Ditec PWR25H/35HAutomation for hinged gates(translation of the original instructions)

www.entrematic.com

IP2250ENTechnical Manual

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Contents

Key

Subject Page

1. General safety precautions 25

2. Declaration of incorporation of partly completed machinery 25

2.1 Machinery Directive 26

3. Technical specifications 26

4. Standard installation 28

5. Gearmotor dimensions and references 29

6. Installation 30

6.1 Preliminary checks 30

6.2 Bracket fastening 31

6.3 Positioning usage 32

6.4 Gearmotor installation 33

6.5 Adjustment of mechanical stops 34

6.6 Electrical connections 34

6.7 Adjustment of magnetic limit switches 35

6.8 Remote release usage 36

7. Routine maintenance plan 37

8. Troubleshooting 38

9. Disposal 38

Operating instructions 39

Manual release instructions 40

i

This symbol indicates instructions or notes regarding safety, to which special atten-tion must be paid.

This symbol indicates useful information for the correct functioning of the product.

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This installation manual is intended for qualified personnel only.Installation, electrical connections and adjustments must be performed in ac-

cordance with Good Working Methods and in compliance with the present standards. Read the instructions carefully before installing the product. Incorrect installation could be dangerous. Before installing the product, make sure it is in perfect condition.Before installing the motorisation device, make all the necessary structural modifi-cations to create safety clearance and to guard or isolate all the crushing, shearing, trapping and general hazardous areas. Make sure the existing structure is up to standard in terms of strength and stability. The motorisation device manufacturer is not responsible for failure to observe Good Working Methods when building the frames to be motorised, or for any deformations during use. The safety devices (photocells, safety edges, emergency stops, etc.) must be installed taking into account the applicable laws and directives, Good Working Methods, installa-tion premises, system operating logic and the forces developed by the motorized gate. The safety devices must protect the crushing, shearing, trapping and general hazardous areas of the motorised door. Display the signs required by law to identify hazardous areas.

Each installation must bear a visible indication of the data identifying the motor-ized gate.

When requested, connect the motorized gate to an effective earthing system that complies with current safety standards. During installation, maintenance and repair operations, cut off the power supply before opening the cover to access the electrical parts.The automation protection casing must be removed by qualified personnel only.

The manufacturer of the motorisation device declines all responsibility if compo-nent parts not compatible with safe and correct operation are fitted.

Only use original spare parts when repairing or replacing products. The installer must supply all information on the automatic, manual and emergency op-eration of the motorised gate, and must provide the user with the operating instructions.

1. General safety precautions

2. Declaration of incorporation of partly completed machinery

EC Declaration of Conformity – Entrematic Group AB, declares that this product complies with the essential requirements and other relevant provisions of Directive 2006/42/EC, 2014/30/EU.A certified copy of the original Declaration of Conformity is available upon request via email: technical-assistance.ditec@entrematic.com, clearly indicating the product code.

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2.1 Machinery Directive

Pursuant to the Machinery Directive (2006/42/EC), the installer who motorises a door or gate has the same obligations as the manufacturer of machinery and as such must:- prepare the technical data sheet which must contain the documents indicated in Annex V of the

Machinery Directive; (The technical data sheet must be kept and placed at the disposal of competent national au-

thorities for at least ten years from the date of manufacture of the motorised door or gate);- draw up the EC Declaration of Conformity in accordance with Annex II-A of the Machinery Directive

and deliver it to the customer;- affix the EC marking on the motorised door or gate, in accordance with point 1.7.3 of Annex I of

the Machinery Directive;

3. Technical specifications

PWR25H PWR35H

Usage limits(gate wing weight and length)

00

1

100

200

300

400

500

600

700

800

2 3

(m)

(Kg)

4 5 00

1

100

200

300

400

500

600

700

800

2 3

(m)

(Kg)

4 5

PWR25H PWR35H

Power 24V

Maximum power

5A 5.5A

Absorbed power 55W nom. / 120W max 65W nom. / 132W max

Maximum thrust 2000 N 3000 N

Maximum stroke 350mm 450mm

Opening time 10÷60 s/90° 14÷80 s/90°

Intermittence80 cycles/day

30 consecutive cycles at 20°C150 cycles/day

50 consecutive cycles at 20°C

DurationFrom 60,000 to 100,000 cycles based on the conditions indicated in table 3.1 (see

the durability graphs of the product)

From 120,000 to 300,000 cycles based on the conditions indicated in table 3.1 (see

the durability graphs of the product)

Operating temperature -20°C / +55°C (-35°C + 55°C with NIO active)

Degree of protection IP44 IP44

Dimensions (mm) 820 x 100 x 107 h 970 x 100 x 107 h

Weight (Kg) 7.8 9

Tab. 3.0

Graph 3.0

WARNING: To prevent burglary, the use of an electric lock is recommended with wings longer than 2.3m.

