dje faa/ easa jet services

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Visit us www.djgrp.com Call 316-775-1212 D-J ENGINEERING INC D-J EXTRUDING D-J AEROSPACE D-J FAA REPAIR STATION D-J COMPOSITES

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FAA Certified Repair Station, Approved to repair and overhaul starter generator, Landing Gears, Composite, sheet metal and off structure components.

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Page 1: DJE  FAA/ EASA Jet Services

Visit us www.djgrp.com

Call 316-775-1212

• D-J ENGINEERING INC

• D-J EXTRUDING

• D-J AEROSPACE

• D-J FAA REPAIR STATION

• D-J COMPOSITES

Page 2: DJE  FAA/ EASA Jet Services

PRODUCT SERVICES DJ Repair specializes in Maintenance, Repair & Overhaul of mechanical,

hydraulic, structural and components to support Regional and Commercial

operators. Our extensive knowledge allows us to provide customers with

high quality services, the best price and turn-time possible.

FAA /EASA REPAIR STATION CERTIFICATES

Page 3: DJE  FAA/ EASA Jet Services

Gulfstream Learjet

HYDRAULIC

ACTUATOR

NACELLE SYSTEM

DOOR ASSEMBLY

SPOILER

BULLNOSE ASSEMBLY

LADDER ASSEMBLY

THRUST REVERSER

PULLY ASSY

NOSE COWL

LANDING GEAR

AILERON

Beechcraft Cessna

Airframe and Component service capabilities*

LJ 60

Global

Challenger

Citation

C 200 Series

C 300 Series

C 400 Series

C 500 Series

G2

G3

GIV

G100

King Air

Hawker 800

Bonanza

Sierra

ACTUATOR

ENGINE INLETS

THRUST REVERSER

LANDING GEAR

AILERON

HYDRAULIC

ACTUATOR

NACELLE SYSTEM

DOOR ASSEMBLY

SPOILER

LADDER ASSEMBLY

THRUST REVERSER

PULLY ASSY

NOSE COWL

LANDING GEAR

AILERON

LEADING EDGE

HYDRAULIC

ACTUATOR

NACELLE SYSTEM

DOOR ASSEMBLY

SPOILER

LADDER ASSEMBLY

THRUST REVERSER

PULLY ASSY

NOSE COWL

LANDING GEAR

AILERON

LEADING EDGE

FAA REPAIR STATION

*Please note we have the ability to add capabilities within 48 hours of receipt of any particular CMM data/doc.

Page 4: DJE  FAA/ EASA Jet Services

DC Starter Generator Overhaul

DJ Repair dedicate 5,000 square foot facility for DC starter generator repair business

by offering competitive pricing and outstanding turn times to the customer. DJE use

the industries latest and greatest technology from cleaning the starter generator

components to functional testing in a completely automated test lab and backed with

certified aviation technicians with over 40+ years of experience.

FAA REPAIR STATION

Starter Generator Cleanroom

Service Center

We also offers exchange program

for Skurka (APC) Starter Generator

amperage classes for the following

model:

150SG 200SG 250SG 300SG 400SG

Page 5: DJE  FAA/ EASA Jet Services

Landing Gear maintenance and repair

D-J engineering specializes in the repair and overhaul of aircraft landing

gear, on-site compliance inspections, modifications and evaluations. Our

extensive knowledge allows us to provide customers with the best price

and turn-time possible. DJ’s maintenance programs can support

inspection, repair and overhauls, or we can customize to meet your

specific needs.

Global Gears Gulfstream Gears

FAA REPAIR STATION

Page 6: DJE  FAA/ EASA Jet Services

Engine inlet maintenance and repair

D-J Engineering provide a wide range of services for Engine

Nozzle Repairs, Thrust Reversers, Engine Inlets, Lip Skin

Replacements. DJ’s repair station is capable of repairs and

overhauls virtually every type of commercial transport and

passenger aircraft in operation. With DJ’s solutions and

dedicated services, you can count on quality service,

extraordinary technical expertise, attractive pricing, responsive

turn around time and uncompromising quality standards.

