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DASHRATH N. PRAJAPATI Address: A-207 Kalptaru Home, Opp. Shiv Shanti Soc. Vastral Road, Vastral, Ahmedabad. Gujarat- India - 380015 Phone: +91-9714048399, E-Mail: [email protected], [email protected] Personal Details: Date of birth : 25 th December, 1982 Nationality : Indian Sex : Male Marital Status : Married EDUCATIONAL CREDENTIALS Year 1998:- S.S.C. From Shri Sarswati vidhya mandir vithoda. (GUJARAT) Year 2000:- H.S.C. From V.R.Vidhyalaya Palanpur (GUJARAT) Year 2005:- B.E. From L.E.College Morbi (Saurashtra University, With First Class Dist.) Year 2013:- RT LEVEL-II(ASNTC), PT/MT/UT LEVEL II (As per return practice of HDOL-2010) PROFESSIONAL SYNOPSIS A result-oriented professional with over 8.10 years of experience in Fabrication, Welding, Testing, Inspection & Quality Control. Presently associated with HINDUSTAN DORR-OLIVER LTD Ahmedabad as Astt. Manager. A keen planner & administrator with attained proficiency in planning & managing operations within the defined time/ cost/ quality parameters. Well conversant with different welding process like SMAW, GTAW, SAW, GMAW, FCAW and NDT practices. Coordinated process Audits (ASME U/U2/S/R stamp & ISO) and worked towards mitigating deviations/ risks. Ensured swift ramp up of projects. Resourceful at strategizing techniques for maximum utilization of manpower/ machinery. Gained considerable expertise in process quality, Total quality management systems, quality assurance, and supplier quality assurance. Ensuring compliance to quality standards & maintaining all related documents. Proven track record in implementing cost saving measures to achieve substantial reduction. Effective communicator with assertive and strong leadership qualities and analytical. CORE COMPETENCIES Welding/ Testing/ Inspection/ Quality Assurance Testing the methods to ensure that they are precise, accurate, reproducible, "fool-proof" and specific to the product.

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Page 1: dnp

DASHRATH N. PRAJAPATIAddress: A-207 Kalptaru Home, Opp. Shiv Shanti Soc. Vastral Road, Vastral, Ahmedabad.

Gujarat- India - 380015

Phone: +91-9714048399, E-Mail: [email protected], [email protected]

Personal Details:Date of birth : 25th December, 1982

Nationality : IndianSex : MaleMarital Status : Married

EDUCATIONAL CREDENTIALSYear 1998:- S.S.C. From Shri Sarswati vidhya mandir vithoda.

(GUJARAT)Year 2000:- H.S.C. From V.R.Vidhyalaya Palanpur (GUJARAT)Year 2005:- B.E. From L.E.College Morbi (Saurashtra University, With First Class Dist.)Year 2013:- RT LEVEL-II(ASNTC), PT/MT/UT LEVEL II (As per return practice of HDOL-2010)

PROFESSIONAL SYNOPSIS

A result-oriented professional with over 8.10 years of experience in Fabrication, Welding, Testing, Inspection & Quality Control. Presently associated with HINDUSTAN DORR-OLIVER LTD –Ahmedabad as Astt. Manager.

A keen planner & administrator with attained proficiency in planning & managing operations within the defined time/ cost/ quality parameters.

Well conversant with different welding process like SMAW, GTAW, SAW, GMAW, FCAW and NDT practices.

Coordinated process Audits (ASME U/U2/S/R stamp & ISO) and worked towards mitigating deviations/ risks.

Ensured swift ramp up of projects. Resourceful at strategizing techniques for maximum utilization of manpower/ machinery.

Gained considerable expertise in process quality, Total quality management systems, quality assurance, and supplier quality assurance.

Ensuring compliance to quality standards & maintaining all related documents.

Proven track record in implementing cost saving measures to achieve substantial reduction.

Effective communicator with assertive and strong leadership qualities and analytical.