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PWR25H PWR35H

Durability of the product

0

10 20

30

40 50

60

70

80 90

100

0

10.000

indice di gravosità

20.000

30.000

40.000

50.000

60.000

70.000

80.000

90.000

100.000

cicli

0

10 20

30

40 50

60

70

80 90

100

0

20.000

indice di gravosità

40.000

60.000

80.000

100.000

120.000

140.000

160.000

180.000

200.000

220.000

240.000

260.000

280.000

300.000

cicli

PWR25H PWR35H

0

10 20

30

40 50

60

70

80 90

100

0

10.000

indice di gravosità

20.000

30.000

40.000

50.000

60.000

70.000

80.000

90.000

100.000

cicli

0

10 20

30

40 50

60

70

80 90

100

0

20.000

indice di gravosità

40.000

60.000

80.000

100.000

120.000

140.000

160.000

180.000

200.000

220.000

240.000

260.000

280.000

300.000

cicli

Severity index

PWR25H PWR35H

Wing weight

>150Kg 10 -

>200Kg 20 -

>300Kg 30 10

>400Kg - 20

>600Kg - 30

Wing width>2m 20 10

>3m - 20

Solid wing 15

Windy area 15

Speed setting VA/VC/PO/PC over the default values 10

Force setting R1/R2 over the default values 10

Tab

. 3.1

Tab

. 3.2

Two examples of the operator durability calculation are shown below:

The durability of the product is influenced by the severity index:

with reference to Tab. 3.1, according to the type of piston, the weight and the length of the wing and the use conditions, different corrective fac-tors were estimated, the sum of which influence the operator durability (see Tab. 3.2).

Example of the duration calculation for PWR25H

Wing weight >150 Kg 10

Wing length >2m 20

R1/R2>default 10

Windy area 15

Total severity index 55

Estimated duration 67,000 cycles

Example of the duration calculation for PWR35H

Wing weight >300 Kg 10

Wing length >3m 20

R1/R2>default 10

Windy area 15

Total severity index 55

Estimated duration 148,000 cycles

Severity index Severity index

cycl

es

cycl

es

Severity index Severity index

cycl

es

cycl

es

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4. Standard installation

Ref. Description Cable

1 Transmitter /

2Flashing light 2 x 1 mm²

Antenna (integrated into the flashing light) coaxial 58 Ω

3Key selector switch 4 x 0.5 mm²

Digital combination wireless keypad /

4

Actuator PWR25H2 x 1.5 mm²

Actuator PWR35H

Actuator PWR35H with magnetic limit switches 3 x 1.5 mm²

5 Photocells 4 x 0.5 mm²

6 Control panel 3G x 1.5 mm²

A

Connect the power supply to a type-approved omnipolar switch, with a contact opening distance of at least 3mm (not supplied).The connection to the mains must follow an independent path, separate from the connections to the control and safety devices.

1

5

4

6

A

32

5

5

4

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5. Gearmotor dimensions and references

Ref. Description

7 Rear cover

8 Release lock hatch

9 Cover fastening screw

10 Release key

11 Release pin

12 Front cover

107

100

L

R

8

11

9

107

8

12

11

7

9

10

Model L R

PWR25H 820 350

PWR35H 970 450

PWR25H PWR35H

Fig. 5.1 Fig. 5.2

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6.1 Preliminary checks

6. InstallationThe declared operating and performance features can only be guaranteed with the use of EN-TREMATIC accessories and safety devices.Unless otherwise specified, all measurements are expressed in mm.

Check that the structure of the gate is sturdy and that the hinges are lubricated and function smoothly.If possible, provide an opening and closing stop, otherwise use the integrated mechanical stops and/or the electric limit switch (optional) if available. The mechanical parts must be in accordance with the provisions of the EN12604 standard.

The installation measurements indicated in the table allow to choose the values of [A] and [B] on the basis of the desired opening angle and in relation to the on site spaces and overall dimensions.Increasing measurement [A], you reduce the opening approach speed. Reducing measurement [B], you increase the degrees of gate opening. Measurements [A] and [B] must, however, be compatible with the effective stroke of the piston.

