dnv sb offshorepipe tcm109-282603
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DNV serving the energy industry
Go strong.DNVVeritasveien 1NO-1322 Hvik, NorwayTel: +47 67 57 99 00Fax: +47 67 57 99 11
www.dnv.com/energy
DNV provides world-class expert ise in technology, op
tions, management and risk. We combine our know-h
into a professional service concept designed to saimprove the performance of your business. So you
go strong on all dimensions.
| CONTENTS |
SERVICES OVERVIEW The importance of a complete picture
ENTERPRISE RISK MANAGEMENT ERM Is pipeline the optimal transport solution?
SHE RISK MANAGEMENT Making pipeline the safe option
FLOW ASSURANCE, DESIGN,FOUNDATIONS AND MATERIALS Pushing the design envelope safely
VERIFICATION The assurance of full independence
PIPELINES IN OPERATION Safely extending the lifespan
WORLD-CLASS CODES AND STANDARDS Taking the industry forward
Conceptanddesign:CREUNA
Images:FrontcoverDNV,p2NinaRangy,p6DNV,
p7courtesyofStatoilHydro,DNV,GlobalIndustriesLtd.,p8Corbis,p9courtesyof
StatoilHydro,NinaRangy,p10DNV,p11DNV,p12DNV,p13DNV,p14DNV,p15
Snamprogetti,p16DNV,p17Saipem.Production:Ressurs
| THIS IS DNV |
DNV is a global provider of services for managing risk. Establis
in 1864, DNV is an independent foundation with the purpose
safeguarding life, property and the environment. DNV compri
300 offices in 100 countries, with 9,000 employees. DNV has fbusiness areas, DNV Energy, DNV Maritime, DNV Industry and D
IT Global Services. Our vision is global impact for a safe and susta
able future.
Offshorepipelines
DNV ENERGY MAIN OFFICES:
AberdeenCromarty House67-72 Regent QuayAberdeenAB11 5ARUnited KingdomTel: +44 1224 335000
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Tomorrows oil and gas reserves will be located in ever deeper waters,in harsh environments, far from existing infrastructure. Since the earlyseventies, DNV has supplied the industry with a full range of servicesand capabilities related to the development, operation and maintenanceof pipeline systems. Pushing into the new energy frontier poses greaterchallenges for pipeline systems and DNV is committed to support theindustry continuously as a pipeline technology leader.
As conduits for oil and gas, pipelines form the backbone of mostnational and international energy infrastructures. Pipeline systemsrepresent significant financial investment and constitute a key elementof the industrial and public value chain. Therefore, operators mustwithstand scrutinyfrom a number of constituencies, while securingan acceptable returnon investment. Ensuring that each pipeline isdesigned, fabricated and operated in a safe, reliable and cost-effectivemanner involves a multitude of professional disciplines.
Addressing pipelines end to end| OFFSHORE PIPELINES |
DNV SERVICES TO THE ENERGY INDUSTRY
Enterprise Risk Management
SHE Risk Management Technology Qualification
Verification Offshore Classification
Asset Risk Management Training
IT Risk Management Certification
TARGET SEGMENTS
Through these services our teams of highly qualified
professionals deliver cutting-edge solutions to customers
across the industry:
Deep and ultra-deepwater field development Floating offshore installations
Fixed offshore installations Offshore and onshore pipelines Natural Gas/LNG Refining and petrochemicals Wind energy
Power generation and transmission Carbon capture and storage
Arctic operations and technology
| OFFSHOREPIPELINE
Addressing
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| OFFSHOREPIPELINESPAGE 4 | DNV ENERGY | Services Overview | ERM | SHE Risk Management | Flow Assurance, Design, Foundations
and Materials | Verification | Pipelines in Operation | World-Class Codes and Standards
PROJECTPHASES:
DNV ENERGYDELIVERIES:
FEASIBILITY& CONCEPTSELECTION
CONSTRUCTION INSTALLATION &COMMISSIONING
STRATEGY DESIGN OPERATION &LIFE EXTENSION
DECOMMISSIONING
THE BUSINESS LIFE CYCLE
DNV assisting companies in theenergy industry along the entirelife cycle to safeguard and improve
business performance
OFFSHORE CLASSIFICATION
VERIFICATION
BUSINESS CASE ASSESSMENT
INTEGRATED FIELD DEVELOPMENT SUPPORT
PROJECT DUE DILIGENCE
PROJECT RISK MANAGEMENT
SHE RISK MANAGEMENT
RELIABILITY ASSESSMENT
TECHNOLOGY QUALIFICATION
OPERATIONS EXCELLENCE
MAINTENANCE MANAGEMENT
DESIGN SUPPORT
QUALITY SURVEILLANCE AND INSPECTION
MATERIAL AND CORROSION TESTING
TROUBLESHOOTING
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PAGE 6 | DNV ENERGY | Services Overview | ERM | SHE Risk Management | Flow Assurance, Design, Foundations
and Materials | Verification | Pipelines in Operation | World-Class Codes and Standards
| OFFSHOREPIPELINES
Industry and governments make significant
investments in pipeline systems. They rely on
a broad range of expertise to ensure that each
pipeline operates in a safe, reliable and cost-
effective way. Since the early 1970s, DNV has
played a leading role in the development of
pipeline technology. We were deeply involved
in the SUPERB Joint Industry Project, that
introduced limit state-based design and
modern design principles, revolutionising
pipeline design. Today DNV offers unique
multidisciplinary competences to customersall over the world from the very early phases
through to operations and life extension.
