dlp training manual
TRANSCRIPT
-
8/14/2019 DLP Training Manual
1/38
-
8/14/2019 DLP Training Manual
2/38
-
8/14/2019 DLP Training Manual
3/38
SAFETY INFORMATION CAUTIONSafety information is contained in the appropriate Thomson Consumer Electronics ServiceData. All product safety requirements must be complied with prior to returning the
instrument to the consumer. Servicers who defeat safety features or fail to perform safety
checks may be liable for any resulting damages and may expose themselves and others to
possible injury.
All integrated circuits, all surface mounted devices, and many
other semiconductors are electrostatically sensitive andtherefore require special handling techniques.
First Edition 0328 - First Printing
Copyright 2003 Thomson
Trademark(s)Registered Marca(s) Registrada(s)
Printed in U.S.A.
Prepared by
Thomson
Technical Training Department, INH905
PO Box 1976
Indianapolis, Indiana 46206 U.S.A.
This publication is intended to aid the technician in servicing the HDLP50W151
television. This manual will explain the basic theory of operation of the major modules.
This manual covers the AC In CBA, Formatter CBA, Audio CBA, A/V In/Out CBA and
the Light Engine along with practical troubleshooting tips and suggestions. It isdesigned to assist the technician in becoming familiar with chassis operation, increase
confidence and improve overall efficiency in servicing the product.
Note:This publication is intended to be used only as a training aid. Never use training
diagrams alone to troubleshoot. It is not meant to replace service data. TCE Electronic
Service Information for this instrument contains specific information about parts, safety
and alignment procedures and must be consulted before performing any service. The
information in this manual is as accurate as possible at the time of publication. Circuit
designs and drawings are subject to change without notice.
FOREWORD
-
8/14/2019 DLP Training Manual
4/38
Page 4
CONTENTS
Introduction ................................................................................5
Chassis Introduction & Electrical Overview ..............................9DLP Technology Overview .........................................................12
Light Engine Overview .............................................................15
AC In CBA Overview (power supplies) .....................................20
DM2CR Overview.......................................................................22
Formatter CBA Overview...........................................................24
Audio Switching Overview........................................................26
Audio Processing Overview .....................................................28
Video Switching Overview...........................................................30
Service Tips ...............................................................................32
Service Menu's & Diagnostics...................................................32
Troubleshooting.........................................................................33
-
8/14/2019 DLP Training Manual
5/38
Page 5
Fig. 1 HDLP50W151
IntroductionThe RCA Scenium HDLP50W151uses Digital Light Processing (DLP)
Technology from Texas Instruments
(TI) to display a high quality HDTV
picture in a lightweight cabinet. The
heart of DLP Technology is a specially
design semiconductor, a color wheel,
and a high output light bulb. These
devices are housed in a cabinet that is
16" deep and weights approximately
100 pounds. These advantage makethe TV a pleasure to watch and to
position in most viewing locations
Improved serviceability is another
advantage televisions using DLP
Technology. The set is lightweight
and easy to move or place on a bench.
Electrically, the set contains six
modules. There is no component
level troubleshooting. Alignments are
also reduced. With DLP Technology,
convergence and geometry
alignments are not needed. The
HDLP50W151 has only one
mechanical and couple electrical
adjustments.
There are basically three things about
HDTV that provides a superior viewing
experience: (1) resolution, (2) aspect
ratio, and (3) digital video and digital
sound.
ResolutionResolution is measured by calculating
the number of active lines of pixels. A
analog NTSC television only has a
-
8/14/2019 DLP Training Manual
6/38
Page 6
resolution of about 200,000 pixels (480
vertical pixels x 440 horizontal pixels
= 211,200 pixels). The HDTV (ATSC)
format is capable of more than 2 million
pixels (1,920 x 1,080 = 2, 073,600).
More pixels equals more detail in the
picture. In summary, HDTV is capable
of resolution that is up to 10 times the
resolution of the picture on a regular,
analog TV.
Aspect RatioWhen the standards were being
developed for television broadcasting
in 1941 by the NTSC (National
Television Standards Committee), it
made sense to adopt the 4 x 3 aspect
ratio that the film industry was using atthat time. The 16 x 9 aspect ratio was
originally developed back in the 50s
by the movie industry (also called wide-
screen format). When the standards
for ATSC were being developed by
the Advanced Television Standards
Committee, the 16 x 9 aspect ratio
was chosen as the format for HDTV.
This widescreen format makes sense
because its much closer to the way
we see. Our field of vision is actuallymuch wider than tall because of our
peripheral vision.
Digital Video Signal and Digital
SoundThe analog television broadcast
system (NTSC) that has been used in
the United States for the past 50 years
transmits signals as analog electronic
waves. These waves can suffer
degradation as the signal travels tothe receiver. Digital signals, in
contrast, can be reproduced precisely
because the images are transmitted
and received digitally. This produces
a signal that is capable of displaying
studio-quality video and Dolby Digital
5.1 channel sound.
HDLP50W151 Features
The picture settings can be
customized to fit viewing taste and
match the lighting conditions where
the unit is located by using personal
presets and/or the automatic picture
quality settings: Vibrant, Natural,Cinematic. Each Input Jack can be
adjusted to a different setting and the
unit automatically adjusts the picture
settings to its unique value when that
input is selected.
Elaborate on-screen Help Text helps
the user learn more about the features
of the HDLP50W151 and helps them
to use them more effectively.
The GUIDE Plus+ System on-screen
programming guide helps the user
navigate through hundreds of
channels so they can quickly see
whats on and tune directly to a specific
show from the guide. The user can
use the Sort feature to search listings
and can even set up reminders to
watch a certain show via the GUIDE
Plus+ systems Watch menu.
Integrated ATSC Tuner with QAM
Thomson was the first to offer an
integrated ATSC tuner in its HDTVs
(no need for a set-top box to receive
and decode over the air ATSC
programming). The new tuner in the
HDLP50W151 can also decode the
QAM (Quadrature Amplitude
Modulation) digital cable signal. There
is no need for a cable box to view non-
encoded standard, digital cable
programming.
Note: a cable box is necessary to
view scrambled (encoded) and/or
premium channels.
-
8/14/2019 DLP Training Manual
7/38
Page 7
Fig. 2 HDLP50W151 with stand
FireWire with Two-Way
DTVLinkHookup and control 1394 (FireWire)
components via the HDLP50W151.
This is accomplished via the 2-way
DTVLink jacks and you can network
high-speed compatible 1394 digital
components. The two-way jacks allowthe audio and video signals to flow in
and out of the 1394 components.