A

P

D

E

L

B S

C

min 60 con apertura a 90°

A B C S D E L P min

PWR25H

90 160 50 110 95°

90 700

110

110 160 50 110 100° 120

150 130 50 80 110° 160

130 150 70 80 90° 140

110 180 100 80 90° 120

100 190 110 80 90° 110

PWR35H

90 190 50 140 95°

110 850

100

130 190 50 140 100° 140

150 190 50 140 110° 160

130 180 70 110 90° 140

130 210 100 110 90° 140

110 260 150 110 90° 120

100 280 200 80 90° 110

Tab. 6.1

iThe fixing point of the automation varies depending on the space available and the gate to be automated, therefore it is up to the installer to choose each time the best solution to ensure the correct operation of the system.

min. 60 with 90° opening

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After choosing the most suitable fastening point for the front bracket [14] to the gate wing, to de-termine the height position, proceed with the sizing, positioning and fixing of the rear bracket [13].If necessary, shorten the rear bracket [13] following measurement (S) in Tab. 6.1.

- Once you have fastened the rear bracket [13] following the measurements indicated on page 10, fasten the front bracket [14] to the gate.

- With the gate completely closed, position the front bracket [14], in accordance with meas-urement (L). Check that the front bracket [13] and rear bracket [14] are properly levelled as shown in the following figures and fasten the front bracket [13] to the gate.

NB: If necessary, the front bracket [14] can be rotated and fixed as shown in figures [B], in this way the operator position will be higher by about 40 mm.

6.2 Bracket fastening

L

13

43

14

L

13

87

14

PWR25H

2xØ9

90

38

112

70

Ø17,2 90

50

155

72

80 (S)110 (S)

100

140 (S)

70

3xØ9

3xØ14

A

B

i Configuration [A] is the one recommended for a greater mechanical resistance.

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The positioning of the brackets can be greatly simplified by using the positioning template (optional accessory), which allows to establish with certainty the fixing positions and distances of a bracket with respect to the other during installation. In this way positioning errors and incorrect alignment of the fixing holes are avoided thanks to the level integrated in the template.The installation template is compatible with all pistons of the PWR, Obbi and Luxo series.

6.3 Positioning template usage

4xØ9

49

110

132

8047

100

Ø17,2

50

155

72

80 (S)110 (S)

100

140 (S)

70

3xØ9

3xØ14

PWR35H

L

13

43

14

L

13

87

14

A B

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6.4 Gearmotor installation

• Open the release lock hatch [8], loosen the screw [9] and remove the rear cover [7]. • Release the piston by inserting the key [10] in the appropriate pin [11] and turn it counter-clock-

wise as indicated by the arrow.• Insert the rear bushing [18] into the hole of the rear bracket [13] and lubricate the pivot points.• Fix the piston to the rear bracket, fully tightening the M8x45 screw [19] to nut [20].• Open the wing manually and insert the front mounting pin [15] into the hole of the front fastening

bracket [14]; block the pin in the bracket using the washer [16] and the M8x16 screw [17] supplied.• Moving the gate manually, check that the entire stroke takes place without interference.

8

9

7

10

13 20

11

18 19

15

14

16

17

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6.5 Adjustment of mechanical stops

6.6. Electrical connections

Open the wing to its maximum open or closed position, loosen the mechanical stops with a 4 mm Allen key enough to slide them along the toothed guide, bring them against the mounting pin and fasten them again.

4 mm

4 mm

The PWR25H and PWR35H gear-motors can be connected to control panels LCU30 and LCU40.To connect the automation to the control panel, proceed as follows:• Remove the rear cover [9] as shown in paragraph 6.4;• Fit the cable gland on the automation, securing it with the nut inserted in the hole in the casting

(Fig. 6.1 and 6.2), then insert the connecting cables (Fig. 6.3);• Connect the various wires as shown in the wiring diagram in Fig. 6.4;• Secure the rear cover [9] to the gearmotor.

The electrical wiring and start-up of the gear-motors PWR25H and PWR35H are shown in the installation manuals of control panels LCU30 and LCU40.A flexible corrugated Ø16 pipe and related Ø20 fitting (not supplied) can be used to increase pro-tection of the motor cable.

Fig. 6.1 Fig. 6.2 Fig. 6.3

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L N 33 32 3136 35 34

Alimentazione230V ~ - 50/60 Hz

24V 24V

Motoriduttore 24V con ritardo in apertura

33/36 32/35 31/34

Motoriduttore 24V con

Quadro elettronico

ritardo in chiusura33/36 32/35 31/34

M2

M1

M1M2

Fig. 6.4

6.7 Magnetic limit switches adjustment (PWR35H only)

The front cover must be removed for the maintenance, adjustment and/or installation of the magnetic limit switches:• Loosen screw [11], slide the cover [12] forward and lift the front of it.

