dmg mori green intelligent manufacturing strategy · dmg mori green intelligent manufacturing...

CEO Asia II (China)

DMG MORI China, Dr. Stefan Sack, Oct. 23. 20151

DMG MORI Green Intelligent Manufacturing Strategy

CEO Asia II (China)


Contents

Analysis of relevant Market Potential in China

Development of Intelligent Manufacturing


DMG MORI in China, Serve Chinese Customers

CEO Asia II (China)



Production Technique Development has Entered Industry 4.0 (Germany)

From Industry 1.0 to Industry 4.0

First time

Industrial

revolution

Created “The

Age of Steam”

Second time

Industrial

revolution

Entered into an

assembly line

mode with clear

division as well as

“ The Age of

Electricity”

Third time

Industrial

revolution

Apply electronic

information

technology and

further increase

the production

automation level

Forth time

Industrial

revolution

Apply Cyber-

physical

systems（CPS）

Complexity

1800 1900 2000 Now

In 1784, mechanical

loom appeared for the

first time

Conveyor belt came into

use in Cincinnati shambles

since 1870

Modicon company

launched 084 PLC in

1969

Time Axis

> Industry 4.0 was one of the ten future projects in High Technology Strategy 2020 confirmed by Germany and it has became national

strategy aimed to support the development and innovation of the new generation of revolutionary technology.

> Germany government initiated “Industry 4.0”strategy and formally released in Hannover EMO in April 2013.

“Industry 4.0” Prospect

> Products contain all the information

about production

> According to whole value chain,

deploy and integrate production

facility automatically

> According to the current condition，

draw up production process flexibly

Digital Production Mode Based on Cyber-physical systems

CEO Asia II (China)



Production Facility Development has Entered Internet Age (America)

> Industrial Internet was put forward by GE in autumn 2012.It’s a concept about combination between industrial equipment and IT.

> Industrial Internet is the combination of global industrial system, advanced computing, analysis ,sensing technology and internet. And connect

human being with machine by connection between intelligent machines.

> According to the software and big data analysis, global industry will be reorganized and productivity will be stimulated.

Industrial Internet Platform ArchitectureThe Arrival of Industrial Internet Age

First wave

Industrial revolution

The appearance of machine and factory promote the expansion of scale economy and economic sphere

Second wave

Internet revolution

The rise of computer technology and distributed information network

Third wave

Industrial Internet

Analysis based on machine：physical analysis, profound professional knowledge on key discipline、automation、forecast

CEO Asia II (China)



China Policy Focuses on Intelligent Manufacturing (China)

> On March 25, 2015, Premier Li Keqiang chaired an executive

meeting of the State Council for the deployment of accelerating

the implementation of “Made in China 2025”strategy.

> The meeting clearly point out : to comply with the "Internet +"

trends, digital and intelligent manufacturing will be the

development mainline of Chinese manufacturing industry.

3,000

2,441

1,953

1,563

1,250

1,000

781625

500400

320500

1,000

1,500

2,000

0

2020E2019E2017E 2018E2016E2015E20142013201220112010

2,500

3,000

12th Five-year Plan for Intelligent manufacturing equipment industry

B RMB

> The overall goal raised by the country is to form a complete system of

intelligent manufacturing equipment industry after 10 years of efforts,

to achieve industry sales of more than 3000 billion yuan by 2020.

“Made in China 2025” blueprint is being prepared

CEO Asia II (China)


Contents





CEO Asia II (China)



CELOS® – From The Idea to The Finished Product

21.5" Multi-touch

screen for quick

and easy operation

APP MENU

Central access to all

available applications

Multi-touch control panel

for innovative convenience

of use with a unique range

of functions

CELOS® with 21.5" ERGOline®

and SIEMENSCELOS® with 21.5" ERGOline®

and MITSUBISHI

> Simplified and faster process

from the idea to the finished product

> Offers a uniform user interface

for all new high-tech machines from DMG MORI

> 30 % faster production through fewer

steps between the shopfloor and superior corporate

structures

> Increases profitability of the production

as well as the entire companywide process

chain

4 new CELOS® APPs

CELOS® Highlights

CEO Asia II (China)



CELOS® – Introduction

> CELOS® features a standard user interface for all new

high-tech machines from DMG MORI.

> On a unique 21.5" multi-touch monitor, CELOS® APPs

facilitate the consistent management, documentation and

visualization of order, process and machine data.

> Reach the finished product 30 % faster with CELOS®

thanks to direct connection of ERP / PPS and PDM.

> DMG MORI is raising the bar with CELOS® and providing

the answer to Industry 4.0.

NEW!

