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    SAFETY INFORMATION CAUTIONSafety information is contained in the appropriate Thomson Consumer Electronics ServiceData. All product safety requirements must be complied with prior to returning the

    instrument to the consumer. Servicers who defeat safety features or fail to perform safety

    checks may be liable for any resulting damages and may expose themselves and others to

    possible injury.

    All integrated circuits, all surface mounted devices, and many

    other semiconductors are electrostatically sensitive andtherefore require special handling techniques.

    First Edition 0328 - First Printing

    Copyright 2003 Thomson

    Trademark(s)Registered Marca(s) Registrada(s)

    Printed in U.S.A.

    Prepared by

    Thomson

    Technical Training Department, INH905

    PO Box 1976

    Indianapolis, Indiana 46206 U.S.A.

    This publication is intended to aid the technician in servicing the HDLP50W151

    television. This manual will explain the basic theory of operation of the major modules.

    This manual covers the AC In CBA, Formatter CBA, Audio CBA, A/V In/Out CBA and

    the Light Engine along with practical troubleshooting tips and suggestions. It isdesigned to assist the technician in becoming familiar with chassis operation, increase

    confidence and improve overall efficiency in servicing the product.

    Note:This publication is intended to be used only as a training aid. Never use training

    diagrams alone to troubleshoot. It is not meant to replace service data. TCE Electronic

    Service Information for this instrument contains specific information about parts, safety

    and alignment procedures and must be consulted before performing any service. The

    information in this manual is as accurate as possible at the time of publication. Circuit

    designs and drawings are subject to change without notice.

    FOREWORD

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    Page 4

    CONTENTS

    Introduction ................................................................................5

    Chassis Introduction & Electrical Overview ..............................9DLP Technology Overview .........................................................12

    Light Engine Overview .............................................................15

    AC In CBA Overview (power supplies) .....................................20

    DM2CR Overview.......................................................................22

    Formatter CBA Overview...........................................................24

    Audio Switching Overview........................................................26

    Audio Processing Overview .....................................................28

    Video Switching Overview...........................................................30

    Service Tips ...............................................................................32

    Service Menu's & Diagnostics...................................................32

    Troubleshooting.........................................................................33

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    Page 5

    Fig. 1 HDLP50W151

    IntroductionThe RCA Scenium HDLP50W151uses Digital Light Processing (DLP)

    Technology from Texas Instruments

    (TI) to display a high quality HDTV

    picture in a lightweight cabinet. The

    heart of DLP Technology is a specially

    design semiconductor, a color wheel,

    and a high output light bulb. These

    devices are housed in a cabinet that is

    16" deep and weights approximately

    100 pounds. These advantage makethe TV a pleasure to watch and to

    position in most viewing locations

    Improved serviceability is another

    advantage televisions using DLP

    Technology. The set is lightweight

    and easy to move or place on a bench.

    Electrically, the set contains six

    modules. There is no component

    level troubleshooting. Alignments are

    also reduced. With DLP Technology,

    convergence and geometry

    alignments are not needed. The

    HDLP50W151 has only one

    mechanical and couple electrical

    adjustments.

    There are basically three things about

    HDTV that provides a superior viewing

    experience: (1) resolution, (2) aspect

    ratio, and (3) digital video and digital

    sound.

    ResolutionResolution is measured by calculating

    the number of active lines of pixels. A

    analog NTSC television only has a

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    Page 6

    resolution of about 200,000 pixels (480

    vertical pixels x 440 horizontal pixels

    = 211,200 pixels). The HDTV (ATSC)

    format is capable of more than 2 million

    pixels (1,920 x 1,080 = 2, 073,600).

    More pixels equals more detail in the

    picture. In summary, HDTV is capable

    of resolution that is up to 10 times the

    resolution of the picture on a regular,

    analog TV.

    Aspect RatioWhen the standards were being

    developed for television broadcasting

    in 1941 by the NTSC (National

    Television Standards Committee), it

    made sense to adopt the 4 x 3 aspect

    ratio that the film industry was using atthat time. The 16 x 9 aspect ratio was

    originally developed back in the 50s

    by the movie industry (also called wide-

    screen format). When the standards

    for ATSC were being developed by

    the Advanced Television Standards

    Committee, the 16 x 9 aspect ratio

    was chosen as the format for HDTV.

    This widescreen format makes sense

    because its much closer to the way

    we see. Our field of vision is actuallymuch wider than tall because of our

    peripheral vision.

    Digital Video Signal and Digital

    SoundThe analog television broadcast

    system (NTSC) that has been used in

    the United States for the past 50 years

    transmits signals as analog electronic

    waves. These waves can suffer

    degradation as the signal travels tothe receiver. Digital signals, in

    contrast, can be reproduced precisely

    because the images are transmitted

    and received digitally. This produces

    a signal that is capable of displaying

    studio-quality video and Dolby Digital

    5.1 channel sound.

    HDLP50W151 Features

    The picture settings can be

    customized to fit viewing taste and

    match the lighting conditions where

    the unit is located by using personal

    presets and/or the automatic picture

    quality settings: Vibrant, Natural,Cinematic. Each Input Jack can be

    adjusted to a different setting and the

    unit automatically adjusts the picture

    settings to its unique value when that

    input is selected.

    Elaborate on-screen Help Text helps

    the user learn more about the features

    of the HDLP50W151 and helps them

    to use them more effectively.

    The GUIDE Plus+ System on-screen

    programming guide helps the user

    navigate through hundreds of

    channels so they can quickly see

    whats on and tune directly to a specific

    show from the guide. The user can

    use the Sort feature to search listings

    and can even set up reminders to

    watch a certain show via the GUIDE

    Plus+ systems Watch menu.

    Integrated ATSC Tuner with QAM

    Thomson was the first to offer an

    integrated ATSC tuner in its HDTVs

    (no need for a set-top box to receive

    and decode over the air ATSC

    programming). The new tuner in the

    HDLP50W151 can also decode the

    QAM (Quadrature Amplitude

    Modulation) digital cable signal. There

    is no need for a cable box to view non-

    encoded standard, digital cable

    programming.

    Note: a cable box is necessary to

    view scrambled (encoded) and/or

    premium channels.

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    Page 7

    Fig. 2 HDLP50W151 with stand

    FireWire with Two-Way

    DTVLinkHookup and control 1394 (FireWire)

    components via the HDLP50W151.

    This is accomplished via the 2-way

    DTVLink jacks and you can network

    high-speed compatible 1394 digital

    components. The two-way jacks allowthe audio and video signals to flow in

    and out of the 1394 components.

    NetConnect

    With an Ethernet connection and a

    web browser built into the instrument,

    the internet can be accessed directly

    from the TV. A high-speed connection,

    such as a DSL (Digital Subscriber

    Line) unit or cable modem is needed

    to use the web browser, along with a

    subscription to an ISP (internet service

    provider). Additionally, HDLP50W151

    enables access to digital photos

    directly from a PC and display them

    on the TV. The browser has limitations

    and might not be able to interpret all

    files, such as streaming audio, video

    and PDFs.