ADDRESSING THE ENTIRE LIFE CYCLE
DNV can assist you in selecting the right
transport solution, evaluating aspects rang-
ing from availability and tariffs associated
with existing infrastructure, to cost, revenue
and risks related to a new solution.
Materials need to be stretched to their limit
in order to safely install and operate pipe-
lines in extreme water depths and other
challenging conditions. We work on the latest
design methodologies. We assure qualityand integrity during installation so that you
can break barriers confidently.
Once in operation, there is a fine balancing
act between withstanding scrutiny and maxi-
mising safety, while securing an acceptable
return on investment. DNV recommends
that you start planning the operational
phase early in the project. Dont wait until
it is too late.
A COMPLETE SUITE OF SERVICES
From well to shore, from concept to opera-
tion, from internal flow to external threat
DNV offers the full range of pipeline-related
services:
Transport solutionConcept & feasibility studiesEnvironmental studies and impact
assessmentSafety and risk analysisStructural design assistance
Material selectionGeotechnical engineering
Flow assuranceVerification and certificationFabrication and installation surveillanceMarine warrantyIn-service inspectionCondition and integrity risk assessmentsLifetime extension and re-qualification
of existing pipelinesDatabase managementLaboratory facilities for both small scale
and full scale testingFailure investigations and analyses
The importance ofa complete pictureDesigning, constructing, installing and operating pipeline systems are complexchallenges. DNV offers the whole gamut of pipeline-related services. We can
help you safeguard and improve your operations through a deeper and morecomplete understanding of risks and opportunities in pipeline projects.
SERVICES OVERVIEW
The Williams Companies of the U.S. decidedto embark on the challenging Alpine projectin the Gulf of Mexico. The scope includesconstruction of a deepwater pipeline start-ing at a new spar platform in Garden Banksblock 668 at a water depth of 3,150 ft (960metres) and ending at an existing platformin Galveston Block A244.
DNV was engaged to support Williams fromthe design phase to installation and commis-sioning. The detailed scope included verificationof detailed steel catenary riser and pipelinedesign, assessment of prime contractorsquality system, QA of pipe mills and coating
plant, welder and AUT system qualification,and survey of offshore pipe lay and com-missioning.
CRITICAL ISSUE:Challenging riser and pipeline design.
SOLUTION:Deep multidisciplinary competences. Systematicassessment of suppliers and contractors.
DELIVERABLES:Design verification. Quality system assessment.QA of pipe mills and coating plant, qualificationwelder and AUT. Survey of pipe lay andcommissioning.
VALUE TO CUSTOMER:Successful installation on schedule.
CASE:
ALPINEDEEPWATER PIPELINEWITH 40 YEARSDESIGN LIFE
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DNV services comprise
the full life cycle ofpipeline systems.
STATE-OF-THE-ART SOFTWARE
TOOLS AND SOLUTIONS
DNV applies state-of-the-art software solu-
tions as an integrated part of our services.
Some of the key tools are listed below:
EasyRisk is used to assess business riskrelated to different field development
scenarios.
OLGA is a programme developed foranalysis of multiphase flow issues in pipe
systems.
FATFREE is a programme for failure analy-ses of free spans exposed to ocean current
and wave loading in compliance with the
DNV RP-F105 Free Spanning Pipelines.
STABLELINE is a programme used tocalculate stability of offshore pipelines
according to DNV-RP-F109 On-Bottom
Stability Design of Submarine Pipelines.
ABAQUS is used for non-linear structuraldesign analysis including pipe-soil interaction
as well as advanced materials engineering.
Pipeline Engineering Tool (PET) addressesall key design formulas in DNV OS-F101
Submarine Pipeline Systems.
ORBIT Pipeline Management System is aweb-based tool covering both Onshore and
Offshore pipeline integrity management.
THE FUTURE
The international pipeline industry is not static
There is need for continuous development
and enhancements in order to guide and
support the industry in relatively uncharted
territories such as the arctic, ultra-deep waters
and projects with challenging fluid compo
sition and long tie-back solutions.
Our vision is to make a global impact for a safe
and sustainable future. By developing new
methodologies, understanding the new riskagenda and working hard to manage risk and
improve safety and environmental perform
ance we take steps in the right direction.
The Alpine project was successful, in part,due to DNVs technical expertise, effective-ness working in a team environment withmultiple contractors, and recognition ofour particular needs, says Charles Nichols,Williams project manager. Nichols concludedthat DNV was professional and responsiveto their needs as a deepwater pipeline ope-rator in the Gulf of Mexico.
