document #9620-20-d-hbx-03 table of contents

Manual, Pneumatic and Fluid Module, Hydraulic, HBxDocument #9620-20-D-HBx-03

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: [email protected] D-1

Table of ContentsD. Pneumatic and Fluid Modules ...............................................................................................D-2HBx Hydraulic Modules ...............................................................................................................D-21. Product Overview ..................................................................................................................D-22. Installation .............................................................................................................................D-4

2.1 Module Installation .................................................................................................................... D-4

2.2 Module Removal ........................................................................................................................ D-5

3. Operation ...............................................................................................................................D-64. Maintenance ...........................................................................................................................D-8

4.1 Preventive Maintenance ........................................................................................................... D-8

5. Troubleshooting and Service Procedures ..........................................................................D-95.1 Troubleshooting ........................................................................................................................ D-9

5.2 Service Procedures ................................................................................................................. D-105.2.1 Coupler Replacement ................................................................................................... D-10

5.2.2 Alignment Pin Replacement ..........................................................................................D-11

5.2.3 Alignment Bushing Replacement ................................................................................. D-12

6. Recommended Spare Parts ................................................................................................D-127. Specifications ......................................................................................................................D-138. Drawings ..............................................................................................................................D-15

8.1 HB2 Hydraulic Module Drawing ............................................................................................. D-15




8.5 HB8ZF2T1 Hydraulic Module Drawing .................................................................................. D-19


8.7 HB9ZF2T1 Hydraulic Module Drawing .................................................................................. D-21

8.8 HB10 Hydraulic Module Drawing ........................................................................................... D-22

8.9 HC2 Tool-side Protective Cover Drawing .............................................................................. D-23

8.10 HC4 Tool-side Protective Cover Drawing .............................................................................. D-24

8.11 9630-20-COUPLER .................................................................................................................. D-25

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D. Pneumatic and Fluid Modules

HBx Hydraulic Modules1. Product Overview

The HBx modules are modular assemblies adapting commercial, no-drip, self-sealing fluid couplers to the ATI Tool Changers. The modules support multiple connections and are equipped with alignment pins to insure proper engagement of the couplers. The length of the couplers requires that the customer’s robot drive the halves of the module together while monitoring the Tool Changer’s Ready-to-Lock sensors. The customer must use flexible lines for all plumbing connections as hard pipe will not allow proper coupler alignment.

Table 1.1—Hydraulic Modules CouplersModules Connections Tool Side Cover

HB2 modules (2) 3/8” BSPP couplers (1) 1/4” BSPP coupler

HC2-THB3 modules (2) 3/8” BSPP couplersHB6 modules (2) 3/8” BSPP couplersHB8 and HB8ZF2T1 modules (1) 1/4” BSPP couplerHB9 and HB9ZF2T1 modules (2) 1/4” BSPP couplers HC4-T

HB10 modules (2) 3/8” NPT couplers (1) 1/4” NPT coupler HC2-T

Figure 1.1—Hydraulic Module

9121-HB2-M (Shown)

9121-HB2-T (Shown)

Common Ledge Mounting Feature

(2) Alignment Pin

(2) Alignment Bushing

(3) Male (Plug) Coupler

(3) Female (Socket) Coupler

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When a HBx-T module is not used on the Tool side, a protective cover may be supplied (per customer request) to protect the Master side hydraulic module from dust, debris, and weld spatter.

Figure 1.2— Protective Cover for Tool Side (HC2-T Shown)





2. InstallationThe fluid modules are typically installed by ATI prior to shipment. The following steps outline the field installation or removal as required.

WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical, air, water, etc.) are turned off, pressurized connections are purged and power is discharged from circuits in accordance with the customer’s safety practices and policies. Injury or equipment damage can occur with the Tool not placed and energized circuits on. Place the Tool in the tool stand, turn off and discharge all energized circuits, purge all pressurized connections, and verify all circuits are de-energized before performing maintenance or repair(s) on the Tool Changer or modules.

CAUTION: Do not use fasteners with pre-applied adhesive more than once. Fasteners might become loose and cause equipment damage. Always apply new thread locker when reusing fasteners.

2.1 Module InstallationTools required: 5 mm Allen Wrench® (hex key)Supplies required: Loctite® 242, clean rag

1. Place the Tool in a secure location.2. Uncouple the Master and Tool plates.3. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).4. It may be necessary to clean the mounting surface on the Tool Changer prior to installing the module in

order to remove any debris that may be present.5. Using the ledge feature, place the module into the appropriate location on the Tool Changer. Align the

module with the Tool Changer using the dowels in the bottom of the ledge feature. Refer to Figure 2.1.6. If fasteners do not have pre-applied adhesive, apply Loctite 242 to the supplied M6 socket head cap

screws.7. Install the (2) M6 socket head screws securing the module to the Tool Changer and tighten to 70 in-lbs

(7.9 Nm).8. Fluid plumbing can be connected to the module after attaching the module to the Tool Changer body.

