dme mould heating catalouge

AUSTRALIA

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AUSTRALIA

Mould HeatingTemperature Controllers, Heaters and Thermocouples

Optimizing heat transfer performance and temperature sensing accuracy

Order Desk 1800 224 135 (Free call) n [email protected]

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Mould Heating

Smart Series® Temperature Control Systems ...............................................................1Typical System Configurations .......................................................................................3Single Zone Temperature Controller ..............................................................................4Microprocessor-based Temperature Control Modules ..............................................6Microprocessor-based Temperature Control Modules with Dual Display ............8Temperature Alarm/System Control Modules ............................................................10Smart Series® Single and 2-Zone Mainframes (10 AMP) .........................................12Smart Series® Single and 2-Zone Mainframes and Accessories (10 AMP) .........13Smart Series® 2-Zone Mainframes and Accessories (15 AMP) ..............................14Smart Series® Single Zone High Power Mainframes (30 AMP) .............................15Smart Series® Mainframes (15 AMP) ..........................................................................16Smart Series® High Power Mainframes (30 AMP) ....................................................18Smart Series® Digital Current/Voltage Monitor .........................................................19Smart Series® Accessories ...........................................................................................20Smart Series® Mainframe Connecting Wiring ...........................................................21Wiring Diagram for DME Hot Runner Moulding System ..........................................22Mould Power and Thermocouple Cables ...................................................................24Mould Power Input Connectors ....................................................................................25Mould Thermocouple Connectors ................................................................................26Mould Connector Pocket Layouts ................................................................................27Terminal Mounting Boxes ..............................................................................................29Replacement Parts and Service Items ........................................................................31Input Power Wiring Diagrams ......................................................................................34Mainframe Manager .......................................................................................................35Coil and Sprue Bush Heaters in ID Listing .................................................................37Cartridge Heaters in Diameter Listing .........................................................................39Distributor Tubes and WATLUBE® ................................................................................45Cartridge Heaters ............................................................................................................46High Watt Density Cartridge Heaters ..........................................................................47Nozzle Heaters for Injection Moulding .......................................................................48High Watt Density Thermocouple Cartridge Heaters ...............................................49Thermocouples ................................................................................................................50Thermocouples and Accessories .................................................................................51Compact 4-Zone Control Unit ........................................................................................53VCAP Air Valve Assemblies ..........................................................................................54Terms and Conditions .....................................................................................................56

Table of Contents

Mould Heating | Table of Contents


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Smart Series® Temperature Control Systems

rTEMPERATURE CONTROLS

fOR HOT RUNNER SySTEMS

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2Mainframe

Circuit Breaker/Disconnect

Mould Power Cable

Thermocouple Cable

Mould Power Input Connector

Insulated Crimp Connector

Thermocouple Connector

Terminal Mounting Boxes

Mainframe Blank Panels

Module Replacement fuses

Control Modules

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Smart Series®

| CE COM

PLIANT! Control M

odules

AUSTRALIAN COMPLIANT! DME Mainframes and Modules comply with Electromagnetic compatibility and low voltage directives

Control ModulesSSA (15 and 30 AMP): The SSA module provides accurate temperature control, including Smart Start® heater dry out circuitry, thermocouple fault displays and auto/manual modes of operation. The SSA features automatic or manual bumpless transfer which, in the event of a thermocouple fault, provides switch over to manual mode at the proper power setting to continue Moulding until the fault can be corrected. This module can also trigger remote standby heat (idle), boost, off, and alarm functions when used with the TAS module.

DSA (15 and 30 AMP): For those who require independent dual displays for process and setpoint

temperatures, the DSA is the ideal choice. The DSA module also features automatic or manual bumpless transfer. This module is also fully compatible with the TAS module for standby heat and alarm functions.

Accessory ModulesTAS: The TAS module provides over/under visual and audible alarms, boost, and standby heat control with control modules as stated above. The TAS module can accommodate up to 63 zones of control. Alarm is activated at ± 30° F. See pages 37-38 for details.

NOTE: The TAS accessory module requires the use of “MFC” style communications mainframes. Non-communications frames may be upgraded on-site with installable kits.

Simplified Power Hook-UpConcern for user convenience didn’t stop with improved operation features. DME went one step beyond to ensure that the power hook-up procedure goes smoothly as well. For this reason, detailed schematics for various hook-ups are provided directly on all mainframe back panels. If it is ever necessary to change the configuration, these diagrams will help ensure safe and proper connections. All wiring diagrams can be referenced at the end of this brochure.

SSA Controller (10 AMP)

The SSA is a stand-alone single zone controller ideal for use with hot sprue bushings or machine nozzles.

SSA-15-12

DSA-15-12

SSA-10-22


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Typical System Configurations

MfS-512-G

MfS-512-G

MfS-512-G

MfS-512-G

PTC-12-TB-TS

PTC-8-TB-TS

PTC-5-TB-TS

5 Zones of Control (15 AMP)

X5

MfPA-5-G

TC-5-C10-G

MPC-5-C10-G

SSA-15-12DSA-15-12

X5

SSA-30-12DSA-30-12

X8

SSA-15-12DSA-15-12

SSA-15-12DSA-15-12

MfPA-8-G

TC-8-C10-G

MPC-8-C10-G

MfPA-12-G

TC-12-C10-G

MPC-12-C10-G

MfHP-2-GMfHP-3-G

TC-5-C10-G

MPCH-23-C10-G

MTC-5-G

MTC-5-G

PTCH-23-TB-G

MfHP-5-G

TC-5-C10-G

MPCH-5-C10-G

PTCH-5-TB-G

PICH-5-G

PICH-23-G

5 Zones of High Power Control (30 AMP)

2 or 3 Zones of High Power Control (30 AMP)



MfS-512-G

X12SSA-30-12DSA-30-12

X2 or 3X

+ + + +

+ + + +

+ + + +

+ + + ++

+ + + ++

Smart Series®

4


Smart Series

® | Smart Series Single Zone Tem

perature Controller

RoHS/WEEE CompliantSmart Series® Single Zone Temperature Controller

Key Features• Large Digital Display - For easier readability of temperature, % power and faults• Setpoint Pushwheel - For setting desired setpoint temperature - Allows adjustment of setpoint before turning power on• AUTO % Power Display - Shows % power output while in AUTO mode - Indicates average % power requirement on thermocouple failure - A diagnostic tool for solving problems

Switchable Options• Shorted Thermocouple Sensitivity Adjustment - Operation can be tailored to fast or slow reaction times - Sensitivity can be adjusted with internal switches - Very useful for zones with long startup times• Switchable °C/°f Operation - Scale indicated at startup• K Type Thermocouple Support• Cut feature - Gain cut feature for small nozzles and heaters with ungrounded internal thermocouples

Operational Refinements• Improved SmartStart® - A more gradual temperature rise leads to a more effective heater dry out period, thereby extending heater life - SmartStart® now available as an option in manual mode• SelectiveCycle® - A very high speed power output approach - Enables accurate temperature control and longer heater life• Bumpless Transfer - When a thermocouple failure occurs, operation is automatically continued with a learned % power - Unique software accurately assigns percent power setting• Third fuse - Allows for display of low temperature alarm when the load fuses are blown

BACKWARDTHERMOCOUPLE

TEMP MODEFAHRENHEIT

TEMP MODECENTIGRADE

PROCESSTEMP

MANUAL% POWER

FRONT PANELLOCKOUT

LOCKOUTERROR

SHORTEDTHERMOCOUPLE

OPENTHERMOCOUPLE

BUMPLESSTRANSFER

POWEROFF STANDBY

HEATBOOST

Front Panel Digital LED Indicators

SHA-1022 (10 AMP)• Compact• Easy-to-use• Includesnew,improved and unique features• Providesmicroprocessor- based PID control• Moreaccuratethan analog or variac controllers• Built-inthermocouple diagnostics• Idealforusewithahot sprue bushing or a machine nozzle


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RoHS/WEEE CompliantSmart Series® Single Zone Temperature Controller


Controller includes 19-foot power cord, mating Mould power and thermocouple connector (CKPTM-1) and two spare fuses (ABC-10). Additional cables and/or connectors must be ordered separately. See Page 15 for detailed information on cables and connectors. Warranty: Three year (excluding triac and fuses).

CABLE*ITEM NUMBER

LENGTH(fEET)

MPTC-10

MPTC-20

10

20

MOULD POWER ANDTHERMOCOUPLE CONNECTOR*

ITEM NUMBER

CKPTIC-1

CONTROLLERITEM NUMBER

VOLTS(VAC)

SHA-1022 240

Front Panel Controls and Indicators1. Process Temperature Display: Shows process temperature, thermocouple faults and other operational modes. Displays % power when switch (3) is pressed down.

2. Temperature Deviation Lights: Indicates deviation from setpoint. Outer lights blink at more than ±40˚F (22˚C) from setpoint.

3. Auto / Manual / % Auto Power Switch: Selects AUTO or MANUAL control mode. Shows % power when pressed into “% AUTO” position.

4. LED Mode Indicators: Left LED illuminates during manual mode. Right LED illuminates when power is supplied to heater. Right LED blinks during SmartStart®.

5. Setpoint Pushwheel: Three digit switch programs setpoint in AUTO mode. Right two digits program % power in MANUAL mode.

6. Power On/Off Switch: Controls AC power to module.

1. Mould Power and Thermocouple Output Connector: CKPTIC-1 connects to the heater and thermocouple. Mating connector CKPTM-1 is supplied with controller.

2. Power Input Cord: Nineteen foot cord supplies power to controller. Plug supplied with SSH-10-21 (120 VAC) units. No plug supplied with SHA-1022.

3. Load fuse Receptacles: Provides safe and easy replacement of load fuses.

Rear Panel

* ITEMS ORDERED SEPARATELy

SHA-1022 (10 AMP)

CKPTM-1INCLUDED

See page 15

See page 15

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Smart Series

® | Control Modules w

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isplay

Microprocessor-Based Temperature Control Moduleswith Digital Display and Setpoint Pushwheel

COMPATIBLE WITH TAS-05-12 ALARM AND SySTEM CONTROL fUNCTIONS. SEE PAGES 37-38.

SSA-15-12/11 (15 AMP) & SSM-30-12 (30 AMP)

NOTE: SSM-30-12 is twice as wide as above and has circuit breaker instead of power on/off switch.

The SSA-15-12 is the second generation of the popular SSA-15G. This version maintains simplicity of operation with simultaneous display of setpoint and temperature. Other new, improved, and unique features include:

Key Features•LargeDigitalDisplay - For easier readability of temperature, % power and faults• Setpoint Pushwheel - For setting desired setpoint temperature - Allows adjustment of setpoint before turning power on•Auto%PowerDisplay - Shows % power output while in AUTO mode - Indicates average % power requirement on thermocouple failure - Serves as a diagnostic tool for solving hot runner system problems

Operational Refinements• Improved SmartStart®

- A more gradual temperature rise leads to a more effective heater dry-out period, thereby extending heater life - SmartStart® now available in MANUAL mode (optional) • SelectiveCycle®

- A very high speed power output approach - Enables accurate temperature control and longer heater life• Bumpless Transfer - When a thermocouple failure occurs, operation is automatically continued with a learned % power - Unique software accurately assigns percent power setting• Third fuse - Allows for alarm output when the load fuses are blown - Protects module from application of excessive voltage• Anti-Arcing feature - Protects circuit board from damage when module is either inserted or removed under power

Switchable Options• Boost,IdleandPowerOffFeatures - Provides system-wide adjustment of temperatures - Enables alarm audio/visual output and remote alarms - Requires TAS-05-12 module and communications mainframe (See pages 37-38 for more information on these capabilities) • Unique AutoBoost Option - Instantaneously opens frozen gates on startup - TAS module or mainframe communications are not required • Lights Out feature - After stabilizing at setpoint, display turns off; when a fault occurs, display is turned on and flashes - For easier detection of faults• Shorted Thermocouple Sensitivity Adjustment - Operation can be tailored to fast or slow reaction times - Sensitivity can be adjusted with internal switches - Very useful for manifold zones with long startup times• Switchable °C/°f Operation - Scale indicated at startup• K Type Thermocouple Support• Cut feature - Gain cut feature for small nozzles and heaters with ungrounded internal thermocouples

SSA-15-12


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Microprocessor-Based Temperature Control Moduleswith Digital Display and Setpoint Pushwheel

Warranty: Three years (excluding triac and fuses)

fuse Requirements (15 AMP only)(2) ABC-15 fuses (Bussman only)(2) spare fuses included with module NOTE: Standard (240 VAC) modules are compatible with mainframes wired for either

240 VAC three phase (standard) or 240 VAC single phase.

1. Process Temperature Display Indicates process temperature, thermocouple faults and other operational modes. Displays % power when switch (3) is in “% Auto” position.

2. Temperature Deviation Lights Indicates deviation from setpoint. Outer lights blink when temperature is more than ±40˚F (22˚C) from setpoint.

3. Auto/Manual/Auto % Power Switch Selects AUTO or MANUAL control mode. Shows % power when pressed into “% AUTO” position.

4. LED Mode Indicators Left LED illuminates during MANUAL mode. Right LED illuminates when power is supplied to heater. Right LED blinks on and off during SmartStart®.

5. Setpoint Pushwheel Three-digit switch programs setpoint in AUTO mode. Right two digits program % power in MANUAL mode.