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A length of 1,200 kilometres makes Langeledthe worlds longest submarine gas pipeline.The pipeline starts at the Nyhamna exportterminal in western Norway, goes via theSleipner riser platform in the North Sea, andlands in Easington on the English east coast.
Langeled has a capacity of 20 billion cubicmetres of gas to be transported annually fromthe Norwegian continental shelf. This will cover20 per cent of the gas consumption in the UK.
DNV has supported StatoilHydro with diffe-rent SHE studies for the concept phase andplanning of the Langeled pipeline. Examplesof studies include:
Concept risk assessment analysing 3 rd partysocietal risk, personnel risk and pipelinedamage caused by external impact
Risk comparison of alternative locations offuture tie-ins
Risk assessment of marine operations
PAGE 8 | DNV ENERGY | Services Overview | ERM | SHE Risk Management | Flow Assurance, Design, Foundations
and Materials | Verification | Pipelines in Operation | World-Class Codes and Standards
| OFFSHOREPIPELINES
CRITICAL ISSUE:Long pipeline with large areas of free spans,trawling activity and steep landfall.
SOLUTION:Applying sophisticated risk assessment techniques.
KEY DELIVERIES:Documentation of pipeline risk, including thirdparty risk and pipeline damage.
VALUE FOR CLIENT:Decision support on risk reducing measures andpipeline routing optimisation.
CASE:
LANGELEDA MILLIONTONS OF STEELSAFELY SUPPLYINGTHE UK WITHNORWEGIAN GAS
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Is pipeline the optimaltransport solution?
The selection of a transport solution depends on a host of factors.
DNV helps you find the optimal alternative, based on the particularneeds of your project.
ENTERPRISE RISK MANAGEMENT ERM
Early phase field development involves business
case assessments of possible development con-
cepts. A major part of a development concept
is the transport solution, where alternatives
range from sea transportation using shuttle
tankers to novel subsea-to-land solutions.
The selection of a transport solution depends
on several factors, from availability and tariffs
associated with existing infrastructure, to
cost, revenue and risks related to a new solution.
To find the best solution, you need to challenge
and assess both technical and economicalaspects of the full field development solution.
OUR APPROACH
DNV applies an integrated approach to ensure
that both technical and economical issues are
properly accounted for when assessing the
attractiveness of the various development and
export alternatives. The field development is
described as a value where the oil and gas from
sub-surface to final export is modelled, so that
both physical flows (oil, gas, condensate, NGL,
etc.) and resulting cash flows are calculated.
From this model, technical and economical
performance of the field development alterna-
tive can be assessed; in particular the various
export alternatives.
The integrated model includes the various risks
and uncertainties that impact the field develop-
ment, such as:
Uncertainties in in-place volumes and
recovery factorsAvailability and risks related to technical
performanceFrequency of component failures, duration
of repairs, and waiting time and cost of
repair resourcesUncertainty in CAPEX, OPEX, tariffs, etc.Uncertainty in product pricesUncertainty in timing of first oil/first gas
Through the integrated model, the depend-
encies between the technical, economical and
the risks are managed. To support the selec-
tion of export alternative, full probability dis-
tributions for economic indicators such as
Net Present Value (NPV), Break-even oil price,
etc. can be found.
KEY BENEFITS
The DNV approach does not replace detailed
analyses, but provides a means of aggregating
data from different disciplines into a more
complete basis for decision making.
Since the integrated model allows all relevant
uncertainties and their dependencies to be
included, the total risk can be described more
completely. Furthermore, the major risk drivers
and their underlying causes and knock-on
effects can be analysed.
A new risk agenda is emerging, bringing
with it new demands on your business
and how it is managed. Stakeholders expect
clear management of safety, health and the
environment. Mere compliance with legal
requirements for SHE performance is no
longer sufficient for forward-thinking organi-
sations. We can help you safely and responsibly
improve your business performance.
DNV applies risk-based methods and advanced
software tools to ensure that hazards are
identified and understood throughout the
life cycle of projects and operations.
We adopt our approach to the relevant
project challenges, applying the full range
of DNV capabilities and experience.
INCREASE SAFETY
Our services will ensure that you make the
appropriate strategic and operational deci-
sions related to health and safety issues:
Risk AssessmentsConsequence assessmentsExternal impact assessmentsDesign Accidental Load and protection
studiesManagement Systems and performance
standards
Emergency planning, response andinvestigation
ENVIRONMENTAL CHALLENGES
We provide many inter-related se rvices in
the area of environmental risk management
including:
Environmental impact and risk assessmenDispersion and fate modellingImpact and risk management planningSpill preparedness and response analysis
and planningBiodiversity management
Environmental monitoring
Visual mapping of sensitive areas
Environmental ROV surveys
Corporate Social Responsibility
EXPERTISE AND COMMITMENT
We combine technical expertise and advance
risk methodologies with management consult
ing skills to offer a new and different type o
consulting service.