    Audio SystemThe sound system in HDLP50W151

    has a total of 60 watts total power. It

    has front speakers with two 1" tweeters

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    Page 8

    Fig. 3 HDLP50W151 side view

    and two 5" midrange drivers to create

    incredible sound. A 7-band on-screen

    graphic equalizer allows customizationof the sound quality. SRS TruSurround

    provides surround sound technology

    and with two rear speaker outputs.

    For those who want to hook up a

    home theatre audio system, there is

    an optical Dolby Digital output as well

    as a 50-watt center channel input.

    Record Output JacksBecause the VCRs in most

    households are analog and cantrecognize the ATSC digital signal,

    recording HDTV broadcasts wasnt

    possible without purchasing additional

    equipment. For this reason a Video

    Record Output Jack and Audio Output

    L/R jacks are provided on the

    HDLP50W151. These video and

    audio output record jacks enables the

    recording of both NTSC analog and

    ATSC digital programming.CinemaScreenCheck out the black, borderless frame

    around your HDTVs screen. This is

    not just a design feature the

    CinemaScreen actually improves

    contrast by providing a brighter,

    sharper picture. Feel like youre part

    of the picture with CinemaScreen.

    Digital Light Processing, DLP are

    trademarks of Texas Instruments. All otherproducts and names may or may not be

    trademarks or registered trademarks of

    their respective companies.

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    Page 9

    Light Engine Lamp Power Supply

    Lamp Assembly

    Standby & RunPower Supply CBA

    DM2CR

    A/V In/Out CBA

    Audio CBA

    Formatter CBA

    Fig. 4 HDLP50W151 Light Engine Assembly

    Fig. 5 ATC311 Chassis Assembly

    Chassis Introduction &

    Electrical Overview

    The chassis in the HDLP50W151 is

    made up of seven (7) major modules.

    These include the AC In CBA which

    contains the Standby and Run powersupplies. The Audio CBA which

    processes all audio signals. The A/V

    In/Out CBA has the in/out jacks and

    also does all the video and audio

    switching. The fourth is the Formatter

    circuit board and it is responsible for

    converting the video signals into a format

    that the light engine can use. The fifth

    is the DM2CR which contains the

    ATSC tuner, NTSC tuner and the QAMdigital cable decoder. The DM2CR also

    serves as the system control for the

    instrument. The sixth module is the

    light engine and seven is the lamp power

    supply.

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    Page 10

    V-Sync

    H-Sync

    Y

    Pr

    Pb

    AC In CBA

    FormatterCBA

    AudioCBA

    A/V In/OutCBA

    StandbyPower Supply

    Run (Main)Power Supply

    Bridge

    120VAC

    DoublerRelay

    DM2CR

    FrontA/VIn

    LeftX-over

    RightX-over

    +12VS

    Aud-Pwr

    3.3V & 2.5V

    Pwr_

    Good

    +5VR

    +12VR

    +9VR

    Pwr_Good

    +5VR

    +12VR

    +3.3VR

    +2.5VR

    BEP

    EEPROM

    Red

    Green

    H/V SyncV-Sync

    H-Sync

    FSW

    Y

    Pr

    Pb

    Tx/lamp_Lit

    Rx/Dim

    SW

    +9VR

    IR FPA Lite Pipe

    +6VS

    +12VS

    +6VS

    +5VR

    +5VS

    SW

    -5VS

    +12VR

    +33VS

    PwrFail

    On/Off

    Degauss

    BlueIV401

    BV401

    BV402 BW901

    BW902

    Chroma/LumaDRAM

    IW702/03/4/05/06/07

    BP503

    4

    12

    14

    13

    5

    6

    7

    8

    10

    2

    1

    5

    3

    8

    7

    J24603 +21V

    -21V

    13

    J24604

    J24605

    J2460216

    1

    2

    4 14J24702

    J24251

    J24252

    6 4 2 8 1314

    J11903J11501

    J11902

    J11901

    J12101

    J22101

    J26903

    J26901

    J26905

    J28901

    J26904

    J32401

    J32402J26104

    J23401 J23402

    IW501

    J13602

    J13604

    J13603

    J22104

    J22105

    1 38 13

    Digital SignalProcessing

    Luma

    IW702/3/4

    Reg

    IW601IW701IW801IW901

    2

    1

    7

    18

    2329DVI Video

    5

    6

    2

    I C_Dat2

    I C_Clk2

    I C_Clk2

    I C_Dat2

    (RUN 2)

    (RUN 2)

    2

    5

    9

    3

    12

    ToLightEngine

    ToLampPwrSuply

    ToLampDoorSwitch

    ToLight

    Engine

    Fig. 6 Chassis Block Diagram and Interconnect

    Chassis Electrical Overview

    There are five (5) major circuit boards in

    the HDLP50W151 chassis (minus the

    light engine). These include the AC InCBA, Audio processing CBA, the

    DM2CR, the A/V In/Out CBA and the

    Formatter CBA.

    The AC In CBA provides the Standby

    DC power and the Run supply DC power.

    Both power supplies are switch mode

    power supplies and are very similar.

    The main difference is that the run

    supply has an on/off circuit that is

    controlled by the system control micro

    in the DM2CR.

    An AC doubler on the AC In CBA is

    used to generate power for the lamp

    power supply.

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    Page 11

    Note:A valuable

    troubleshooting tip is to listen

    for the lamp power supply

    relay click when AC is plugged

    in. Since the relay is power by

    the +12VS source, if the relay

    doesnt click this is a good

    indication the standby power

    supply is inoperative.

    The Audio CBA is responsible for final

    processing of all baseband audio

    signals. This includes volume,

    equalization, balance and Surround

    Sound. The audio output power

    amplifiers that drive the internal

    speakers are also located on the Audio

    CBA. Audio for the audio out jacks as

    well as the FAV (Front Audio Video)

    circuit are supplied by the Audio CBA.

    Power (+/-21V) for the Audio CBA is

    provided by the standby supply.

    The DM2CR module contains both an

    NTSC and ATSC tuner section as well

    as the NTSC PIP tuner (see DM2CR

    Module Overview for more details).The

    tuners are capable of processing both

    digital and analog RF signals (ATSC &

    NTSC) from either terrestrial or cablesources. The DM2CR is also 256QAM

    digital cable compatible. The DM2CR

    has 2 DTV Link connectors which are a

    compressed digital video inputs offering

    an IEEE-1394 type video connection

    for consumer devices such as satellite

    receivers, cable receivers, and digital

    recorders that meet the CEA

    specifications for DTV Link. DTV Link is

    better known as 1394 or FireWire fordigital televisions. Audio and video

    information is carried on a single wire.

    The DM2CR module performs the

    NTSC decoding of component, SVHS,

    and composite video signals. The

    DM2CR also recovers the teletext,

    closed caption and GemStar data

    signals that accompany any input video.

    All 1H video inputs (NTSC) including

    signals from the A/V In/Out circuit board

    are up-converted to 2H by the DM2CR.

    The video output to the formatter CBA

    is YPrPb component. Any 2H

    component (YPrPb) that is input to the

    A/V In/Out CBA is routed directly to the

    formatter.