NetConnect
With an Ethernet connection and a
web browser built into the instrument,
the internet can be accessed directly
from the TV. A high-speed connection,
such as a DSL (Digital Subscriber
Line) unit or cable modem is needed
to use the web browser, along with a
subscription to an ISP (internet service
provider). Additionally, HDLP50W151
enables access to digital photos
directly from a PC and display them
on the TV. The browser has limitations
and might not be able to interpret all
files, such as streaming audio, video
and PDFs.
Audio SystemThe sound system in HDLP50W151
has a total of 60 watts total power. It
has front speakers with two 1" tweeters
-
8/14/2019 DLP Training Manual
8/38
Page 8
Fig. 3 HDLP50W151 side view
and two 5" midrange drivers to create
incredible sound. A 7-band on-screen
graphic equalizer allows customizationof the sound quality. SRS TruSurround
provides surround sound technology
and with two rear speaker outputs.
For those who want to hook up a
home theatre audio system, there is
an optical Dolby Digital output as well
as a 50-watt center channel input.
Record Output JacksBecause the VCRs in most
households are analog and cantrecognize the ATSC digital signal,
recording HDTV broadcasts wasnt
possible without purchasing additional
equipment. For this reason a Video
Record Output Jack and Audio Output
L/R jacks are provided on the
HDLP50W151. These video and
audio output record jacks enables the
recording of both NTSC analog and
ATSC digital programming.CinemaScreenCheck out the black, borderless frame
around your HDTVs screen. This is
not just a design feature the
CinemaScreen actually improves
contrast by providing a brighter,
sharper picture. Feel like youre part
of the picture with CinemaScreen.
Digital Light Processing, DLP are
trademarks of Texas Instruments. All otherproducts and names may or may not be
trademarks or registered trademarks of
their respective companies.
-
8/14/2019 DLP Training Manual
9/38
Page 9
Light Engine Lamp Power Supply
Lamp Assembly
Standby & RunPower Supply CBA
DM2CR
A/V In/Out CBA
Audio CBA
Formatter CBA
Fig. 4 HDLP50W151 Light Engine Assembly
Fig. 5 ATC311 Chassis Assembly
Chassis Introduction &
Electrical Overview
The chassis in the HDLP50W151 is
made up of seven (7) major modules.
These include the AC In CBA which
contains the Standby and Run powersupplies. The Audio CBA which
processes all audio signals. The A/V
In/Out CBA has the in/out jacks and
also does all the video and audio
switching. The fourth is the Formatter
circuit board and it is responsible for
converting the video signals into a format
that the light engine can use. The fifth
is the DM2CR which contains the
ATSC tuner, NTSC tuner and the QAMdigital cable decoder. The DM2CR also
serves as the system control for the
instrument. The sixth module is the
light engine and seven is the lamp power
supply.
-
8/14/2019 DLP Training Manual
10/38
Page 10
V-Sync
H-Sync
Y
Pr
Pb
AC In CBA
FormatterCBA
AudioCBA
A/V In/OutCBA
StandbyPower Supply
Run (Main)Power Supply
Bridge
120VAC
DoublerRelay
DM2CR
FrontA/VIn
LeftX-over
RightX-over
+12VS
Aud-Pwr
3.3V & 2.5V
Pwr_
Good
+5VR
+12VR
+9VR
Pwr_Good
+5VR
+12VR
+3.3VR
+2.5VR
BEP
EEPROM
Red
Green
H/V SyncV-Sync
H-Sync
FSW
Y
Pr
Pb
Tx/lamp_Lit
Rx/Dim
SW
+9VR
IR FPA Lite Pipe
+6VS
+12VS
+6VS
+5VR
+5VS
SW
-5VS
+12VR
+33VS
PwrFail
On/Off
Degauss
BlueIV401
BV401
BV402 BW901
BW902
Chroma/LumaDRAM
IW702/03/4/05/06/07
BP503
4
12
14
13
5
6
7
8
10
2
1
5
3
8
7
J24603 +21V
-21V
13
J24604
J24605
J2460216
1
2
4 14J24702
J24251
J24252
6 4 2 8 1314
J11903J11501
J11902
J11901
J12101
J22101
J26903
J26901
J26905
J28901
J26904
J32401
J32402J26104
J23401 J23402
IW501
J13602
J13604
J13603
J22104
J22105
1 38 13
Digital SignalProcessing
Luma
IW702/3/4
Reg
IW601IW701IW801IW901
2
1
7
18
2329DVI Video
5
6
2
I C_Dat2
I C_Clk2
I C_Clk2
I C_Dat2
(RUN 2)
(RUN 2)
2
5
9
3
12
ToLightEngine
ToLampPwrSuply
ToLampDoorSwitch
ToLight
Engine
Fig. 6 Chassis Block Diagram and Interconnect
Chassis Electrical Overview
There are five (5) major circuit boards in
the HDLP50W151 chassis (minus the
light engine). These include the AC InCBA, Audio processing CBA, the
DM2CR, the A/V In/Out CBA and the
Formatter CBA.
The AC In CBA provides the Standby
DC power and the Run supply DC power.
Both power supplies are switch mode
power supplies and are very similar.
The main difference is that the run
supply has an on/off circuit that is
controlled by the system control micro
in the DM2CR.
An AC doubler on the AC In CBA is
used to generate power for the lamp
power supply.
-
8/14/2019 DLP Training Manual
11/38
Page 11
Note:A valuable
troubleshooting tip is to listen
for the lamp power supply
relay click when AC is plugged
in. Since the relay is power by
the +12VS source, if the relay
doesnt click this is a good
indication the standby power
supply is inoperative.
The Audio CBA is responsible for final
processing of all baseband audio
signals. This includes volume,
equalization, balance and Surround
Sound. The audio output power
amplifiers that drive the internal
speakers are also located on the Audio
CBA. Audio for the audio out jacks as
well as the FAV (Front Audio Video)
circuit are supplied by the Audio CBA.
Power (+/-21V) for the Audio CBA is
provided by the standby supply.
The DM2CR module contains both an
NTSC and ATSC tuner section as well
as the NTSC PIP tuner (see DM2CR
Module Overview for more details).The
tuners are capable of processing both
digital and analog RF signals (ATSC &
NTSC) from either terrestrial or cablesources. The DM2CR is also 256QAM
digital cable compatible. The DM2CR
has 2 DTV Link connectors which are a
compressed digital video inputs offering
an IEEE-1394 type video connection
for consumer devices such as satellite
receivers, cable receivers, and digital
recorders that meet the CEA
specifications for DTV Link. DTV Link is
better known as 1394 or FireWire fordigital televisions. Audio and video
information is carried on a single wire.
The DM2CR module performs the
NTSC decoding of component, SVHS,
and composite video signals. The
DM2CR also recovers the teletext,
closed caption and GemStar data
signals that accompany any input video.
All 1H video inputs (NTSC) including
signals from the A/V In/Out circuit board
are up-converted to 2H by the DM2CR.