6. Power On/Off Switch Controls AC power to module.

Front Panel Controls and Indicators


SSA-15-12SSA-15-11SSM-30-12

240120240

151530

360018007200

MODULEITEM NUMBER

VOLTAGE(VAC) AMPS WATTS

SSA-15-12/11 (15 AMP) & SSM-30-12 (30 AMP)

1

2

3

6

5

4

SSA-15-12

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Smart Series

® | Control Modules w

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Microprocessor-Based Temperature Control Modules with Dual Digital Display

The DSA-15 Smart Series Module has dual digital displays providing readouts of both process andsetpoint temperatures at a glance. Closed-loop, fuzzy logic PID control, and auto-tuning of PID parameters provide precise control even under the most adverse processing conditions.

In the event of a thermocouple failure, the DSA can automatically invoke bumpless transfer to a percent power mode based on the last valid percentage learned before the thermocouple failure.If desired, manual bumpless transfer may be selected, in which case a thermocouple fault will turn off power to the heater until the manual percent power mode is activated by the operator.

A unique feature of the DSA is a 100% power option. For a switch-selectable, interval of 15 or 30 seconds, full power can be immediately delivered to the heater to rapidly break through frozen gates to achieve quicker start-ups. The 100% power mode can be disengaged at any time by simply pressing any front panel button.

Indicator lights provide quick reference for module control modes, temperature deviation and blown fuses. The process temperature display also provides quick diagnostics of thermocouple faults, using the following abbreviated codes: Shi = Shorted Thermocouple oPi = Open Thermocouple bci = Reversed ThermocoupleThe DSA module also includes a Smart Start® mode to safely bake out damaging internal heater moisture at system start-up and to prolong heater life. Fast or slow load modes may also be selectedto protect smaller heaters or compensate for “slow” loads such as externally heated manifolds. An accurate, durable and full-featured module, the DSA is fully compatible with all Smart Seriesor G-Series® 15 AMP mainframes.

DSA-15-12/11 (15 AMP) & DSS-30-12 (30 AMP)

Front Panel Controls and Indicators

NOTE: DSS-30-12 is twice as wide as above; has circuit breaker instead of F1/F2 lights and power on/off switch.

COMPATIBLE WITH TAS MODULE ALARM AND STANDBy HEAT fUNCTIONS. SEE PAGES 37-38.


1. Smart Start Light Indicates Smart Start is on. 2. Process Temperature Display Indicates process temperature and thermocouple faults as described above. 3. Temperature Deviation Lights Indicates deviation from setpoint. Outer lights blink at more than ±30°F from setpoint. 4. Setpoint Display Indicates setpoint temperature or percent power, depending on controller mode. 5. Auto/Manual Switch Selects auto or manual control mode. 6. Auto Light Indicates auto mode. 7. Manual Light Indicates manual mode. 8. 100% Power Switch Indicates 100% power output for selectable interval of 15 or 30 seconds. 9. 100% Power Light Indicates 100% power mode. 10. Up Arrow Increases desired setpoint value.11. Down Arrow Decreases desired setpoint value.12. f1/f2 Lights Illuminate when fuse is blown.13. Power On/Off Switch

10

11

2

3

456

78

9

12

13

1

DSA-15-12


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Microprocessor-Based Temperature Control Modules with Dual Digital Display

DSA-15-12/11 (15 AMP) & DSS-30-12 (30 AMP)

Smart Series Microprocessor-Based Temperature Control Modules

ITEM NUMBER DSA-15-12 DSS-30-12

(240VAC,standard)

AMPS 15 30

WATTS 3600 7200

(120VAC,optional)

ITEM NUMBER DSA-15-11

AMPS 15

WATTS 1800

NOTE: Standard (240 VAC) modules are compatible with mainframes wired for either 240 VAC three phase (standard) or 240 VAC single phase.fOR °C OPERATION: Switch to °C on front panel.fUSE REQUIREMENTS (15 AMP ONLy): (2) ABC-15 Fuses (Bussman only) NOTE: (2) spare fuses included with module.WARRANTy: Three years (excluding triac and fuses)

Performance SpecificationsAuto and Manual Control Modes: Time proportioning/Selective Cycle®

Temperature Range: Ambient to 999°F (537°C)Control Accuracy: ±1°F (0.5°C) dependent on the total thermal systemTemperature Stability: ± 0.5% of full scale over the ambient range of 32 to 120°F (0 to 50°C)Calibration Accuracy: Better than 0.2% of full scalePower Response Time: 0.538 seconds.Manual Control: Adjustable from 0-100%, maintains output power to within 1% of set point.Smart Start®: Linear voltage ramping.Maximum Smart Start Duration: 5 minutesSmart Start Override Temperature: 256°F (124°C)100% Power: Applies 100% power to the output. Software selectable inhibit or S = 15, L = 30 seconds.Operational Mode Priority: · Smart Start® precedes auto mode. · Thermocouple (T/C) break, reversed or shortened T/C overrides Smart Start and auto modes. · Manual control overrides auto mode, T/C breaks, reversed or shortened thermocouples.

· Output is inhibited during all fault conditions

Input SpecificationsThermocouple Sensor: Type J, grounded or ungrounded.External T/C Residence: Less than 0.1°F/ .T/C Isolation: Isolated by control circuit power supplyCold Junction Compensation: Automatic, better than 0.03°F/F (0.015°C/°C).T/CBreak,Reversed&ShortedProtection: Automatically inhibits power to heater unless bumpless transfer is invoked. Input Impedance: 5.6 MegohmsInput Amplifier Stability: Greater than 0.02°F/°F (0.01°C/°C).Common Mode Rejection Ratio: Greater than 120dB.Power Supply Rejection: Greater than 110dB.

Output SpecificationsVoltage Power Capability: 15 AMP: 240 nominal, single phase, 120 VAC available, 15 amperes, 3600 watts @ 240 VAC (1800 watts @ 120 VAC). 30 AMP: 30 amperes, 7200 watts @ 240 VACOutput Drive: Internal solid state triac, triggered by zero AC crossing pulses.Overload Protection: 15 AMP: Fuses are provided on both sides of AC line. 30 AMP: Fast acting circuit breaker.Transient Protection: dv/dt and transient pulse suppression included.Power Line Isolation: Optically and transformer isolated from AC lines. Isolation voltage is greater than 2500 volts.

Controls and IndicatorsAuto/Manual Selection: Push-button switch with LED indicators adjacent to switch.Setpoint Adjustment: Push-button up & down arrow keys.100% Power Selection: Push-button switch with LED indicator adjacent.Power On/Off: 16 AMP rocker switch (15 AMP) or 30 AMP circuit breaker (30 amp). Both are UL, CSA, VDE approved.Setpoint Display: Three 0.4”, seven segment digit display.Process Display: Three 0.56”, seven segment digit display. Also displays alarm codes and flashing “100” for 100˚ power operation.100% Power Indication: Red LED adjacent to 100% power key flashes. Process display flashes “100.”Auto Indication: Illuminates green LED adjacent to Auto/Man key.Manual Indication: Illuminates yellow LED adjacent to Auto/Man key.Smart Start Indication: Illuminates green LED above the process display.Shorted T/C Indication: Flashes “Shi” in process display.Opened T/C Indication: Flashes “oPi” in process display.Reversed T/C Indication: Flashes “bci” in process display.Temperature Deviation Indicators: Five separate LEDs: ±20°F/11°C = Red ±10°F/5°C = Yellow 0° = Green.Blown fuse Indicators: 2 neon indicators (15 AMP only)

Electrical Power SpecificationsInput Voltage: 240/120 VAC + 10% -15%frequency: 50/60 HzDC Power Supplies: Internally generated, regulated and compensatedModule Power Usage: Less than 6 watts, excluding load.Dimensions: 15 AMP: 2”W x 7”H x 7 1/2 “D (5.08 x 17.78 x 19.05 cm) 30 AMP: 4”W x 7”H x 7 1/2 “D (10.06 x 17.78 x 19.05 cm)

Smart Series®

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Smart Series

® | Temperature Alarm

/System Control M

odules

Temperature Alarm/System Control Modules

Front Panel Controls and Indicators1. Power On Indicator: LED illuminates when power is applied to the module.2. Audible Alarm: Emits a loud audible alarm when the alarm switch (4) is placed in the “1” position (ON) and an alarm condition is sent by a compatible control module.3. Alarm Indicator: LED illuminates when an alarm condition is sent by a compatible module.4. Audio Alarm On/Off Switch: Turns the audio alarm (2) on or off.5. Alarm Relay Connector Provides relay contacts for use with remote equipment. Mating connector is supplied.6. System Control Switch: Activates the OFF, IDLE and BOOST mode in all compatible modules.7. Power On/Off Switch: Controls AC power to the module.

TAS-05-12/11 Temperature Alarm Function• Provides alarm for over or under temperature, or diagnostic error• Provides visual and audible indications of an alarm• The audible alarm (2) can be turned on or off with switch (4) • Relay contacts (5) are provided to allow hook-up of remote equipment such as a light, a conveyor or a machine function• Relay contacts are unaffected by the position switch (4)• An infinite number of zones of control can be monitored as long as they are contained within the same communications-style mainframe as the TAS module

System Control FunctionsUp to 63 zones can be controlled remotely at one time. These zones must be contained within the same communications-style mainframe as the TAS module.

NORMAL / IDLE• Rotary switch (6) provides remote control of DSA-15-02/01, DSA-15-12/11, CSS-15-02/01, SSA-15-02/01, and SSA-15-12/11• Control modules can all be commanded to respond from NORMAL to IDLE (Standby Heat)• In IDLE, the modules will adjust to a setting of 93˚C (200°F) Exceptions: SSA-15-02/01 and SSA-15-12/11 adjust to a setting of 100˚C (212°F) • Moving the rotary switch back to NORMAL restores all modules to their established setpoints• The user can select IDLE for temporary lowering of all zones to prevent material degradation• This feature can be used to keep heaters warm enough to prevent absorption of moisture

BOOST / OFF • The SSA-15-02/01 and SSA-15-12/11 can be placed into BOOST and OFF• BOOST will raise the setpoint of the module by 10, 20, or 30%• OFF shuts off power to the heater but allows the user to monitor cool down of the hot runner system• Each SSA-15-02/01 and SSA-15-12/11 can be individually programmed to respond to OFF, IDLE and BOOST commands• The user can quickly drive all nozzle zones into BOOST to open frozen gates

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Temperature Alarm/System Control Modules

NOTE: Standard (240 VAC) modules are compatible with mainframes wired for either 240 VAC three-phase (standard) or 240 VAC single-phase. Use TAS-05-11 for 120 VAC operation.

fUSE REQUIREMENTS: (2) ABC-1 fuses. NOTE: (2) spare fuses included with module.

WARRANTy: Three years (excluding fuses).

Note: TAS module is not compatible with older CSS-15G/30G or DSS-15G/30G modules

The “BOOST” setting is the NORMAL setpoint plus 10, 20, or 30%; for example, if setpoint = 500˚F and BOOST is 10%, then BOOST temperature = 550˚F.

“NORMAL” operation is as though the TAS module is not present.

“IDLE” (Standby heat) reduces heat to 200˚F or 212˚F.

RemoteControl

Functions

“OFF” cuts power to the heater: The user can monitor cool down.

Upgrade Kits For Converting to Communications Mainframes

ITEM NUMBER ITEM NUMBERMAIN fRAME MAIN fRAME

CIK-4

CIK-5

CIK-7

CIK-8

CIK-11

CIK-12

CIK-16

CIK-20

CIK-24

4-ZONE

5-ZONE

7-ZONE

8-ZONE

11-ZONE

12-ZONE

16-ZONE

20-ZONE

24-ZONE

28-ZONE32-ZONE36-ZONE40-ZONE44-ZONE48-ZONE

2-ZONE HIGH POWER3-ZONE HIGH POWER5-ZONE HIGH POWER

CIK-28

CIK-32

CIK-36

CIK-40

CIK-44

CIK-48

CIK-2HP

CIK-3HP

CIK-5HP

TIME

BOOSTBOOST

NORMALNORMAL

AMBIENTOFF

IDLE93˚C (200˚F)

or100˚C (212˚F)

IDLE

IDLEALARM OffBOOSTSSA-1502/01/12/11SSM-3002/12DSA-1502/01/12/11DSS-3002/12

fUNCTIONSMODULE

TAS Module Compatibility

IDLEALARM OffBOOSTMODULE

CSS-1502/01 CSS-3002 SSA-15G SSM-15G1 SSM-30G

fUNCTIONS

ITEMNUMBER VOLTS

TAS-05-12

TAS-05-11

240 VAC

120 VAC

Smart Series®

12


Smart Series

® | Smart Series Single and 2-Zone M

ainframes

RoHS/WEEE CompliantSmart Series® Single and 2-Zone Mainframes (10 AMP max.)

1.360.91

0.901.180 0.25 R 0.55

MOLD SURFACE

MOUNTING SURFACE

1.00

2.00

4.00 MIN.

1.452.00

0.460.32

NO. 4-40 NC-2B TAP.50 DEEP MIN. (2) PLACES

0.25 R

1.503.50

0.14REF

REF

A

B

AB

ZONES

1

1

2

120

240

240

1200

2400

2400

MFP-1G-1

MFPA-1G

MFPR-2G

ITEM NUMBERS** VOLTS WATTS

PER ZONE CONNECTORS

SUPPLIED

(1) AC1512F (POWER IN)(1) CKPTM-1 (POWER-T/C OUT)



Single and Two-Zone 10 AMP MainframesThe DME Portable 10 AMP Mainframes are designed for use with 10 or 15 AMP* Smart Series or G-Series Temperature Control Modules. Mainframe is supplied with power input and power-thermocouple output connectors. Circuit breaker provides safety for operation. Control modules and cables are to be ordered separately.