    The audio and video in/out jacks are

    located on the A/V In/Out CBA. The A/

    V CBA also provides audio and video

    switching for external video and audio

    signals. The auto detected 1H and 2H

    video signal are routed via the A/V In/

    Out circuit board. The 1H and 2H NTSC

    is routed to the DM2CR for up-

    conversion. Any 2H component external

    video signal is routed directly to the

    formatter circuit for final processing.

    The formatter circuit board is responsible

    for converting the analog video from

    either the DM2CR or the analog inputs

    from the A/V In/Out circuit board into a

    format that is compatible with the light

    engine. All functions and circuits on the

    formatter circuit board is monitored and

    controlled by the system control

    microcomputer in the DM2CR module.This is accomplished via the RUN 2 I2C

    clock and data bus. The same I2C bus

    is also routed through the formatter

    board to the light engine. The 2H and

    2.14H external video inputs are applied

    to the formatter circuit board (via

    connector BV402) where it is applied to

    the BEP (back end processor) for

    processing into an analog RGB signal.

    The NTSC and the ATSC analog videosignal (2H) from the DM2CR is also

    input to the formatter (via connector

    BV401). The video is applied to IV401

    for conversion to RGB. The RGB output

    from IV401 is then applied to the Digital

    Signal processing circuits where it is

    digitized and output to the light engine

    as DVI (Digital Video Interface).

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    Page 12

    MMD (DLP) Technology Overview

    Fig. 7 DLP Device (MMD)

    Fig. 8 Micro Mirror Device(Exploded View)

    Graphics, text and artwork courtesy of Texas

    Instruments. Digital Light Processing, DLP are

    registered trademarks of Texas Instruments.

    Texas Instruments Digital LightProcessing (DLP) technology provides

    an all digital projection display that offers

    superior picture quality in terms of

    resolution, brightness, contrast, and

    color fidelity. The DLP device consists

    of an array of movable mcromirrors.

    Each mirror is independently

    controllable and is used to modulate

    reflected light. The mirror is controlled

    by loading data into the memory cell

    located below the mirror. The data

    electrostatically controls the mirrors tilt

    angle which controls whether passes

    through the projection lens and onto a

    screen or reflected away.

    Until recently, light-valve technologies

    for projection display applications have

    been unable to take full advantage of

    the economies and stability offered by

    the digital revolution. Increasing digital

    content has been incorporated into the

    transmission and signal processing

    chain from source material to theprojection display light valve. Ultimately,

    however, the light valve itself is analog

    in nature and subject to analog

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    Page 13

    limitations. The possibility of an all-

    digital (source-to-eye) display was

    realized in 1987 with the invention of

    the DLP device at Texas Instruments.

    The DMD is an array of fast digital

    micromirrors, monolithically integrated

    onto and controlled by a memory chip.

    Digital Light Processing (DLP) systems

    present bright, seamless images to the

    eye, with the characteristics that we

    have come to expect from digital

    technology, namely high image fidelity

    and stability. DLP-based displays

    exhibit no lag or smearing of the imagefrom one digital frame to the next. The

    first DLP-based projection display

    products were introduced to the market

    in April 1996.

    DISPLAY OPERATION

    As shown in Figure 8, each digital light

    switch of the DMD is an aluminum

    micromirror, 16 micrometer square, that

    can reflect light in one of two directions,

    depending on the state of an underlying

    memory cell. The mirror is rotated by

    electrostatic attraction produced by

    voltage differences developed across

    an air gap between the mirror and the

    memory cell. The mirror rotation is

    limited by mechanical stops to 10

    degrees. With the DLP cell in the on

    state, the mirror rotates to +10 degrees.

    With the DLP cell in the off state, the

    mirror rotates 10 degrees.

    When we combine the DLP device with

    a suitable light source and projection

    optics, the mirror reflects incident light

    either into or out of the projection lens

    by a simple beam-steering action. Thus,

    the on state of the mirror appears bright

    and the off state of the mirror appears

    dark. The fast switching time of the

    mirrors enables the use of a pulse width

    modulation technique for the production

    of gray scale. The DLP device accepts

    electrical words representing gray levels

    of brightness at its input and then outputs

    digital light as optical words to the eye.Because of the short pulse duration,

    the optical words are interpreted by the

    eye of the observer as analog light

    containing up to one billion or more

    color and gray scale combinations per

    pixel. Furthermore, the fast switching

    time results in a lag free image. Digital

    light is accurate because the light pulse

    durations are determined by the precise

    division of time. The resulting projected

    image faithfully reproduces the originalsource material and the image is stable,

    independent of temperature or age of

    the projector, and is free from photo

    degradation effects, even up to

    brightness levels necessary for

    electronic cinema. The tiny gaps

    between the mirrors diminish

    objectionable pixilation effects and

    create a seamless image that has long

    been the hallmark of DMD-basedprojection displays.

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    Page 14

    Fig. 9 One chip Projection System

    DISPLAY CONFIGURATIONS

    Three configurations of DLP projection

    systems are currently being

    manufactured, differentiated by the

    number of chip, one, two, or three. The

    HDLP50W151 uses a one chip

    configuration and Figure 9 shows a

    simplified example of a one-chip system.

    The configuration choice depends on

    the intended market application and is

    based on a tradeoff between light

    utilization efficiency, brightness, power

    dissipation, lamp technology, weight,

    volume, and cost. The single-chip

    projector is self-converged, lower in cost,and permits the very lightest portable

    designs.

    Graphics, text and artwork courtesy of

    Texas Instruments. Digital Light

    Processing, DLP are registered

    trademarks of Texas Instruments.

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    Page 15

    Driver CBA

    Light Tunnel

    DLP Device

    Fig. 10 DLP Light Engine

    Fig. 11 DLP Light Engine

    Light Engine Overview

    The imager in the light engine is a single

    DLP device with an array of 1280x720

    (921,600) micro-mirrors. Another part

    of the light engine is thecolor wheel that

    is used to sequentially display red,

    green, and blue images on the imager.

    The light engine contains a Driver circuit

    board that contains the TI chipset.

    Alignment information is stored in a

    EEPROM located on the engine driver

    board. These alignments include color

    temperature and color wheel index.

    Two cooling fans are located in the light

    engine, one for the DMD device and

    one for UHP (Ultra High Pressure) lamp.

    Color Wheel Operation

    The color wheel contains 6 segments; 2

    reds, 2 greens, and 2 blues and spins at

    a rate of 120Hz. This means for every

    incoming 60Hz frame from the chassis,

    12 color sub frames are displayed on

    the imager at a rate of 720Hz.

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    Page 16

    Fig. 12 DLP Light Engine Block Diagram

    Inputs to Light Engine

    The inputs to the light engine include

    the Power Supplies (+2.5V, +3.3V,

    +12V, +5V).

    The Power_Good signal is an active

    high signal which indicates that all of

    the supplies are at an acceptable level.

