dk5000e generator parts manual - wallensteinequipment.com

WALLENSTEIN by EMB Mfg.

Rev # 1811164042T100 DK5000E RevA Parts Manual.290415

EMB Manufacturing Inc.4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146 www.embmfg.com

Refer to the operators manual for safe operation and maintenance

DK5000EGenerator Parts Manual

Starting with S/N’s#DK50001 to DK50009

WALLENSTEIN by EMB Mfg.4042T100 DK5000E RevA Parts Manual.290415

Rev # 181116 of 10 For threaded parts installation, refer to the torque charts in this manual.

Foreword

EMB Mfg. has prepared this parts manual to assist customers in ordering quality OEM replacement parts.

Proper and regular service and replacing old, worn or broken parts with the correct OEM parts are essential to prolonging the life of your EMB product. Please refer to this manual before ordering any replacement parts.

All information contained in this parts manual is based on the latest product specification available at the time of printing this manual. If your product differs from the specifications contained within this manual contact EMB Mfg. for information.

EMB reserves the right to alter specifications on their products at any time.

Reproduction of this parts manual of any kind is prohibited without prior written permission from EMB Mfg.

For parts and information please contact your dealer. If your dealer is no longer available please go to our website: http://www.embmfg.com and click on ”FIND A DEALER NEAR YOU” for information on a local dealer.



Table of ContentsBolt Torque.................................................................. 4DK5000E Main Assembly ........................................... 5Frame & Engine / Generator Assembly .................. 6Electrical Panel Assembly ........................................ 7Wiring Diagram .......................................................... 8Label Layout ............................................................... 9Accessories .............................................................. 10

1 Non Drive End Bracket 3903022092 Fan 3920000153 Rear Bearing 6203-2ZC3 3903025214 Diode 99103560505 Varistor 99103840056 Capacitor # :see chart below

GECAP14MF 14 MF CAPACITORGECAP16MF 16 MF CapacitorGECAP18MF Capacitor, 18 MFZGECAP20MF Capacitor 20MFZGECAP25MF Capacitor 25MFZGECAP31MF Capacitor, 31.5 MFZGECAP35MF 35 MF CAPACITORGECAP40MF 40 MF CAPACITOR

Alternator: Mecc Alte Inc. S16W-###/#

Below are alternator parts available from Wallenstein.For other parts and maintenance or repair information please refer to the

Mecc Alte alternator manual that shipped with the generator.

Find the value of the capacitor in your alternator, and match it to the list shown here for the correct order

part number.

Exercise extreme caution when working

with exposed wiring of the alternator,

be aware that high voltage discharge

of the capacitor is a danger.

Alternator maintenance should be performed by trained personnel only.



1/4" 8 6 12 9 17 125/16" 13 10 25 19 36 273/8" 27 20 45 33 63 457/16" 41 30 72 53 100 751/2" 61 45 110 80 155 1159/16" 95 60 155 115 220 1655/8" 128 95 215 160 305 2203/4" 225 165 390 290 540 4007/8" 230 170 570 420 880 6501" 345 225 850 630 1320 970

Bolt Torque*

SAE 2 (N.m) (lb-ft)

SAE 5 (N.m) (lb-ft)

SAE 8 (N.m) (lb-ft)

Bolt Diamter

"A"

ENGLISH TORQUE SPECIFICATIONS

M3 0.5 0.4 1.8 1.3M4 3 2.2 4.5 3.3M5 6 4 9 7M6 10 7 15 11M8 25 18 35 26

M10 50 37 70 52M12 90 66 125 92M14 140 103 200 148M16 225 166 310 229M20 435 321 610 450M24 750 553 1050 774M30 1495 1103 2100 1550M36 2600 1917 3675 2710

BoltDiameter

"A"

Bolt Torque*8.8

(N.m) (lb-ft)10.9

(N.m) (lb-ft)

METRIC TORQUE SPECIFICATIONS

CHECKING BOLT TORQUE

The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt.

Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.

* Torque value for bolts and capscrews are identified by their head markings.

Bolt Torque



18

9

17

10

14

3

16

8

13

115

74

6

21215

1

18

9

17

10

14

3

16

8

13

115

74

6

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1

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15

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ount

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erat

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38

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Gen

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ssem

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ne:

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cc

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r mai

nten

ance

or r

epai

r inf

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atio

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refe

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the

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gine

man

ual

that

ship

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with

the

gene

rato

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refe

r to

the

Mec

c A

lte a

ltern

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m

anua

l that

ship

ped

with

the

gene

rato

r.



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39

42

41

46

4543

44

40

37

38

39

42

41

46

4543

44

40

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2612

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39Z6

2614

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eake

r, 30

A1

40Z6

2621

Main

Switc

h Bre

aker

, 20A

141

Z634

03Re

cp., 3

0A 12

5/250

V L1

4-30

142

Z634

04Re

cp., 3

0A 12

5V L5

-30

143

Z634

08Re

cp., 2

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5V G

FCI 5

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244

Z661

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6211

Gene

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Elec

trica

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ssem

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Whi

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orB

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Type

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nect

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tific

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n

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es:

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0.15

6”0.

250”

0.31

3”0.

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en

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G#1

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Groundtoalternatorframe

XN

YN

SSP

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P#6

STR

P50

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Z942

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Z948

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Available as a download atwww.embmfg.com

Accessories

#Z97077 DK5000E & DK7300E PORTABLE DIESEL GENERATOR

OPERATOR’S MANUAL

Call your dealer for pricing and availability

#Z93204 U1 250CCA Lawn & Garden Battery

The perfect battery to reliably get your generator started.

#Z93204

#WK214Shown mounted on DK7300E

#WK210 TWO WHEEL KIT WITH 10'' TIRES#WK214 TWO WHEEL KIT WITH 14'' TIRES

A must have add on kit for true portability! Kit consist of handles and axle with tires The kit is easy to install and simply clamps on to the existing frame.

dk5000e generator parts manual - wallensteinequipment.com

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