By understanding the new risk agenda and
working hard to improve safety and environ
mental performance, we are committed to
our vision of making a global impact for
safe and sustainable future.
Making pipelinethe safe option
We work with our clients to develop, implement, maintain and
continuously improve best practices in SHE Risk Management ofoffshore pipelines.
SHE RISK MANAGEMENT
DNV can assist in identifyingthe best transport solution.
DNV applies a r
based approach to SRisk Manageme
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PAGE 10 | DNV ENERGY | Services Overview | ERM | SHE Risk Management | Flow Assurance, Design, Foundations
and Materials | Verification | Pipelines in Operation | World-Class Codes and Standards
| OFFSHOREPIPELINES
With a highly experienced and well trained
global network of personnel, DNV is well
placed to meet the requirements of a global
pipeline market. We offer tailored solutions
throughout the life cycle of pipeline systems
with focus on adding value and safeguarding
life, property and the environment.
FLOW ASSURANCE
DNV provides in-depth understanding of
multi-phase flow characteristics in pipeline
systems at both normal and incidental oper-ating conditions. This knowledge represents
a valuable input to the optimisation of the
design and operation of pipelines. And con-
tributes to cost-effective solutions, and robust
and effective pipeline performance.
We address the following key areas either as
part of an integrated approach or as stand-
alone services:
Thermo-hydraulic analysis
(pressure and temperature drop)Capacity/line sizingSlug/terrain sluggingHydrate and wax predictionChemical injectionInsulation optimisation/designStart-up and shut downs
Cool down
Blow down
Water hammer/pressure surge analysis
Leak analysis
Understanding and analysing multiphase
flows is a complicated task. DNV utilises the
state-of-the-art transient multiphase pro-
gramme OLGA to analyse issues related to
production and transportation of multiphase
flows from the reservoir to the separator.
We participate in all phases of a project, from
feasibility studies to the operational phase.
OLGA is developed for analysis of multiphase
flow issues in pipe systems, and may be used
for both steady state and transient analysis.
The programme solves the governing equa-
tion for mass, momentum and energy for
the various phases, based on flashing and
condensation of the gas and liquid phases.
STRUCTURAL DESIGN
A key element of DNVs services is that inde-
pendent detailed engineering analysis forms
part of third party verification activities.
We use a range of state-of-the-art software pack-
ages to perform relevant technical analysis:Global and local bucklingPipe reelingPipe snakingUpheaval bucklingExpansion curveTie-in spool pieceJ-tube pull-inFatigue analyses for free spans and VIVOn bottom stability
Pipeline installation, dynamic and static
Structural Design
SOLID FOUNDATIONS
Geotechnical design is associated with a
variety of challenges where a broad under-
standing of both structural responses and soil
characteristics is required. In DNV, soilpipe
interaction issues are identified and solved
by integrating the geotechnical services in
the design or verification process. Our services
involve application of DNV standards, other
recognised standards, national requirements
and client specifications. The services are
offered for a broad scale of both onshore andoffshore pipelines, including:
Geophysical surveys to identify
potential hazardsSeismic hazard studiesSoil investigationsSlope stability analysesFlow analyses of failed soil
(debris flow, turbidity flow)Optimum pipeline route selectionSoil properties and soil resistance
Heat isolation for coverAnchor or ice ridge hazards and
impact loading
THE RIGHT MATERIALS
Ensuring that the right material is selected,
specified, delivered and installed is a key
aspect of every successful pipeline project.
DNV owns and operates material laboratories
in Norway, Singapore and the USA. We draw
on a wealth of experience from failure
investigations, corrosion studies, testing andR&D projects to help the customer select
the optimal material. We also help ensure
that the materials are properly joined
through our deep understanding of welding
and non-destructive testing. DNV has pub-
lished a number of codes and standards to
ensure that the international pipeline industry
has easy access to best practices.
Assessment of ultimate pi pe capacityFracture mechanics and fatigue assessmentVerification of material specification s
and manufacturing documentationMechanical testingMetallurgical investigationsCorrosion testingQualification of new materialsQuality surveillance
Troubleshooting
Remaining life assessment
Failure investigation
Pushing the designenvelope safely
Extreme free spans, global buckling of HPHT pipelines, ice scour induced
loads and enhanced utilisation of materials in corrosive environments DNV can help you break these and other barriers with confidence.
FLOW ASSURANCE, DESIGN, FOUNDATIONS AND MATERIALS
High Pressure and High Temperature (HP/HT) pipelines will expand due to thermaland internal pressure. The integrity of sucha pipeline can be assured either by restrainingit and keeping it in place, or by releasing thecompressive force by allowing it to buckle ina controlled manner. The choice is influencedby a number of complex parameters anddepends on the operators and the designersexperience and preference. Buried pipelinesare normally designed not to buckle and,hence, to sustain the loads in the originalconfiguration.
The new recommended practice DNV-RP-F110 Buckling of Pipelines is the result ofthe HOTPIPE Joint Industry Project (JIP)performed by Snamprogetti, Statoil and DNVand sponsored by Statoil, Agip, Shell, BPand Hydro. The new recommended practicecomplements DNV-OS-F101 and gives specificrequirements for global buckling scenariosof HP/HT pipelines.