Recommended Mould Pocket Layout(For Mould Power-Thermocouple Input Connector CKPTIC-1)

Single and Two-Zone 10 AMP Mainframes(50-60 Hz, single phase)

NOTE: Maximum safe operating amperage is 10 AMPS per zone when using 15 AMP modules. If application will draw more than 10 AMPS per zone, use 15 AMP Mainframe (MFFPR-2G).

*User must install ABC10 (10 AMP) fuses in the 15 AMP control modules to protect the mainframe.

**Includes frame and connectors listed. Modules and cables ordered separately.

NOTE: Replacement power connectors in frame are also available on special order.

DIMENSIONS(all frames)

7”W x 9”H x 10”D(9”H dimension does not

include connectors or handle)

A: AC2024F (Power to Mainframe)

B: CKPTM-1 (Connector to heater)

A: AC2024F (Power to Mainframe); AC1512F supplied with MFP-1G-1

B: CKPTM-1 (Connector to heater)

This single-zone controller is ideal for use with Straight-Shot and Gate-Mate hot sprue bushings.

MfPA-1GMfP-1G-1

MfPR-2G

Singlezone,horizontal 10 amp controllers (SHA-10-22/21) also available. See page 12.

A

B

A

B


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RoHS/WEEE Compliant: Smart Series® Single and 2-Zone Mainframe Accessories (10 AMP)

Mould Power-Thermocouple Input Connector

Replacement Connector Kits (for Controller & Cables)

Wiring Diagrams

Armored Mould Power-Thermocouple Cables

A Single-Zone Power-Thermocouple Input Connector is available for mounting in or on the Mould to accept the power-thermocouple cable from the mainframe. Water resistant, the connector has an integral retaining latch for a secure cable connection and numbered screw-type terminals for power and thermocouple lead wires.*Can be mounted on top of Mould for use with DME Straight Shot hot sprue bushings.

Single-Zone Mould Power-Thermocouple Cables are constructed of special lead wire for use in high temperature environments, and are available to connect the mainframe to the connector on the Mould. Available in lengths of 10 or 20 feet. Integral retaining latches on the mainframe and Mould connections provide secure cable connections. Connector configurations ensure proper insertion of cable.

ITEMNUMBERMPTC-10MPTC-20

AC1512f

AC2024f

ITEMNUMBERCKPTM-1

CKPTM-1L

CKPTM-1

CKPTM-1L

CKPTf-1

CKPTf-1L

ITEMNUMBERCKPTf-1

CKPTf-1L

MALE

1

23

45

R

W

-+

FEMALE

1

23

4

5

R

W

- +CKPTOC-1

ITEMNUMBER

for CKPTIC-1 and CKPTM-1 or CKPTM-1L

for CKPTOC-1 and CKPTF-1 or CKPTF-1L

ITEMNUMBER VOLTS

AC1512fAC2024f

120240

Power Input Connectors For Mainframe

MALE POWER-T/C CONNECTORS;CKPTM-1 is on MPTC-10/20 Cables; Mates with Frame or CKPTF-1L OnlyCKPTM-1L Mates With CKPTF-1 Only

Power-Thermocouple Output Connector (for Mainframe Bulkhead)

For Use With MFPA-1G, MFPR-2-G, SHA-10-22

n

n

PTC-2-10

ITEMNUMBERPTC-2-10

ITEMNUMBERCKPTIC-1

fEMALE POWER – T/C CONNECTORS;CKPTF-1 is on MPTC-10/20 Cables; Mates with Mould or CKPTM-1L OnlyCKPTF-1L Mates with CKPTM-1 Only

n

n

Smart Series®

14


Smart Series

® | Smart Series 2-Zone M

ainframes and Accessories

Smart Series® 2-Zone Mainframes (15 AMP) and Accessories

MffPR-2G

* Included with MFFPR-2G

For use with MFFPR-2G only

AC1524M M2MJAC1240f

For use with MFFPR-2G only

Two-Zone 15 AMP MainframesProvides 15 AMP (3600 watts) per zone. For use with Smart Series or G-Series modules. Supplied with built-in cooling fan, power input, power output and thermocouple input connectors. Control modules and cables are ordered separately.

Includes frame and connectors listed. Modules and cables ordered separately.

NOTE: Replacement parts in frame are also available by special order. See pages 39 and 40 .

fRAME DIMENSIONS:7”W x 9”H x 10”D(9”H dimension does not include connectors or handle)

TWO-ZONE15AMPMAINFRAME(240VAC,50-60Hz,SINGLEPHASE)

Armored Mould Power-Thermocouple Cables (15 AMP)

Single-Zone Mould Power-Thermocouple Cable is constructed of special lead wire for use in high temperature environments. This cable connects the mainframe to the connector on the Mould. Available in lengths of 10 or 20 feet. Retaining latches on the Mould connector provide secure cable connections.

Terminal Mounting Boxes -Prewired (15 AMP)

Terminal Mounting Boxes provide the easiest and most economical method of mounting power and thermocouple connectors on the Mould. Constructed of plated heavy gauge steel, each box is precut and drilled for quick mounting of the box to the Mould (2-zone, prewired terminal mounting box with terminal strip shown with cover plate removed).

NOTE: 6-pin connectors and pins are available as a special order only. These are crimp contacts. (See pages 31-32 for mounting dimensions.)


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Smart Series® Single Zone High Power Mainframes (30 AMP Max.)

AC1240MAC1240f

M2MJ

MfHP-1G

Single Zone 30 AMP Mainframes (240 VAC, 50-60 Hz, Single Phase)

The DME Portable Single-Zone High Power Mainframe is designed for use with 30 AMP Smart Series or G-Series temperature control modules. Mainframe is supplied with built-in cooling fan, power input, power output, and thermocouple input connectors. Circuit breaker provides safety for the operator. Control modules and cable are ordered separately.

*Included with MfHP-1G mainframe

fRAME DIMENSIONS:7”W x 9”H x 10”D(9”H dimension does not include connectors or handle)

TERMINAL MOUNTING BOXPTCH1-TBG(Connectors shown are ordered separately)D: TCS-1E: AC1240MI

Replacement Connectors and Accessories

ED

Smart Series®

16


Smart Series

® | Smart Series

® Mainfram

es

Smart Series® Mainframes (15 AMP)

MFPA5G

MFPA12G

MFPA8G

MFPA5G

MFPA12G

MFPA8G

Thermocoupleinput withretaining

latch

Power output with retaining

latch

WIDTH (W)

12”

9”

Main AC powerinput strain reliefCooling fan

Smart Series® Mainframe (15 AMP Max.) ConfigurationsThe 12 configurations illustrated below provide a wide selection of zone capacities to suit most control applications. The 5-, 8- and 12-zone frames (MFPA5, 8, and 12 G) use individual frame sections. The 16 thru 48 zone frames use 2, 3, or 4 frame sections rigidly fastened together into one prewired integral unit which requires only one main AC power input connection. The Current Voltage monitor option will be factory installed when ordered at same time as Mainframe. Control modules, cables, Mould connectors and other accessories are ordered separately (see table on p.19).

MFPA5G

MFPA12G

MFPA8G

n Each frame section (MFPA5G, MFPA8G, and MFPA12G) has its own cooling fan.

n Multi-section frame heights are multiples of 9” height shown (e.g. MFP32G is 27” high).

n Main AC input shown will always be in bottom frame section. For higher power requirements, individual power inputs and circuit breakers can be factory installed in each section of a stack frame on a special order basis.


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Smart Series® Mainframes (15 AMP)

MFPA5G

MFPA8G

MFPA12G

MFPA5G-CV MFCPA5G MFCPA5G-CV



TERMINAL MOUNTING BOXES

NOTES: Combination terminal mounting boxes are available with connectors prewired to terminal strips. See page 31 for details. See page 32 for dimensional details. For below flush mounting of connectors, see Mould pocket layouts on pages 29-30. See page 21 for current voltage monitor.

NOTE: For details on cables and connectors, see pages 26-28.

Smart Series®

18


Smart Series

® | Smart Series

® High Power M

ainframes

Smart Series® High Power Mainframes (30 AMP)

The 3 configurations illustrated at left provide 2, 3 or 5-zones of 30 AMP control for higher wattage heater applications. The Current Voltage monitor option will be factory installed when ordered at the same time as Mainframe. Control modules, cables, Mould connectors and other accessories are ordered separately.

NOTE: For details on cables and connectors, see pages 26-28.

NOTE: See page 29 and 30 for dimensional details. For below-flush mounting of connectors, see mould pocket layouts on pages 27 and 28.


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Smart Series® Digital Current/Voltage Monitor

Streamlined Design For Improved PerformanceThe new Current/Voltage Monitor is simple to operate and features a large easy-to-read digital display. Ease of operation has been enhanced by streamlining the unit and eliminating unnecessary switches and controls. When setting the selector switch to the desired zone number, the ‘AMPS’ function is selected. The meter will then display the amount of current being delivered by the selected module. Input voltage to the system can be measured by rotating the selector switch to one of the three ‘line voltage’ positions. This will set the meter in the ‘voltage’ function and display the voltage of the selected phase.

Current Supply To Each ZoneTo monitor the current supply to each zone, simply set the rotary selector switch to the desired module zone number. The “AMPS” function is then automatically selected and is indicated by the letter ’A’ just to the right of the numbers in the display window. The meter displays the current being delivered to the heater load in amperes.

Input Voltage From Each PhaseSet the rotary selector to the desired phase voltage position. This automatically selects the ‘volts’ function which is indicated when the letter ‘V’ appears to the right of the numbers in the display window. The meter will display the line voltage of the selected phase.

1. CIRCUIT BREAKER/DISCONNECT – Applies or removes power to all modules in the frame.2. POWER ON LIGHT (amber) – Illuminates when CIRCUIT BREAKER is in the ON position.3. AMPS/VOLTS METER – Digital multi-scale meter provides accurate readings of zone current (AMPS) or input voltage (VOLTS).4. AMPS/VOLTS INDICATOR – Appears automatically when either AMPS or VOLTS is selected.5. SELECTOR SWITCH – Multi-position switch automatically selects zone current or phase line voltage to be monitored. For systems with more than 12-zones, additional meter and selector switch panels are supplied.

SpecificationsVoltmeter Range 190 to 290 VAC (for 240 volt systems) 90 to 145 VAC (for 120 volt systems)Voltmeter Accuracy ± 3% of reading, 50 to 60 HzMaximum Voltmeter Input 400 VACInput Voltage 240/120 VAC, 50 to 60 Hz Ammeter Range 0 to 2; 0 to 30; 0 to 40 Amperes Ammeter Accuracy ± 2% @ 0 to 100% Duty Cycle, 50-60 Hz

Maximum Ammeter Input 30 Amperes

NOTE: The Digital Current/Voltage Monitor is a factory installed optionwhichreplacesthestandardcircuitbreaker/disconnect, and is supplied when “CV-style” mainframes are ordered.

See pages 17 and 18 for appropriate mainframe item numbers.

3

4

5

2

1

Smart Series®

20


Smart Series

® | Smart Series

® Accessories

Smart Series® Accessories

28 1/4

Floor stand width adjusts

for 8- and 12- zone

mainframes

3 SECTIONS

4 SECTIONS

2 SECTIONS

46"

25 3/4"

1 SECTIONS

ITEM NUMBER

MfS-512-G

MfS-512-G-HD*

RATING

400 LBS

1000 LBS

Step-Down Transformer Kits (from 480 VAC to 240 VAC)Transformer Kits are pre-wired and include enclosed transformer (480 VAC input, 240 VAC output) with adjustable transformer voltage taps, one 10-foot cable for AC power-in (no connector), one 6-foot cable for mainframe (AC input), one safety switch, two extra fuses, floor stand (MFS-512-G) and all mounting brackets and hardware required. Shipped with instructions for easy assembly.

Single section frames mount to front or rear of stand.

ITEM NUMBER

POWER CAPACITy

TK6-1A-G

TK9-1A-G

TK15-1A-G

TK30-1A-G

6 KVA

9 KVA

15 KVA

30 KVAMainframe not included.Adapter plates for narrower frames available by special order.* Comes with plates for mounting 8-zone on 12-zone “x” pattern** Supplied with MFS-512-G-HD for this transformer size or large and transformers mounted flat.NOTE: Power capacity needed depends on total load of system (i.e. number of zones and heater load per zone).

AMPS WIRE GAUGEITEM NUMBERHWCC-1 (Bag of 30)

HWCC-3 (Bag of 30)

HWCC-2 (Bag of 20)

10-15

10-15

15-30

16-22 RED

14-16 BLUE

10-12 yELLOW

Also Available: 1. Transformer only

2. Transformer and cables only

3. Transformers with other voltage or current capacities

4. Isolation Transformers

Contact DME for details and prices.

NOTE: Initial supply is provided with Mould power input connectors.

Mainframe Blank PanelsUsed. to cover unused zones in mainframes. Push-pull fasteners included in panel. MfBP10G covers one 15 AMP zone; MfBP30G covers one 30 AMP zone (or two 15 AMP zones).