The video output to the formatter CBA
is YPrPb component. Any 2H
component (YPrPb) that is input to the
A/V In/Out CBA is routed directly to the
formatter.
The audio and video in/out jacks are
located on the A/V In/Out CBA. The A/
V CBA also provides audio and video
switching for external video and audio
signals. The auto detected 1H and 2H
video signal are routed via the A/V In/
Out circuit board. The 1H and 2H NTSC
is routed to the DM2CR for up-
conversion. Any 2H component external
video signal is routed directly to the
formatter circuit for final processing.
The formatter circuit board is responsible
for converting the analog video from
either the DM2CR or the analog inputs
from the A/V In/Out circuit board into a
format that is compatible with the light
engine. All functions and circuits on the
formatter circuit board is monitored and
controlled by the system control
microcomputer in the DM2CR module.This is accomplished via the RUN 2 I2C
clock and data bus. The same I2C bus
is also routed through the formatter
board to the light engine. The 2H and
2.14H external video inputs are applied
to the formatter circuit board (via
connector BV402) where it is applied to
the BEP (back end processor) for
processing into an analog RGB signal.
The NTSC and the ATSC analog videosignal (2H) from the DM2CR is also
input to the formatter (via connector
BV401). The video is applied to IV401
for conversion to RGB. The RGB output
from IV401 is then applied to the Digital
Signal processing circuits where it is
digitized and output to the light engine
as DVI (Digital Video Interface).
-
8/14/2019 DLP Training Manual
12/38
Page 12
MMD (DLP) Technology Overview
Fig. 7 DLP Device (MMD)
Fig. 8 Micro Mirror Device(Exploded View)
Graphics, text and artwork courtesy of Texas
Instruments. Digital Light Processing, DLP are
registered trademarks of Texas Instruments.
Texas Instruments Digital LightProcessing (DLP) technology provides
an all digital projection display that offers
superior picture quality in terms of
resolution, brightness, contrast, and
color fidelity. The DLP device consists
of an array of movable mcromirrors.
Each mirror is independently
controllable and is used to modulate
reflected light. The mirror is controlled
by loading data into the memory cell
located below the mirror. The data
electrostatically controls the mirrors tilt
angle which controls whether passes
through the projection lens and onto a
screen or reflected away.
Until recently, light-valve technologies
for projection display applications have
been unable to take full advantage of
the economies and stability offered by
the digital revolution. Increasing digital
content has been incorporated into the
transmission and signal processing
chain from source material to theprojection display light valve. Ultimately,
however, the light valve itself is analog
in nature and subject to analog
-
8/14/2019 DLP Training Manual
13/38
Page 13
limitations. The possibility of an all-
digital (source-to-eye) display was
realized in 1987 with the invention of
the DLP device at Texas Instruments.
The DMD is an array of fast digital
micromirrors, monolithically integrated
onto and controlled by a memory chip.
Digital Light Processing (DLP) systems
present bright, seamless images to the
eye, with the characteristics that we
have come to expect from digital
technology, namely high image fidelity
and stability. DLP-based displays
exhibit no lag or smearing of the imagefrom one digital frame to the next. The
first DLP-based projection display
products were introduced to the market
in April 1996.
DISPLAY OPERATION
As shown in Figure 8, each digital light
switch of the DMD is an aluminum
micromirror, 16 micrometer square, that
can reflect light in one of two directions,
depending on the state of an underlying
memory cell. The mirror is rotated by
electrostatic attraction produced by
voltage differences developed across
an air gap between the mirror and the
memory cell. The mirror rotation is
limited by mechanical stops to 10
degrees. With the DLP cell in the on
state, the mirror rotates to +10 degrees.
With the DLP cell in the off state, the
mirror rotates 10 degrees.
When we combine the DLP device with
a suitable light source and projection
optics, the mirror reflects incident light
either into or out of the projection lens
by a simple beam-steering action. Thus,
the on state of the mirror appears bright
and the off state of the mirror appears
dark. The fast switching time of the
mirrors enables the use of a pulse width
modulation technique for the production
of gray scale. The DLP device accepts
electrical words representing gray levels
of brightness at its input and then outputs
digital light as optical words to the eye.Because of the short pulse duration,
the optical words are interpreted by the
eye of the observer as analog light
containing up to one billion or more
color and gray scale combinations per
pixel. Furthermore, the fast switching
time results in a lag free image. Digital
light is accurate because the light pulse
durations are determined by the precise
division of time. The resulting projected
image faithfully reproduces the originalsource material and the image is stable,
independent of temperature or age of
the projector, and is free from photo
degradation effects, even up to
brightness levels necessary for
electronic cinema. The tiny gaps
between the mirrors diminish
objectionable pixilation effects and
create a seamless image that has long
been the hallmark of DMD-basedprojection displays.
-
8/14/2019 DLP Training Manual
14/38
Page 14
Fig. 9 One chip Projection System
DISPLAY CONFIGURATIONS
Three configurations of DLP projection
systems are currently being
manufactured, differentiated by the
number of chip, one, two, or three. The
HDLP50W151 uses a one chip
configuration and Figure 9 shows a
simplified example of a one-chip system.
The configuration choice depends on
the intended market application and is
based on a tradeoff between light
utilization efficiency, brightness, power
dissipation, lamp technology, weight,
volume, and cost. The single-chip
projector is self-converged, lower in cost,and permits the very lightest portable
designs.
Graphics, text and artwork courtesy of
Texas Instruments. Digital Light
Processing, DLP are registered
trademarks of Texas Instruments.
-
8/14/2019 DLP Training Manual
15/38
Page 15
Driver CBA
Light Tunnel
DLP Device
Fig. 10 DLP Light Engine
Fig. 11 DLP Light Engine
Light Engine Overview
The imager in the light engine is a single
DLP device with an array of 1280x720
(921,600) micro-mirrors. Another part
of the light engine is thecolor wheel that
is used to sequentially display red,
green, and blue images on the imager.
The light engine contains a Driver circuit
board that contains the TI chipset.
Alignment information is stored in a
EEPROM located on the engine driver
board. These alignments include color
temperature and color wheel index.
Two cooling fans are located in the light
engine, one for the DMD device and
one for UHP (Ultra High Pressure) lamp.
Color Wheel Operation
The color wheel contains 6 segments; 2
reds, 2 greens, and 2 blues and spins at
a rate of 120Hz. This means for every
incoming 60Hz frame from the chassis,
12 color sub frames are displayed on
the imager at a rate of 720Hz.
-
8/14/2019 DLP Training Manual
16/38
Page 16
Fig. 12 DLP Light Engine Block Diagram
Inputs to Light Engine
The inputs to the light engine include
the Power Supplies (+2.5V, +3.3V,
+12V, +5V).