    This signal is used to give the engine an

    advance warning that the supplies are

    going down in case of an AC loss. The

    Power_Good signal must go low a

    minimum of 1ms prior to the supplies

    dropping so that the light engine

    processing circuitry can park the mirrorsin a reliable state prior to power loss.

    Another input is the DVI encoded video

    from the formatter circuit. Control of the

    light engine is accomplished via the I2C

    Run 2 data bus from the DM2CR

    module.

    Cooling fans

    Two cooling fans are powered by the

    light engine driver board. The DLP fan

    speed is varied depending on thetemperature around the light engine.

    The temperature is monitored by the

    DM2CR by reading a temperature

    sensor via the I2C bus. Under normal

    conditions the fan voltage should be

    about 8V but can rise to a maximum of

    12V as the temperature rises. Fan

    rotation is monitored by DM2CR. When

    a stopped or locked fan is detected the

    DM2CR shuts down the instrument

    down and fan error codes are logged.

    LightEngine

    DLPDriverCBA

    LightEngine

    Housing

    CWMotor

    Temp Sensor

    Mtr1

    Mtr2

    Mtr3

    CW Index H

    CW Index L

    Lamp Fan

    DMDFan

    FanDrive

    LVDS_B

    LVDS_A

    Fan PWM

    Lamp_en

    ThermalCut OffSwitch

    DLPProcessing

    Pwr_Good

    +5VR

    +12VR

    +3.3VR

    +2.5VR

    Fan Detect

    I C_Clk2

    I C_Dat2

    RDRAM

    FLASH

    EEPROM

    Bus ExpDVI Rx

    DDP1010

    J1

    J2

    J7

    J8

    P1

    J4

    To Lamp Pwr Supply

    LampOnJ5

    FromLampPwr

    Supply

    Tx0Tx1Tx2TxC

    DVI VideoFrom Formatter CBA

    J3Thermal Cut Off

    DLPDevice

    (RUN 2 Bus)

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    Page 17

    Power

    Power_Good

    TI_Reset

    Ballast_Lamp_en

    Ballast_Txd_Lamplit

    User_Lamplit

    DDP1010 State

    DMD State

    Reset Init CW Init Lamp Reset Init I2C I2C DelayUnparkMirrors

    Running

    Mirrors Parked Display Image

    Fig. 13 DLP Light Engine Startup Sequence

    Engine Start up

    Figure 13 shows the startup sequence

    of the light engine. The light engine

    takes approximately 10 seconds to

    power up and display a picture after the

    power button is pressed. It takes most

    of this time for the lamp to come up to

    full brightness.

    1. After Power supplies and the

    Power_Good are up, the micro

    brings the DLP processing circuitry

    out of reset by writing to the light

    engine bus expander IC.

    2. Once the DLP processing circuitry is

    brought out of reset, The micro inthe DLP processing circuitry begins

    initialization of the engine. The first

    step is to start the color wheel

    spinning up to an acceptable rate

    (720RPM).

    3. Once the DLP processing circuitry

    senses the wheel is spinning OK, it

    will then strike the lamp by activating

    the lamp_en signal to the ballast.

    The DDP1010 then waits to receive

    the User_Lamplit signal

    4. The DM2CR microprocessor polls

    the bus expanding reading the

    Ballast_lamplit input pin. This signal

    comes from the ballast and indicates

    that the lamp has started

    successfully. When the micro

    detects this signal, it then passes it

    along to the DLP processing circuitry

    by outputting the User_Lamplit

    signal.

    5. When the DLP processing circuitry

    sees the User_Lamplit signal, it does

    a soft reset and is ready to receive

    I2C commands from the DM2CR

    and to display video.

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    Page 18

    Lamp Startup-Cool Down

    When the set is tuned off via the powerbutton or remote, the unit displays a

    blue screen and slowly dims the screen

    leaving the lamp and power supplies on

    for about 20 seconds. During this 20

    second interval the user can turn the set

    back on immediately in case he

    inadvertently shut it off (refer to Fig. 14).

    After the 20 second interval, the lamp is

    turned off but the run supplies and fans

    are left on for an additional 2 minutes to

    allow for lamp cool down. After thelamp is turned off, the user will not be

    allowed to turn the set on for 30 seconds.

    If he tries to the power LED will flash

    which indicates the lamp is in cool down

    mode.

    UHP (Ultra High Pressure) lamps can

    be damaged during a hot strike (when

    the lamp is turned on before it has had

    a chance to cool down from the previous

    on time). Because of this issue thefollowing sequence is used is use to

    power up and shut down the lamp.

    Power On: The UHP (Ultra High

    Pressure) lamp can be damaged or its

    life span shortened by turning it on while

    hot (a hot strike). For this reason,

    multiple protective measures have been

    taken in the form of multiple timers.

    When the Power button on the front

    panel or the remote control is pressed,

    the TV & the Lamp turns on immediately.

    Display Mode: Both the lamp and the

    video and audio are turned on

    immediately when the power button is

    pressed. When the unit is powered on,

    video can be seen in approximately 10

    seconds, however full brightness takes

    approximately 25-30 seconds due to

    lamp warm-up time.

    Power Return: In the case of a power

    outage, when the power returns a 30

    second timer is activated. The unit will

    not turn back on before the 30 seconds

    have timed out because the system

    doesnt know if power was lost for 10

    seconds or 10 minutes, therefore thesystem must ensure that the lamp has

    cooled before turning on.

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    Page 19

    Fig. 14 DLP Lamp Startup-Cooldown

    PowerReturn

    30 SecTimer **

    20 SecTimer *

    ** If Power On is pressed during the

    30 sec Cool timer, the Power LED blinks.

    * If Power On is pressed during the

    20 sec Lamp Standby timer, the set returns to normal operation immediately.

    Cool Down'Lamp Off-Fans On'

    Video 10 Sec

    Full Bright 25 Sec

    Display Mode Lamp Standby

    TV & LampOff

    (Fans Off)

    30 SecTimer

    PowerLoss

    Fans Off

    PowerOn

    Lamp OnVideo On

    Lamp On-Vid/Audio Mute

    Pwr On

    Power Off

    2 MinTimer

    Lamp Standby: Whenever the unit is

    powered off, video is immediately

    blanked but the lamp remains on. A

    20 second timer is activated. This is

    done in case the customer accidentally

    turned off the unit or has changed their

    mind. If power on is pressed before the

    20 second timer runs out, video is

    immediately unblanked.

    Lamp Cool-Down:After the standby

    timer expires (20 seconds), the lamp is

    turned off and enters the Cool-Down

    mode. When the lamp is turned off two

    timers are activated. The first is a 30

    sec timer that prevents the instrument

    from being turned on until the cool-down timer has expired. After 30

    seconds, the unit can be powered up

    again. If the Power On is pressed

    before the 30 second cool down timer

    has expired, the Power LED blinks

    slowly. Its important to realize that this

    is normal and is done to protect the

    lamp. After the 30 seconds cool down

    timer expires the unit will start normally.

    The second is a two minute timer that

    keeps the fans running to cool the lamp

    if the unit is left off.