Computer can be directly

connected to the machine tool

CEO Asia II (China)


Industry 4.0 th

End of 20th cent. computer automation

Beginning of 20th cent. electric energy

18th cent. steam engine

rd

nd

st

> A global trend towards networked

business and value-creation processes,

beyond the supply chain.

Cloud

Big Data

ERPInfor

CAD/ CAMSAP

Solid Edge


CELOS® – Industry 4.0 Has Arrived at DMG MORI

Supplier,

related company, etc.

CEO Asia II (China)


Global debut of 4 brand new

CELOS® APPs and PC

version CELOS® system, won

a large number of orders

Feb.3, 2013 Jan.1, 2015

Open Day in DECKEL

MAHO Pfronten, Germany

Launch the latest CELOS®

version with 16 APPs

CIMT in Beijing, China


CELOS® – Development Milestone

On sale!EMO in Hanover, Germany

Apr. 20-25, 2015

Customers can directly order

CELOs which made its debut

on EMO

Feb.3-7, 2015

Supply 4 new APPs

in China since Jan.1,

2015

CEO Asia II (China)


> Savings of up to 3,000 €/year depending on the

machine type

> Regenerative drives

> Scheduled standby with automatic restart (DMG MORI

AUTO shutdown)

> Adaptive feed control (DMG MORI GREEN mode)

> Optimized drive performance, controlled assembly

systems


DMG MORI Intelligent Strategy – 30% Energy Saving & Increased Productivity

REGENRATIVE

DRIVES

ONTROLLED

ASSMBLY

SYSTEMS

MINIMISED

FRICTION

OPTIMAL

DRIVE DESIGN

DMG MORI

GREENMODE

CEO Asia II (China)



DMG MORI Intelligent Strategy – Additive manufacturing

Laser deposition welding and integrated milling.

Production of Complete

3D Components

Repair of Turbine / Tool /

Mould-making Components

Corrosion-resistant and

Wear-resistant Coatings

Prototypes and small

batches of complex

lightweight / integral

components:

> Die & Mould

> Aerospace

> Automotive

> Medical

Repair of damaged and

worn components, e.g. for:

> Medical

> Die & Mould

> Aerospace (e.g. Blade

Tip Repair)

Application of partial

or even full coatings

(corrosion and

wear-resistant):

> Mould

> Off Shore

> Engineering

> Medical

CEO Asia II (China)



DMG MORI and Porsche – Exclusive technology partnership

> After a 16-year absence, Porsche is

returning to the top tiers of motorsport

with the 919 Hybrid.

> DMG MORI is supporting Porsche as

a technology partner.

CEO Asia II (China)


ø 30 × 90 mm

Electric motor housing

Milled on a DMU 60 eVo FD

Material: Aluminium

Duration: 105 minutes

80 × 70 × 20 mm

Pump housing

Milled on a DMU 60 eVo FD

Material: Aluminium


36 × 44 × 10 mm

Push rod

Milled on a HSC 70 linear

Material: Aluminium



DMG MORI and Porsche – Joint CNC Competence Center in Seebach

Porsche motorsport CNC Competence Center, DECKEL MAHO Seebach

> Development of complex and precise components

for Porsche motorsport:

> State-of-the-art technology

Cutting-edge, innovative technology for absolute precision

> Process expertise

Application technology developed in-house with profound process and

machine expertise

> Experience in motorsport

Development of intelligent manufacturing solutions for difficult components

in the automotive industry and the creation of a parts department* The workpieces shown are selected examples

from the wide range of components manufactured on DMG

MORI machines.

CEO Asia II (China)



DMG MORI Automation Strategy – Solution for Automation

SEGMENT 1

Machine-integrated

automation

Standard automation

SEGMENT 2 SEGMENT 3 SEGMENT 4

Flexible manufacturing

cells

Production lines

Rotary and linear storage

As machine accessories, DMG

MORI factories have a selection of

automation systems which have

already been integrated into the

machine.

Workpiece or pallet handling

Efficient robot or portal solutions

with additional modules(cleaning,

measuring, brushing, etc.) as plug

and play solutions or available as

customized versions.

Linking of multiple process

sequencesPortal solutions, fixed of mobile

robots and additional modules for

multi-machine loading with

integration of additional operations.

Overall solutions in serial

productionPlanning and implementation of pallet,

portal and robot handling into the

production line, including host

computer system.

Number of possible

automated machines: 1

Number of possible

automated machines: 1-2 Number of possible

automated machines: 3-10

Number of possible

automated machines: >10

CEO Asia II (China)



DMG MORI Automation Strategy – Automation System Application

DMG MORI & FPT Industrial Argentina S.A.

> DMG MORI Systems designed a production line with 13 DMG MORI machining centers as a turnkey project for FPT Industrial

Argentina S.A.

