dla logistics transformation
TRANSCRIPT
Senior Executive Partnership Round Table Senior Executive Partnership Round Table
November 10, 2004 November 10, 2004
Right Item, Right Time, Right Place, Right Price, Every Time...Best Value Solutions For America's Warfighter
2
AgendaAgenda
• DoD Transformation • DLA
–The Enterprise Today– Transformation
• Supply Chain Integration• What This Means to Suppliers • Summary
3
Defense Transformational Goals: • Protect the US Homeland and Critical Bases of Operation• Deny Enemies Sanctuary• Protect and Sustain Power in Access-denied Areas• Leverage Information technology to connect troops and their operations• Improve and protect informationnetworks from attack•Enhance space operations
DoD TransformationDoD Transformation
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What is DOD Transformation?What is DOD Transformation?
• Transforming how we fight
• Transforming how we do business
• Transforming how we work with others
DoD TransformationDoD Transformation
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Joint Logistics PrioritiesJoint Logistics Priorities
• DoD Logistics Balanced Scorecard• Enterprise Integration• Performance Based Logistics• Logistics Transformation Roadmap• Maintenance Excellence• Streamline Material Flows• Distribution Process Owner (DPO)
Logistics TransformationLogistics TransformationDoD TransformationDoD Transformation
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• Raise the Bar on Performance
• Make DLA a World Class Organization
• Execute Transformation
• Supply Chain Integration/Business Development
• Raise the Bar on Performance
• Make DLA a World Class Organization
• Execute Transformation
• Supply Chain Integration/Business Development
DLA’s FY05 Goals: DLA’s FY05 Goals: Focus The VisionFocus The Vision
Logistics TransformationLogistics Transformation
DoD TransformationDoD Transformation
DLA TransformationDLA Transformation
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Why Transformation?Why Transformation?
For DLA to remain valuable to the warfighters, it must better organize its workforce, develop and implement new business strategies and relationships that deliver end-to-end supply chain solution sets to the COCOMs and Military Services…otherwise, we become irrelevant.
8
AgendaAgenda
• DoD Transformation • DLA
–The Enterprise Today– Transformation
• Supply Chain Integration• What This Means to Suppliers • Summary
9
Scope of Business
• 45,000 Requisitions/Day• 8,200 Contracts/Day• #56 Fortune 500 - Above Prudential Financial• #2 in Top 50 Distribution Warehouses• 25 Distribution Depots• 5.2 Million Items • 24.7M Annual Receipts & Issues • 1411 Weapon Systems Supported• 144M Net Barrels Fuel Sold (FY04)• $14.6B Annual Reutilizations/Disposals
People
• 21,490 Civilians• 524 Active Duty Military• 637 Reserve Military• Located in 48 States/28 Countries
Foreign Military Sales
• Sales: $719M • Shipments: 580K• Supporting: 124 Nations
FY 02 Sales/Services: $21.5B FY 03 Sales/Services: $25B FY 04 Projection: $28.0B
• Land/Maritime/Missiles: $2.8B• Aviation: $3.1B• Troop Support: $12.4B• Energy: $5.9B• Distribution: $2.5B • Other: $1.3B
The DLA Enterprise…TodayThe DLA Enterprise…Today
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1721.5 25
28.9
0
10
20
30
FY01 FY02 FY03 FY04
Sales and Services in $Billions
Civ
ilian
& M
ilita
ry P
erso
nnel
(# In
Tho
usan
ds)
1633
5065.5
52
33
24.5
12.75
21.7
0
20
40
60
80
FY 1962 FY 63-65 FY 66-68 FY 89-92 FY 93-96 FY 97-01 FY 02-09
DLA DFAS DISA DCMA
Bill
ions
of D
olla
rsO
f Sal
es/S
ervi
ces
…while personnel levels fell to their lowest since 1963 …12% below DPG
From ‘01-’04, Sales and Services grew by 70%...