ITEM NUMBER MfBP10G MfBP30G

Insulated Crimp ConnectorsFor connection of Mould power input connector leads to heater leads. (195˚F / 90˚C maximum temperature)

Universal floor StandThe Universal Floor Stand will accommodate all 15 or 30 amp Mainframes from one to four sections high. Stand is made from heavy gauge steel and includes locking casters (400 lb. rating). All assembly and Mainframe mounting hardware is included. Heavy duty floor stand available for larger systems (1000 lb. rating).

*HD stand not shown.Floor stand comes with plates for 5-zone frame mounting on 8-zone “x” pattern

**

*

*

Module Replacement fuses(sold in packages of 5)

ABC-1

ABC-15

ABC-10

13X-10

13X-15

ITEM NUMBER AMPS

1

15

10

10

15


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Smart Series® Mainframe Connector Wiring

Side of Mainframe

Side of Mainframe

Smart Series®

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Smart Series

® | Wiring D

iagram w

ith Smart Series

® Mould Connectors

Wiring Diagram for DME Hot Runner Moulding System with Smart Series® Mould Connectors

NO

TES:

All

grou

nds

mus

t be

conn

ecte

d to

Mou

ld to

ens

ure

oper

ator

saf

ety.

Al

l crim

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nnec

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can

be

elim

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ed b

y us

ing

term

inal

mou

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g bo

x w

ith te

rmin

al s

trip.

See

pag

e 31

.


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Wiring Diagram for DME Hot Runner Moulding System with High Power Smart Series® Mould Connectors

NO

TES:

All

grou

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mus

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conn

ecte

d to

Mou

ld to

ens

ure

oper

ator

saf

ety.

Al

l crim

p co

nnec

tions

may

be

elim

inat

ed. S

impl

y re

mov

e 6”

lead

s fo

rm P

IC c

onne

ctor

s an

d w

ire d

irect

ly.

Smart Series®

24


Smart Series

® | Mould Pow

er and Thermocouple Cables

Mould Power and Thermocouple Cables

MPC -12 -C10-G

TC -12 -C10-G


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Mould Power Input Connectors

PIC-5-G

PIC-8-G

PIC-12-G

For 15 AMP Applications

For 30 AMP Applications

PICH-23-G

PICH-5-G

Mould Power Input Connectors are mounted on the Mould to accept power cable(s) from the Mainframe. They are supplied with six inches of numbered leads and a ground wire. All three 15 AMP connectors are the same physical size and use 14-gauge wire. Only the number of active pins change. The 30 AMP connectors are supplied with 10-gauge leads and are attached to screw terminals. Each is equipped with an integral retaining latch to provide a secure cable connection. Connector configuration ensures proper insertion of cable. Splicing of 6” leads to heater power leads is easily accomplished with the Insulated Crimp Connectors supplied.

NOTES: Connector PICH-23-G is dimensionally identical to thermocouple connector MTC-8-G. See page 28.

For PICH-23-G and PICH-5-G, direct wiring without crimp connectors is possible by removing 6” leads.

NOTE: Replacement parts and extraction tools can be found on page 40.

NOTE: Initial supply is provided with Mould power input connectors. Also, see page 20.

NOTE: Ground wire must be connected to Mould to ensure operator safety.

NOTE: Dimensions shown may vary slightly.

Smart Series®

26


Smart Series

® | Mould Therm

ocouple Connectors

Mould Thermocouple Connectors

* Use with 2, 3 and 5-zone, 30 AMP mainframes

MTC-12-G

TPC-0001

Thermocouple Connectors are mounted on the Mould to use with thermocouple cable(s) from the Mainframe. Screw type terminals for use with iron(+) and constantan(-) thermocouple leads are numbered and coded on the side and bottom of each connector. All three connectors are equipped with integral retaining latches to provide a secure cable connection. Connector configuration ensures proper insertion of cable. Pins are made of copper alloy and are silver plated. Experience has proven that iron and constantan are not required.

MTC-8-G

MTC-5-G

MOULD THERMOCOUPLE CONNECTOR MTC-5-GMTC-8-GMTC-12-G

MOULD POWER AND THERMOCOUPLE CONNECTOR TPC-0001


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Mould Connector Pocket Layouts

Where space or Mould handling and storage requirements do not permit the use of Terminal Mounting Boxes, the connectors can be below-flush or surface mounted. See drawings below and page 30 for dimensions.

NOTE: Drawing depicts below-flush mounting. Disregard dimensions marked with * for surface mounting.

NOTE: Disregard dimensions marked with * for surface mounting.

NOTE: Mould power input connector PICH-23-G is dimensionally identical to MTC-8-G.

Smart Series®

28


Smart Series

® | Mould Connector Pocket Layouts

Mould Connector Pocket Layouts

NOTE: Drawing depicts below-surface mounting. Disregard dimensions marked with * for surface mounting.

(Use pocket dimensions shown on pages 28-29 as detailed for thermocouple connector MTC-8-G.)


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PTC-12-TB-G-TS

Includes terminal strip for ease of wiring, all necessary connectors installed, and power connector pre-wired to a terminal strip. All units shown without covers.

For use with PTC-0110 or PTC-0120 Cables only. See page 11.

PTC-2-TB-GTS is not to be used with SSH-10-22, SSH-10-21, MFP-1-G, MFP-1-G-1, MFP-2-G, MFPR-2-G controls & mainframes

Pre-wired Combination Terminal Mounting Boxes

PTC-5-TB-G-TS

PTC-2-TB-G-TS

PTC-12-TB-TSPTC-8-TB-TSPTC-5-TB-TS

PTC-8-TB-G-TS

Smart Series®

30


Smart Series

® | Terminal M

ounting Boxes


4.46

4.46

PTC-8-TB-G(Connectors ordered separately)

PTC-5-TB-G

PIC-512-TB-G

PTC-2-10

PTC-0012

Terminal Mounting Boxes provide the easiest and most economical method of mounting power and thermocouple connectors on the Mould. Constructed of plated heavy gauge steel, each box is precut and drilled for quick mounting of the connector to the box, and box to the Mould. Connector mounting hardware is supplied. Connectors are ordered separately.



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Replacement Parts and Service Items for DME Smart Series® Temperature Control Systems

2728

NOTE: For upper inside communications connectors, see page 38.

Smart Series®

32


Smart Series

® | Replacement Parts for Sm

art Series® Tem

perature Control Systems


Mainframe, Cable Components, and Service Tools*

*(Reference page 28-39 for Letter Designations)

cbd10mcbd20mcbd30mcbd50cbd70

pin-0114pin-0214pin-0120pin-0220wht-1919rpm-0048rpm-0038rpm-0044rpm-0046rpm-0059rpm-0060rpm-0061rpm-0062rpm-0063rpm-0064rpm-0065rpm-0066rpm-0067rpm-0068rpm-0069rpm-0070rpm-0071rpm-0072rpm-0073

Abc-1Abc-3Abc-5

Abc-10Abc-15

nYL-0001rpm-0008rpm-0009rpm-0027rpm-0039rpm-0023rpm-0054rpm-0050rpm-0088

1 Amp 250 VAc FUSE3 Amp 250 VAc FUSE - nOtE: thESE LOwEr pOwEr FUSES ArE rEcOmmEndEd FOr nOZZLES5 Amp 250 VAc FUSE - nOtE: thESE LOwEr pOwEr FUSES ArE rEcOmmEndEd FOr nOZZLES10 Amp 250 VAc FUSE - nOtE: rEQUirEd FOr 15 Amp mOdULES USEd in 10 Amp FrAmES15 Amp 250 VAc FUSE“nYLAtch” mOdULE rEtEntiOn pLUnGEr And GrOmmEt (10/pKG) - nOtE: At thE bOttOm OF EAch mOdULEpOwEr rOcKEr Switch FOr ALL mOdULES EXcEpt dSS And cSS-1524trAnSFOrmEr tYpE dSt-4-16 FOr ALL mOdULES EXcEpt dSS & tASALUminUm hAndLE FOr 15 Amp mOdULES30 Amp 2 pOLE, circUit brEAKEr FOr mOdULEStriAc - tYpE Q6040p 40 Amp 600 VOLt FOr USE On ALL mOdULEStriAc - tYpE btA40-800b 40 Amp 800 VOLt FOr USE On ALL mOdULES EXcEpt cSS2200 Ohm FLAmE prOOF FUSibLE LinK rESiStOr USEd in thErmOcOUpLE circUit (10/pKG) USEd On ALL mOdULESA/d cOnVErtEr FOr SSA-15G, SSm15G1, SSm-30G, SSh-1001, ShA-1002 And ALL cSS mOdULES

SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39

SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39SEE pAGE 39

10 Amp 2 pOLE, circUit brEAKEr USEd in mFp1G And mFp1G120 Amp 2 pOLE, circUit brEAKEr USEd in mFr2G30 Amp 2 pOLE, circUit brEAKEr USEd in mFFpr2G And mFhp1G50 Amp 3 pOLE, circUit brEAKEr USEd in 5 thrOUGh 12 ZOnE mAinFrAmES70 Amp 3 pOLE, circUit brEAKEr USEd in 16 thrOUGh 48 ZOnE & hiGh pOwEr mAinFrAmES14 GAUGE mALE pin FOr “b”& “F” pOwEr cOnnEctOrS (pAcKAGE OF 30)14 GAUGE FEmALE SOcKEt FOr “d”& “h” pOwEr cOnnEctOrS (pAcKAGE OF 30)20 GAUGE mALE pin FOr “G” thErmOcOUpLE cOnnEctOr (pAcKAGE OF 30)20 GAUGE FEmALE pin FOr “E” thErmOcOUpLE cOnnEctOr (pAcKAGE OF 30)crimp tOOL FOr ALL pin-XXXX LiStEd AbOVEEXtrActiOn tOOL FOr ALL pin-tYpE cOnnEctOr pinSnEOn indicAtOrS USEd On 240 VAc mAinFrAmE circUit brEAKEr pAnELScArd GUidES FOr ALL mAinFrAmESpinS FOr whitE EdGE cArd cOnnEctOrS “i” (pAcKAGE OF 20)pAnEL mOUnt bASE & LAtch FOr 5 ZOnE thErmOcOUpLE mOULd cOnnEctiOn “A”pAnEL mOUnt bASE & LAtch FOr 8 ZOnE thErmOcOUpLE mOULd cOnnEctiOn “A”pAnEL mOUnt bASE & LAtch FOr 12 ZOnE thErmOcOUpLE mOULd cOnnEctiOn “A”mALE inSErt FOr 5 ZOnE thErmOcOUpLE mOULd cOnnEctiOn “A”mALE inSErt FOr 8 ZOnE thErmOcOUpLE mOULd cOnnEctiOn “A”mALE inSErt FOr 12 ZOnE thErmOcOUpLE mOULd cOnnEctiOn “A”FEmALE inSErt FOr 5 ZOnE thErmOcOUpLE cAbLE cOnnEctOr “c”FEmALE inSErt FOr 8 ZOnE thErmOcOUpLE cAbLE cOnnEctOr “c”FEmALE inSErt FOr 12 ZOnE thErmOcOUpLE cAbLE cOnnEctOr “c”hOOd FOr 5 ZOnE thErmOcOUpLE cAbLE cOnnEctOr “c”hOOd FOr 8 ZOnE thErmOcOUpLE cAbLE cOnnEctOr “c”hOOd FOr 12 ZOnE thErmOcOUpLE cAbLE cOnnEctOr “c”hOOd FOr 5, 8 & 12 pOwEr & thErmOcOUpLE cAbLE cOnnEctiOnS “d”,“E” & “F”mALE inSErt FOr “b”, “F” & “G” (15 Amp cOnnEctOr rAtinG iS EXcLUSiVE tO dmE)FEmALE inSErt FOr “d”, “E” & “h” (15 Amp cOnnEctOr rAtinG iS EXcLUSiVE tO dmE)

All Smart Series Modules


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SSA-15G, SSM-30G, SHA-1002, ESH-1012

SSM-1501, SSA-1502, SSM-3002, SSH-1011, SHA-1012, ESH-1012

Smart Series®

34


Smart Series

® | Input Power W

iring Diagram

s (Option B)

Input Power Wiring Diagrams (Option B)

B L O C KT E R M IN A L

380 - 415 VAC, Three-Phase, 5-Wire “Y” Power Distribution System

CAUTION NOTE: The voltages from line-to-line in this system are 380 to 415 volts. Severe damage to module and mainframe could result if this type of AC input system is connected to a mainframe wired as OPTION A. This type of power distribution is not found or is very uncommon in the United States but is the most common system found in many other countries worldwide.

WARNING: If export of this system is intended, make sure that wiring is reconfigured for the country where it is to be used.

Please note that the 380-415 Volt Power Distribution System is the same as the “Y” connection shown in OPTION A except for the voltage levels and the use of the MP/N to develop the 240 volt from the 380-415 volt system. Notice that all modules have one line connected to MP/N and the other side connected to one of the three phase lines.

Example: Zone (1) is connected to Phase 1, which is supplied by R/L1 and MP/N. Zone (2) is connected to Phase 2, which is supplied by S/L2 and MP/N. Zone (3) is connected to Phase 3, which is supplied by T/L3 and MP/N. Zone (4) starts the sequence over again. It is connected to Phase 1 R/L1 and MP/N, etc.


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Mainframe Manager

Smart Series®

Mainframe ManagerThe Mainframe Manager provides a single remote interface to an operator from all zones when using up to four DME mainframes.

The operator can easily see on the Human Machine Interface (HMI) screen the existing heat control status of each zone as well as a calculation of the temperature stability percentage of each zone since it first reached the ±5°C control point.