The Power_Good signal is an active
high signal which indicates that all of
the supplies are at an acceptable level.
This signal is used to give the engine an
advance warning that the supplies are
going down in case of an AC loss. The
Power_Good signal must go low a
minimum of 1ms prior to the supplies
dropping so that the light engine
processing circuitry can park the mirrorsin a reliable state prior to power loss.
Another input is the DVI encoded video
from the formatter circuit. Control of the
light engine is accomplished via the I2C
Run 2 data bus from the DM2CR
module.
Cooling fans
Two cooling fans are powered by the
light engine driver board. The DLP fan
speed is varied depending on thetemperature around the light engine.
The temperature is monitored by the
DM2CR by reading a temperature
sensor via the I2C bus. Under normal
conditions the fan voltage should be
about 8V but can rise to a maximum of
12V as the temperature rises. Fan
rotation is monitored by DM2CR. When
a stopped or locked fan is detected the
DM2CR shuts down the instrument
down and fan error codes are logged.
LightEngine
DLPDriverCBA
LightEngine
Housing
CWMotor
Temp Sensor
Mtr1
Mtr2
Mtr3
CW Index H
CW Index L
Lamp Fan
DMDFan
FanDrive
LVDS_B
LVDS_A
Fan PWM
Lamp_en
ThermalCut OffSwitch
DLPProcessing
Pwr_Good
+5VR
+12VR
+3.3VR
+2.5VR
Fan Detect
I C_Clk2
I C_Dat2
RDRAM
FLASH
EEPROM
Bus ExpDVI Rx
DDP1010
J1
J2
J7
J8
P1
J4
To Lamp Pwr Supply
LampOnJ5
FromLampPwr
Supply
Tx0Tx1Tx2TxC
DVI VideoFrom Formatter CBA
J3Thermal Cut Off
DLPDevice
(RUN 2 Bus)
-
8/14/2019 DLP Training Manual
17/38
Page 17
Power
Power_Good
TI_Reset
Ballast_Lamp_en
Ballast_Txd_Lamplit
User_Lamplit
DDP1010 State
DMD State
Reset Init CW Init Lamp Reset Init I2C I2C DelayUnparkMirrors
Running
Mirrors Parked Display Image
Fig. 13 DLP Light Engine Startup Sequence
Engine Start up
Figure 13 shows the startup sequence
of the light engine. The light engine
takes approximately 10 seconds to
power up and display a picture after the
power button is pressed. It takes most
of this time for the lamp to come up to
full brightness.
1. After Power supplies and the
Power_Good are up, the micro
brings the DLP processing circuitry
out of reset by writing to the light
engine bus expander IC.
2. Once the DLP processing circuitry is
brought out of reset, The micro inthe DLP processing circuitry begins
initialization of the engine. The first
step is to start the color wheel
spinning up to an acceptable rate
(720RPM).
3. Once the DLP processing circuitry
senses the wheel is spinning OK, it
will then strike the lamp by activating
the lamp_en signal to the ballast.
The DDP1010 then waits to receive
the User_Lamplit signal
4. The DM2CR microprocessor polls
the bus expanding reading the
Ballast_lamplit input pin. This signal
comes from the ballast and indicates
that the lamp has started
successfully. When the micro
detects this signal, it then passes it
along to the DLP processing circuitry
by outputting the User_Lamplit
signal.
5. When the DLP processing circuitry
sees the User_Lamplit signal, it does
a soft reset and is ready to receive
I2C commands from the DM2CR
and to display video.
-
8/14/2019 DLP Training Manual
18/38
Page 18
Lamp Startup-Cool Down
When the set is tuned off via the powerbutton or remote, the unit displays a
blue screen and slowly dims the screen
leaving the lamp and power supplies on
for about 20 seconds. During this 20
second interval the user can turn the set
back on immediately in case he
inadvertently shut it off (refer to Fig. 14).
After the 20 second interval, the lamp is
turned off but the run supplies and fans
are left on for an additional 2 minutes to
allow for lamp cool down. After thelamp is turned off, the user will not be
allowed to turn the set on for 30 seconds.
If he tries to the power LED will flash
which indicates the lamp is in cool down
mode.
UHP (Ultra High Pressure) lamps can
be damaged during a hot strike (when
the lamp is turned on before it has had
a chance to cool down from the previous
on time). Because of this issue thefollowing sequence is used is use to
power up and shut down the lamp.
Power On: The UHP (Ultra High
Pressure) lamp can be damaged or its
life span shortened by turning it on while
hot (a hot strike). For this reason,
multiple protective measures have been
taken in the form of multiple timers.
When the Power button on the front
panel or the remote control is pressed,
the TV & the Lamp turns on immediately.
Display Mode: Both the lamp and the
video and audio are turned on
immediately when the power button is
pressed. When the unit is powered on,
video can be seen in approximately 10
seconds, however full brightness takes
approximately 25-30 seconds due to
lamp warm-up time.
Power Return: In the case of a power
outage, when the power returns a 30
second timer is activated. The unit will
not turn back on before the 30 seconds
have timed out because the system
doesnt know if power was lost for 10
seconds or 10 minutes, therefore thesystem must ensure that the lamp has
cooled before turning on.
-
8/14/2019 DLP Training Manual
19/38
Page 19
Fig. 14 DLP Lamp Startup-Cooldown
PowerReturn
30 SecTimer **
20 SecTimer *
** If Power On is pressed during the
30 sec Cool timer, the Power LED blinks.
* If Power On is pressed during the
20 sec Lamp Standby timer, the set returns to normal operation immediately.
Cool Down'Lamp Off-Fans On'
Video 10 Sec
Full Bright 25 Sec
Display Mode Lamp Standby
TV & LampOff
(Fans Off)
30 SecTimer
PowerLoss
Fans Off
PowerOn
Lamp OnVideo On
Lamp On-Vid/Audio Mute
Pwr On
Power Off
2 MinTimer
Lamp Standby: Whenever the unit is
powered off, video is immediately
blanked but the lamp remains on. A
20 second timer is activated. This is
done in case the customer accidentally
turned off the unit or has changed their
mind. If power on is pressed before the
20 second timer runs out, video is
immediately unblanked.
Lamp Cool-Down:After the standby
timer expires (20 seconds), the lamp is
turned off and enters the Cool-Down
mode. When the lamp is turned off two
timers are activated. The first is a 30
sec timer that prevents the instrument
from being turned on until the cool-down timer has expired. After 30
seconds, the unit can be powered up
again. If the Power On is pressed
before the 30 second cool down timer
has expired, the Power LED blinks
slowly. Its important to realize that this
is normal and is done to protect the
lamp. After the 30 seconds cool down
timer expires the unit will start normally.
