dmc siemens automation summit 2014 presentation: getting the most out of wincc oa
DESCRIPTION
Kristie Simon Shea delivered this presentation at the 2014 Siemens Automation Summit in Orlando, Florida on getting the most out of WinCC OA.TRANSCRIPT
![Page 1: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/1.jpg)
Restricted © Siemens Industry, Inc. 2014 All rights reserved. usa.siemens.com/summit
Automation SummitA User Conference - June 23 – 25, 2014
![Page 2: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/2.jpg)
Restricted © Siemens Industry, Inc. 2014 All rights reserved. usa.siemens.com/summit
Kristie SheaGetting the most out of WinCC-OA
![Page 3: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/3.jpg)
Agenda
Introductions
Selecting a SCADA Platform
WinCC Professional WinCC 7 WinCC Open
Architecture (OA)
Case Studies
Questions
![Page 4: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/4.jpg)
Presenter InfoKristie Shea
Senior Project Engineer
Siemens Certified Professional
Certified WinCC OA Engineer
M.S. in Mechanical Engineering
University of Illinois in Urbana-Champaign
B.S. in Mathematics (Applied)
University of Illinois in Urbana-Champaign
With DMC since 2006
![Page 5: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/5.jpg)
DMC Company Profile
Industries Served:
Automotive
Chemical and Food
Processing
Electronics/Semicondu
ctor
Hydraulics
Laboratory Testing
Machine Tool
Material Handling
Metal Converting
Packaging
Pharmaceutical
Printing & Textiles
Established in 1996, offices in Chicago, Boston & Denver & customers throughout
the world
employees & growing
70+
![Page 6: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/6.jpg)
Areas of Expertise
![Page 7: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/7.jpg)
MANUFACTURINGAUTOMATION & INTELLIGENCE
PLC Programming
Motion Control Engineering &Servo Systems
HMI & SCADA Expertise
Intelligent Data& Web BasedSystems
Vision Inspection Expertise
Robotics
![Page 8: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/8.jpg)
TEST & MEASUREMENT AUTOMATION
NI FPGA
LabVIEW Development
Test Stand Design
Machine Vision
Data Analysis & Reporting
NI Real-Time
![Page 9: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/9.jpg)
CUSTOM SOFTWARE& HARDWARE DEVELOPMENT
PC Application Development
Product Development
Web Application, iOS, Android & App Development
Embedded Design & Programming
SDK, API & Driver Development
Database Systems
![Page 10: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/10.jpg)
MICROSOFT CONSULTING SERVICES
10
10
5
5
INDIVIDUAL CERTIFICATIONS
![Page 11: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/11.jpg)
Selecting a SCADA Platform
![Page 12: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/12.jpg)
Siemens HMI software portfolio
HMI
WinCC OA
WinCC V7
WinCC V13Professional
WinCC V13Advanced
WinCC V13Comfort
WinCC V13Basic
SCADA-SW
HMI-SW in TIA Portal
Ap
plic
ati
on
co
mp
lex
ity
![Page 13: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/13.jpg)
Siemens SCADA software portfolio
WinCC Open Architecture
WinCC V7
Standard process
visualization for
establishedmarkets
Flexible system for software OEMs and infrastructure applications
Standard system for universal use through-out all established industries
WinCC V13 (TIA Portal)
Product for new customers with scope on machine level low end demand
Ap
plicati
on
com
ple
xit
y Infrastructure &Software OEMs
HMI for new customers
![Page 14: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/14.jpg)
So, which SCADA Platform should I use?
WinCC in TIA Portal
WinCC WinCC OA
Professional Runtime V7.2 Open Architecture
HMI for new customers Product for established markets for Automotive & F&B
Infrastructure & Software OEM
Product for customers with scope on machine level low
end demand
Standard system for universal use through-out all established
industry segments
Flexible system for software OEMs and
infrastructure applications
Greater Application & Network Complexity
![Page 15: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/15.jpg)
WinCC Profession
al
20-30% of the market – Integrated into TIA Portal
Smaller Scale – but requirements beyond WinCC Advanced
Machine Builders –more singular applications
Good solution for pure Siemens customers (TIA portal concept)
![Page 16: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/16.jpg)
WinCC Professional – Case Study
![Page 17: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/17.jpg)
WinCC Professional – Case StudyMachine Control – Expander
Motivation: User configurable trending Data collection Recipe database
Solution Includes:• WinCC Professional screens• SQL database• Web based recipe editor• Logging for data collection• Microsoft Reporting Services
![Page 18: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/18.jpg)
WinCC 7
50-60% of the market
Full availability of extra features:
Process Historian Information Server Performance Monitor Line Monitoring
System (LMS) – June 2014
Multiple clients, multiple databases, reporting, trending, etc.
