1.4 1.0 2.8 2.3 2.0 1.63,000kg 3.0 2.4 6.0 4.2 3.0 2.1 1.5 4.2 3.4 3.0 2.44,000kg 4.0 3.2 8.0 5.6 4.0 2.8 2.0 5.6 4.5 4.0 3.25,000kg 5.0 4.0 10.0 7.0 5.0 3.5 2.5 7.0 5.6 5.0 4.06,000kg 6.0 4.8 12.0 8.4 6.0 4.2 3.0 8.4 6.7 6.0 5.08,000kg 8.0 6.4 16.0 11.2 8.0 5.6 4.0 11.2 9.0 8.0 6.4

10,000kg 10.0 8.0 20.0 14.0 10.0 7.0 5.0 14.0 11.2 10.0 8.015,000kg 15.0 12.0 30.0 21.0 15.0 10.5 7.5 21.0 17.0 15.0 12.020,000kg 20.0 16.0 40.0 28.0 20.0 14.0 10.0 28.0 22.4 20.0 16.025,000kg 25.0 20.0 50.0 35.0 25.0 17.5 12.5 35.0 28.0 25.0 20.030,000kg 30.0 24.0 60.0 42.0 30.0 21.0 15.0 42.0 34.0 30.0 24.040,000kg 40.0 32.0 80.0 56.0 40.0 28.0 20.0 56.0 45.0 40.0 32.050,000kg 50.0 40.0 100.0 70.0 50.0 35.0 25.0 70.0 56.0 50.0 40.060,000kg 60.0 48.0 120.0 84.0 60.0 42.0 30.0 84.0 67.2 60.0 48.080,000kg 80.0 64.0 160.0 112.0 80.0 56.0 40.0 112.0 90.0 80.0 64.0

100,000kg 100.0 80.0 200.0 140.0 100.0 70.0 50.0 140.0 112.0 100.0 80.0 Design Factor of Safety - 7:1 Polyester Slings to have blue identification labels. Eye-type slings to have re-enforced eyes

Straight lift

Chokelift

Up to 7° From7° up to 45°

From45° up to 60°

From7° up to 45°

From45° up to 60°

Choke lift from7° up to 45°

Choke lift from45° up to 60°

Straight lift from7° up to 45°

Straight lift from45° up to 60°

VIOLET

GREEN

YELLOW

GREY

RED

BROWN

BLUE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

11

Natural Fibre and Synthetic Ropes

Natural Fibre

Sisal

• Anaturalfibreropethatiseconomicalwithgoodgrippingproperties.Sisalropeis suitable for lashing, block and tackle work

• Available in 25kg, 50kg and 220m coil packs• Size range: 6mm-40mm

Manilla

• Anaturalfibreropewithahightensilestrengththatisresistanttowearandabrasion.Theropegiveslongserviceandispreferredoverothernaturalfibresfor marine applications


Mine Twine

• Medium Twine• Average: 714m/kg• Packing: 10 x 1kg

Synthetic Fibre

Polypropylene 3 Strand

• Asyntheticfibreropethatcombinesthebestpropertiesofallman-madefibres.Itisstrong,light,floatsonwaterandisthereforeideallysuitedtogeneralapplications


Polypropylene 8 Strand

• Asyntheticfibreropethathasaplaitedconstruction.Thisropeisstrong,pliable and will not kink. It is mainly used in marine application as mooring ropes for shipping

• Available in 220m lengths• Size range: 18mm to 96mm

Mine Twine

• Medium average: 714m/kg• Heavy average: 360m/kg• Packing: 2 x 5kg

12

Lifting and Pulling Solutions

Yale® Endurance Manual Chain Hoist

Yale® Econo Lever Hoist Yale® Low Maintenance,Compact and Quality Engineered Lever Hoist

Model : SHACapacities : 1, 1.5, 2, 3, 5, 10 ,15, 20, 35, 50 TonsApplication : Mining and other demanding applicationsOptional : Additional corrosion protection Overload protection device Anti-theft low headroom trolley and hoist combination(SANS 1594 Certified)

How to order:Advise : Capacity Height of lift Length of hand chain

Model : UNOplusCapacities : 0.75, 1.5, 3, 6 TonsConstruction : Pressed SteelApplication : Medium to Heavy Duty

How to order:Advise : Capacity Height of lift

Available in ATEX:1M2resp.113GDc11BT4)