CORE COMPETENCIES

Welding/ Testing/ Inspection/ Quality Assurance

Testing the methods to ensure that they are precise, accurate, reproducible, "fool-proof" and specific to the product. Inspecting and maintaining quality standards for incoming raw materials, equipments, ensuring stringent adherence to quality

standards, norms & practices identifying gaps and taking corrective action Detailing out the critical inspection hold points from the drawings/ datasheet and the PR/MR. Checking of QAP, NDT procedures, Heat treatment procedures etc before submitting for approval. Repair analysis of weldments and corrective and preventive actions to mitigate weld repairs. Undertaking inspection of welding & fabrication works for dimensional accuracy.

Supervising the shop floor/ assembly line and conducting process and product audits. Ensuring adherence to quality standards. Analysing previous day rework/ rejection & take corrective actions and maintaining

all related documents. Identifying areas of quality failures and taking steps to rectify the system. Practicing quality standards with key emphasis on improving quality. Handling quality assurance activities, audits, feedback improvements, customer claims etc. Liasioning with Third party inspectors.

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Cost Reduction/ VA/VE

Spearheading value analysis continuous improvement initiatives in processes. Implementing strict measures in operating procedures, work instructions, flow charts, attention sheets etc to optimize

resource/capacity utilization. Developing in-house sub contractors/Vendors with regards to the quality of the product.

Man Management

Assessing the training needs of the various employees in co-ordination with the various department heads in the respective departments. Coaching employees & counseling, appraising, ensuring optimum performance.

IT SKILLS: Office Automation, Internet Applications, PP module in SAP R/3 system.

CAREER HIGHLIGHTS

Since June 2008 with Hindustan Dorr-Oliver ltd. Ahmedabad as Astt. Manager(QA/QC)

The company Profile : HINDUSTAN DORR-OLIVER LTD is engaged in Design, Engineering Procurements, Project Management manufacturing of process equipments, Construction and Commissioning of Process Plants and system for Refinery, Chemicals, Petrochemicals, Fertilizers industries.

HDOL maintains a current accreditation from:

American Society of Mechanical Engineers (ASME) under its "U", "U2", "S", Stamp Program.(under LRA) The National Board of Boiler and Pressure Vessel Inspectors (NBBI) under its "NB" Stamp Program. Indian Boiler Regulation, Chief Controller of Explosives (CCOE). ISO 9001, 14001, 180001.

The Key Result Areas ; Testing the methods to ensure that they are precise, accurate, reproducible, "fool-proof" and specific to the product. Inspecting and maintaining quality standards for incoming raw materials, equipments, ensuring stringent adherence to quality

standards, norms & practices identifying gaps and taking corrective action Detailing out the critical inspection hold points from the drawings/ datasheet and the PR/MR. Preparation of QAP, NDT procedures, Heat treatment procedures etc before submitting for approval. Repair analysis of weldments and corrective and preventive actions to mitigate weld repairs. Undertaking inspection of welding & fabrication works for dimensional accuracy.

Supervising the shop floor/ assembly line and conducting process and product audits. Ensuring adherence to quality standards. Analyzing previous day rework/ rejection & take corrective actions and maintaining

all related documents. Identifying areas of quality failures and taking steps to rectify the system. Practicing quality standards with key emphasis on improving quality. Undertaking qualification of weld procedures for Duplex and Super Duplex stainless steel under NACE testing requirements;

based on the feedback received by Marketing teams. Handling quality assurance activities, audits, feedback improvements, customer claims etc.

Inspection Kick of meeting with Client/TPI. Daily Inspection co-ordination with TPI/CLIENTS. Review of WPS/PQR/WTS. Stage wise inspection of equipments for Non Coded and Coded (U/U2/S Stamp) Vessel and Heat Exchanger as per

Quality Plan during manufacturing. ISO 9001/14001/18000 Audit related Work. Documentation as per ASME Code & QMS.