CRITICAL ISSUE:Develop reservoirs with high pressure and hightemperature characteristics.
SOLUTION:The new DNV RP-F110 with state-of-the-art methods.
KEY DELIVERABLES:The DNV RP- F110 includes design methods for:
Exposed pipelines on even/uneven seabed
Buried/covered pipelines with potential globalbuckling in the vertical plane
VALUE TO THE INDUSTRY:Optimum pipeline design.
CASE:
INTERNATIONAL R&DHIGH PRESSURE ANDHIGH TEMPERATUREPIPELINES
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Our design support is based
on advanced testing andtechnical analysis.
Experienced and well-trained personnelensure cutting edge solutions.
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PAGE 12 | DNV ENERGY | Services Overview | ERM | SHE Risk Management | Flow Assurance, Design, Foundations
and Materials | Verification | Pipelines in Operation | World-Class Codes and Standards
| OFFSHOREPIPELINES
Authorities now tend to move from prescrip-
tive regimes to functional requirements in
a goal-setting regime, where safety shall be
demonstrated based on risk approaches.
Hence, there will probably be a stronger
future demand for measurable objectives to
be presented by the owners regarding safety
to life, property and the environment.
Verification and certification have histori-
cally been carried out with varying scope
and depth of involvement. The depth of
involvement, or level of verification, has not
always been very transparent. In order to
ensure a transparent approach, DNV was
the first organisation that introduced a risk-
based approach.
A RISK-BASED APPROACH
DNV aims through Risk-Based Verification,
to instil confidence in our customers and
other stakeholders. Through independent
and competent scrutiny, the intent is to con-
firm that the asset is designed, constructed
and/or operated so that:
It is fit for its intended purposeIts level of integrity is as high as reason-
ably practicable
The associated risk to health, life, property
and environment is as low as reasonablypracticable (ALARP)
The DNV OSS-301 Certification and Verifi-
cation of Submarine Pipeline Systems, which
describes DNVs certification and verifica-
tion services for pipeline systems, was pub-
lished in October 2000. It is the first, and
still only, publicly available detailed descrip-
tion of third-party involvement for pipeline
systems. The document gives detailed scope
of work for certification and verifications for
three different levels, low, medium and
high. This will allow the owner to select the
degree of certification or verification in
compliance with the overall risk objective
for the project.
IMPORTANCE OF EARLY INVOLVEMENT
Risk-Based Verification services should seek
to reduce any uncertainty in the field or
pipeline development as early as possible. If
any weaknesses are revealed, the services
should allow for effective management ofnecessary changes. DNVs verification expe-
rience reinforces the important message of
early involvement and the need for in-depth
knowledge of the activities required to
obtain optimal resource allocation for the
verification process. A proactive approach is
required, placing particular emphasis on
roles and responsibilities.
QUALITY SURVEILLANCE
AND INSPECTION
The level of verification activity is differenti-
ated according to the inherent risk (i.e.
consequence) to the pipeline system. During
the fabrication and installation phase we
support our customers by providing:
Quality surveillance during pipe manu-
facturing and coatingInspection services and construction
supervision through pipeline installation
and commissioning
Depending on risk level low, medium or high,
DNVs attendance varies from an audit based
approach to full 24/7 site team attendance.
MARINE OPERATIONS
The financial and technical consequences
which may b e incurred as a re sult of an
accident or occurrence during offshore
marine operations can be devastating. This
fact alone emphasises the importance of a
well-defined marine verification scope, a
recognised technical reference, competence
and experience, and quality within the
marine verification service.
DNV stands up to these requirements throughour integrity and independence, our close
relation to in-house specialist disciplines, and
through more than thirty years experience as
warranty surveyor and marine verifier.
We base our work on DNV Rules for Planning
and Execution of Marine Operation.
GLOBAL REACH
The opportunities of the global energ
market belong to those who approach them
with a comprehensive understanding of risk
Equally important is the ability to implemen
solutions and uniform standards acros
geographies. Thats why DNVs globa
presence is so highly valued by our customer
in the energy sector. No matter where you
conduct your business, DNV is close at hand
and prepared to help. Our internationa
organisation comprises a network of morthan 300 offices spanning Europe, Africa
the Middle East, Asia and the Americas.
The assurance offull independence
DNVs transparent and fully independent approach to verification,
certification, quality surveillance and marine operations will help reduceand manage risk, thereby ensuring a successful project.
VERIFICATION
Block KG-DWN-98/3 in the Krishna GodavariBasin, Bay of Bengal off the east coast of Indiais the first deepwater development in India. Thegas field covers an area of 7,500 km 2, located40 kilometres and 60 kilometres south east ofKakinada with water depths of between 400and 2,700 metres. Phase 1 of the project com-prises subsea production systems, flowlines,pipelines, a shallow water control and riser plat-form and an onshore process plant. It is devel-oped by Reliance Industries Ltd., Indias largestprivate sector enterprise, with businesses in theenergy and materials value chain.