This enables the operator to respond quickly to any problems that may occur and provides an ongoing statistical analysis that can be used for Quality control, Quality assurance and fault finding purposes.

The HMI displays 48 zones on the screen and includes the health status of the Mainframe Manager components, such as each Mainframe Manager Interface (MMI) board and the Mainframe Manager Hub (MMH).

Standby heat (Idle) can be selected by the operator for each individual DME mainframe.

The HMI also displays the alarm state of each individual DME mainframe.

A voltage free output is provided for connection of audio/visual warning devices, given any DME Mainframe has issued an alarm.

Four voltage free outputs are provided for connection of control equipment to shut down the processes being heated by each individual DME Mainframe, providing the alarm has not been responded to by the operator within two minutes. System Components

A 48 zone system consists of the following components:

4 x Individual MFPA12G Mainframes or 1 x MFCP48G4 x Mould Power Cables MPC12-C10-G or MPC12-C20-G4 x Thermocouple Cables TC12-C10-G or TC12-C20-G48 x SSA or DSA modules4 x Mainframe Manager Interface (MMI) boards5 x D25M-D25M cables1 x Mainframe Manager Hub (MMH)1 x Mainframe Manager IO (MMIO) board1 x PLC1 x HMI1 x 24V DC power supply1 x Enclosure for MMIO / PLC / HMI

Operating ModesThere are three operating modes:Data reset: Resets all data to zero on the HMI for the selected individual DME Mainframe.

Run: Allows the PLC to start scanning all zones of the selected individual DME Mainframe.

Standby Heat: Applies a Standby Heat (Idle) control signal to all zones of the selected individual DME Mainframe.

Smart Series®

36


Mainframe Manager

Smart Series

® | Mainfram

e Managher

Technical Specifications

MAINfRAME MANAGER INTERfACE (MMI) BOARDInputs optically isolated, voltage range 5V @ 1.7mA to 24V @ 10.3mA.Outputs optically isolated, maximum 30V @ 100mA.On-board power supply, 240V AC input to 5V DC output @ 1A.

MAINfRAME MANAGER HUB (MMH)Four inputs via D25F sockets.One output via D25F socket.24V DC power supplied from the PLC.Maximum of 100M cable run from any Mainframe to the PLC.

PLCInputs optically isolated, 24V @ 7mA.Outputs common collector, 5V to 24V @ 0.5A.On-board power supply, 240V AC input to 24V DC output @ 0.4A.

HMICommunicates with PLC by RS422.Powered from 24V DC @ 1A.

5/8/12-ZONE MAINFRAME




MM-INTD25 M-M CABLE

MM-INTD25 M-M CABLE

MM-INTD25 M-M CABLE

MM-INTD25 M-M CABLE

D25 M-M CABLEMM-HUB MM-I/0 PLC HMI

RADIO LINKPROCESS CONTROLTELEPHONE/SMSAUDIO/VISUAL ALARMSCOMPUTER NETWORK

POWER SUPPLIESThe existing 240V AC supply within each DME Mainframe is used to power the MMI board. The PLC is powered by a standard 240V AC supply. The HMI is powered by a 24V DC power supply that requires a standard 240V AC supply.

Run Mode Operation

When Run Mode is selected for an individual DME Mainframe the PLC will commence scanning at zone 1 and continue through to zone 12, waiting 5 seconds at each zone for a valid ±5°C signal to be present.

After reaching zone 12 and waiting 5 seconds, the PLC will commence scanning at zone 1 again.

The time taken to scan 12 zones is therefore 60 seconds. This means each zone will have its status updated every 60 seconds, regardless of the number of DME Mainframes connected.

If a valid ±5°C signal is present on a selected zone the status indicator for that zone will be activated. The stability value for that zone will initially be set for 100% and each time the zone is rescanned the stability value will be updated based on the following formula:

The scanning of zones will continue if a mainframe alarm has been activated, but will stop if that alarm has not been responded to within two minutes. The data at the point of stopping will remain on the screen. When the alarm is cancelled the scanning will recommence and the data will be updated.

Number of times ±5°C signal is valid

Number of scans of this zonex 100 = Stability %

Mainframe Manager System Configuration


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Coil and Sprue Bush Heaters in ID Listing

Mould Heating

pArt nO. hEAtEr i.d.(mm)

LEnGth (mm)

hEAtEr O.d.(mm)

pOwEr wAttS

incLUdEd t/cOUpLE

mAtinG t/cOUpLE

nOZZLE ASSEmbLY

Sch1225 12.50 25.00 18.40 200 YES incLUdEd Gmb0035m

Sch1255 12.50 55.00 18.40 300 YES incLUdEd Gmb0065m

SStc6290 12.70 38.10 19.05 250 YES incLUdEd cOOL OnE hnc 46 & 66

SStc7290 12.70 44.45 19.05 250 YES incLUdEd cOOL OnE hnc 47 & 67

SStc42 12.70 63.50 19.05 450 YES incLUdEd SSbt44XX




Sch0003 15.88 25.40 20.90 225 nO tc0003 ObSOLEtE US mini

Sch0081 15.88 50.80 21.00 300 YES incLUdEd EhA0001

rbp06053 15.88 53.00 21.00 460 nO tmp01080 pOLimAX 200 SEriES













Gmh1940 19.00 40.00 24.00 325 YES incLUdEd GmL1042/52 & 3842/52



240V

38


Mould Heating | Coil and Sprue Bush Heaters in ID

ListingMould Heating

Coil and Sprue Bush Heaters in ID Listing

pArt nO. hEAtEr i.d.(mm)

LEnGth (mm)

hEAtEr O.d.(mm)

pOwEr wAttS

incLUdEd t/cOUpLE

mAtinG t/cOUpLE

nOZZLE ASSEmbLY



Sch0004 19.05 30.15 24.00 225 nO tcG0100 Gmb0116/0117/0118

Sch0060 19.05 36.50 23.70 250 nO tcG0060 Gmb0050/0150

Sch3142 19.05 38.10 25.60 315 nO tc9600 Gmb5232

Sch0061 19.05 49.20 23.70 300 nO tcG0061 Gmb0051/0151

Sch0062 19.05 61.90 23.70 350 nO tcG0062 Gmb0052/0152

Sch3242 19.05 63.50 25.60 315 nO tc9700 Gmb5332

Sch0063 19.05 74.60 23.70 400 nO tcG0063 Gmb0053/0153

Sch0064 19.05 87.30 23.70 425 nO tcG0064 Gmb0054/0154

Sch0065 19.05 112.70 23.70 500 nO tcG0065 Gmb0055/0155

Sch0066 19.05 138.10 23.70 500 nO tcG0066 Gmb0056/0156

















Sch0002 31.75 44.45 37.70 600 nO tc0002 Gmb0008/0018

Sch0001 31.75 69.85 37.70 800 nO tc0001 Gmb0008/0018









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Cartridge Heaters in Diameter Listing

Mould Heating

pArt nO. hEAtEr diA (mm) LEnGth (mm) pOwEr OUtpUt wAttS

incLUdEd thErmOcOUpLE ShOULdEr tYpE

cm-100-2 6.35 25.4 100 no no

cm-112-2 6.35 38.1 150 no no

cU-202-2 6.35 50.8 40 no no

cm-202-2 6.35 50.8 200 no no

AFc-202-2 6.35 50.8 200 no no

AFtc-202-2 6.35 50.8 200 Yes "J" type no

cU-203-2 6.35 76.2 75 no no

AFc-213-2 6.35 76.2 150 no no

AFtc-213-2 6.35 76.2 150 Yes "J" type no

cm-203-2 6.35 76.2 300 no no

AFc-203-2 6.35 76.2 300 no no

AFtc-203-2 6.35 76.2 300 Yes "J" type no

AFc-214-2 6.35 95.25 220 no no

AFtc-214-2 6.35 95.25 220 Yes "J" type no

cU-204-2 6.35 101.6 100 no no

AFc-204-2 6.35 101.6 375 no no

AFtc-204-2 6.35 101.6 375 Yes "J" type no

cm-204-2 6.35 101.6 375 no no

AFc-215-2 6.35 120.65 275 no no

AFtc-215-2 6.35 120.65 275 Yes "J" type no

cm-205-2 6.35 127 450 no no

AFc-205-2 6.35 127 475 no no

AFtc-205-2 6.35 127 475 Yes "J" type no

AFc-216-2 6.35 146.05 350 no no

AFtc-216-2 6.35 146.05 350 Yes "J" type no

cU-206-2 6.35 152.4 150 no no

tch0001 9.52 44.45 200 Yes "J" type no

cU-302-2 9.52 50.4 75 no no

tch0002 9.52 50.8 250 Yes "J" type no

cm-302-2 9.52 50.8 250 no no

tch0003 9.52 63.5 250 Yes "J" type no

cU-303-2 9.52 76.2 100 no no

tch0004 9.52 76.2 250 Yes "J" type no

cm-303-2 9.52 76.2 350 no no

tch0005 9.52 88.9 320 Yes "J" type no

cU-304-2 9.52 101.6 150 no no

tch0006 9.52 101.6 370 Yes "J" type no

cm-304-2 9.52 101.6 500 no no

40


Mould Heating | Cartridge Heaters in D

iameter Listing


Mould Heating


Continued



tch0007 9.52 114.3 420 Yes "J" type no

cU-305-2 9.52 127 185 no no

hctc-03-4 9.52 127 320 Yes "J" type no

tch0008 9.52 127 470 Yes "J" type no

cm-305-2 9.52 127 550 no no

hctc-03-45 9.52 139.7 340 Yes "J" type no

tch0009 9.52 139.7 525 Yes "J" type no

cU-306-2 9.52 152.4 225 no no

hctc-03-5 9.52 152.4 400 Yes "J" type no

tch0010 9.52 152.4 575 Yes "J" type no

cm-306-2 9.52 152.4 600 no no

hctc-03-55 9.52 165.1 430 Yes "J" type no

tch0011 9.52 165.1 625 Yes "J" type no

hctc-03-6 9.52 177.8 450 Yes "J" type no

tch0012 9.52 177.8 675 Yes "J" type no

AFtc-327-2 9.52 181.61 645 Yes "J" type no

hctc-03-65 9.52 190.5 470 Yes "J" type no

tch0013 9.52 190.5 725 Yes "J" type no

cU-308-2 9.52 203.2 300 no no

hctc-03-7 9.52 203.2 480 Yes "J" type no

tch0014 9.52 203.2 775 Yes "J" type no

AFtc-328-2 9.52 207.01 760 Yes "J" type no

hctc-03-75 9.52 215.9 515 Yes "J" type no

hctc-03-8 9.52 228.6 550 Yes "J" type no

AFtc-329-2 9.52 232.41 870 Yes "J" type no

hctc-03-9 9.52 254 650 Yes "J" type no

AFtc-3210-2 9.52 257.81 980 Yes "J" type no

hctc-03-10 9.52 279.4 710 Yes "J" type no

hctc-03-11 9.52 304.8 720 Yes "J" type no

hctc-03-12 9.52 330.2 760 Yes "J" type no

hctc-03-13 9.52 355.6 810 Yes "J" type no

cU-402-2 12.7 50.8 75 no no

cm-402-2 12.7 50.8 250 no no

cU-403-2 12.7 76.2 150 no no

cm-403-2 12.7 76.2 300 no no

tch0015 12.7 88.9 420 Yes "J" type no

cU-404-2 12.7 101.6 180 no no

hctc-04-4 12.7 101.6 380 Yes "J" type no

cm-404-2 12.7 101.6 400 no no

tch0016 12.7 101.6 480 Yes "J" type no

Ech0103 12.7 101.6 500 no no

chS0119 12.7 101.6 500 no Yes

Ech0119 12.7 101.6 750 no no

tch0017 12.7 114.3 550 Yes "J" type no


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Ech0104 12.7 114.3 575 no no