The second is a two minute timer that
keeps the fans running to cool the lamp
if the unit is left off.
When the set is tuned off via the power
button or remote, the unit displays a
blue screen and slowly dims the screen
leaving the lamp and power supplies on
for about 20 seconds. During this 20
second interval the user can turn the set
back on immediately incase he
inadvertently shut it off. After the 20
second interval, the lamp is turned off
but the run supplies and fans are left onfor an additional 2 minutes to allow for
lamp cool down. After the lamp is
turned off, the user will not be allowed to
turn the set on for 30 seconds. If he tries
to the power LED will flash which
indicates the lamp is in cool down mode.
-
8/14/2019 DLP Training Manual
20/38
Page 20
AC In CBA Overview
The standby and main (run) power
supplies are located on the AC In circuit
board. The standby supply is onwhenever the unit has 120V AC applied.
A voltage multiplier is also located on
the AC In CBA. This multiplier produces
the high voltage that is required for the
lamp power supply. The relay that
routes the AC to the doubler is the relay
that is heard when the unit is plugged in.
The relay is operated by routing the
+12VS voltage through the lamp door
switch. This is a safety feature that
shuts off the lamp and supply when the
customer accessible lamp door is
opened.
The outputs of the standby supply
includes +/- 21V for the Audio circuit
board, +6VS, +5VS, -5VS, +12VS and
+33VS to the DM2CR. A power fail
(PwrFail) signal is generated by the
standby supply and is routed to the
DM2CR is the event that AC is lost or
that supply malfunctions. The PwrFail
signal is an early warning for the DM2CR
to perform emergency shutdown
housekeeping procedures.
Fig. 15 AC In CBA Block Diagram
AC InCBA
LampDoor
Switch
Standby
Power Supply
Main (Run)
Power Supply
Bridge
VoltageMultiplier
Relay
+12VS
Pwr_Good
+5VR
+12VR
+9VR
SW
+12VS
+6VS
+5VR
+5VS
SW
-5VS
+12VR
+33VS
PwrFail
On/Off
13 7
+21V
-21V
J24603
120VAC
5
1
3
J24604
J24605J24602
16
1
2
4 14J24702
J24251
J24252
2
1
J13101
2
1
6 4 2 8 1314
To DM2CR ToAV In/Out
CBA
ToFormatter/Driver
CBA
+6VSTo
DM2CR
ToAudioCBA
ToLamp
PwrSupply
On/Off
-
8/14/2019 DLP Training Manual
21/38
Page 21
The main (run) supply provides the
+5VR and the +12VR that is required by
the A/V In/Out circuit board. The +9VR,
+12VR, +5VR and the Power_Good
signal are generated by the run supply.
The Power_Good signal informs the
light engine (via the formatter CBA) that
all run voltages are nominal. This signal
goes low if the run supply turns off. This
allows the light engine to perform
preshutdown house keeping functions.
The run supply is turn on via the On/Off
signal from the DM2CDR (via connector
J24605-13).
Fig. 17 AC In CBA Service Position
Fig. 16 AC In CBA
Standby & RunPower Supply CBA
-
8/14/2019 DLP Training Manual
22/38
Page 22
(2H, 2.14H)
J22105
OSD
Vert
Horz
2H Pr
2H Pb
2H Y
RecOut
1H CVFilter/BufferSD Video
TL851
D1_Out
GPIP
Buffers
HD VideoFilters &
Pr_OUT2
Pb_OUT2
C_OUT2
Y_VOUT2
Pr_OUT1
Pb_OUT1
C_OUT1
Y_VOUT1
J22104
DM2CR
NTSCPip Tuner
ATSC Tuner& NTSC Main
Tuner
FSW
DEINT_V
DEINT_H
DEINT_Pr
DEINT_Pb
DEINT_Y
PIP_CV
Main CV31
29
23
27
25
12
18
14
16
1
2
5
7
9
13
U23501
R-Out
L-Out
U11603Audio
AUD_L
SWITCH_R
SWITCH_L
AUD_R
4.5MHzBPF
VSBDecoder
1
3
5
7
J22104
To/FromA/V In
Out CBA
ToFormatterCBA
To/FromAV InOut CBA
DigitalVideo
VideoDecoder
9 Bit
U22500
ATSC
NTSC Audio
NTSC
SWITCH &SPLITTERAnt A
Ant B
ATSCAudio
256 QAMDecoder
DTVDecoder
(2)1394
FirewireInput
Fig. 18 DM2CR Module Block Diagram
DM2CRCR Module Overview
The DM2CR module has 2 RF inputs
labeled ANTENNA A and B. Antenna A
is input to a Tuner/IF module that
contains a tuner section and dual IF
section. The tuner is capable of
processing both digital and analog RFsignals (ATSC & NTSC) from either
terrestrial or cable sources. The tuner
is a single conversion, electronically
aligned tuner with improved cross-
modulation, UHF image rejection, and
local oscillator phase noise performance
over previous tuners. Performance is
tailored to handle the predicted signal
environment during transition to digital
terrestrial television (HDTV) service,
256QAM digital cable, as well as
providing cable ready NTSC
performance as specified by the FCC.
Antenna B input is the PIP tuner and is
NTSC only.
The DM2CR has 2 DTV Link connectors
which are a compressed digital videoinputs offering an IEEE-1394 type video
connection for consumer devices such
as satellite receivers, cable receivers,
and digital recorders that meet the
specifications for DTV Link. DTV Link is
better known as 1394 or FireWire for
digital televisions. Audio and video
information is carried on a single wire.
-
8/14/2019 DLP Training Manual
23/38
Page 23
Fig. 19 DM2CR Module
DM2CR
A/V In/Out C
Audio
DM2CR
The DM2CR module contains a GPIP
IC (U23501) and performs the following:
NTSC processing
ATSC decoding
Process YPrPb
Process S-Video
Decode Y+C
Adap ti ve combing of
composite video
Performs PIP function
Recover Teletext, closed
caption and Gemstar data
Digitize all 1H video inputs
Outputs digitized YPrPb
TL851 is an video decoder, display
processor with scan rate converter. For
1H video inputs, the output will be up-
converted to 2H 480p and the display
will be locked to the incoming video.
The TL851 recovers HDTV video signals
in YPbPr format from digital bit streams
output from the VSB (visidual side band)
decoder and processes them for display.
The HD output will be YPrPb, either
1080i, for HD inputs (1080i, 1080p, or
720p) or 1920x480p for SD (standard
definition) inputs. The TL851 also
generates the text and graphics for the
OSD (on-screen display). The TL851
outputs two types of video, Analog SD
video (2H NTSC), Analog ATSC video
(YPrPb) along with the appropriateaudio. The HD video output provided
to the chassis consists of YPrPb,
Horizontal and Vertical sync signals.
