dmp monterrey overview 1 21 13
DESCRIPTION
TRANSCRIPT
Applying Global Resources and Expertiseto Our Customers’ Advantage
Monterrey Mexico Facility Overview
2
TECHNIPLAS Group of Businesses
The TECHNIPLAS Group is committed to applying expertise, passion and resources to realize the full potential of our plastics-focused manufacturing companies around the world.
NYLONCRAFT, INC.NYLONCRAFT, INC.
3
TECHNIPLAS Global Facilities (7 locations)
• Mexico
– DMP Monterrey, S. de R.L de C.V. (Monterrey, Mexico)
• USA (5 Facilities)
– NCI (1 facility in Mishawaka,Indiana and 1 facility in Jonesville, Michigan)
– DMP (2 facilities in Nashotah, Wisconsin and 1 facility in Ankeny, Iowa)
• Switzerland
– Vallotech Intelligent Plastic Solutions (Vallorbe, Switzerland)
4
Mexico: DMP Monterrey, S. de R.L de C.V.
5
• 115,000 sq. ft. (25,000 sq. ft. assembly)• 112 employees• 44 machines (28 – 800 ton)
– Thermoset/Thermoplastic
• Tool maintenance/repair• Program management• Customer service • Robotics/automation• Pad printing• Value-added assembly• Sonic Welding• Labeling/Packaging• Manual assembly/ testing• ISO TS 16949 certified
Monterrey, Mexico (about 1.5-hour drive south of
central Texas, USA border)
5 minutes from Monterrey Airport
DMP Monterrey, S. de R.L de C.V.
6
Thermoplastic Presses:•28-500 ton (injection)Thermoset Presses:•50-250 ton (injection)•50-800 ton (compression)
Customers include…•GE Energy•Black & Decker•Sensata•Sanyo Panasonic•Schneider Electric•American Standard•Nitto Denko•Primo Microphones
DMP Monterrey, S. de R.L de C.V.
7
TU
NN
EL
TU
NN
EL
TU
NN
EL
TU
NN
EL
STRETCHWRAPPER
0237A
610
WA
TE
R S
OF
TE
NE
R
SECTION 1 SECTION 21 2 3 4 5 64 3 2 15
MA
CH
EX
HA
US
T
Stand,9'10"
678 7 8
Stand,11'2"
230 HT
150 HT 30 HT
DMP Monterrey, S. de R.L de C.V.
Facility Layout
8
Molding
AssemblyQC
Tooling
DMP Monterrey, S. de R.L de C.V.
9
• DMP has manufacturing capabilities that support sub/full assemblies for the industrial, appliances, power tools and electric sub sectors.
• Our technologies allow us to perform highly cosmetics, Insert molding, Gas assist, Tight tolerances, Thin walls and more…
DMP Monterrey, S. de R.L de C.V.
10
Plastic Joining
Value-Added Assembly
Complex High-End Assemblies
•Heat staking
•Sonic welding
•Hot air staking
•Light assembly
•Hot stamping
•Pad printing
•Screen printing• Multiple purchased components
• Multi-step assembly process
• Supply chain management
• Shipping and logistics
DMP Monterrey, S. de R.L de C.V.
11
Tool Room Capabilities
DMP's highly skilled tool technicians are supported with up-to-date equipment in order maintain complex,
precision tools for the injection molding operations
Equipment• Machining Centers• EDM’s• Wire EDM’s• Grinding Machines• Radial Drill Machines• Lathes• Milling Machines• Band Saws• Welding Machines
Capabilities• Preventive and corrective tool maintenance• Engineering improvements on current production tools• Assist in development and design review of new programs• Full tool assessment for transfer tools• Engineering changes
DMP Monterrey, S. de R.L de C.V.
12
Quality Systems
• ISO TS 16949
• At DMP Monterrey we evaluate our performance and our standards through continues improvement processes at all company levels
– Objectives• The highest quality
• Personal development
• Lean processes
• Cost reduction
• 5S and beyond
DMP Monterrey, S. de R.L de C.V.
13
Quality Lab Equipment
DMP Monterrey, S. de R.L de C.V.
(1) Optical Comparator(1) Granite Tables(1) Smart Scope(1) CMM(1) Light Chamber(1) Colormeter(1) Spectrophotomerer(1) Glossmeter
Normal Equipment:- Pin Gauges- Verniers- Height Gauges
14
I
SENSATA
BLACK&DECKER
Schneider ElectricSANYO
DMP Monterrey, S. de R.L de C.V.
Products Include:
15
DMP Monterrey Value-Added Manufacturing
We design and develop products with the optimum process technology in mind and evaluate value-add opportunities for our customers including:
•Automated and Manual Assembly
•Automated Parts Finishing
•Ultrasonic and Spin Welding
•Hot Stamping
•Pad Printing
•Packaging and Logistics Management
16
IQMS Real Time Production Monitoring
Thank you!NASHOTAH OPERATIONS
N44 W33341 Watertown Plank Rd.Nashotah, WI 53058Phone: 262.367.5200
ANKENY OPERATIONS3401 S.E. Convenience Blvd
Ankeny, Iowa 50021 Phone: 515 964-2675
MONTERREY OPERATIONSBoulevard TLC#200
Parque Industrial, STIVA AeropuertoApodaca, Nuevo Leon, CP66600
Mexico
Email: [email protected]: www.dicktenplastics.com
This is the proprietary property of Dickten Masch Plastics and intended solely for internal use of specified customer/prospects only. Use of this information outside the scope of intended use is strictly prohibited.