April 2007 to June 2008 with Thermax India Ltd. as Executive –QA/QC

The Company Profile : Thermax Ltd. Is world wide company for manufacturing of Power Boiler , industrial Boiler and an Indian EPC company having its core business activities in providing Engineered Solutions, technologies and EPC installations in Liquid-Solid Separation applications and process equipments for chemical, fertilizer and petrochemicals industries.

The Key Result Areas ; Co-ordination with third party inspection agencies (e.g. TUV, Lloyd’s (LRA), IBR, BVIS, DNV, etc…) Testing and review of PT,MT,UT and RT reports as per ASME / Clients requirement/specifications. Inspecting and Checking the Dimensional accuracy of parts at all manufacturing stages. Maintain records for all inspection activity & prepare/arrange final documentation as per QC Doiser. Maintain RFT record for all inspection activity & prepare RFT data Sheet. Planning & managing operations within the defined time/ cost/ quality parameters.

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June 2006 to April 2007 with Anup Engineering Ltd. As Engineer

The Company Profile : M/s The Anup Engineering Limited. is an ISO 9001-2000 certified industry. This company is also holding “U” stamp For manufacturer of Pressure vessel as per ASME code. This is one of the reputed company for manufacturing pressure vessels, Heat Exchangers as per ASME & TEMA code for petrochemical. Fertilizer, pharmaceutical and other chemical industries. This company is also having in-house facility to manufacture critical dish ends for mass production of cylindrical vessel.

The Key Deliverables;

Co-ordination with third party inspection agencies (e.g. EIL, CEIL, TUV, Lloyd’s (LRA), IBR, BVIS,LINDE ENGG., DNV, SGS, QSS, PROFEN etc…)

Inspection and Identification of Materials & maintain records as per ISO/U-STAMP requirements. Prepare ITP/QAP/WELD MAP As Per Product Specifications. Testing and review of PT and RT reports as per ASME / Clients requirement/specifications. Inspecting and Checking the Dimensional accuracy of parts at all manufacturing stages. Review of WPS/PQR/WTP Maintain records for all inspection activity & prepare/arrange final documentation

Assigned Third party Inspection of Fabricated process equipments of two major refinery projects, which involved inspection services from the raw material stage, fabrication, testing, dispatch and documentation.

Worked on approval of QAP/ ITP, Weld procedures, NDT procedures, etc, review/ witness of stage inspection to final inspection of the equipments as per the approved Drawings, QAP & Technical Specifications.

July 2005 to May 2006 with Patels Air-Temp India Ltd. AHMEDABAD

The Company Profile : This is an ISO 9001-2000 certified industry. This company is also holding “U” stamp to manufacture Pressure vessel as per ASME code. This is one of the reputed company for manufacturing pressure vessels, AIR Cooled Heat Exchangers, Fins tubes as per ASME & TEMA code for petrochemical. Fertilizer, pharmaceutical and other chemical industries. This company is also manufacturing of central A.C. unit.

The Key Deliverables; Inspection of incoming materials and MRM clearance. Inspection and Identification of Materials & maintain records as per ISO/U-STAMP requirements. Inspecting and Checking the Dimensional accuracy of parts at all manufacturing stages. Maintain records for all inspection activity & prepare/arrange final documentation

The Projects Handled;

IOCL Paradip/Panipat/Haldiya Refinery/Tecnimont /RCFL.(Column/Dryer) Reliance Industries Ltd. Jamnagar(Finned type Heat Exchanger) Essar Industries Ltd.(Heat Exchanger). Air Cooled Heat Exchangers For (Dresser Rand/Ingersoll Rand/ONGC) Pressure Vessel For (LINDE/RELIANCE/HMEL-MITTAL ENERGY (GGSR)/BORL/GNFC/ONGC/IPCL/GSFC). Economizer and Super Heater coils for High Pressure Boiler.(Vedanta Aluminum Ltd.) Distillation Columns for Soda Ash and Fertilizer Plants.(Kribhco)

DOCUMENTATION AVAILABLE ON REQUEST

Regards,

D.N.Prajapati09714048399(MO)