-
8/14/2019 DLP Training Manual
24/38
Page 24
V-Sync
H-Sync
Y
Pr
Pb
Formatter CBA
Dual DC-DC3.3V/2.5V
Pwr_Good
+5VR
+12VR
+3.3VR
+2.5VR
BEP
A/D Lun-IC
FPGA
EEPROM
ChromaDRAM
Red
GreenBlue
H-Sync
V-Sync
V-Sync
H-Sync
FSW
Y
Pr
Pb
Red
Grn8
8
8
LumaDRAM
Vert
Tx0
Tx1
Tx2
TxC
A/D Clk
+9VR
Blue
DVIOutput
DigitalRGB
(720P)IW701
IV401
IW601
IW801DVITx
IW901
BV401
BV402
BW901
BW902
IW705/6/7IW702/3/4
BP503
2
4 5
7
9
3
12
12
14 16
18
23
2
6
89
10
1
2
1
5
3
8
7
2
2
2
2
48bit Vidto
24bit Vid720P
IW501
1 38 13
ToDLP
DriverCBA
ToDLP
DriverCBA
From AC In CBA
FromA/V In/Out
CBA
(Ext 2H &2.14H)
I2C_DAT
I2C_CLK
FromDM2CR
(2H)
InternalAnalog
ATSC &NTSC
(RUN 2)
(RUN 2)
Fig. 20 Formatter Block Diagram
Formatter Module Overview
The formatter circuit board is responsible
for converting the analog video from
either the DM2CR and analog inputs
from the A/V In/Out circuit board into a
format that is compatible with the light
engine. DC power for the formatter
circuit board as well as the light engine
is supplied by the main (run) power
supply located on the AC In CBA. These
supplies include +5VR, +12VR, +3.3VR
and +2.5VR. A Pwr_Good from the run
supply is routed through the formatter
CBA. This signal tells the light engine
that supplies are at nominal value. All
functions and circuits on the formattercircuit board are monitored and
controlled by the system control
microcomputer in the DM2CR. This is
accomplished via the RUN 2 I2C clock
and data bus. The same I2C bus is also
routed through the formatter board tothe light engine.
The 2H and 2.14H external inputs along
with sync are applied to connector
BV402. Next it is applied to the BEP
(back end processor) for processing
into an analog RGB signal. The NTSC
and the ATSC analog video signal (2H)
from the DM2CR is applied to connector
BV401. The video is also applied to
IV401 for conversion to RGB. The RGBoutput from IV401 is then applied to the
Analog to Digital (A/D) converter IW601.
-
8/14/2019 DLP Training Manual
25/38
Page 25
Fig. 21 Formatter CBA Service Position
Its output is 8 bit digital red, green and
blue video data stream. This digital
video is next applied to the Lun-IC,
IW701. IW701 converts the threeseparate digital video streams to a 48
bit 720P digital RGB signal. This 48 bit
signal is then processed by the FPGA
IC IW801. The output from IW801 is a
24 bit 720P signal that the DVI
transmitter can use. The DVI transmitter
IW901 converts the 24 bit signal to the
DVI format. These outputs exit the
formatter circuit board via connector
BW901 and are sent to the light engines
DVI receiver. The DVI transmitter and
receiver incorporate HDCP (High
Bandwidth Digital Content Protection.The HDCP encryption format covers all
high bandwidth applications such as
computers, DVD players and HDTV
(ATSC). Whenever the connector
BW901 is disconnected the DVI
transmitter turns off. This is done to
protects against and prevents any video
pirating.
-
8/14/2019 DLP Training Manual
26/38
Page 26
Audio Switching Overview
The A/V In/Out circuit board is broken
down into its two (2) basic functions;
these are audio switching and video
switching. The audio switching circuitry
for the external audio inputs are located
on the A/V In/Out module. Source
selection for DVI audio and the analog
external audio inputs including FAV
audio jacks is provided by the audio
switching IC U26901. The audioswitching is controlled via the I2C RUN
1 bus from the DM2CR module. Also
the DM2CR module performs
demodulation of the audio from off-air
sources (NTSC and ATSC). These off
air baseband audio sources from the
DM2CR is routed through the A/V In/
Out circuit board to the Audio board for
final processing. The external audio
input jacks are located on the A/V In/
Out circuit board. L/R inputs include
audio from Aux1, Aux2, Aux3, Aux4
and DVI. The Front Audio Video (FAV)panel has one set of L/R audio jacks
that is applied to the switching IC
Fig. 22 Audio Switching Block Diagram
U26901
J26903
SEL_
AUD_
L
SWITCH_
R
59
61
J26901
SWITCH_
L
SEL_
AUD_
R
37
35
1
79
72
70
Aux R Audio (X4)
Aux L Audio (X4)
DVI_1 AUDR
DVI_1 AUDL
J26905
2
5
7
3
10
12
1357
A/V InputOutput CBA
FAV AUD IN R
FAV AUD IN L
FAV H-P L
FAV H-P R
AUD_L
AUD_R
To/From DM2CR
FAV Headphone R
FAV Headphone L
To/FromAudioCBA
J26904
4
2
6FromAC InCBA
+12VR
+5VR
+12VS
21 22
9
724
Aud/VidSwitch
42
43I2C_DAT
I2C_CLK
I2C_
DAT
I2C_
CLK
(RUN 1)
(RUN 1)
(RUN 1)
(RUN 1)
-
8/14/2019 DLP Training Manual
27/38
Page 27
Fig. 23 A/V In/Out CBA Service Position
U26901. The selected baseband audio
signal output from U26901 is looped
through the DM2CR module and back
to the A/V In/Out CBA where it then sent
to the audio processing circuit board.
The FAV Headphone L/R audio from
the Audio board is simply routed through
the A/V In/Out board to the FAV. When
the DVI audio input is selected it is
routed to the DM2CR for decoding into
analog audio and is then routed back
through the I/V In/Out CBA and on to
the Audio circuit board for final
processing. Power supplies for the A/V
In/Out board include the +12VR, +12VS
and +5Vr and is supplied by the AC In
CBA.