12

11

Fig. 6.5

24V gearmotor with opening

delay

24V gearmotor with closing

delay

Control panel

Power

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6.8 Remote release

• Loosen the sensor support screws, adjust the opening and closing position of the sensors using the notches as a guide, and tighten the screws.

• Secure the cables to the appropriate supports using cable straps.

See the instructions attached to the limit switch kit for additional information.

Gear-motors PWR25H and PWR35H are prepared for the use of a cable operated remote unlocking device. If necessary (single input or standard release on the operator not accessible) the remote release device can be installed in the lower part of the operator.See the instructions attached to the device for additional information.

iThe standard manual release functions normally, whereas the release will only be pos-sible from the remote release device, while the reset will have to be performed using the standard manual release.

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Perform the following operations and checks every 6 months or based on the intensity of use of the automation.

Disconnect the 230 V~ power supply and batteries (if present):- Clean and lubricate the gate's rotation pins, hinges and drive screws with neutral grease.- Check the resistance of the fixing points.- Check the electrical wiring is in good condition.Reconnect the 230V~ power supply and batteries (if present):- Check the power adjustment. - Check that all commands and safety functions (photocells) are operating correctly.- Check that the release system is working correctly.- Test the batteries (in continuity) if present, disconnecting power and performing a few manoeuvres

in succession. Once performed, turn on the 230 V~ power supply again.

7 . Routine maintenance plan

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The packaging components (cardboard, plastic, etc.) should be disposed through the separate collection for recycling. Before proceeding however, check the local regulations

regarding disposal.The packaging materials should not be discarded in the environment or left within reach of children, as they are a potential source of danger.

To dispose of electrical and electronic equipment, batteries and storage cells correctly, users must take the product to special "recycling centres" provided by the municipal authorities for disposal according to the methods envisaged by current legislation.

NB: for spare parts, see the spares price list.

8 . Troubleshooting

i

Problem Possible cause Operation

The gate doesn't open or close.

No power supply. Check that the mains power supply is present.

Gearmotor released. See release instructions.

Photocells interrupted. Check that the photocells are clean and operating correctly.

Permanent stop command. Check the stop command or control panel.

Faulty selector. Check the selector or control panel.

Faulty remote control Check the condition of the batteries.

Electric lock not working Check the positioning and proper oper-ation of the lock.

The gate opens but doesn't close.

Photocells interrupted. Check that the photocells are clean and operating correctly.

9 . Disposal

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These precautions are an integral and essential part of the product and must be supplied to the user.Read them carefully since they contain important information on safe installation, use

and maintenance.These instructions must be kept and forwarded to all possible future users of the system. This product must only be used for the specific purpose for which it was designed.Any other use is to be considered improper and therefore dangerous. The manufacturer cannot be held responsible for any damage caused by improper, incorrect or unreasonable use.This product must not be used by people (including children) with reduced physical, sensorial or mental abilities, or lack of experience or knowledge, unless they are given proper surveillance and instructions for operating the device by a person responsible for their safety.Avoid operating in the proximity of the hinges or moving mechanical parts.Do not enter within the operating range of the motorised door while it is moving.Do not block the movement of the motorised door since this may be dangerous.Do not allow children to play or stay within the operating range of the motorised door.Keep remote controls and/or any other control devices out of the reach of children in order to avoid possible involuntary activation of the motorised door.In the event of a product fault or malfunction, turn off the power supply switch. Do not attempt to repair or intervene directly, and contact only qualified personnel.Failure to comply with the above may cause a dangerous situation.All cleaning, maintenance or repair work must be carried out by qualified personnel.To ensure that the system works efficiently and correctly, the manufacturer’s indications must be complied with and only qualified personnel must perform routine maintenance of the motorised door.In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.All installation, maintenance and repair work must be documented and made available to the user.

Operating instructionsGeneral safety precautions

DETACH AND DELIVER TO THE CUSTOMER

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For any problems and/or information, contact the Technical Service.

Manual release instructions

In the event of failure or lack of voltage, open the hatch (8), insert the key (10) in the pin (11) and rotate counter-clockwise, as indicated by the arrow.If present, release any electric lock. Manually open the gate. Turn the key clockwise to lock the wings.

WARNING: Only lock and release the door wings when the motor is switched off.

8

10

11

All the rights concerning this material are the exclusive property of Entrematic Group AB.Although the contents of this publication have been drawn up with the greatest care, Entrematic Group AB cannot be held responsible in any way for any damage caused by mistakes or omissions. We reserve the right to make changes without prior notice. Copying, scanning or changing in any way is expressly forbidden unless authorised in writing by Entrematic Group AB.

DETACH AND DELIVER TO THE CUSTOMER