    When the set is tuned off via the power

    button or remote, the unit displays a

    blue screen and slowly dims the screen

    leaving the lamp and power supplies on

    for about 20 seconds. During this 20

    second interval the user can turn the set

    back on immediately incase he

    inadvertently shut it off. After the 20

    second interval, the lamp is turned off

    but the run supplies and fans are left onfor an additional 2 minutes to allow for

    lamp cool down. After the lamp is

    turned off, the user will not be allowed to

    turn the set on for 30 seconds. If he tries

    to the power LED will flash which

    indicates the lamp is in cool down mode.

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    Page 20

    AC In CBA Overview

    The standby and main (run) power

    supplies are located on the AC In circuit

    board. The standby supply is onwhenever the unit has 120V AC applied.

    A voltage multiplier is also located on

    the AC In CBA. This multiplier produces

    the high voltage that is required for the

    lamp power supply. The relay that

    routes the AC to the doubler is the relay

    that is heard when the unit is plugged in.

    The relay is operated by routing the

    +12VS voltage through the lamp door

    switch. This is a safety feature that

    shuts off the lamp and supply when the

    customer accessible lamp door is

    opened.

    The outputs of the standby supply

    includes +/- 21V for the Audio circuit

    board, +6VS, +5VS, -5VS, +12VS and

    +33VS to the DM2CR. A power fail

    (PwrFail) signal is generated by the

    standby supply and is routed to the

    DM2CR is the event that AC is lost or

    that supply malfunctions. The PwrFail

    signal is an early warning for the DM2CR

    to perform emergency shutdown

    housekeeping procedures.

    Fig. 15 AC In CBA Block Diagram

    AC InCBA

    LampDoor

    Switch

    Standby

    Power Supply

    Main (Run)

    Power Supply

    Bridge

    VoltageMultiplier

    Relay

    +12VS

    Pwr_Good

    +5VR

    +12VR

    +9VR

    SW

    +12VS

    +6VS

    +5VR

    +5VS

    SW

    -5VS

    +12VR

    +33VS

    PwrFail

    On/Off

    13 7

    +21V

    -21V

    J24603

    120VAC

    5

    1

    3

    J24604

    J24605J24602

    16

    1

    2

    4 14J24702

    J24251

    J24252

    2

    1

    J13101

    2

    1

    6 4 2 8 1314

    To DM2CR ToAV In/Out

    CBA

    ToFormatter/Driver

    CBA

    +6VSTo

    DM2CR

    ToAudioCBA

    ToLamp

    PwrSupply

    On/Off

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    Page 21

    The main (run) supply provides the

    +5VR and the +12VR that is required by

    the A/V In/Out circuit board. The +9VR,

    +12VR, +5VR and the Power_Good

    signal are generated by the run supply.

    The Power_Good signal informs the

    light engine (via the formatter CBA) that

    all run voltages are nominal. This signal

    goes low if the run supply turns off. This

    allows the light engine to perform

    preshutdown house keeping functions.

    The run supply is turn on via the On/Off

    signal from the DM2CDR (via connector

    J24605-13).

    Fig. 17 AC In CBA Service Position

    Fig. 16 AC In CBA

    Standby & RunPower Supply CBA

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    Page 22

    (2H, 2.14H)

    J22105

    OSD

    Vert

    Horz

    2H Pr

    2H Pb

    2H Y

    RecOut

    1H CVFilter/BufferSD Video

    TL851

    D1_Out

    GPIP

    Buffers

    HD VideoFilters &

    Pr_OUT2

    Pb_OUT2

    C_OUT2

    Y_VOUT2

    Pr_OUT1

    Pb_OUT1

    C_OUT1

    Y_VOUT1

    J22104

    DM2CR

    NTSCPip Tuner

    ATSC Tuner& NTSC Main

    Tuner

    FSW

    DEINT_V

    DEINT_H

    DEINT_Pr

    DEINT_Pb

    DEINT_Y

    PIP_CV

    Main CV31

    29

    23

    27

    25

    12

    18

    14

    16

    1

    2

    5

    7

    9

    13

    U23501

    R-Out

    L-Out

    U11603Audio

    AUD_L

    SWITCH_R

    SWITCH_L

    AUD_R

    4.5MHzBPF

    VSBDecoder

    1

    3

    5

    7

    J22104

    To/FromA/V In

    Out CBA

    ToFormatterCBA

    To/FromAV InOut CBA

    DigitalVideo

    VideoDecoder

    9 Bit

    U22500

    ATSC

    NTSC Audio

    NTSC

    SWITCH &SPLITTERAnt A

    Ant B

    ATSCAudio

    256 QAMDecoder

    DTVDecoder

    (2)1394

    FirewireInput

    Fig. 18 DM2CR Module Block Diagram

    DM2CRCR Module Overview

    The DM2CR module has 2 RF inputs

    labeled ANTENNA A and B. Antenna A

    is input to a Tuner/IF module that

    contains a tuner section and dual IF

    section. The tuner is capable of

    processing both digital and analog RFsignals (ATSC & NTSC) from either

    terrestrial or cable sources. The tuner

    is a single conversion, electronically

    aligned tuner with improved cross-

    modulation, UHF image rejection, and

    local oscillator phase noise performance

    over previous tuners. Performance is

    tailored to handle the predicted signal

    environment during transition to digital

    terrestrial television (HDTV) service,

    256QAM digital cable, as well as

    providing cable ready NTSC

    performance as specified by the FCC.

    Antenna B input is the PIP tuner and is

    NTSC only.

    The DM2CR has 2 DTV Link connectors

    which are a compressed digital videoinputs offering an IEEE-1394 type video

    connection for consumer devices such

    as satellite receivers, cable receivers,

    and digital recorders that meet the

    specifications for DTV Link. DTV Link is

    better known as 1394 or FireWire for

    digital televisions. Audio and video

    information is carried on a single wire.

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    Page 23

    Fig. 19 DM2CR Module

    DM2CR

    A/V In/Out C

    Audio

    DM2CR

    The DM2CR module contains a GPIP

    IC (U23501) and performs the following:

    NTSC processing

    ATSC decoding

    Process YPrPb

    Process S-Video

    Decode Y+C

    Adap ti ve combing of

    composite video

    Performs PIP function

    Recover Teletext, closed

    caption and Gemstar data

    Digitize all 1H video inputs

    Outputs digitized YPrPb

    TL851 is an video decoder, display

    processor with scan rate converter. For

    1H video inputs, the output will be up-

    converted to 2H 480p and the display

    will be locked to the incoming video.

    The TL851 recovers HDTV video signals

    in YPbPr format from digital bit streams

    output from the VSB (visidual side band)

    decoder and processes them for display.

    The HD output will be YPrPb, either

    1080i, for HD inputs (1080i, 1080p, or

    720p) or 1920x480p for SD (standard

    definition) inputs. The TL851 also

    generates the text and graphics for the

    OSD (on-screen display). The TL851

    outputs two types of video, Analog SD

    video (2H NTSC), Analog ATSC video

    (YPrPb) along with the appropriateaudio. The HD video output provided

    to the chassis consists of YPrPb,

    Horizontal and Vertical sync signals.