-
8/14/2019 DLP Training Manual
28/38
Page 28
Fig. 24 Audio Processing Block Diagram
AUDIO CBA
J11501
5
7
2
3
10
12
FAV_Headphone_R
FAV_Headphone_L
TRUSUR-ROUND
U11701
15 16
10
9
R_AUD
L_AUD
PA_R
PA_L
PowerAmp
SW11902
7
11
8 6
7
11
9
3
U11501
BUSEXPDR
3
411
12
13
15
FAV_SPKR_MUTE
SUB_CONT
TRUS
PA_MUTE
U11801AUDIO
TR
TL
MDL
MDR
CDR
CDL
VOL
EQU
BAL
42
43
1
44
41
40
20
19
26
28
CTL
AMP
U1155175
12
24
U11490
6
7
3
1
AudioOUT
7
1
U11460
3
5
R_OUT
L_OUT
R
L
U11702
7
13
5
AMP
LR
IntSpkr
ExtSpkr
CntrSpkr
SubWoofer
To/FromA/V InputOutputCBA
I2C_DAT
I2C_CLK
I2C_
DAT
I2C_
CLK
I2C
(RUN1
)
(RUN1
)
(RUN 1)
(RUN 1)
Audio Processing OverviewAll of the audio circuitry is located on
three assemblies. The audio switching
and the audio jacks are located on the
A/V In/Out CBA. The DM2CR module
performs demodulation of the audio
from off-air sources (NTSC and ATSC).
The Audio circuit board performs the
base-band audio processing such as
volume control, graphic equalizer,
subwoofer output, and power
amplification along with speaker
switching. The audio circuit board also
contains the SRS and Tru Surroundfeature processing circuitry.
The analog audio from the DM2CR is
routed back to the A/V IN/OUT board
where it is cabled to the Audio board.
There it is input to a differential amplifier,
U11551. This amp is used to eliminate
ground loops caused by the long cable
routing. The output of U11551 is fed to
the input of the SRS/FOCUS processing
blocks, U11701 & U11702, and directly
to one input of the audio processor,
U11801. The processor selects one ofthree inputs, the direct signal (no SRS)
from U11551, Regular SRS or
TruSurround from U11701 or SRS/
FOCUS from a combination of U11701
and U11702.
The analog input for the SRS/
TruSurround circuit is taken off the
output of the amplifier, U11551. These
produce two signals which are sent to
inputs on the audio processing IC,U11801, along with the direct signal.
The processor IC selects which input
signal is required for the customer-
selected mode. The first block,
composed of IC U11701, performs
either Regular SRS or TruSurround.
The second block, composed of IC
U11702 performs Focus mode.
-
8/14/2019 DLP Training Manual
29/38
Page 29
Fig. 25 Audio Processing CBA Service Position
Regular SRS mode is selected by using
the midpoint of the output of the SRS
block and placing it in Regular mode.
Focus is always on but its output isnt
selected. SRS Focus mode is
composed of Regular SRS plus Focus.
The SRS block is placed in Regular
mode and the Focus output is also
selected.
TruSurround mode is selected by
placing the SRS block in TruSurround
mode and using its output. The audio
processor (U11801) has three input
signals applied to the selector, direct
audio from U11551, SRS from U11701
and Focus from U11702. After the
signal is selected in the processor,
volume control is applied. The DLP
system does not have a separate tone
control function but a 7-band graphic
equalizer is available. After the
equalizer, L and R signals are summed
and split off to form two signal paths.
The summation stage output signals
are run through a highpass filter for the
main channels, and a matching lowpass
filter for the subwoofer. The subwoofer
volume is therefore controlled by themain volume, but a fader is provided in
the subwoofer path (accessed by the
Subwoofer Level menu) so that its
level may be adjusted relative to the
main channels. Three analog outputs
from the processor provide the Left,
Right, and subwoofer signals.
The PA_L and PA_R audio signals from
the audio processor are routed to three
circuit areas, first to U11460, which
drives the HiFi Output jacks located onthe Audio module, second to the main
power amplifier, U11901 and third to
the headphone amplifier, U11490.
The output of U11490 is routed through
the A/V IN/OUT module to the
headphone jack which is located on the
FAV module. The subwoofer output
from the processor is routed to
connector, J11801. The subwoofer
amplifier module plugs into thisconnector. Also present on the
connector are two control lines that
sense the presence of the subwoofer
option and turn the amplifier and power
supply off and on.
As mentioned previously the Audio
module also contains a bus
expander,11501, that is connected to
the system microcomputer inDM2CR
via the I2C bus. The bus expander onthe Audio Module uses its ports to select
the following functions, FAV Speaker
Mute, SubWoofer Control, SubWoofer
Detect and Power Amp Mute.
-
8/14/2019 DLP Training Manual
30/38
Page 30
49
5052
54
57
58
60
62
J26903
J26901
Switch1H Video
U26901
Pr_OUT2
Pb_OUT2
C_OUT2
Y_VOUT2
Pr_OUT1
Pb_OUT1
C_OUT1
Y_VOUT1
7168
30
32
28
23
8
6
2
75
Main CV31
29
23
27
25
12
18
14
16
ToDM2CR
(External 2H& 2.14H)
J28901
5
4
2
3
1
343335
Switch
Video2H
U28901
23
22
25
26
27HD_Y
HD_PB
HD_PR
HD_H
HD_V1
2
4
6
8ToFormatter
CBA
83
84
64
65
34Combed C
Combed Y
Sel. CVU16301
FAV C
FAV Y
FAV CV
Aux Pb (X2)
Aux Pr (X2)
Aux Y (X2)
Aux Y/C (X2)
Aux CV (X4)
5/6
U22201
J22201
A/V Input/Output CBA
19
18
31
26
23
DVI_VSYNCDVI_HSYNC
DVI_B
DVI_G
DVI_R
TXC(+/-)
DVI ReceiverDVI
Input48/49
RX2 (+/-)51/52
RX1(+/-)2/3
RX0(+/-)
1/2
9/10
17/18
23/24
Frame
Comb
93
30 31 15 14
42
43I C_Dat2
I C_Clk2
I C_Dat2I C_Clk2 I C_Dat2I C_Clk2
46
47
I C_Dat2
I C_Clk2
6
10
12
(RUN 1)
(RUN 1)
(RUN 1) (RUN 1)
(RUN 1)
Fig. 26 Video Switching Block Diagram
Video Switching OverviewThe A/V In/Out circuit board is broken
down into its two (2) basic functions,
video switching and audio switching.The A/V In/Out circuit board has external
input jacks that accepts four Composite
Video (CV), two S-Video, two
component video (YPrPb) and one DVI
digital video. The video inputs on the A/
V In/Out board can be either 1H NTSC,
2H NTSC or 2.14H NTSC. The Front A/
V (FAV) panel has one component video
input as well as a S-Video connector
which is routed through the A/V In/Out
CBA.
The A/V In/Out CBA also has a DVI
input. DVI (Digital Video Interface)
combined with HDCP (Hi-Bandwidth
Digital Copy Protection) creates a newuncompressed protected digital
interface (called DVI-HDTV) for hooking
an HD Monitor to a Video Source (for
example, a set-top box or DVD player).
This interface is not only uncompressed,
but it is also high speed (3.96 GB/s)
making it a perfect solution when the
best picture quality and minimal signal
loss are required.