![Page 19: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/19.jpg)
WinCC – Case Study
Redundant SCADA system for Train Tunnel Ventilation
Siemens WinCC 6
Siemens S7-400H Redundant PLC
Siemens S7-300
Modbus TCP
![Page 20: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/20.jpg)
WinCC OA (Open
Architecture)
20-30% of the market
High speed communication requirements
Distributed, redundancy requirements
Complex applications
Large amounts of IO
PLC Platform Independent
WinCC OA
![Page 21: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/21.jpg)
Background
Started in Europe
5000 installations all over the world
Entered into US market ~ 3 years ago
WinCC OA
![Page 22: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/22.jpg)
Main Features
![Page 23: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/23.jpg)
Extra Features
![Page 24: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/24.jpg)
KeyStrengths
Object Oriented
Open architecture
Highly customizable, even the engineering tools
Distribution and redundancy are built-in
Multi-user developmentSVN
WinCC OA
![Page 25: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/25.jpg)
2 Different ImplementationsMachine Control SolutionDistributed System
Case Studies
![Page 26: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/26.jpg)
Machine Control Solution
![Page 27: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/27.jpg)
Project Requirements
WinCC OA
High Speed HMI to PLC communication
Complex scripting to handle custom recipe solution
Many specific user experience requirements
![Page 28: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/28.jpg)
Created reusable objects Troubleshooting/configuration
Motor controlEtc.
Server side scripting All recipe handling functionalityUtility functions
The Solution
![Page 29: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/29.jpg)
Lessons Learned
Focus on Para first!
![Page 30: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/30.jpg)
Customer BenefitsReduced Cycle Time
UNEXPECTED: Able to remove
full heating cycle from sequence
Simplified Architecture and Solution
Eliminated external DLLs and custom ActiveX components
Code had been developed over long period of time. Multiple developers – multiple styles!
![Page 31: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/31.jpg)
Distributed System Solution
![Page 32: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/32.jpg)
Distributed System
HQ
ClientClient
Client
![Page 33: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/33.jpg)
Project Requirements At Company HQ: Monitor
Faults, Track Performance, etc.
Local Control for operator
Local Data Collection (with backup at HQ)
Web-based access
Integrating 250 existing systems
![Page 34: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/34.jpg)
Motivation for Change Current Solution Completely Custom Upgrading and Maintaining is
work Regional requirements restrict
sales until new features are added
Proposed Solution Proven platform Maintaining/Upgrading off-
the-shelf solution cheaper over time
New features and added benefits will come with new solution
![Page 35: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/35.jpg)
The Solution
Phased approach
Customer Screens P&ID based screens,
Trending HQ Screens
Remote site monitoring Local data collection –
buffered to reduce chance of data loss
Configuration Tools Our customer can
quickly create new sites in system – HQ and at their customer
Future: GIS Viewer Ultralight Client
![Page 36: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/36.jpg)
Lessons Learned
Many routes project can takeCustomer doesn’t always know what they want because they don’t know what they can get!
Setup Objects correctly the first timeModel replicated many times across the distributed system!
![Page 37: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/37.jpg)
Project Benefits
For the customer…Increased visibility to
systems
Easier troubleshooting
Increased tracking of performance
Reduced traffic – sites report rather than
polling
General benefit…Architecture can be used with many applications.
Decreases cost to customers when reusable models and code are easily available
![Page 38: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/38.jpg)
Recap
Selecting the right platform
WinCC Professional TIA Portal
WinCC 7 Standard system,
universal use
WinCC OA Complex Applications
![Page 39: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/39.jpg)
Questions?
![Page 40: DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA](https://reader036.vdocument.in/reader036/viewer/2022081502/5584228bd8b42a79568b4685/html5/thumbnails/40.jpg)
Restricted © Siemens Industry, Inc. 2014 All rights reserved. usa.siemens.com/summit
Kristie Shea [email protected] (ex. 136) www.dmcinfo.com