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    Page 24

    V-Sync

    H-Sync

    Y

    Pr

    Pb

    Formatter CBA

    Dual DC-DC3.3V/2.5V

    Pwr_Good

    +5VR

    +12VR

    +3.3VR

    +2.5VR

    BEP

    A/D Lun-IC

    FPGA

    EEPROM

    ChromaDRAM

    Red

    GreenBlue

    H-Sync

    V-Sync

    V-Sync

    H-Sync

    FSW

    Y

    Pr

    Pb

    Red

    Grn8

    8

    8

    LumaDRAM

    Vert

    Tx0

    Tx1

    Tx2

    TxC

    A/D Clk

    +9VR

    Blue

    DVIOutput

    DigitalRGB

    (720P)IW701

    IV401

    IW601

    IW801DVITx

    IW901

    BV401

    BV402

    BW901

    BW902

    IW705/6/7IW702/3/4

    BP503

    2

    4 5

    7

    9

    3

    12

    12

    14 16

    18

    23

    2

    6

    89

    10

    1

    2

    1

    5

    3

    8

    7

    2

    2

    2

    2

    48bit Vidto

    24bit Vid720P

    IW501

    1 38 13

    ToDLP

    DriverCBA

    ToDLP

    DriverCBA

    From AC In CBA

    FromA/V In/Out

    CBA

    (Ext 2H &2.14H)

    I2C_DAT

    I2C_CLK

    FromDM2CR

    (2H)

    InternalAnalog

    ATSC &NTSC

    (RUN 2)

    (RUN 2)

    Fig. 20 Formatter Block Diagram

    Formatter Module Overview

    The formatter circuit board is responsible

    for converting the analog video from

    either the DM2CR and analog inputs

    from the A/V In/Out circuit board into a

    format that is compatible with the light

    engine. DC power for the formatter

    circuit board as well as the light engine

    is supplied by the main (run) power

    supply located on the AC In CBA. These

    supplies include +5VR, +12VR, +3.3VR

    and +2.5VR. A Pwr_Good from the run

    supply is routed through the formatter

    CBA. This signal tells the light engine

    that supplies are at nominal value. All

    functions and circuits on the formattercircuit board are monitored and

    controlled by the system control

    microcomputer in the DM2CR. This is

    accomplished via the RUN 2 I2C clock

    and data bus. The same I2C bus is also

    routed through the formatter board tothe light engine.

    The 2H and 2.14H external inputs along

    with sync are applied to connector

    BV402. Next it is applied to the BEP

    (back end processor) for processing

    into an analog RGB signal. The NTSC

    and the ATSC analog video signal (2H)

    from the DM2CR is applied to connector

    BV401. The video is also applied to

    IV401 for conversion to RGB. The RGBoutput from IV401 is then applied to the

    Analog to Digital (A/D) converter IW601.

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    Fig. 21 Formatter CBA Service Position

    Its output is 8 bit digital red, green and

    blue video data stream. This digital

    video is next applied to the Lun-IC,

    IW701. IW701 converts the threeseparate digital video streams to a 48

    bit 720P digital RGB signal. This 48 bit

    signal is then processed by the FPGA

    IC IW801. The output from IW801 is a

    24 bit 720P signal that the DVI

    transmitter can use. The DVI transmitter

    IW901 converts the 24 bit signal to the

    DVI format. These outputs exit the

    formatter circuit board via connector

    BW901 and are sent to the light engines

    DVI receiver. The DVI transmitter and

    receiver incorporate HDCP (High

    Bandwidth Digital Content Protection.The HDCP encryption format covers all

    high bandwidth applications such as

    computers, DVD players and HDTV

    (ATSC). Whenever the connector

    BW901 is disconnected the DVI

    transmitter turns off. This is done to

    protects against and prevents any video

    pirating.

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    Audio Switching Overview

    The A/V In/Out circuit board is broken

    down into its two (2) basic functions;

    these are audio switching and video

    switching. The audio switching circuitry

    for the external audio inputs are located

    on the A/V In/Out module. Source

    selection for DVI audio and the analog

    external audio inputs including FAV

    audio jacks is provided by the audio

    switching IC U26901. The audioswitching is controlled via the I2C RUN

    1 bus from the DM2CR module. Also

    the DM2CR module performs

    demodulation of the audio from off-air

    sources (NTSC and ATSC). These off

    air baseband audio sources from the

    DM2CR is routed through the A/V In/

    Out circuit board to the Audio board for

    final processing. The external audio

    input jacks are located on the A/V In/

    Out circuit board. L/R inputs include

    audio from Aux1, Aux2, Aux3, Aux4

    and DVI. The Front Audio Video (FAV)panel has one set of L/R audio jacks

    that is applied to the switching IC

    Fig. 22 Audio Switching Block Diagram

    U26901

    J26903

    SEL_

    AUD_

    L

    SWITCH_

    R

    59

    61

    J26901

    SWITCH_

    L

    SEL_

    AUD_

    R

    37

    35

    1

    79

    72

    70

    Aux R Audio (X4)

    Aux L Audio (X4)

    DVI_1 AUDR

    DVI_1 AUDL

    J26905

    2

    5

    7

    3

    10

    12

    1357

    A/V InputOutput CBA

    FAV AUD IN R

    FAV AUD IN L

    FAV H-P L

    FAV H-P R

    AUD_L

    AUD_R

    To/From DM2CR

    FAV Headphone R

    FAV Headphone L

    To/FromAudioCBA

    J26904

    4

    2

    6FromAC InCBA

    +12VR

    +5VR

    +12VS

    21 22

    9

    724

    Aud/VidSwitch

    42

    43I2C_DAT

    I2C_CLK

    I2C_

    DAT

    I2C_

    CLK

    (RUN 1)

    (RUN 1)

    (RUN 1)

    (RUN 1)

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    Fig. 23 A/V In/Out CBA Service Position

    U26901. The selected baseband audio

    signal output from U26901 is looped

    through the DM2CR module and back

    to the A/V In/Out CBA where it then sent

    to the audio processing circuit board.

    The FAV Headphone L/R audio from

    the Audio board is simply routed through

    the A/V In/Out board to the FAV. When

    the DVI audio input is selected it is

    routed to the DM2CR for decoding into

    analog audio and is then routed back

    through the I/V In/Out CBA and on to

    the Audio circuit board for final

    processing. Power supplies for the A/V

    In/Out board include the +12VR, +12VS

    and +5Vr and is supplied by the AC In

    CBA.