-
8/14/2019 DLP Training Manual
31/38
Page 31
Fig. 27 A/V In/Out CBA Service Position
The DVI receiver IC U22201 decodes
the DVI video and then outputs RGB
with horizontal and vertical sync. Thissignal is then applied to U28901 for
switching and matrix conversion to
YPrPb. This YPrPb video is then routed
directly to the Formatter circuit board.
The switching for NTSC/1H sources
(composite, S-Video, and component)
is provided by IC U26901 for rear input
jacks and the FAV jacks. All video
switching ICs are monitored and
controlled via the I2
C bus.
A frame comb filter is provided to
optimally comb any composite source
into an S-Video (Y/C) output sourcewhich is routed back into U26901. All
composite and luma inputs to U26901
have sync detectors that are readable
via the I2C bus which allows for automatic
source detection. Source selection for
HD/2H/2.14H sources (component and
DVI) are provided for rear inputs (2
component and 1 DVI) with the IC
U28901. This IC is a 4-input video
switch with signal format detection.
-
8/14/2019 DLP Training Manual
32/38
Page 32
Service Tips1. Whenever the rear cover of the instrument is removed, the interlock safety
switch must be bypassed before the unit will operate correctly.
2. If light engine has entered cool down mode (30 sec timer), Power LED blinks
slowly 3 times if power on button is pressed. Unit will turn on after timer has
expired. See Lamp Startup/Shutdown Flowchart.
3. When AC is applied, instrument will not respond for 20 to 25 seconds. The DM1
module must boot-up and perform internal diagnostic.
4. The lamp cooling fan and the DLP device fan operates whenever the unit is turned
on. If failure in fan circuit occurs, unit starts up normally then shuts down or will
not start at all.
5. Before replacing light engine, always confirm picture quality issues by accessing
the test patterns in the service menu 80. All patterns accept the checker board
are generated by the formatter CBA. The checker board is generated by the light
engine.
Service Menus & Diagnostics
Service menus and diagnostics procedure are critical to effectively diagnose failures
and problems in the instrument. The following is a summary of the HDLP50W151
service menus.
Service Menu (V:76): Turn instrument on, then press and hold Channel Down &
Menu simultaneously. Next, select Service Alignment in menu, then volume Up to
V:76 then Channel Up and Down to desired adjustment. After selecting adjustment,Volume Up/Down changes value of adjustment. Press off to exit.
Test Patterns (V:80): Enter service menu and volume up to V:80. Channel up to
go to patterns. The skip button toggles the pattern and the menu button toggles
between the pattern and normal video. To exit, press the off button.
Usage Clock (V:90): Enter service menu and volume up to V:90. Channel up for
usage clock. Press off to exit.
Error Codes (V:50): Enter service menu and volume up to V:50. Channel up
for first failure code. Channel up for next of 8 failure codes. Pressing clear
removes error code. Last error is most recent failure code. I.E: if four (4) errors
are listed, four is the most recent. To exit, press the off button.
DM1 Warm Reset: Press and hold Channel Down & Power button simultaneously
for approximately 3 secs.
-
8/14/2019 DLP Training Manual
33/38
Page 33
DLP Service & Troubleshooting
Important: Before replacing any circuit boards, recover the Last Failure codeusing Chipper Check. Also, its very important when troubleshooting
to accurately identify the symptom in order to quickly isolate which
circuit board or item has failed. The Probable Causeslisted in theaccompanying procedures are in there most likely order, 1, 2, 3,
etc.
Symptom: Dead Set/No Start (No relay click/No Power LED when AC applied)
Probable Cause:
1. Main Power Supply Board
Standby voltages are used by the DM2CR and is obtained from the AC In
CBA. If the standby supply doesnt turn on when AC is applied, the relay willnot energize and the DM2CR doesnt have the supply it needs.
2. DM2CR Module
If the power supply is OK but the DM2CR doesnt respond to power on
commands then the DM2CR module has likely failed.
Symptom: No Picture, Audio OK
(relay click OK when AC applied, Power LED Flashes 4-5 times then stays on)
NOTE: The LED will only flash one time (4 to 5 flashes) and the unit must be resetby unplugging AC to get unit to flash again.
Probable Cause:
1. Lamp assembly
Obtain failure code with Chipper Check before replacing (or subbing) lamp
assembly. A flashing Power LED indicates a lamp or lamp power supply
failure and the lamp assembly is the most likely cause.
2. Lamp power supply
If the Power LED still flashes after replacing the lamp assembly, replace lamppower supply
3. AC In Power Supply Board
The source voltage for the lamp power supply is developed on AC IN CBA.
-
8/14/2019 DLP Training Manual
34/38
Page 34
Symptom:Pixelization, Digital Freezing &/or Digital Noise/Artifacts
Probable Cause:
1. Weak terrestrial (ATSC) signal
A weak ATSC terrestrial (check strength of terrestrial signal) signal can cause
pixelization or freezing. An external antenna can dramatically improve ATSC
reception.
2. Formatter CBA module
Apply 2H YPrPb to an external input. If pixelization is still present replace
Formatter CBA.
3. DM2CR Module
Always perform a Reset by removing and reapplying AC Power. If pixelization
not present with 2H YPrPb applied to external inputs, replace DM2CR.
4. Light Engine
Before replacing light engine, confirm picture quality issues by accessing the
test patterns in the service menu 80. All patterns accept the cross hatch aregenerated by the formatter CBA. The cross hatch is generated by the light
engine.
Symptom: Stuck pixels (Black and/or White)
Probable Cause:
1. Light Engine, before replacing light engine refer to service data (ESI) for DLP
defect tolerance specification.
-
8/14/2019 DLP Training Manual
35/38
Page 35
Symptom: Instrument starts normally then shuts down(runs 20-30secs)
Note:When unit shuts down, Power LED blinks three (3) times. Set restarts
automatically after 20-30 seconds. After 3rdcycle unit remains shutdown
(unplugging AC resets unit).
Probable Cause: 1. Failure of lamp cooling fan or DLP device cooling fan.
Symptom: Poor Picture Quality(spots, discoloration, color impurities, etc.)
Probable Cause:
1. Poor Signal Quality
Whenever dealing with picture quality issues, always check quality of signal
source before servicing unit.
2. Light Engine
Before replacing light engine, confirm picture quality issues by accessing the
test patterns in the service menu 80. All patterns accept the checker board
are generated by the formatter CBA. The checker board is generated by the
light engine.
Symptom: Rotated or Offset Picture
Probable Cause:
1. Perform mechanical rotation adjustment of light engine and/or use service menu
76 to adjust horizontal and vertical centering.
-
8/14/2019 DLP Training Manual
36/38
Page 36
NOTES
-
8/14/2019 DLP Training Manual
37/38
-
8/14/2019 DLP Training Manual
38/38