cU-405-2 12.7 127 200 no no

hctc-04-5 12.7 127 500 Yes "J" type no

Ech0138 12.7 127 500 no no

chS0120 12.7 127 575 no Yes

tch0018 12.7 127 625 Yes "J" type no

Ech0105 12.7 127 650 no no

Ech0139 12.7 127 750 no no

cm-405-2 12.7 127 800 no no

Ech0120 12.7 127 1000 no no

Ech0148 12.7 139.7 500 no no

tch0019 12.7 139.7 700 Yes "J" type no

Ech0106 12.7 139.7 725 no no

cU-406-2 12.7 152.4 300 no no

hctc-04-6 12.7 152.4 600 Yes "J" type no

chS0121 12.7 152.4 650 no Yes

Ech0140 12.7 152.4 750 no no

tch0020 12.7 152.4 775 Yes "J" type no

Ech0107 12.7 152.4 800 no no

Ech0121 12.7 152.4 1000 no no

cm-406-2 12.7 152.4 1000 no no

tch0021 12.7 165.1 850 Yes "J" type no

Ech0108 12.7 165.1 875 no no

Ech0141 12.7 177.8 600 no no

hctc-04-7 12.7 177.8 700 Yes "J" type no

Ech0109 12.7 177.8 950 no no

tch0022 12.7 177.8 975 Yes "J" type no

Ech0122 12.7 177.8 1000 no no

Ech0149 12.7 190.5 1000 no no

Ech0110 12.7 190.5 1025 no no

cU-408-2 12.7 203.2 400 no no

chS0122 12.7 203.2 725 no Yes

hctc-04-8 12.7 203.2 820 Yes "J" type no

Ech0142 12.7 203.2 1000 no no

Ech0111 12.7 203.2 1100 no no

cm-408-2 12.7 203.2 1200 no no

Ech0123 12.7 203.2 1500 no no

Ech0124 12.7 203.2 2000 no no

chS0123 12.7 215.9 800 no Yes

Ech0112 12.7 215.9 1175 no no

chS0124 12.7 228.6 875 no Yes

hctc-04-9 12.7 228.6 920 Yes "J" type no

Ech0113 12.7 228.6 1200 no no

42



iameter Listing


Mould Heating

Continued



chS0125 12.7 241.3 950 no Yes

cU-410-2 12.7 254 500 no no

chS0126 12.7 254 1025 no Yes

hctc-04-10 12.7 254 1030 Yes "J" type no

Ech0114 12.7 254 1350 no no

chS0130 12.7 254 1350 no Yes

Ech0125 12.7 254 1500 no no

cm-410-2 12.7 254 1500 no no

chS0127 12.7 266.7 1100 no Yes

Ech0126 12.7 279.4 1000 no no

hctc-04-11 12.7 279.4 1140 Yes "J" type no

chS0128 12.7 279.4 1175 no Yes

Ech0115 12.7 279.4 1500 no no

chS0131 12.7 279.4 1500 no Yes

chS0129 12.7 292.1 1200 no Yes

cU-412-2 12.7 304.8 600 no no

Ech0128 12.7 304.8 1000 no no

hctc-04-12 12.7 304.8 1250 Yes "J" type no

Ech0127 12.7 304.8 1500 no no

Ech0116 12.7 304.8 1650 no no

chS0132 12.7 304.8 1650 no Yes

Ech0144 12.7 304.8 2000 no no

cm-412-2 12.7 304.8 2000 no no

hctc-04-13 12.7 330.2 1350 Yes "J" type no

Ech0146 12.7 355.6 1000 no no

hctc-04-14 12.7 355.6 1460 Yes "J" type no

Ech0145 12.7 355.6 2300 no no

Ech0129 12.7 381 1500 no no

hctc-04-15 12.7 381 1570 Yes "J" type no

Ech0117 12.7 381 2050 no no

chS0133 12.7 381 2050 no Yes

cU-416-2 12.7 406.4 800 no no

hctc-04-16 12.7 406.4 1680 Yes "J" type no

hctc-04-17 12.7 431.8 1780 Yes "J" type no

Ech0147 12.7 457.2 1500 no no

Ech0130 12.7 457.2 1700 no no

hctc-04-18 12.7 457.2 1900 Yes "J" type no

Ech0118 12.7 457.2 2500 no no

chS0134 12.7 457.2 2500 no Yes

hctc-04-19 12.7 482.6 2010 Yes "J" type no

hctc-04-20 12.7 508 2110 Yes "J" type no

hctc-04-21 12.7 533.4 2220 Yes "J" type no


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hctc-04-22 12.7 558.8 2330 Yes "J" type no

hctc-04-23 12.7 584.2 2400 Yes "J" type no

hctc-04-24 12.7 609.6 2400 Yes "J" type no

hctc-04-25 12.7 635 2400 Yes "J" type no

hctc-04-26 12.7 660.4 2400 Yes "J" type no

hctc-04-27 12.7 685.8 2400 Yes "J" type no

hctc-04-28 12.7 711.2 2400 Yes "J" type no

hctc-04-29 12.7 736.6 2400 Yes "J" type no

hctc-04-30 12.7 762 2400 Yes "J" type no

cU-502-2 15.875 50.8 100 no no

cm-502-2 15.875 50.8 300 no no

cU-503-2 15.875 76.2 200 no no

cU-504-2 15.875 101.6 250 no no

cm-504-2 15.875 101.6 700 no no

cU-505-2 15.875 127 300 no no

hctc-05-5 15.875 127 620 Yes "J" type no

cU-506-2 15.875 152.4 375 no no

hctc-05-6 15.875 152.4 750 Yes "J" type no

cm-506-2 15.875 152.4 1000 no no

hctc-05-7 15.875 177.8 880 Yes "J" type no

cU-508-2 15.875 203.2 500 no no

hctc-05-8 15.875 203.2 1020 Yes "J" type no

cm-508-2 15.875 203.2 1200 no no

hctc-05-9 15.875 228.6 1160 Yes "J" type no

cm-509-2 15.875 228.6 1400 no no

cU-510-2 15.875 254 650 no no

hctc-05-10 15.875 254 1300 Yes "J" type no

cm-510-2 15.875 254 1500 no no

hctc-05-11 15.875 279.4 1430 Yes "J" type no

cU-512-2 15.875 304.8 775 no no

hctc-05-12 15.875 304.8 1570 Yes "J" type no

hctc-05-13 15.875 330.2 1700 Yes "J" type no

cU-514-2 15.875 355.6 900 no no

hctc-05-14 15.875 355.6 1840 Yes "J" type no

cm-514-2 15.875 355.6 2000 no no

hctc-05-15 15.875 381 1980 Yes "J" type no

cU-516-2 15.875 406.4 1050 no no

hctc-05-16 15.875 406.4 2110 Yes "J" type no

hctc-05-17 15.875 431.8 2250 Yes "J" type no

hctc-05-18 15.875 457.2 2390 Yes "J" type no

hctc-05-19 15.875 482.6 2520 Yes "J" type no

Continued

44



iameter Listing


Mould Heating



hctc-05-20 15.875 508 2660 Yes "J" type no

hctc-05-21 15.875 533.4 2800 Yes "J" type no

hctc-05-22 15.875 558.8 2930 Yes "J" type no

hctc-05-23 15.875 584.2 3070 Yes "J" type no

hctc-05-24 15.875 609.6 3200 Yes "J" type no

hctc-05-25 15.875 635 3340 Yes "J" type no

hctc-05-26 15.875 660.4 3480 Yes "J" type no

hctc-05-27 15.875 685.8 3620 Yes "J" type no

hctc-05-28 15.875 711.2 3750 Yes "J" type no

hctc-05-29 15.875 736.6 3900 Yes "J" type no

hctc-05-30 15.875 762 4020 Yes "J" type no

hctc-05-31 15.875 787.4 4160 Yes "J" type no

hctc-05-32 15.875 812.8 4300 Yes "J" type no

hctc-05-33 15.875 838.2 4430 Yes "J" type no

hctc-05-34 15.875 863.6 4570 Yes "J" type no

hctc-05-35 15.875 889 4710 Yes "J" type no

hctc-05-36 15.875 914.4 4840 Yes "J" type no

hctc-05-37 15.875 939.8 4980 Yes "J" type no

hctc-05-38 15.875 965.2 5120 Yes "J" type no

hctc-05-39 15.875 990.6 5250 Yes "J" type no

hctc-05-40 15.875 1016 5390 Yes "J" type no

hctc-05-41 15.875 1041.4 5520 Yes "J" type no

hctc-05-42 15.875 1066.8 5520 Yes "J" type no

hctc-05-43 15.875 1092.2 5520 Yes "J" type no

hctc-05-44 15.875 1117.6 5520 Yes "J" type no

cm-602-2 19.05 50.8 300 no no

cU-603-2 19.05 76.2 225 no no

cU-604-2 19.05 101.6 300 no no

cm-604-2 19.05 101.6 750 no no

cU-605-2 19.05 127 375 no no

cU-606-2 19.05 152.4 450 no no

cm-606-2 19.05 152.4 1200 no no

cU-608-2 19.05 203.2 600 no no

cU-610-2 19.05 254 800 no no

cm-610-2 19.05 254 1600 no no

cU-612-2 19.05 304.8 950 no no

cU-614-2 19.05 355.6 1100 no no

cm-614-2 19.05 355.6 2200 no no

cU-616-2 19.05 406.4 1250 no no

Continued


45Mould Heating

Distributor Tubes and WATLUBETM

Mou

ld H

eatin

g |

Dis

trib

uter

Tub

es a

nd W

ATLU

BETM

USED WITH 1.25 DIAMETER DISTRIBUTOR BORE/CHANNEL

LENGTHI.D. = .50 O.D. = .87

ITEM NUMBER

6" ht-07-04-6

10" ht-07-04-10

16" ht-07-04-16

20" ht-07-04-20

24" ht-07-04-24

29" ht-07-04-29

34" ht-07-04-34

Distributor TubesMATERIAL: AISI P-20 STEELHARDNESS: 28-35 HRC

USED WITH 2.00 DIAMETER DISTRIBUTOR BORE/CHANNEL

LENGTHI.D. = .62 O.D. = 1.62

ITEM NUMBER

10" ht-15-05-10

18" ht-15-05-18

24" ht-15-05-24

29" ht-15-05-29

34" ht-15-05-34

40" ht-15-05-40

46" ht-15-05-46

NOTES:

Stainless Steel distributor tubes available on special order for molding highly corrosive plastics materials.

See design and machining guidelines at the end of this internally heated hot runner Systems section.

LENGTH

O.D. I.D.

.03 × 45° TYP.

WATLUBETM

WATLUBETM is an electrically non-conductive lubricant acting as a barrier against high-temperature oxidation, thus making heater removal easier. In addition, it aids in the transfer of heat from the Cartridge Heater to the block. However, do not use it as a substitute for proper hole fit. WATLUBETM is packaged in 118 ml / 4 oz bottle and available from stock.

itEm nUmbEr Unit

wAtLUbE 118 mL bOttLE

46


Mould Heating

Cartridge Heaters

Mould Heating | Cartridge Heaters

NOTE: Special heaters are available on special order.

DME Standard Cartridge heaters employ a swaged construction using the finest resistance wire and insulation available for optimum heating performance, long life and maximum dependability. These heaters are furnished with

10" long flexible lead wires, ready for fast installation. Thermocouple cartridge heaters are also available.

NOTE: Lead wires can withstand temperatures up to 232°c. if temperatures will exceed this amount, leads must be insulated.

diA.LEnGth(inchES) VOLtS wAttS itEm nUmbEr

1/4

2 240 40 cU-202-23 240 75 cU-203-24 240 100 cU-204-26 240 150 cU-206-2

3 /8

2 240 75 cU-302-23 240 100 cU-303-24 240 150 cU-304-25 240 185 cU-305-26 240 225 cU-306-28 240 300 cU-308-2

1/2

2 240 75 cU-402-23 240 150 cU-403-24 240 180 cU-404-25 240 200 cU-405-26 240 300 cU-406-28 240 400 cU-408-2

10 240 500 cU-410-212 240 600 cU-412-216 240 800 cU-416-2

5 /8

2 240 100 cU-502-23 240 200 cU-503-24 240 250 cU-504-25 240 300 cU-505-26 240 375 cU-506-28 240 500 cU-508-2

10 240 650 cU-510-212 240 775 cU-512-214 240 900 cU-514-216 240 1050 cU-516-2

3 /4

3 240 225 cU-603-24 240 300 cU-604-25 240 375 cU-605-26 240 450 cU-606-28 240 600 cU-608-2

10 240 800 cU-610-212 240 950 cU-612-214 240 1100 cU-614-216 240 1250 cU-616-2

120V Heaters also available


47Mould Heating

High Watt Density Cartridge Heaters

Mou

ld H

eatin

g |

Hig

h W

att D

ensi

ty C

artr

idge

Hea

ters


NOTE: Lead wires can withstand temperatures up to 232°c. if temperatures will exceed this amount, leads must be insulated.

fit TolerancesThe cavity or hole, into which a cartridge heater is inserted, should be reamed* to the nominal diameter of the heater. DME cartridge heater diameters are actually .05mm to .18mm undersize. High Watt Density Cartridge Heaters are .1mm undersize, held to a tolerance of ± .05mm. This sizing is maintained for easy installation and for best heat transfer. However, if close hole tolerances are not maintained, operating life of the heater may be drastically reduced. Also make sure that the heated area of the cartridge does not extend beyond the hole.

Spacing of HeatersAs a general rule it is not recommended to space heaters in a mould, die or platen any closer to each other than the diameter of the heater.

ContaminationContamination consists of any foreign matter such as plastics, oil, grease, dirt or water entering through the terminal end or the end opposite the terminal. Care must be taken to protect the heater or these contaminants will shorten the effective heater life.

Proper Care and Maintenance1. Heaters should be stored in a dry area, especially during

periods of excess humidity.

2. Protect leads from abuse, abrasion, fatigue, etc.

3. Maintain temperature controllers and accessories in good working condition to avoid an overheating condition.

4. Transferring heaters from one die or platen to another is not recommended.

* See dmE Equipment and Supplies catalog for dmE machine reamers and dmE straight shank long drills.

diA.LEnGth(inchES) VOLtS wAttS itEm nUmbEr

1/4

1 240 100 cm-100-211/2 240 150 cm-112-2

2 240 200 cm-202-23 240 300 cm-203-24 240 375 cm-204-25 240 450 cm-205-2

3 /8

2 240 250 cm-302-23 240 350 cm-303-24 240 500 cm-304-25 240 550 cm-305-26 240 600 cm-306-2

1/2

2 240 250 cm-402-23 240 300 cm-403-24 240 400 cm-404-25 240 800 cm-405-26 240 1000 cm-406-28 240 1200 cm-408-2

10 240 1500 cm-410-212 240 2000 cm-412-2

5 /8

2 240 300 cm-502-24 240 700 cm-504-26 240 1000 cm-506-28 240 1200 cm-508-29 240 1400 cm-509-2

10 240 1500 cm-510-214 240 2000 cm-514-2

3 /4

2 240 300 cm-602-24 240 750 cm-604-26 240 1200 cm-606-2

10 240 1600 cm-610-214 240 2200 cm-614-2

DME High Watt Density Cartridge Heaters employ swaged construction for maximum heat transfer and high watt density for more demanding applications. Recommended for use when high temperatures are required (up to 815°C) or where heaters will be subjected to vibration. Furnished with 10" long flexible lead wires. Special heaters are available on special order.Thermocouple cartridge heaters are also available.