All capacities are shown as metric tons (1 000kg)

Model : BuffaloCapacities : 0.75, 1.5, 3, 6 TonsConstruction : Pressed SteelApplication : Mining and other demanding applications(SANS 1636 Certified)

How to order:Advise : Capacity Height of lift

13

Lifting and Pulling Solutions

Yale® Econo Manual Chain Hoist

Yale® Quality Engineered Push Type & Geared Trolleys

Yale® Low Maintenance,Compact and Quality Engineered Lever Hoist

Model : VSIIICapacities : 0.5, 1, 2, 3, 5 TonsApplication : Medium to Heavy DutyOptional : Overload protection device How to order:Advise : Capacity Height of lift Length of hand chain

Model : HTP - Push Type HTG - Geared TypeCapacities : Push Type: 0.5, 1, 2, 3, 5 Tons Geared Type: 0.5, 1, 2, 3, 5, 10, 20 TonsApplication : Industrial and demanding applicationsNote : Fitsallbeamprofiles No tools are required for installation up to 5 Ton (Threadedloadbar) Anti-Drop and Anti-Tilt features

How to order:Advise : Capacity Width and thickness of beam flange Length of hand chain for geared type trolley

Available in ATEX

All capacities are shown as metric tons (1 000kg)

Model : CPV - YaleVegoCapacities : 0.25, 0.5, 1, 2 Tons

Product Overview:CPV : Hook to Hook Suspension Type Lug Suspension TypeCPV/VTP : Electric Chain Hoist with Push Type TrolleyCPV/VTG : Electric Chain Hoist with Extended Handwheel Geared TrolleyCPV/VTE : Electric Chain Hoist with low headroom Electric Trolley

How to order:Advise : Capacity Height of lift Supply voltage Combination(referaboveoverview) Type of environment Number of lifts per hour Beamflangewidthandthickness (iftrolleyisrequired)

14

Our Products

Steel wire ropes

• General purpose wire ropes • High performance wire ropes • PVC covered wire ropes • Stainless steel wire ropes

Wire rope fittings

• Shackles & clamps• Sling hooks• Eye bolts and eye nuts

Chain and chain fittings

• Grade100chainandchainfittings• Grade80chainandchainfittings• Cargo lashing equipment• Cain Chains

Webbing products

• Webbing slings• Cargo securing tie downs

Lifting equipment

• Chain hoists• Crawls• Material handling equipment

Rigging accessories and tools

• Wire rope cutters• Wirelock resin• Rope splicing tools

Fibre products

• Naturalfibreropes• Syntheticfibreropes• Twines

Scaw Distribution are proud stockists of:

082014

Scaw Metals Group

Cape Town BranchTel : +27 (21) 508 1500Fax : +27 (21) 511 6398

Durban BranchTel : +27 (31) 450 7400Fax : +27 (31) 450 7444

Mosselbay BranchTel : +27 (44) 695 1516/7Fax : +27 (44) 695 1664

East London BranchTel : +27 (43) 722 1875Fax : +27 (43) 743 7787

Pietermaritzburg BranchTel : +27 (33) 846 1350/2/3Fax : +27 (33) 386 1344

Port Elizabeth BranchTel : +27 (41) 453 2090Fax : +27 (41) 453 3133

Richards Bay BranchTel : +27 (35) 789 1436Fax : +27 (35) 789 4495

Rustenburg BranchTel : +27 (14) 592 9714Fax : +27 (14) 592 5232

Johannesburg BranchTel : +27 (11) 601 8400Fax : +27 (11) 601 8405

Klerksdorp BranchTel : +27 (18) 469 2523/24/29Fax : +27 (18) 469 2290

Kuruman BranchTel : +27 (53) 712 1311Fax : +27 (53) 712 3671

Nelspruit BranchTel : +27 (13) 752 4089Fax : +27 (13) 752 3983

Newcastle BranchTel : +27 (34) 312 2629/30Fax : +27 (34) 312 2631

Witbank BranchTel : +27 (13) 699 9044/5Fax : +27 (13) 699 9197

African Wire Ropes WindhoekTel : 00264 61-26-1334/5/6Fax : 00264 61-21-5805

www.scaw.co.za

082014

distribution - scaw metals group documents/s14881 scaw distribution folder with... · • products...

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