DNV has supported Reliance Industries Ltd.from the Front End Engineering Design ( FEED)through to detailed design verification, manu-facture control and independent constructionand installation inspection. The work is basedon DNV-OSS-300 Risk Based Verification andutilises resources from DNVs worldwide officenetwork.
In addition to verification work, DNV is alsosupporting Reliance Industries Ltd. by analys-ing reliability, availability and maintainability ofthe overall system.
CRITICAL ISSUE:Managing risk in an international deepwaterproject with vendors and engineering consultantsspread around the globe.
SOLUTION:Multidisciplinary competencies and state-of-the-artmethods and tools. DNVs world-wide network.
KEY DELIVERABLES:FEED verification. Design verification. RAM-analysis manufacture control. Independentconstruction and installation inspection.
VALUE DELIVERED:Focus on critical design, fabrication andinstallation aspects.
CASE:
KG D-6INDIAS FIRSTDEEPWATER PROJECT
| | |
TIMEC ON CE PT UA L PH AS E C OM MI SS IO NI NG
INCREASE
COSTOFCHAN
GE
ABILITYTOINFLUENCE
Early involvement=Higher chance to
implement changes withlower financial impact
EARLY PHASEINVOLVEMENT
To ensure confidence,
DNV applies a risk-basedapproach to verfication.
DNV is close at hand and preparedto help all over the world.
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PAGE 14 | DNV ENERGY | Services Overview | ERM | SHE Risk Management | Flow Assurance, Design, Foundations
and Materials | Verification | Pipelines in Operation | World-Class Codes and Standards
| OFFSHOREPIPELINES
DNV provides a variety of services address-
ing issues related to pipelines in operation.
These services focus on reducing pipeline
operating costs, while still maintaining an
acceptable reliability and safety level.
DNV experts team up with the pipeline
operators to establish the most cost-effi-
cient solutions for each pipeline system.
Most of our services for pipelines in opera-
tion are requested during the pipeline
operational phase. However, DNV also pro-
vides operat ions-related ser vices at an early
design phase, ensuring that sound pipeline
operational integrity has been built into
the pipeline system during initial planning,
design and construction. We build our
services in the operational phase on the
competence gained when participating in
a number of joint industry development
projects and developing DNVs unique
pipeline codes and standards. Services for
Pipelines in Operation cover:
Integrity Managementinvolving all activitiesrequired for control and documentation
of pipeline system integrity during its
operational life. DNV also offers assistance
for roll-out and/or implementation of the
integrity management programme within
an operators organisation.
Condition Assessmentfor pipeline systemsand components. This includes assessment
of metal loss defects, dents and cracks (i .e.
defect assessment) as well as assessment of
freespan and global buckling (i.e. struc-
tural integrity of HP/HT pipelines).
Inspection and Maintenance Planninguses the results from the condition assess-
ment to prioritise inspection and mainte-
nance activities based on risk of failure
balanced against cost of prevention work.
Pipeline Operability Reviewallows thepipeline operator to identify and assess all
important areas of potential operational
improvement (with regard to both man-
agement and technical solutions) against
a set of Best Practices based on DNVs
experience from major projects and inter-
national operators.
Re-qualification as required for lifetimeextension, change of use of the pipelines
systems, or modifications and repairs due
to damage.
Data managementsupport by collectingand organising data needed for long term
integrity management and daily opera-
tion, covering pipeline data, surveys and
inspection results, assessments etc.
Support for Regulatory Compliance includ-ing interpretation of regulations, consul-
tancy during planning and implementation,
information management and meetings
with regulators.
Risk assessmentsupporting the operators in
managing SHE and business risk. Methods
such as HAZID and QRA can be applied at
different levels of detail, and the output risk
ranking can be used as basis for decision
making approaches like RCM and RBI.
Availability and reli abilityevaluations ofpipeline networks provide confidence and
maximise system uptime.
Technical supportfor operators in con-nection with repair, troubleshooting, onsite
support and technical advice, interven-
tion, decommissioning, training etc.
WEB-BASED INTEGRITY MANAGEMENT
ORBIT Pipeline is a Pipeline Integrity Manage-
ment support software tool developed by
DNV in close cooperation with leading oil
and gas companies. The tool supports the
activities and working process within pipeline
integrity control and documentation, and
contains modules for:
Data managementCondition assessment
Defect evaluations
Pipeline and component risk assessmentInspection planningPro-forma reporting
The new fully web-based ORBIT Pipeline
Management System covers both onshore
and offshore pipeline integrity management
functions and is delivered with an Integrity
Management Portal as standard. This portal
provides ready access to historical reports,
condition of all assets embraced by the sys-
tem, overall risk profiles, system alerts and
status of integrity management projects an
tasks in a traffic light fashion.
Tailored integration to customer applications
e.g. GIS, SAP and other systems is importan
to reduce the overall impact on a company
when introducing a new pipeline integrity
solution. Rather than replacing in-hous
applications, the pipeline integrity solution
represents a strengthening of the company
overall asset management as it is integrated
with already well functioning in-house
systems.