DLA Transition… DLA Transition… …Leaner…More Productive…Leaner…More Productive
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12.0
15.0
18.0
21.0
24.0
27.0
30.0
33.0
36.0
PB/POM 06 CRR 29.0 34.4 25.9 26.4 28.4 28.7 25.6 24.4 19.8 22.1 24.7 21.5 20.7 15.5 15.0 14.5 13.6 13.1 13.0 12.9 12.7
FY 91
FY 92
FY 93
FY 94
FY 95
FY 96
FY97
FY98
FY99
FY00
FY01
FY02
FY03
FY04
FY05
FY06
FY07
FY08
FY09
FY10
FY11
Per
cen
t
Savings Returned to Warfighter(FY 06-11 based on PBR 2006 Proposal)
FY 05 … 15%Lowest Cost Recovery
Rate in DLA History
(Operating Costs as a Percentage of Total Sales)CRR %
Cost Recovery Rates Cost Recovery Rates Over TimeOver Time
DoD Policy Decisions
12
Backorders Backorders HardwareHardware
250
275
300
325
350
375
400
425
450
Oct-0
1N
ov
De
cJa
nF
eb
Ma
rA
pr
Ma
yJu
nJu
lA
ug
Se
pO
ct-02
No
vD
ec
Jan
Fe
bM
ar
Ap
rM
ay
Jun
Jul
Au
gS
ep
Oct-0
3N
ov
De
cJa
nF
eb
M
ar
Ap
rM
ay
Jun
Jul
Au
gS
ep
Thousands
Lowest In DLA
History
Operation Iraqi Freedom
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PercentPercent Net Demands (M)Net Demands (M)
DOD Supply Availability Goal: 85%
Supply AvailabilitySupply AvailabilityHardware TotalHardware Total
80
82
84
86
88
90
92
Oct-0
1N
ov
De
cJa
nF
eb
Ma
rA
pr
Ma
yJu
nJu
lA
ug
Se
p-
Oct-0
2N
ov
De
cJa
nF
eb
Ma
rA
pr
Ma
yJu
nJu
lA
ug
Se
pO
ct-03
No
vD
ec
Jan
Fe
bM
ar
Ap
rM
ay
Jun
Jul
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Operation Iraqi Freedom
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WSDC Level A Weapon System SA BO Readiness WSSM
Weapon System 1 G G R YWeapon System 2 G G G GWeapon System 3 G G R YWeapon System 4 G G R YWeapon System 5 G G R GWeapon System 6 G R G GWeapon System 7 G R NA YWeapon System 8 G G R YWeapon System 9 G R G YWeapon System 10 G G NA GWeapon System 11 G G R GWeapon System 12 G G G G
A Military Service’s Level A SystemsTobyhanna PA
60%
65%
70%
75%
80%
85%
90%
95%
100%
Ju
n-0
3
Ju
l-03
Au
g-0
3
Sep
-03
Oct-0
3
No
v-0
3
Dec-0
3
Jan
-04
Feb
-04
Mar-0
4
Ap
r-04
May-0
4
Ju
n-0
4
Ju
l-04
Au
g-0
4
Sep
-04
0
1000
2000
3000
4000
5000
6000
7000
DLA Demands B/O Goal 19% Reduction (Feb04)Total Backorders DLA Supply AvailabilitySupply Availability Goal
Readiness Review Sample ChartsReadiness Review Sample Charts
Airframe System
SA BO Readiness WSSM Assessment
WS 1 G G G G
WS 2 G G R G
WS 3 G G R G
WS 4 G R R G
Aviation Weapon System Performance MetricsDLA Performance
50%
55%
60%
65%
70%
75%
80%
85%
90%
95%
100%
JUN
JUL
AU
G
SE
P
OC
T
NO
V
DE
C
JAN
FEB
MA
R
AP
R
MA
Y
JUN
JUL
AU
G
SE
P
0
5,000
10,000
15,000
20,000
DMD LINES DLA SA OPL READINESS GOALSA GOAL OPL READINESS TOTAL BACKORDERSB/O REDUCTION GOAL
DLA Performance in Support of a WS
DLA Support to a Maintenance DepotDLA Support to a Maintenance Depot
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AgendaAgenda
• DoD Transformation • DLA
–The Enterprise Today– Transformation
• Supply Chain Integration• What This Means to Suppliers • Summary
Strategic Materiel Sourcing
Strategic Supplier Alliances
Supply Chain Integration
Supplier Relationship
Managem
entSupplier R
elationship M
anagement
Systems Architecture (SAP/Manugistics)Systems Architecture (SAP/Manugistics)
Cus
tom
er R
elat
ions
hip
Man
agem
ent
Cus
tom
er R
elat
ions
hip
Man
agem
ent
Customer Insight
Customer Service
Emergent Problem Resolution
Returns Management
Order Fulfillment
Planning Financial
Management Procurement Tech & Quality
Business Systems Modernization
Distribution Planning Management System Load Planning
Network Warehouse Management IT Systems Integrated w/Partners
Manage Vendor & Carrier Performance
INDUSTRY
SERVICES
Data Architecture (Integrated Data Environment))Data Architecture (Integrated Data Environment))