FAA REPAIR STATION

757 Inlet C-130

757 Inlet FOKKER TR

Page 7: DJE  FAA/ EASA Jet Services

DJE FAA REPAIR STATION

REPAIR PICTURES

FOKKER TR

747 FLAP

Page 8: DJE  FAA/ EASA Jet Services

Before and after pictures

FAA REPAIR STATION

Page 9: DJE  FAA/ EASA Jet Services

D-J Composites Repair Services

• Inspection

• Repair

• Overhaul

• Modifications

D-J Composite Repair Capabilities • Laminate splitting

• Puncture Damage Repair

• Heat Damage

• Delamination

• Dent in Sandwich structure

Composite Maintenance and Repair

QA functions specific to composite materials and process verification are

accomplished either in our composites QA lab or by qualified third party laboratories.

D-J accomplishes Through Transmission Ultrasonic Inspection (TT-USI) using our

CNC controlled USI gantry system.

Recognizing that most composites projects require compliance with specific customer

process specifications, D-J Engineering will gladly support all required audit,

verification, and qualification requirements.

D-J Engineering offers comprehensive state-of-the-art composite repair

facility staffed with highly trained and experienced technicians. We can

provide highest quality of services and advanced composite in-house

inspections.

Page 10: DJE  FAA/ EASA Jet Services

757 Engine Cowl Repair

Composite Inspection and Repair

Ultrasonic Inspection

Page 11: DJE  FAA/ EASA Jet Services

Flap repair before and after

Composite Facility in Augusta

Composite Maintenance and Repair

Page 12: DJE  FAA/ EASA Jet Services

• Ultrasonic Inspection

• Through Transmission

• Pulse Echo

• C-Scan

• Eddy Current

• Magnetic Particle

• Dye Penetrant

• Conductivity Testing

NDI/NDT CAPABILITIES and equipment FAA REPAIR STATION

Page 13: DJE  FAA/ EASA Jet Services

• Paint booth

• Glass Bead Media

• Plastic Media blasting

• Paint Stripping

• Ultrasonic Cleaning

DJE in-house Supporting Processes

FAA REPAIR STATION

Page 14: DJE  FAA/ EASA Jet Services

MANUFACTURING LEADER

DJ Engineering Inc. is a leading

manufacturer in aerospace and

defense. We employ over 300

people in a 300,000 square-foot

facility. Based in Augusta Kansas,

DJE is a premier manufacturer for

complex machined parts, sheet

metal fabrication, large assemblies,

composites, extrusions, various

types of hot forming and reverse

engineering to support the

aerospace and defense Original

Equipment Manufacturers (OEM).

MRO SOLUTION Maintenance, Repair and Overhaul

COMPOSITES SERVICES

DJ Engineering repair station is

FAA/EASA- Certified since 2009,

offering comprehensive aircraft

maintenance, repair and overhaul

services (MRO). DJ offers

component service, maintenance,

refurbishment for airframe

structural repair, landing gears

overhaul, actuators, composite

repair, and inspections. DJ does

all it can to add value to

components, extend the time

between overhaul and expedite

turnaround time.

D-J Engineering has an advance

composites facility specializing in

composite and bonded metal

components. Facility is

approximately 60,000 sq. feet

and equipped with Laser

projection and 2 autoclaves. DJE

is currently capable of processing

large composite assemblies. DJ's

positive pressure 80 x 45 ft.

Class 100,000 clean room

(100,000 particles of .5 micron

size per cu. ft.) has internal cold

storage and CNC ply-cutting

facilities.

Page 15: DJE  FAA/ EASA Jet Services

• DJE was established in 1992 supporting the aerospace industry.

• DJE specialized in Manufacturing, Aircraft maintenance, Repair and Overhaul

• DJE is 100% committed to Quality, On-time delivery, and Customer Satisfaction

• DJE is globally located in 5 locations.

Page 16: DJE  FAA/ EASA Jet Services

D-J Engineering, Inc. 219 W. 6th Ave

Augusta, KS 67010

Telephone: (316) 775-1212

Fax: (316) 775-4840

Visit us www.djgrp.com

We’ve gone GLOBAL!! Check us out

CONTACT

Linh Simmons

Director of Business Development

Cell: 316.350.4789

Office: 316.775.1212

[email protected]