The oil and gas industry dedicates large
resources to the development of tomorrow
operations making use of new technolog
for more efficient work processes
The ORBIT Pipeline will help you make
faster and more qualified decisions, thereb
safely extending the lifespan of your pipelines
Safely extendingthe lifespanAs pipelines are put into operation and approach maturity in their designlife, a different set of considerations and capabilities are required.
At this stage, the value of planning the operational phase early in theproject also becomes evident.
PIPELINES IN OPERATION
A four-tonne anchor hooked and damagedthe DONG-operated oil pipeline, which runsfrom the Gorm Field to Fils on the Danishwest coast. The pipeline transports all oil fromthe Danish offshore sector to shore.The potential development of future fatiguefailure initiated a repair of the pipeline.The damaged section was in water depths of52 metres, and the pipeline was buried1.5 metres below the seabed. The cost ofclosing the pipeline for the repair would havebeen significant, so the company wanted thepipeline to be repaired whilst in operation.
DNV provided support to DONG for the over-all repair approach and solutions, the damageassessment, the inspection requirements, thedesign of the repair clamp, the installationand the pipeline-excavation procedures.
The urgent request was quickly solved by inte-grating all relevant disciplines such as soil,materials, clamp design, marine operations,inspection techniques and the damage assess-ment. DNV also performed third party verifica-tion of the repair work from its offices inEsbjerg, Denmark, and Aberdeen, Scotland.
CRITICAL ISSUE:A four tonne anchor hooked onto an oil pipeline.
SOLUTION:A multidisciplinary approach to assess thecondition and repair method for the pipeline.
KEY DELIVERABLES:Damage assessment. Repair method.Installation support. Inspection. Verification.
VALUE TO THE CUSTOMER:Pipeline successfully repaired without shutdown,saving several hundred million NOK.
CASE:
GORM TOFILS PIPELINEAN IMPOSSIBLEPIPELINE REPAIR
| | |
D ES IG N A NA LY SE S A NDRE-DESIGN
A UT HO RI TI ES M AN AG EM EN T C US TO ME RS P UB LI C
OPERATIONSAND MONITORING M AI NT EN AN CE I NS PE CT IO NS REPAIRS
EMERGENCY
RESPONSE
PIPELINE INTEGRITY MANAGEMENT (PIM)
DNVs integrity management services and
systems connect key operational activities withassessment and stakeholder requirements.
Our goal is to combine
a high safety level withlow operating costs.
PIPELINE INTEGRITYMANAGEMENT
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and verification of offshore pipelines. The
specification presents a comprehensive and
detailed risk based method for this service.
The DNV OS-F101 Offshore Standard
for Submarine Pipeline Systems provides
acceptance criteria and design procedures
for pipelines. The standard applies modern
limit-state-design principles with safety classes
linked to consequences of failure.
The DNV standard is complemented by sev-
eral recommended practices (RPs) whichgive detailed advice on how to analyse spe-
cific technical aspects according to stated
criteria:
DNV RP-C 205 Environmental Conditions
and Environmental LoadsDNV RP- F101 Corroded PipelinesDNV RP-F102 Pipeline Field Joint Coating
and Field Repair of Linepipe CoatingDNV RP-F 103 Cathodic Protection of
Submarine Pipelines by Galvanic Anodes
DNV RP-F105 Free Spanning PipelinesDNV RP-F106 Factory Applied external
Pipeline Coatings for Corrosion ControlDNV RP-F107 Risk Assessment of Pipeline
ProtectionDNV RP-F108 Fracture Control for
Pipeline Installation Methods Introducing
Cyclic Plastic StrainDNV RP-F109 On-bottom Stability
DNV RP-F110 Global buckling of pipelines
DNV RP-F 111 Interferen ce Between Trawl
Gear and PipelinesDNV-RP-F112 Design of Duplex Stainless
Steel Subsea Equipment Exposed to
Cathodic ProtectionDNV RP- F113 Pipeline Subsea RepairDNV RP-O501 Erosive wear in Piping
systems
Some of the above RPs were originally d evel-
oped for offshore pipelines, but are also rele-
vant for onshore pipelines. See www.dnv.com
for an overview of all available codes.
THE FUTURE
Codes and standards should reflect curren
good practice and be open for application t
innovation and state-of-the-art technology
Therefore best codes do not exist statically
or indefinitely. There will always be a need
for developments and enhancements in
order to guide and support the industry in
relatively uncharted territories such as th
arctic, ultra-deep waters, and projects with
challenging fluid composition and long
tie-back solutions.
We are currently working with the industr
to develop better criteria for deepwate
installations, better understanding of pipe/
soil interaction, arctic pipelines and smarte
pipeline integrity management.
PAGE 16 | DNV ENERGY | Services Overview | ERM | SHE Risk Management | Flow Assurance, Design, Foundations
and Materials | Verification | Pipelines in Operation | World-Class Codes and Standards
| OFFSHOREPIPELINES
Following increased consumption of oil and
natural gas, offshore pipeline construction
activity is about to reach historic levels.