48


Mould Heating

Nozzle Heaters for Injection Moulding

Mould Heating | N

ozzle Heaters for Injection Moulding

this installation illustrates dmE’s square coil design fit over a nozzle. this heater was designed to fit any industry nozzle as a replacement for runnerless moulding.

featuresn Square coil design for improved heat transfern High watt density on nozzle … up to 106 watts/in2

n Heat is conducted from entire heater circumference…360° heatn Unheated tail section reduces temperature at adaptern Moisture-resistant sealn Low profilen 1200°F maximum operating temperaturen Available from stock

430 SS Band Rolled Over to Retain Coil

5.00" No-Heat Section

.28"

CoilWidth

Coil I.D.

3/16" Dia.

IdentificationData on

Heat Shrink

2F Style LeadOrientation

Reinforcing Clamp Tab RetainersBrazed Connection.094" Dia. 304

SS Sheath

22 Ga. Type “E”Teflon Leads#6-32 Stainless Steel

Socket Head Cap Screws

PVC Heat Shrinkwith FEP Melt Liner

*A thermocouple is externally spotwelded to the sheath.

wAttScOiL i.d.

cOiL O.d.

cOiL width

LEAd LEnGth

thErmO- cOUpLE

itEmnUmbEr

125 .750 .980 1.0" 36" nO Sch0103

125 .750 .980 1.0" 72" nO Sch0104

250 .750 .980 1.0" 36" nO Sch0105

250 .750 .980 1.0" 72" nO Sch0106

125 .750 .980 1.0" 36" YES* Sch0107

250 .750 .980 1.0" 36" YES* Sch0108

125 .875 1.10 1.0" 36" nO Sch0109

250 .875 1.10 1.0" 36" nO Sch0110

Nozzle Heaters (240 VAC)

This nozzle heater features a five-inch long unheated tail section, and the adapter is provided with a moisture-resistant seal. These two design advantages practically eliminate failures in the adapter area due to overheating and moisture contamination.

As with all DME heaters, these new nozzle heaters are designed to give long life even when operated at 1200°F. These are very low profile heaters to facilitate easy installation in the tight environment of multiple gate Moulds.

All units have a resistance tolerance of ±5% to provide consistent operation and reduced adjustment time when it is necessary to replace a heater or bushing.

A stainless steel clamping band is installed on all units.

All units are stock coiled per the dimensions listed below. All units have Teflon covered power leads and fiberglass thermocouple leads as indicated.


49Mould Heating

High Watt Density Thermocouple Cartridge Heaters

Mou

ld H

eatin

g |

Hig

h W

att D

ensi

ty T

herm

ocou

ple

Cart

ridge

Hea

ters

these diagrams show typical installations of a thermocouple replacement cartridge heater.

DME High Watt Density Thermocouple Cartridge Heaters employ swaged construction for maximum heat transfer and high watt density for more demanding applications. Recommended for use when high temperatures are required (up to 1500°F) or where heaters will be subjected to vibration.

fit TolerancesThe cavity or hole into which a cartridge heater is inserted should be reamed* to the nominal diameter of the heater. DME cartridge heater diameters are actually .002 to .007 undersize. High Watt Density Cartridge Heaters are .003 undersize, held to a tolerance of ±.002. This sizing is maintained for easy installation and for best heat transfer. However, if close hole tolerances are not maintained, operating life of the heater may be drastically reduced. Also make sure that the heated area of the cartridge does not extend beyond the hole.

ContaminationContamination consists of any foreign matter such as plastics, oil, grease, dirt or water entering through the terminal end or the end opposite the terminal. Care must be taken to protect the heater or these contaminants will shorten the effective heater life.

Proper Care and Maintenance1. Heaters should be stored in a dry area,

especially during periods of excess humidity.

2. Protect leads from abuse, abrasion, fatigue, etc.

3. Maintain temperature controllers and accessories in good working condition to avoid an overheating condition.

4. Transferring heaters from one die or platen to another is not recommended.

* See dmE Equipment and Supplies catalog for dmE machine reamers and dmE straight shank long drills.

diAmEtEr

LEnGthS

VOLtS wAttSitEm

nUmbErin cm

3 /8"(9.52mm)

13 /4 4.445 240 200 tch0001

2 5.08 240 250 tch0002

21/2 6.35 240 250 tch0003

3 7.52 240 250 tch0004

31/2 8.39 240 320 tch0005

4 10.15 240 370 tch0006

41/2 11.43 240 420 tch0007

5 12.70 240 470 tch0008

51/2 13.97 240 525 tch0009

6 15.24 240 575 tch0010

61/2 16.51 240 625 tch0011

7 17.78 240 675 tch0012

71/2 19.05 240 725 tch0013

8 20.32 240 775 tch0014

1/2"(12.70mm)

31/2 8.89 240 420 tch0015

4 10.16 240 480 tch0016

41/2 11.43 240 550 tch0017

5 12.70 240 625 tch0018

51/2 13.97 240 700 tch0019

6 15.24 240 775 tch0020

61/2 16.51 240 850 tch0021

71/2 19.05 240 975 tch0022

High Watt Density Thermocouple Cartridge Heaters(240 VAc, type J thermocouple, 36" Long Leads)

50


Mould Heating

Thermocouples

Mould Heating | Therm

ocouples

itEm nUmbEr L

tc-2500 21/2

tc-3500 31/2

tc-6000 6"

Straight Type

itEm nUmbEr L

tc-2545 21/2

tc-3545 31/2

45° Angle Type

itEm nUmbEr L

tc-2590 21/2

tc-3590 31/2

tc-6090 6"

90° Angle Type

DME Bayonet Thermocouples are made of .9mm stranded glass-insulated wires. The grounded hot junction is in the end of a 4.8mm O.D. stainless steel protecting tube for fast response and long life. Tube features a round tip and is fitted with a stainless steel spring loaded bayonet fitting. Lead wires are protected by rugged 4.8mm I.D. flexible armor (lead wire calibration is ANSI Type J Iron/Constantan). Armor cable is 119cm long; spade lugs are attached at the end of the lead wires for easy connection to terminal strip or plug.

DME Adjustable bayonet Type Thermocouples fit hole depths up to 26cm and will conform to any angle.

DME Spade Type Thermocouples are used between band heaters and machine nozzles in applications where space will not permit bayonet type thermocouples. The stainless steel spade is only .6mm thick and can be easily contoured to fit various diameters.

SPADE LUGS

STAINLESS STEEL FLEXIBLE ARMOR

47"

4"

SPADE LUGS


4"

SPADE LUGS


47"

4"

47"

1/32

1-11/16

L DIMENSION

STAINLESS STEEL BAYONET FITTING

.188 O.D. STAINLESS STEEL PROTECTING TUBE

1/2 45° BEND



1-11/1

6

L DIM

ENSION



1/2

1/2

90° BEND

L DI

MEN

SION

1-11

/16

flat Washer TypeUtilized in limited space applications.

Manifold ThermocouplesInstalled in manifold to maintain precise temperature control.

Threaded TypeInstalled between heat source and flow channel for more precise control.

ITEM NUMBER

Etc0168

ITEM NUMBER Thread

Etc0251 1/4 - 28UnF

Et0252 m6

Surface Pin Type4mm diameter pin sensor x 12mm long, fastening suit M4, steel braided sleeving 2m long.

itEm nUmbEr pin SEnSOr

tEF68 4mm Ø


51Mould Heating

Thermocouples and Accessories

Mou

ld H

eatin

g |

The

rmoc

oupl

es a

nd A

cces

sorie

s

3/16 O.D. TUBING(.185 TO .191) .265 O.D. SPRING

(THERMOCOUPLE LENGTH)

BAYONETADAPTER

CAP

TAP DRILL AS REQ’DFOR ADAPTER

9/32 DIA. (.281 DRILL SUGGESTED)A

LEDGE OF MOLD OR MACHINE

(HOLE DEPTH)

C

B

A

7/16

48" 4"

1"

1-1/4"

ROUND PINSAND

SOCKETS(3/16 & 1/8)

FLAT PINSAND

SOCKETS

LthErmOcOUpLE

LEnGth

AhOLE dEpth FOr AdAptEr LEnGth

7/8 13 /8

21/2 1" tO 13 /8 1/2 tO 7/8

31/2 2" tO 23 /8 11/2 tO 17/8

6" 41/2 tO 47/8 4" tO 43 /8

101/2 AdJ. 1/2 tO 101/2 1/2 tO 10"

Hole Depth Chart

Adjustable Thermocouple

itEm nUmbEr

tc-8000

by turning the adjustable bayonet fitting along the spring, the dmE Adjustable thermocouple can be set for the desired immersion length, from 1/2" to 101/2". Spring will conform to any angle. hot junction of AnSi type J i/c calibrated leads is inside round tip. Flexible metal braid is 48" long with 21/2" of lead wires at the end and spade lugs for ease of connection.

Threaded Type Thermocouple

threaded type thermocouple is spring loaded and supplied with cable and mini plug.

itEm nUmbEr

tct-4

Bayonet Adapters

itEm nUmbEr

pL-10

Spade Type Thermocouple

Plug (with Cable Clamp)

Used between band heaters and machine nozzles in applications where space will not permit bayonet type thermocouples. Stainless steel spade measures 1” x 11/4 x .025 thick and can be

easily contoured to fit various diameters. thermocouple is type J i/c. Flexible stainless steel armor cable is 48” long with 4” of lead wires at the end.

itEm nUmbEr

tc-9000

itEm nUmbEr

pL-20

itEm nUmbEr

m2F-J

itEm nUmbEr

m2mJ

Jack (with Cable Clamp) Mini Plug Mini Jack

the stainless steel bayonet adapters accommodate the spring loaded bayonet fitting on the thermocouple, to bottom the hot junction where temperature sensing is desired. Adapter requires tapped hole for mounting.

itEm nUmbEr A b c

bA1007 7/8 .465 1/8-27 npt

bA1013 13 /8 .934 1/8-27 npt

bA4007 7/8 .465 3 /8-24 nF

bA4013 13 /8 .934 3 /8-24 nF

HOT JUNCTION BAYONET FITTING

48" *PROVIDES FOR HOLE DEPTHS FROM 1/2 TO 10-1/2

48"

page content

Smart Series®

52Sm

art Series® | Self-Lubricating Bushings for Guide Pins


Valve Gate Controls

EnErgy EfficiEnt, rEliablE

and compact hydraulic

and pnEumatic controls

Valve Gate Controls


page content

Smart Series®53

Valv

e Ga

te C

ontr

ols

| C

ompa

ct 4

-Zon

e Co

ntro

l Uni

t

Compact 4-Zone Control Unit

Valve Gate Controls53

Hydraulic and pneumatic valve gate controls provide reliable, accurate and efficient control

Valve gate sequencers from DME are available in pneumatic or hydraulic control for timer-based actuation of up to eight valve gates. Offering faster response than typical valve gate controllers and greatly reduced electrical use over the life of the unit, DME Valve Gate Controls provide reliable, accurate, highly efficient time control for years of use.

Controllers feature highly accurate (resolution to 1/100 of a second) DIN-style solid state timers, individually fused against faults, to provide long life and high reliability. Each timer is capable of dual time functions, allowing each zone to be programmed with a delay-time and an on-time. Test functions for each zone assist in determining the correct hookup of each valve.

The controllers operate from a wide supply of operating voltages (88 to 264 volts AC), making them easy to relocate between different plants or even different countries. The standard product is offered with a 125 volt AC plug (North American Standard). This plug can be removed and replaced with any number of 240 VAC plugs.

n Solid-state timers and relays have a life rating of 10 million cycles

n robust power supply

n User-friendly auto-reset function

n individual test buttons for each zone provide precise time control to .01 second

n compact design takes up minimal space

n Air-powered operation runs on 120 VAc and an air line

n Accumulator stores precharged oil, allowing for instantaneous operation

VCTB4000 Compact 4-zone pneumatic or hydraulic control unit

The VCTB4000 Valve Gate Controller is designed to provide timer-based control of up to four 24 volt DC valves used to actuate pneumatic valve gate cylinders as well as some hydraulic valves, and features a user-friendly auto-reset feature. Its compact size makes it extremely portable and requires minimal space. A single DB-025 cable connects the controller to up to four remotely located valves, minimizing wiring and air connections.

DME Valve Gate

controllers provide

an extended life

cycle,energysavings

and more accurate

time settings.

itEm nUmbEr dEScriptiOnVctb4000 4-ZOnE pnEUmAtic

hYdrAULic cOntrOLLErVcpt0100 100-Ft. LEnGth OF

pnEUmAtic tUbinG

Note: trigger signal cable included with controller.

