BOEING 777 The Boeing 777 has a capacity of up to 368 passengers, with a range of 5,240 to

8,555 nautical miles. The Boeing 777 is designed for many diverse demands that require complex electrical wiring systems containing many different connectors, contacts and terminals. Proper maintenance and repair of these electrical systems requires precision tools. To protect your investment, DMC offers a comprehensive maintenance kit to service the wiring systems of the Boeing 777.

DMC977 CUSTOM MAINTENANCE KITThe DMC977 Wiring System Service Kit, provides a turn-key solution and the tools necessary to strip, crimp, install and remove the typical contacts and terminals of this wiring system. The DMC977 kit includes the tool to application cross reference information that indicates the particular tool(s) that should be selected to repair a specific connector, contact, or terminal. In addition, the kit also contains illustrated operating instructions for the designated tooling.

COMPREHENSIVE SOLUTION FOR MAINTENANCE AND REPAIR DMC believes in providing a comprehensive, turn-key solution for electrical wire maintenance and repair. Since these tools, together with their operating instructions, are contained in a single kit, the connector repair can be made in the shortest time possible, thus permitting a rapid return of your aircraft to service. Tool kit supplied in three environmentally sealed cases and includes: Name Plate, Foam Pads/Inserts, Contents Charts, Instruction Charts, and Tool Selection Charts.

Actual Kit may vary from example shown.Instruction Sheets

Tool Selection Charts

DMC977 BOEING 777 Kit

09/20 DMC977 REV 2 VER 1COPYRIGHT © 2020 Daniels Manufacturing Corp. ALL RIGHTS RESERVED

DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: DMC@dmctools.com

DMC977Boeing 777 Kit

09/20 DMC977 REV 2 VER 1COPYRIGHT © 2020 Daniels Manufacturing Corp. ALL RIGHTS RESERVED

DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: DMC@dmctools.com

DMC977 BOEING 777 Kit

DMC CONNECTOR COVERAGEMANUFACTURER SERIES

AMP Solistrand, PIDG

Amphenol Single Wire Splice

Amphenol/Bendix 10-584762 and 10-584796

Arizona Integrated Elec. AMC, ATC

Boeing BACC63, BACC66, BACC45, BACS16, S280W55, S280W554

Burndy MB12

Cinch 1167A, ACIS

Cody CQ()MA, CQ()RA, CTZ, C*MA, CB0Z, CBCXR

Eaton Lighted Pushbutton Switches

Fenwal Fire Detection Connectors

ITT CannonDPXMA, DPXBMA, D*MA, BKAC/D FRA, CA66278/CA66279, CA80503

ITT Gremar Twinax Connector

Kings Electronics RF Coaxial

Pyle-National ESC

Raychem MTC, D-436

Rosemount 00855

RMS R0710, R0724

Souriau 892

MIL-DTL-26482 Series 1 and 2

MIL-DTL-26500 -

MIL-DTL-38999 Series 1

AS50151 3400 and 3450 Series

MIL-DTL-83723 Series 3

KIT CONTENTS7 Crimp Tools

16 Positioners

3 Turret Heads

23 Die Sets

7 Single Position Heads

1 Universal Turret Head

1 Universal Positioner

2 In-Service Inspection Gages

15 Metal Insertion Tools

17 Metal Removal Tools

1 Metal Ins/Rem Tool

146 Plastic/Metal Ins/Rem Tools

4 Contact gages

3 Unwired Contact Removal Tools w/ Probes

1 Wire Cutter

1 Thermal Wire Stripper

1 Die Removal Tool

3 Hex Wrenches

1 Hydraulic Crimp Tool

1 Torque Driver

2 Cable Tie Tools

4 Coaxial Cable Strippers

17 Trim Jigs

1 Wire Separator Tool

1 Banding Tool w/Accessories

Coverage: Airframe Power Connectors, Terminals size 12 AWG and Smaller, Coaxial ConnectorsType of Inserts: Unicellular Polyethylene Foam with Silhouetted Tool CavitiesType of Construction: 3 Yellow Fiberglass/Aluminum Cases

NOTICE: Unless otherwise stated by DMC, tools contained in this kit have been selected based upon their suitability to service the related connector or contact indicated at the time of design. Military Standard tools have been utilized wherever possible. These tools are not necessarily the production tools used to manufacture the aircraft and therefore, these tools may or may not correspond to the tools listed in the OEM wiring manual and/or the Chapter 20 Standard Wiring Practices Manual list of approved tooling. Verification Is Required.

Refurbishment ServicesTo ensure the longevity of your investment, DMC offers kit refurbishment and calibration services. Contact DMC for additional details.