Ensure that the connectors are cleaned prior to being secured as appropriate. Refer to Figure 1.1.9. After the procedure is complete, resume normal operation.





Figure 2.1—Module Installation

Tool Changer


Hydraulic Module (HB2-T Shown)

(2) M6 Socket Head Cap Screw

Connection Side of Couplers

Mating Side of Couplers


2.2 Module RemovalTools required: 5 mm Allen Wrench (hex key)

1. Place the Tool in a secure location.2. Uncouple the Master and Tool plates.3. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).1. Prior to removing the module use a marker pen to scribe a line or indication between the Tool Changer

and module body as a reminder where the module is to be re-installed.2. Depending upon the service or repair being done, customer connections up to the module may or may

not need to be disconnected. 3. Remove the socket head cap screws and lift the module from the Tool Changer. Refer to Figure 2.1.





3. OperationThe modules are designed to pass fluids from the Master to the Tool for use by the customer’s tooling.

Liquids are incompressible and therefore coupling lines while pressurized must be avoided. Liquid displaced by mating coupler components creates extremely high pressure spikes and fluid velocities causing seal damage. These problems become more pronounced as the operating pressure is increased.

Figure 3.1 shows simplified schematics for safe, reliable operation of the hydraulic couplers. Contact your hydraulic component distributor for assistance in selecting components compatible with your process and installation. In all liquid coupling applications the customer is advised to take the following steps:

• Plumb the couplers using flexible hoses which are able to absorb pressure spikes and pulses. Highly reinforced hoses and hard pipe must not be used.

• Turn off the supply pump to the circuit and discharge pressure in the lines prior to a tool change.

• Hydraulic pressure accumulators should be installed on both the Master and Tool side plumbing. This is particularly important on the tool side even with the pump turned off and master side pressure discharged.

• During routine maintenance of the Tool Changer the couplers should be inspected and re-lubricated. Water and most solvents will wash away lubricants necessary to prolong seal life.

Failure to follow these steps will result in premature seal failure, jetting of fluid from the couplers during tool changes, and significant pressure pulses in customer tooling.





Figure 3.1—Hydraulic Schematic

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4. MaintenanceOnce installed, the operation of the modules is generally trouble free. Periodically the condition of the couplers should be checked. Replace any damaged or degraded couplers as necessary. Any contamination in or around the mating surfaces of the modules should be removed with a nylon brush and clean rag. During inspection, ensure that the fasteners attaching the modules to the Tool Changer are secure.

The modules may be field serviced as needed. Maintenance of the modules is simplified if repairs are limited to fitting new coupler halves to the module assemblies. Where the couplers are used to pass water and other fluids that may wash away lubricants, the couplers should be periodically re-lubricated using simple white lithium grease. Refer to Section 4.1—Preventive Maintenance


4.1 Preventive MaintenanceA visual inspection and preventive maintenance schedule is provided in Table 4.1.

Table 4.1—Preventive Maintenance Schedule ChecklistWeekly Maintenance:

г Clean mating surfaces with nylon brush and clean rag. г Inspect couplers for fluid leaks. Replace couplers as necessary. Refer to Section 5.2.1—Coupler

Replacement. г Inspect alignment pins on the Master module and alignment bushings on the Tool module for

damage or wear, replace as necessary. Refer to Section 5.2.2—Alignment Pin Replacement and Section 5.2.3—Alignment Bushing Replacement.

г Check that module mounting bolts are secure. Refer to Section 2.1—Module Installation.





5. Troubleshooting and Service ProceduresThe following section provides troubleshooting and service information to help diagnose conditions and repair the modules.


5.1 TroubleshootingRefer to the following table provides troubleshooting information.

Table 5.1—TroubleshootingSymptom Possible Cause Correction

Fluid leakage

Damaged/worn seals Replace coupler halves as needed. Refer to Section 5.2.1—Coupler Replacement.

Debris blocking coupler seal

Clean around couplers. Ensure fluid stream is free of large particulates; filter as necessary.

Bent stem (coupler)

Replace coupler halves as needed. Refer to Section 5.2.1—Coupler Replacement. Tool Changer misalignment could cause stem and alignment pin damage. Check module attachment to Tool Changer. Check robot program and ensure parallel approach trajectory during Tool Changer coupling.

Corrosion Consult ATI for assistance.

Fluid spray during uncoupling

Surge/water hammer

Decrease pressure differential between supply and return lines or install pressure compensation system (e.g., accumulator or surge suppressor as close as possible to spraying port). Refer to Figure 3.1.