Recent estimates forecast that close to 70,000
kilometres of offshore pipelines will be con-
structed in the period from 2007 to 2011 with
Europe as the front runner followed by the
South Pacific, Far East and the Gulf of
Mexico. Pipelines are effective and a highly
reliable means for hydrocarbon transportation
over short and medium range distances.
They represent large investment costs for a
field development or gas export transport
system. These investment costs are highly
influenced by the applicable codes for design
and construction of the pipeline.
SELECTING THE BEST CODE
Many national and international pipeline
codes in use today worldwide are subject
to various safety regimes and operator pre-
ferences. What is the criteria for selecting
the best design code? Is it the code giving
the minimum wall thickness or something
else? DNV believes the selection criteria are
simple and threefold:
The code shall ensure at least a minimum
safety level that is acceptable to society
Given the above, the best code is the one
that gives the minimum life cycle cost
The code should comply with the overall
ISO standards
For an off the shelf pipeline design, any of
the internationally recognised codes fulfill
the first criterion based on historical record.
Most of these codes are experience-based
using an allowable stress format where all
failure modes are covered implicitly in a few
simple design formats. They are often simple
to apply and work well when applied within
the scope of application, i.e. where there
has been extensive past experience used as
the basis for the code. For other pipeline
designs where there is limited field experi-
ence, such as HT/HP, deepwater, uneven
seabed, arctic pipelines in ice-infested areas,
only a limit-state-based design code with
links to fabrication, installation and operation
phases can ensure a minimum acceptable
safety level.
A FAMILY OF BEST PRACTICES
Based on our project experience, research,
and joint industry development work, DNV
issues a number of pipeline codes. These
comprise service specifications, standards
and recommended practices, and are highly
regarded within the international pipeline
community.
The DNV-OSS-301 Service Specification for
Certification and Verification of Pipelines
presents DNVs approach for certification
Taking theindustry forward
DNVs first pipeline code was issued in 1976. Since then we have created
a series of internationally recognised standards and recommendedpractices together with the pipeline industry.
WORLD-CLASS CODES AND STANDARDS
Russian energy giant Gazprom together withENI of Italy embarked on a very ambitiousproject when they decided to install twosubsea gas pipelines across the Black Sea theBlue Stream Project. The pipelines were builtto meet the growing demand for more environ-mentally friendly energy in Turkey and have acapacity of 16 billion cubic metres per year.
The project faced challenges such as extremewater depths approaching 2,150 metres, a dif-ficult seabed topography both on the Russianand Turkish side, and high external H
2S content.
Furthermore, the installation took place in areaswith high seismic activity.
DNV supported the project from the conceptualphase in 1995 to the installation completionof the two 24 diameter pipelines in 2002. TheDNV-OS-F101 Submarine Pipeline Systemswas chosen as the governing code and hasnow been adapted as the corporate standardfor all of Gazproms offshore pipelines.
CRITICAL ISSUE:Installation of export pipelines at extreme waterdepths and demanding seabed conditions.
SOLUTION:Use of DNV-OS-F101 involving multidisciplinarycompetencies and state-of-the-art methods andtools.
KEY DELIVERABLES:Total System Certification via design verification,manufacture control and independent constructioninspection.
VALUE DELIVERED:Completion on time in accordance with strictinternational standards.
CASE:
BLUE STREAMTHE WORLDSDEEPEST TRUNKLINE
| | |
SERVICESPECIFICATIONS
OFFSHORESTANDARDS
DESIGN
RECOMMENDEDPRACTICES
INTERNATIONALLYRECOGNISED CODES
CONSTRUCTION
OPERATION
STRUCTURE OF DNVOFFSHORE CODES
A clearly set structure accommodates thedifferent DNV Codes.
DNV works closelywith the industry toadvance standards.
PAGE 18 | DNV ENERGY | S i O i | ERM | SHE Ri k M t | Fl A D i F d ti
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PAGE 18 | DNV ENERGY | Services Overview | ERM | SHE Risk Management | Flow Assurance, Design, Foundations
and Materials | Verification | Pipelines in Operation | World-Class Codes and Standards
BergenOslo
CopenhagenEsbjerg
Moscow
StavangerSandefjord
Trondheim
Aberdeen
London AntwerpManchester
Essen
SingaporeKuala Lumpur
Jakarta
Kuwait
Abu Dhabi
Tripoli
Tanggu
Shanghai
Vung TauHo Chi Minh City
Astana
Muscat
Doha
Mumbai
Lagos
Luanda
Paris
DNV serves the energy industry from more than 40 primarylocations worldwide. In addition, we draw on DNVs entireworldwide network of 300 offices in 100 countries.
DNV locations
Houston
Halifax
Columbus
Rio de Janeiro Maca
So Paulo
Buenos Aires
Salvador
St. Johns
Calgary
Porto Alegre
Trinidad
Seattle
Boston