Technical Architecture (Common Protocols and Standards)Technical Architecture (Common Protocols and Standards)
Technical Infrastructure (Enterprise Telecommunications and Network Data Center)Technical Infrastructure (Enterprise Telecommunications and Network Data Center)
How DLA Pursues Transformation
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17
BSM Business VolumeBSM Business Volume
Users
500
1500
2500
3500
4500
5500
6500
BDUsConcept
DemoSubsistence
Release 2
FOC
FY02 FY03 FY04 FY05 FY06
Items
0
1000
2000
3000
4000
5000
Thou
sand
s
ConceptDemo BDUs
SubsistenceRelease 2
FOC
FY02 FY03 FY04 FY05 FY06
Revenue
0
3000
6000
9000
12000
15000
18000
$ M
illio
ns
Concept Demo BDUs
SubsistenceRelease 2
FOC
FY02 FY03 FY04 FY05 FY06
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Jan05 Feb05 Mar05 Apr05 May05 Jun05 Jul05 Aug05 Sep05 Oct05 Nov05 Dec05
DSCP
DSCR
MaritimeNon Pow ValvesNSN-75K$79M
MaritimeDetachmtNSN-171K$129M
MaritimeDetachmtNSN-190K$46M
AviationComm/NSN-228K$145M
InactiveAviationNSN-157K
Land DetachmtNSN-164K$78M
Airframes& EnginesNSN-140K$417M
R 2.1.1 R 2.1.2 R 2.1.3
MaritimeNSN-191K$172M
Aviation/SSA ISTsNSN-236K$239M
LandNSN-141K$152M
C&TFlag/InsigNSN 3K$20M
BSM Rollout Through Dec 05BSM Rollout Through Dec 05
C&T AccssrsNSN 2K$156M
C&TTentsNSN-1K$110M
AviationDetachmtNSN-189K$124K
DSCC
Maritime(Elctrncs)NSN-281K$99M
C&TChem StsNSN-1K$ 240M
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DSCC
DSCP
DSCR Aviation OEMNSN-142K$788M
C&ENSN-93K $228M
Release 2.2
STA
BIL
IZA
TIO
N
C&TDrs ClothNSN-6 K$225M
Subs PV FSENSN-19K$56M
Def WSDetachmtNSN-68K$200M
Maritme(Elctrncs)NSN-204K$79M
DeferredNSN163K $1,092M
Maritime(Elctrncs)NSN-306K$174M
DeferredDetachmtNSN-81K$446M
Med 2Trad/AsblNSN-67K$815M
Medical 3PharmItms -29K $2,000M
Medical 4Med/SurgItms-235K$150M
Medical 1ECATItms 1.8M $70M
DSCP Operational Acctg HQ – Operational Acctg.DSCR Operational AcctgDSCC Operational Acctg – Pilot & Rollout
C&TFootwearNSN-5.6K$260M
C&TOCIENSN- 6K$775
C&E NSN133K$221M
C&E NSN-77K $250M
C&E NSN-67K $170M
AviationDeferred NSN-55K$671M
BSM Rollout From Jan 06 – Sep 06BSM Rollout From Jan 06 – Sep 06
Jan06 Feb06 Mar06 Apr06 May06 Jun06 Jul06 Aug06 Sep06 Oct06
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AgendaAgenda
• DoD Transformation • DLA
–The Enterprise Today– Transformation
• Supply Chain Integration• What This Means to Suppliers • Summary
21
More Organic More Commercial
Traditional Organic Support Environment
ContractorResponsibleFor Majorityof Support
CONTRACTORORGANIC MIX
Organic Support
Contractor Support
Public/PrivatePartnering
Opportunities
DoD Supply Chain & Contract Logistics DoD Supply Chain & Contract Logistics SupportSupport
One Size Does Not Fit All One Size Does Not Fit All
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Case for ChangeCase for ChangeCurrent EnvironmentCurrent Environment
• Comprehensive logistics solutions being demanded– Performance Based Logistics– Contractor Logistics Support/3PLs– Joint Logistic Solutions– Executive Agent– End-to-End Initiatives
• OIF/OEF places increased pressure on agile logistics to support operations - Joint solutions preferred
• Today’s technologies facilitate horizontal integration across traditional vertical “ownership”
Defense Transportation Defense Transportation Coordination Initiative (DTCI)Coordination Initiative (DTCI)
Repairable Repairable Partnering with Partnering with
TACOMTACOM
DLA must evolve its logistics solutions to meet changing DLA must evolve its logistics solutions to meet changing demands being placed on its supply chainsdemands being placed on its supply chains