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    Fig. 24 Audio Processing Block Diagram

    AUDIO CBA

    J11501

    5

    7

    2

    3

    10

    12

    FAV_Headphone_R

    FAV_Headphone_L

    TRUSUR-ROUND

    U11701

    15 16

    10

    9

    R_AUD

    L_AUD

    PA_R

    PA_L

    PowerAmp

    SW11902

    7

    11

    8 6

    7

    11

    9

    3

    U11501

    BUSEXPDR

    3

    411

    12

    13

    15

    FAV_SPKR_MUTE

    SUB_CONT

    TRUS

    PA_MUTE

    U11801AUDIO

    TR

    TL

    MDL

    MDR

    CDR

    CDL

    VOL

    EQU

    BAL

    42

    43

    1

    44

    41

    40

    20

    19

    26

    28

    CTL

    AMP

    U1155175

    12

    24

    U11490

    6

    7

    3

    1

    AudioOUT

    7

    1

    U11460

    3

    5

    R_OUT

    L_OUT

    R

    L

    U11702

    7

    13

    5

    AMP

    LR

    IntSpkr

    ExtSpkr

    CntrSpkr

    SubWoofer

    To/FromA/V InputOutputCBA

    I2C_DAT

    I2C_CLK

    I2C_

    DAT

    I2C_

    CLK

    I2C

    (RUN1

    )

    (RUN1

    )

    (RUN 1)

    (RUN 1)

    Audio Processing OverviewAll of the audio circuitry is located on

    three assemblies. The audio switching

    and the audio jacks are located on the

    A/V In/Out CBA. The DM2CR module

    performs demodulation of the audio

    from off-air sources (NTSC and ATSC).

    The Audio circuit board performs the

    base-band audio processing such as

    volume control, graphic equalizer,

    subwoofer output, and power

    amplification along with speaker

    switching. The audio circuit board also

    contains the SRS and Tru Surroundfeature processing circuitry.

    The analog audio from the DM2CR is

    routed back to the A/V IN/OUT board

    where it is cabled to the Audio board.

    There it is input to a differential amplifier,

    U11551. This amp is used to eliminate

    ground loops caused by the long cable

    routing. The output of U11551 is fed to

    the input of the SRS/FOCUS processing

    blocks, U11701 & U11702, and directly

    to one input of the audio processor,

    U11801. The processor selects one ofthree inputs, the direct signal (no SRS)

    from U11551, Regular SRS or

    TruSurround from U11701 or SRS/

    FOCUS from a combination of U11701

    and U11702.

    The analog input for the SRS/

    TruSurround circuit is taken off the

    output of the amplifier, U11551. These

    produce two signals which are sent to

    inputs on the audio processing IC,U11801, along with the direct signal.

    The processor IC selects which input

    signal is required for the customer-

    selected mode. The first block,

    composed of IC U11701, performs

    either Regular SRS or TruSurround.

    The second block, composed of IC

    U11702 performs Focus mode.

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    Fig. 25 Audio Processing CBA Service Position

    Regular SRS mode is selected by using

    the midpoint of the output of the SRS

    block and placing it in Regular mode.

    Focus is always on but its output isnt

    selected. SRS Focus mode is

    composed of Regular SRS plus Focus.

    The SRS block is placed in Regular

    mode and the Focus output is also

    selected.

    TruSurround mode is selected by

    placing the SRS block in TruSurround

    mode and using its output. The audio

    processor (U11801) has three input

    signals applied to the selector, direct

    audio from U11551, SRS from U11701

    and Focus from U11702. After the

    signal is selected in the processor,

    volume control is applied. The DLP

    system does not have a separate tone

    control function but a 7-band graphic

    equalizer is available. After the

    equalizer, L and R signals are summed

    and split off to form two signal paths.

    The summation stage output signals

    are run through a highpass filter for the

    main channels, and a matching lowpass

    filter for the subwoofer. The subwoofer

    volume is therefore controlled by themain volume, but a fader is provided in

    the subwoofer path (accessed by the

    Subwoofer Level menu) so that its

    level may be adjusted relative to the

    main channels. Three analog outputs

    from the processor provide the Left,

    Right, and subwoofer signals.

    The PA_L and PA_R audio signals from

    the audio processor are routed to three

    circuit areas, first to U11460, which

    drives the HiFi Output jacks located onthe Audio module, second to the main

    power amplifier, U11901 and third to

    the headphone amplifier, U11490.

    The output of U11490 is routed through

    the A/V IN/OUT module to the

    headphone jack which is located on the

    FAV module. The subwoofer output

    from the processor is routed to

    connector, J11801. The subwoofer

    amplifier module plugs into thisconnector. Also present on the

    connector are two control lines that

    sense the presence of the subwoofer

    option and turn the amplifier and power

    supply off and on.

    As mentioned previously the Audio

    module also contains a bus

    expander,11501, that is connected to

    the system microcomputer inDM2CR

    via the I2C bus. The bus expander onthe Audio Module uses its ports to select

    the following functions, FAV Speaker

    Mute, SubWoofer Control, SubWoofer

    Detect and Power Amp Mute.

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    Page 30

    49

    5052

    54

    57

    58

    60

    62

    J26903

    J26901

    Switch1H Video

    U26901

    Pr_OUT2

    Pb_OUT2

    C_OUT2

    Y_VOUT2

    Pr_OUT1

    Pb_OUT1

    C_OUT1

    Y_VOUT1

    7168

    30

    32

    28

    23

    8

    6

    2

    75

    Main CV31

    29

    23

    27

    25

    12

    18

    14

    16

    ToDM2CR

    (External 2H& 2.14H)

    J28901

    5

    4

    2

    3

    1

    343335

    Switch

    Video2H

    U28901

    23

    22

    25

    26

    27HD_Y

    HD_PB

    HD_PR

    HD_H

    HD_V1

    2

    4

    6

    8ToFormatter

    CBA

    83

    84

    64

    65

    34Combed C

    Combed Y

    Sel. CVU16301

    FAV C

    FAV Y

    FAV CV

    Aux Pb (X2)

    Aux Pr (X2)

    Aux Y (X2)

    Aux Y/C (X2)

    Aux CV (X4)

    5/6

    U22201

    J22201

    A/V Input/Output CBA

    19

    18

    31

    26

    23

    DVI_VSYNCDVI_HSYNC

    DVI_B

    DVI_G

    DVI_R

    TXC(+/-)

    DVI ReceiverDVI

    Input48/49

    RX2 (+/-)51/52

    RX1(+/-)2/3

    RX0(+/-)

    1/2

    9/10

    17/18

    23/24

    Frame

    Comb

    93

    30 31 15 14

    42

    43I C_Dat2

    I C_Clk2

    I C_Dat2I C_Clk2 I C_Dat2I C_Clk2

    46

    47

    I C_Dat2

    I C_Clk2

    6

    10

    12

    (RUN 1)

    (RUN 1)

    (RUN 1) (RUN 1)

    (RUN 1)

    Fig. 26 Video Switching Block Diagram

    Video Switching OverviewThe A/V In/Out circuit board is broken

    down into its two (2) basic functions,

    video switching and audio switching.The A/V In/Out circuit board has external

    input jacks that accepts four Composite

    Video (CV), two S-Video, two

    component video (YPrPb) and one DVI

    digital video. The video inputs on the A/

    V In/Out board can be either 1H NTSC,

    2H NTSC or 2.14H NTSC. The Front A/

    V (FAV) panel has one component video

    input as well as a S-Video connector

    which is routed through the A/V In/Out

    CBA.