54


Valve Gate Controls | VCAP Air Valve Assemblies

VCAP Air Valve Assemblies

Valve Gate Controls

VCAP multi-station air valve assemblies

The VCAP series offers 4-station (0400), 6-station (0600), 8-station (0800), 10-station (1000), and 12-station (1200) valve assemblies. The single-solenoid valves are spring returned and designed to run from 24 VDC +/- 10%. The air supply (maximum rated pressure 145 PSI) can be lubricated or non-lubricated — dry air is preferred but the valve is designed to tolerate some moisture.

Quick connects are provided on all air outputs to accept standard 1/4” tubing. The de-energized outputs, used for closing valve gates, feature check valves to ensure that unused valves do not leak air.

itEm nUmbEr dEScriptiOnVcAp0400 4-StAtiOn Air VALVE ASSEmbLYVcAp0600 6-StAtiOn Air VALVE ASSEmbLYVcAp0800 8-StAtiOn Air VALVE ASSEmbLYVcAp1000 10-StAtiOn Air VALVE ASSEmbLYVcAp1200 12-StAtiOn Air VALVE ASSEmbLY

Note: Each valve assembly includes a valve cable.


55Die Mould Equipment

DM

E |

The

Rig

ht S

uppo

rt in

Ess

entia

l

THE RIGHT SUPPORT IS ESSENTIALFind all DME products quickly and easily by visiting www.dme.net for the newest DME boxed set catalogues and all the latest DME Product Information, Catalogue downloads, CAD library and Multimedia design & technical product animations. It’s amazing!

With DME’s exhaustive CAD Product Library, you can download specs and drawings right into your program - a comprehensive tool for fast, accurate designs.

The DME Resources menu contains valuable technical and useful product information:• New Product Brochures• Product Application and Selection Guides• Material Safety Data Sheets• Technical Reference Tables and• Frequently Asked Questions

DME has all your PRODUCTION and MOULD supplies covered.

56


Terms and ConditionsM

ould Cooling | Terms and Conditions of Sale

TERMS AND CONDITIONS

1. DefinitionsIn these terms:“DME” means Die Mould Equipment Pty Limited or a related entity or entities.“Goods” means Goods provided by DME to You as requested from time to time, and includes tooling and equipment“Services” means Services provided by DME to You as requested from time to time, and includes labour and workmanship“You” means any person or entity at whose request or on whose behalf DME provides Goods and/or Services and includes bodies corporate.

2. Governing TermsThese terms:a) govern the provision of Goods or Services to You by DME; b) may be altered at any time by DME by providing notice to You in writing; andc) apply to the exclusion of any other terms contained in any other document unless otherwise agreed in writing between DME and You.

3. Purchase Orders3.1 You must provide DME with a written or verbal Purchase Order for the Goods or Services to be supplied.3.2 Purchase Orders may be provided to DME by facsimile transmis-sion, electronic mail, telephone or in person.3.3 All Purchase Orders are subject to the availability of stock.3.4 Work will not commence until a Purchase Order is received.3.5 On receipt of your Purchase Order You will be advised of the estimated delivery date. Any subsequent changes to the estimated delivery date will be notified to You by DME.3.6 DME reserves the right to refuse orders whether in whole or in part at its absolute discretion.

4. Quotations4.1 Quotations are valid for 14 days from the date appearing on the quotation.4.2 Prices quoted for Goods or Services may change due to fluctuations in exchange rates, import duties, surcharges, levies, raw material or component costs, labour costs and finished good prices. 4.3 Any price differences caused by the fluctuations referred to in 4.2 will be passed on to You. As far as possible, DME will notify You of any price change in advance.

5. Variation and Cancellation5.1 Any variation, alteration or modification required by You to the scope of work specified in a Quotation or Purchase Order must be advised in writing and signed by You or your legally authorised representative. 5.2 In circumstances where a variation causes additional costs to DME for any reason whatsoever, You will place an additional Purchase Order for those additional costs. 5.3 No order may be cancelled by You without DME’s consent in writ-ing and can only be cancelled on terms which indemnify DME against all losses that may arise from the cancellation. 5.4 A cancellation fee may be charged to you at the absolute discretion of DME.

6.Delivery,ReceiptandReturns6.1 DME will endeavour to provide the Goods or Services requested in a timely manner.6.2 You must verify the quality and quantity of Goods on delivery and if any are faulty, defective or damaged You must notify DME in writing within 7 days of receipt. Otherwise You will be deemed to have accepted the Goods.6.3 DME is under no duty to accept returns of Goods and will do so at its absolute discretion and/or as agreed in writing on a case by case basis. 6.4 A minimum service charge of 10% will be made on all returned goods.6.5 Freight required for returned Goods must be paid by You, unless otherwise agreed to be paid by DME.6.6 DME will only accept returns of Goods in their original condition and packaging that have not been tampered with, and accompanied by a Tax Invoice, within 30 days of receipt.6.7 Goods made to order involving custom work are non-returnable.

7. Payment7.1 Tax Invoices will be issued to You for the amount quoted or varied from time to time or an amount calculated on the basis of the value of the Goods or the Services or work performed by DME.7.2 Tax Invoices will be mailed to You within 10 business days after dispatch of Goods.7.3 You will make payment for the Goods and Services provided by DME as per the terms stated on your Tax Invoice.7.4 DME may at its absolute discretion accept a request made by you for credit account facilities. Any application for credit will require the provision by you to DME of certain information and undertakings for consideration. 7.5 You will pay DME any GST payable for the provision of the Goods and Services.7.6 Payment must be made by cash, cheque, credit card or direct deposit into DME’s account. There is no discount for cash payments.

7.7 DME reserves the right to charge interest on overdue amounts at the current interest rate for overdrafts of $100,000.00 or more charged by the National Australia Bank plus 2%, calculated daily from the due date to the date of payment. 7.8 DME may, at its absolute discretion, require full payment of any and all monies outstanding prior to processing or delivering any further Purchase Orders for Goods and/or Services.7.9 If You are a Proprietary Limited Company in accordance with the Corporations Act 2001, each and every Director jointly and severally personally guarantees the payment of DME’s Tax Invoices. 8. Title and Risk8.1 The transfer of title to all Goods supplied and delivered to You remains with DME until payment is received from You in full.8.2 If payment is not received in full, DME may enter your premises or premises where the Goods are located and retake possession of the Goods without liability for trespass or any resulting damage.8.3 DME may keep or resell any Goods repossessed pursuant to 8.2.8.4 DME’s rights in 8.2 and 8.3 are without prejudice to any other rights and remedies it may have.8.5 DME will bear all risk of loss or damage to the Goods prior to delivery. Risk passes to You on delivery, unless You arrange delivery, in which case risk passes when the Goods leave DME’s premises, even in circumstances where freight or carriers are arranged or engaged by DME on your behalf for your convenience.8.6 You will arrange any and all insurance required by You or by the freighter or carrier engaged for the delivery of Goods, as necessary and at Your expense.8.7 DME accepts no liability for unloading.

9. Data and Intellectual Property9.1 DME will notify You if it becomes aware of any errors, inaccura-cies, inconsistencies or ambiguities in data provided by You for the purpose of the provision of Services, but has no liability to verify or otherwise assess the accuracy of any of the data provided.9.2 You will promptly notify DME if You become aware of any inac-curacy or error in the data created by DME or in the interpretation of data used in the provision of the Services by DME.9.3 If DME is required to submit to You for your consideration or approval copies of specifications or drawings, one copy only will be submitted. You are required to approve any such specifications or drawings within a period of 7 days from the date of submission, failing which they will deem to have been approved upon expiry of such period.9.4 On request, DME will provide You with:

a) one copy of dimensional drawings for all Goods, for installation purposes.b) one set of applicable instructions for the routine operation and maintenance of the Goods or Services or equipment; c) one copy certification for each item of Goods or Services in accordance with any applicable statutory requirements;d) one set of PLC Code (if applicable) on the appropriate medium, as determined by DME at its absolute discretion, sufficient for the operation of the equipment or Service provided to You;

9.5 Additional copies of the items referred to in 9.4 a) to d) may be requested and will be provided to You at an agreed price subject to availability in circumstances where components are not manufactured by DME.9.6 The specifications, drawings and design of Goods or Services (be-ing intellectual property, including but not limited to, copyright, design right, circuit layout or other rights) remain the property of DME.9.7 In no circumstances will DME provide You with drawings or source or object codes for software and You acknowledge DME holds the exclusive intellectual property rights to those drawings and/or codes.

10. Confidentiality of Designs and Specifications10.1 All information, documents, photographs, brochures, designs, specifications and drawings prepared and developed by DME for You remain the property of DME and are confidential. 10.2 All of the information in clause 10.1 is subject to copyright protec-tion and is provided to You for a limited purpose. It must be returned to DME upon request.10.3 None of the information or items in clause 10.1 may be copied, exhibited, furnished or communicated directly or indirectly to any other person or entity in any manner without the express prior written consent of DME.

11. Liability and Indemnity11.1 You indemnify DME against any and all claims, damages, liabili-ties, costs, losses or expenses of any kind whatsoever arising directly or indirectly arising out of or in connection with:

a) DME having acted upon or carried out Services or the provision of Goods in accordance with your instructions or those of your agents, servants or representatives;b) the breakdown of any Goods manufactured or supplied by DME; c) the operation of any Goods or Services provided by DME other than in compliance with the operating instructions supplied with the Goods by DME;d) any breach by You of these terms; ande) any injury to or death of any person, arising from the perfor-mance of your obligations or the exercise of your rights under these terms, including the use of any Goods.

11.2 This indemnity survives termination of this Agreement by either party for any reason.

12. Warranty12.1 DME warrants that it’s Goods or Services are fit for purpose and are of merchantable quality. 12.2 DME warrants that its Goods are free from material defects for 12 months from the date of purchase. 12.3 There is a 90 day defects liability period on Services which com-mences from the date on which Services are completed, being the date appearing on DME’s delivery docket, not the date of collection by you.12.4 Warranty on third party manufactured Goods or Services supplied by DME is in accordance with the respective manufacturer’s warranty on those Goods or Services. Any associated labour costs are your responsibility and You release DME from any and all liability regarding such Goods or Services.12.5 You are liable to repair or replace any second hand parts used or placed upon any equipment or Goods provided to You by DME at your request, unless otherwise agreed in writing.12.6 DME will repair or replace faulty Goods supplied to You or provide Services if the Goods or Services are found to be defective provided that DME has received written notice from You of the alleged defect in the Goods or Services within 7 days and agrees to carry out repairs or provide replacement Goods or Services.

13. Exclusions and Limitations13.1 DME expressly excludes liability for:

a) any consumable Goods or Goods with a lifespan under normal usage and conditions which is shorter than 12 months;b) any Goods repaired or altered by You without DME’s consent;c) any Goods fitted with products or parts not manufactured or supplied by DME;d) any Goods or Services which have been adversely affected by misuse, negligence, improper installation or operation, abnormal conditions of moisture or excessive temperature, dirt or corrosive atmosphere;e) Goods damaged in transit or through improper handling or storage;f) failures due to the operation of Goods supplied by DME outside their rated capacity or by persons not suitably trained in their operation.

13.2 DME will not be liable to You (whether in contract, tort or otherwise) for any consequential, special, incidental or indirect loss or damage of any kind (including loss of profit) which may arise under these terms. 13.3 Except as provided in these terms and conditions, all express and implied warranties, guarantees and conditions under statute or general law as to the merchantability, description, quality, suitability or fitness of the Goods or Services for any purpose including the design, assembly, installation, materials used or workmanship or otherwise are expressly excluded. 13.4 DME’s liability for a breach of condition or warranty implied by the Trades Practices Act 1974 limited to:

a) In the case of Goods:i. the replacement of the Goods or the supply of equivalent Goods;ii. the repair of Goods;iii. the payment of the cost of replacing the Goods or of acquir-ing equivalent Goods;iv. the payment of the cost of having the Goods repaired,whichever is the lowest; or

b) In the case of Services:i. the supplying of the Services again; or ii. the payment of the cost of having the Services supplied again.

14. force MajeureNeither You nor DME will be liable to the other for any breach or failure to perform any obligations in circumstances where such breach or failure is caused by anything beyond that party’s reasonable control, including natural disaster or emergency, act of God or Government regulation.

15. Waiver15.1 The failure of any party to enforce the provisions of this Agree-ment or to exercise any rights expressed in this Agreement is not a waiver of such provisions or rights and does not affect the enforcement of this Agreement.15.2 No waiver under 15.1 operates as an estoppel against the party who seeks to rely on 15.1.15.3 The exercise by any party of any of its rights expressed in this Agreement does not preclude or prejudice such party from exercising the same or any other rights it may have irrespective of any previous action taken by that party.

16. Governing LawThese terms are governed by and must be construed in accordance with the laws of New South Wales and DME and You submit to the non-exclusive jurisdiction of the Courts of New South Wales.

Australian HeadquartersDie Mould Equipment Pty Ltd1800 224 135 (Free Call within Australia)[email protected] www.diemouldequipment.com.au

AUSTRALIA

AUSTRALIA

AUSTRALIA

World HeadquartersDME Company USA www.dme.net

AUSTRALIA

International OfficesDME ChinaDME CanadaDME EuropeDME India

DME is an essential supplier to its Worldwide customers. DME offers the Industry’s largest range of market leading products, unsurpassed Quality and expertise, a Global logistics infrastructure that ensures prompt delivery and a support network unrivalled for its ability to assist customers when and where they need it. A complete line of Production Supplies, Hot Runner Systems, Temperature Control Systems, Mould Heating and Cooling products, Mould Bases and Components, Mouldmaking Equipment, together with technical backup and support helps DME customers compete every step of the way.

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