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DLA’s Business StrategyDLA’s Business StrategyWithin Supply ChainsWithin Supply Chains
End to End Supply Chain IntegrationEnd to End Supply Chain Integration
Moving From Physical Site to Supply Chain ManagementMoving From Physical Site to Supply Chain Management
PlanningDLADLADisposal/
ReutilizationDistributionOrder
FulfillmentProcurement
DSCRAviation
DSCCLand
DSCCMaritime
DSCPConstruction
DSCPC&T
DSCPMedical
DSCPSubsistence
DESCEnergy
Tech/QAFinance
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Managing Across the Supply ChainManaging Across the Supply Chain
Customer Operations
Supplier Operations
CRM Cells/Support
Teams
Item Planning Teams
Integrated Supply Teams
StrategicMaterial
SourcingGroup
Customer Support
Supplier Support
Item Planning Teams
Integrated Supply Teams
In most cases, single face to the customer (OF, customer DP) regardless of what the customer is buying
Item-level planning for the items managed by the Supply Chain
Shared services (e.g., Finance) for Customer Operations units
Supply planning, procurement, and tech/quality for items managed by the Supply Chain
Strategic sourcing for items managed by the Supply Chain
Shared services (e.g., Finance, T/Q for Supplier Operations units
Direction of IPTs planning this Supply Chain’s items at other locations
Direction of ISTs managing this Supply Chain’s items at other locations
Detachments
Keep focus on accountability for obtaining
customers’ requirem
ents
Kee
p fo
cus
on a
ccou
ntab
ility
for p
lann
ing
cust
omer
s’ re
quire
men
ts
““Supply Chain” = Customer Operations + Supplier OperationsSupply Chain” = Customer Operations + Supplier Operations with Distribution functions across the chainwith Distribution functions across the chain
25
Supplier Relationship ManagementSupplier Relationship Management
Director of Supplier Operations
Strategic Materiel Sourcing Group
Supplier Relationship
ManagerKey Suppliers
Supply Planners
Product Specialist
Acquisition Specialist
Sourcing Strategy
Specialist
Director of Supplier Operations
Strategic Materiel Sourcing Group
Supplier Relationship
ManagerKey Suppliers
Supply Planners
Product Specialist
Acquisition Specialist
Sourcing Strategy
Specialist
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AgendaAgenda
• DoD Transformation • DLA
–The Enterprise Today– Transformation
• Supply Chain Integration• What This Means to Suppliers • Summary
27
Supplier Relationship ManagementSupplier Relationship Management
• SRM is a strategy to build and optimize relationships with selected suppliers while:
– Evaluating and capitalizing on supplier capability– Monitoring supplier performance– Jointly solving problems– Teaming to provide best value and end to end Logistics
Solutions in Performance Based Logistics arrangements– Supplier Relationship Manager acts as DLA’s primary
POC to the supplier
SRM is one of DLA’s eleven transformational initiativesSRM is one of DLA’s eleven transformational initiatives
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Supplier Relationship ManagementSupplier Relationship Management
• Goals– Build partnerships with industry and suppliers
• Streamline business processes for DLA and supplier• Improve supply visibility• Form solid basis for PBL support
– Improve supply chain performance– Delivering results to end users– Manage inventories, resources and assets more effectively by
leveraging joint capabilities– Create competitive advantage by bringing new, better and more
customer centric solutions to market
29
Supplier Relationship ManagementSupplier Relationship Management
SRM provides for DLA:
•Strengthened customer confidence that mission requirements will be met
•Improved management of relationships with key suppliers
•Partnering opportunities with counterparts in supplier organizations for issue resolution
•Integration of suppliers into business processes for improved execution
SRM provides for Suppliers:•Reduction in costs
•Better communication leading to better supply management and fewer out of stock and overstocked items
•Relationship driven, qualitative and quantitative feedback on actual performance
•Improved operational execution through increased communication between DLA’s left and right sides via the Supplier Relationship Manager
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Strategic Materiel SourcingStrategic Materiel Sourcing
Reliance On IndustryReliance On Industry
Outcome OrientedOutcome Oriented
Managing Supplier RelationshipsManaging Supplier Relationships
Long-Term ArrangementsLong-Term Arrangements
Integrating Supply ChainsIntegrating Supply Chains
Reliance On IndustryReliance On Industry
Outcome OrientedOutcome Oriented
Managing Supplier RelationshipsManaging Supplier Relationships
Long-Term ArrangementsLong-Term Arrangements
Integrating Supply ChainsIntegrating Supply Chains
From To
Reliance on Inventories
Transaction Based
Managing Supplies
Instant Buys
Managing Separate Processes
A Value Added Supply Chain Integrator
SMS targeting430K items of
3.6M hardwaretotal
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BSM Release 2.1.2 Supplier CollaborationBSM Release 2.1.2 Supplier Collaboration
• DLA has developed a new method for suppliers to manually review and comment on DLA supply plans.
• The new Collaborate process will be managed through the use of Manugistics Networks Collaborate v7.1 Web-based tool.
• The system will be tested with a small number of launch vendors (6-12) beginning in Feb 2005.– Vendors had to be sole source suppliers or have current long-term
contracts for a substantial number of items already in BSM.• Beyond the launch vendors ≈480 additional Sole-Source &
Long-term Contract vendors will be given view-only access to the collaboration tool
32
Supplier AwarenessSupplier AwarenessBenefits of CollaborationBenefits of Collaboration
• More accurate forecasting• Better, timelier customer support• Reduce safety stock levels and warehousing costs• Reduce administrative churn
Supplier Perspective:
DLA’s Perspective:
• Improve production planning within and across the supply chain• Reduce Raw Materials and inventory• Better visibility of DLA requirements• Enhance supply chain end-to-end performance
33
How It WorksHow It WorksRelease 2.1.2 SupplierRelease 2.1.2 Supplier
Collaboration Step-By-Step Collaboration Step-By-Step• Total requirements at the item level sent to collaboration tool in
monthly buckets (TPIP).– Supply Plan for 24 months will be shown– Vendor will see only the items on his/her contract
• Initial process only applicable to forecastable sole-source and long-term contracts for items managed by BSM.
• Vendor updates will be compared to DLA’s supply plan and exceptions will be highlighted for supply planners. Collaboration only permitted for requirements not yet committed to a contract.
• Suppliers & DLA POCs will collaborate on exceptions and develop final supply plan.
We Need Your Feedback and We Need Your Feedback and Active ParticipationActive Participation
34
SummarySummary
DLA’s Transformation is underway –• streamlining supply chains
• driving down costs
• becoming more efficient
We want you to be part of the team……
collaborating together to provide Best Value
Logistics Support in traditional and non
traditional (PBL) arrangements