> Every year, FPT Industrial Argentina S.A. produces 15,000 cylinder blocks and heads for HGVs on its production line.

Company background:

DMG MORI Systems has installed a production line in Cordoba for FPT Industrial Argentina S.A., which will manufacture 15,000 cylinder heads and blocks for HGVs each year.

CEO Asia II (China)


LifeCycle service

> Top spare parts service

> Quality service from the manufacture

> Fast online service

> Status monitoring and fault prevention

> Training and workshops


DMG MORI Service Strategy – LifeCycle service

CEO Asia II (China)


DMG MORI & ALRON LDA. (PORTUGAL)

> João Romão, the maintenance of equipment and

special equipment manager of ALRON LDA,

he places equal importance on the competent and

quick response service provided by DMG MORI:

“We can reduce machine downtimes to a minimum.”

> “DMG MORI delivers from Germany within 20 hours.”


DMG MORI Service Strategy – LifeCycle service Application

Company background: Since 1990 ALRON Lda. in Murtede, Portugal, a daughter of this

group, has been producing these moulds.

CEO Asia II (China)


Contents





CEO Asia II (China)



Service

> The combining of our operations means greater

availability and increased performance for our

customers

> 6 service centers in China

> Over 120 field service technicians for quick response

> 8 hotline service employees

DMG MORI Shenyang

DMG MORI Beijing

DMG MORI Shanghai

DMG MORI Chongqing

DMG MORI Xi’an

DMG MORI GuangzhouChina Hotline:

400 820 0969

CEO Asia II (China)



DMG MORI China Strategy – Local Facilities

6 Technology Centers 1 Spare Parts Center

Shanghai Technology Center

in China Headquarter in Shanghai

> Biggest technology and service

center in China

> Has 800 sqm large showroom

> Over 20 exhibits LIVE in operation

> 24/7 service hotline center and

modern training room

Tianjin Technology Center

in Tianjin Factory

> Provide and demonstrate the most

popular automotive machine tools

> Provide the automation solutions

> Provide test cut and demo cutting

> Provide pre-acceptance at Tianjin

Factory

Shanghai:

> Start from Jan.1,2015

> Provide dozens of kinds of

motorized spindles, screws,

motors, hundreds of kinds

of power supplies, driver

modules and other key

components

> Customs clearance and

delivery within 3 work days

Shanghai Factory Technology Center

Guangdong Technology Center

Xi’an Technology Center

Shenyang Technology Center

CEO Asia II (China)



Application Competence

Helping customers to realize their DMG MORI machines

- Over 40 applications technicians with technology expertise and industry insight

Field of expertise and production examples:

CEO Asia II (China)



Engineering Competence on the Doorstep

> Complete turnkey solutions: machine

selections, tooling, fixturing, time

studies, programming

> Complete production lines

> Customized automation

> Test cuts

CEO Asia II (China)


Team: Over 20 trainers in China

For users of DMG MORI machines.

Training of programmers,

installation specialists and

operators as well as maintenance

and service technicians modular

course program.

Teachware: Control identical

hardware and software.

Training Projects:

Turn-key solutions for educational

institutions. (Train-the-Trainer)


Training Academy / Education

CEO Asia II (China)



Production Facility in Shanghai

> Showroom: 570 sqm

> Area: 4,230 sqm

> Capacity: 80 units/month

> Products: Lathes, Vertical

machining center, Drilling

center and 5-axis

machining center

Milltap 700ecoMill 50

ecoTurn 310

ecoTurn 450

ecoTurn 510DMU 50 (5 axis) ecoMill 635 V

ecoMill 1035 V

Tianjin

Shanghai

CEO Asia II (China)



Production Facility in Tianjin

> Production: since October 2013

> Area: over 22,000 m2

> Products: Horizontal

machining centers

> Capacity: 100 machines per

month(phase 1)

CEO Asia II (China)



Our Cooperation, Your Benefit

Customer

Production components

Jo

int p

roc

ure

me

nt

Extensive joint sales

& service network

Res

ea

rch

& D

eve

lop

me

nt

Local

production

High spare

Parts availability

Largest

choice of

machines

Quick service

response

Joint

application

& training

expertise

> Largest choice of machining solutions

> Most extensive service network for quick

response and high spare parts availability

> Highly specialized application, training and

turnkey competence

> Largest portfolio including 5-axis technology

and horizontal machining centers from local

manufacturing in Shanghai & Tianjin

CEO Asia II (China)


!


Our Cooperation, Your Benefit

Thank you !

dmg mori green intelligent manufacturing strategy · dmg mori green intelligent manufacturing...

Documents