    The A/V In/Out CBA also has a DVI

    input. DVI (Digital Video Interface)

    combined with HDCP (Hi-Bandwidth

    Digital Copy Protection) creates a newuncompressed protected digital

    interface (called DVI-HDTV) for hooking

    an HD Monitor to a Video Source (for

    example, a set-top box or DVD player).

    This interface is not only uncompressed,

    but it is also high speed (3.96 GB/s)

    making it a perfect solution when the

    best picture quality and minimal signal

    loss are required.

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    Fig. 27 A/V In/Out CBA Service Position

    The DVI receiver IC U22201 decodes

    the DVI video and then outputs RGB

    with horizontal and vertical sync. Thissignal is then applied to U28901 for

    switching and matrix conversion to

    YPrPb. This YPrPb video is then routed

    directly to the Formatter circuit board.

    The switching for NTSC/1H sources

    (composite, S-Video, and component)

    is provided by IC U26901 for rear input

    jacks and the FAV jacks. All video

    switching ICs are monitored and

    controlled via the I2

    C bus.

    A frame comb filter is provided to

    optimally comb any composite source

    into an S-Video (Y/C) output sourcewhich is routed back into U26901. All

    composite and luma inputs to U26901

    have sync detectors that are readable

    via the I2C bus which allows for automatic

    source detection. Source selection for

    HD/2H/2.14H sources (component and

    DVI) are provided for rear inputs (2

    component and 1 DVI) with the IC

    U28901. This IC is a 4-input video

    switch with signal format detection.

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    Page 32

    Service Tips1. Whenever the rear cover of the instrument is removed, the interlock safety

    switch must be bypassed before the unit will operate correctly.

    2. If light engine has entered cool down mode (30 sec timer), Power LED blinks

    slowly 3 times if power on button is pressed. Unit will turn on after timer has

    expired. See Lamp Startup/Shutdown Flowchart.

    3. When AC is applied, instrument will not respond for 20 to 25 seconds. The DM1

    module must boot-up and perform internal diagnostic.

    4. The lamp cooling fan and the DLP device fan operates whenever the unit is turned

    on. If failure in fan circuit occurs, unit starts up normally then shuts down or will

    not start at all.

    5. Before replacing light engine, always confirm picture quality issues by accessing

    the test patterns in the service menu 80. All patterns accept the checker board

    are generated by the formatter CBA. The checker board is generated by the light

    engine.

    Service Menus & Diagnostics

    Service menus and diagnostics procedure are critical to effectively diagnose failures

    and problems in the instrument. The following is a summary of the HDLP50W151

    service menus.

    Service Menu (V:76): Turn instrument on, then press and hold Channel Down &

    Menu simultaneously. Next, select Service Alignment in menu, then volume Up to

    V:76 then Channel Up and Down to desired adjustment. After selecting adjustment,Volume Up/Down changes value of adjustment. Press off to exit.

    Test Patterns (V:80): Enter service menu and volume up to V:80. Channel up to

    go to patterns. The skip button toggles the pattern and the menu button toggles

    between the pattern and normal video. To exit, press the off button.

    Usage Clock (V:90): Enter service menu and volume up to V:90. Channel up for

    usage clock. Press off to exit.

    Error Codes (V:50): Enter service menu and volume up to V:50. Channel up

    for first failure code. Channel up for next of 8 failure codes. Pressing clear

    removes error code. Last error is most recent failure code. I.E: if four (4) errors

    are listed, four is the most recent. To exit, press the off button.

    DM1 Warm Reset: Press and hold Channel Down & Power button simultaneously

    for approximately 3 secs.

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    DLP Service & Troubleshooting

    Important: Before replacing any circuit boards, recover the Last Failure codeusing Chipper Check. Also, its very important when troubleshooting

    to accurately identify the symptom in order to quickly isolate which

    circuit board or item has failed. The Probable Causeslisted in theaccompanying procedures are in there most likely order, 1, 2, 3,

    etc.

    Symptom: Dead Set/No Start (No relay click/No Power LED when AC applied)

    Probable Cause:

    1. Main Power Supply Board

    Standby voltages are used by the DM2CR and is obtained from the AC In

    CBA. If the standby supply doesnt turn on when AC is applied, the relay willnot energize and the DM2CR doesnt have the supply it needs.

    2. DM2CR Module

    If the power supply is OK but the DM2CR doesnt respond to power on

    commands then the DM2CR module has likely failed.

    Symptom: No Picture, Audio OK

    (relay click OK when AC applied, Power LED Flashes 4-5 times then stays on)

    NOTE: The LED will only flash one time (4 to 5 flashes) and the unit must be resetby unplugging AC to get unit to flash again.

    Probable Cause:

    1. Lamp assembly

    Obtain failure code with Chipper Check before replacing (or subbing) lamp

    assembly. A flashing Power LED indicates a lamp or lamp power supply

    failure and the lamp assembly is the most likely cause.

    2. Lamp power supply

    If the Power LED still flashes after replacing the lamp assembly, replace lamppower supply

    3. AC In Power Supply Board

    The source voltage for the lamp power supply is developed on AC IN CBA.

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    Symptom:Pixelization, Digital Freezing &/or Digital Noise/Artifacts

    Probable Cause:

    1. Weak terrestrial (ATSC) signal

    A weak ATSC terrestrial (check strength of terrestrial signal) signal can cause

    pixelization or freezing. An external antenna can dramatically improve ATSC

    reception.

    2. Formatter CBA module

    Apply 2H YPrPb to an external input. If pixelization is still present replace

    Formatter CBA.

    3. DM2CR Module

    Always perform a Reset by removing and reapplying AC Power. If pixelization

    not present with 2H YPrPb applied to external inputs, replace DM2CR.

    4. Light Engine

    Before replacing light engine, confirm picture quality issues by accessing the

    test patterns in the service menu 80. All patterns accept the cross hatch aregenerated by the formatter CBA. The cross hatch is generated by the light

    engine.

    Symptom: Stuck pixels (Black and/or White)

    Probable Cause:

    1. Light Engine, before replacing light engine refer to service data (ESI) for DLP

    defect tolerance specification.

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    Symptom: Instrument starts normally then shuts down(runs 20-30secs)

    Note:When unit shuts down, Power LED blinks three (3) times. Set restarts

    automatically after 20-30 seconds. After 3rdcycle unit remains shutdown

    (unplugging AC resets unit).

    Probable Cause: 1. Failure of lamp cooling fan or DLP device cooling fan.

    Symptom: Poor Picture Quality(spots, discoloration, color impurities, etc.)

    Probable Cause:

    1. Poor Signal Quality

    Whenever dealing with picture quality issues, always check quality of signal

    source before servicing unit.

    2. Light Engine

    Before replacing light engine, confirm picture quality issues by accessing the

    test patterns in the service menu 80. All patterns accept the checker board

    are generated by the formatter CBA. The checker board is generated by the

    light engine.

    Symptom: Rotated or Offset Picture

    Probable Cause:

    1. Perform mechanical rotation adjustment of light engine and/or use service menu

    76 to adjust horizontal and vertical centering.

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    NOTES

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