Poor flowFlow path blockage Inspect couplers and supply/return lines for blockage, clean/

repair as necessary.Debris blocking coupler seal

Clean around couplers. Ensure fluid stream is free of large particulates; filter as necessary.

Modules won't couple

Bent stem (coupler) or alignment pin

Check module attachment to Tool Changer. Refer to Section 2.1—Module Installation.If alignment components are damaged, replace alignment pins or bushings. Refer to Section 5.2.2—Alignment Pin Replacement or Section 5.2.3—Alignment Bushing Replacement.If stem is bent, replace coupler halves. Refer to Section 5.2.1—Coupler Replacement. Tool Changer misalignment could cause stem and alignment pin damage. Check robot program and ensure parallel approach trajectory during Tool Changer coupling.





5.2 Service ProceduresThe following service procedures provide instructions for component replacement and adjustment.

5.2.1 Coupler ReplacementDuring the warranty period the customer should contact ATI for repair or replacement of these components. After the warranty period the customer may purchase replacement couplers from ATI to perform their own service. The internal construction of the couplers is shown in Section 8.11—9630-20-COUPLER.Parts required: Refer to Section 8—DrawingsTools required: open end wrench, box end wrenchSupplies required: clean rag

1. Place the Tool in a secure location.2. Uncouple the Master and Tool plates.3. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).4. Purge any trapped pressure in the fluid lines and remove the hydraulic lines from the couplers. 5. Each coupler has a mating and connection side (refer to Figure 5.1). The mating side passes

through the module’s aluminum carrier and then receives the connection side which includes the female port for connection of the customer’s fluid lines. Hold the mating side with a box-end wrench while using an open end wrench to remove the connection side by turning the wrench counterclockwise.

6. Discard the removed coupler.7. Using a clean rag, wipe any debris from the coupler mounting surfaces.8. Install the mating side of the new coupler by passing it through the module’s aluminum carrier

and then install the connection side of the new coupler. Hold the mating side with a box end wrench while using an open end wrench to install the connection side by turning the wrench clockwise. Tighten to appropriate torque (refer to Section 8—Drawings).

9. After the procedure is complete, resume normal operation.

Figure 5.1—Coupler Replacement

Hydraulic Module (HB2-M Shown)

Use Box End of Wrench

Use Open End of Wrench

Connection Side of Coupler

Mating Side of Coupler





5.2.2 Alignment Pin ReplacementThe Master side HBx modules include hardened alignment pins. These pins orient the male and female coupler halves correctly during tool changes to prevent damage. Following extended periods of use the pins may wear and need replacement.Parts required: Refer to Section 8—DrawingsTools required: 8 mm open end wrench, box end wrench or adjustable wrench, 5 mm Allen Wrench (hex key)Supplies required: anti-seize compound, Loctite 242, clean rag

1. Place the Tool in a secure location.2. Uncouple the Master and Tool plates.3. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).4. Hold the flats on the alignment pin using a suitable open end or adjustable wrench. Refer to

Figure 5.2.5. Use a 5 mm Allen Wrench to remove the M6 socket head cap screw securing the alignment pin.6. Pull the alignment pin out of the carrier plate and discard.7. Using a clean rag, wipe any debris from the alignment pin mounting surface.8. Apply a thin film of anti-seize compound to the end of the new alignment pin that goes in the

carrier.9. Install the alignment pin.10. Apply Loctite 242 or similar to the M6 socket head cap screw prior to installing. Tighten to

appropriate torque (refer to Section 8—Drawings) while holding the alignment pin with wrench.11. After the procedure is complete, resume normal operation.

Figure 5.2—Alignment Pin Replacement

Hydraulic Module (HB2-M Shown)

Use Open End of Wrench

Connection Side of Module

Mating Side of Module

Alignment Pin

Allen Wrench

M6 Socket Head Cap Screw

to End Prior to InstallationApply Anti-Seize Compound





5.2.3 Alignment Bushing ReplacementThe Tool side HBx modules include hardened bushings to receive the Master side alignment pins. These bushings orient the male and female coupler halves correctly during tool changes to prevent damage. Following extended periods of use the bushings may wear and need replacement.Parts required: Refer to Section 8—DrawingsTools required: 5 mm Allen Wrench® (hex key)

1. Place the Tool in a secure location.2. Uncouple the Master and Tool plates.3. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.). 4. Remove the Tool module from the Tool Changer.5. Using a suitably sized drift and an arbor press, press the old bushings out of the carrier.6. Using a suitably sized drift and an arbor press, press the new bushings into of the carrier. Note

that the new bushings should be installed by pressing the chamfered end in first, stopping when the bushing is flush with the top surface of the carrier.

7. After the procedure is complete, resume normal operation.

6. Recommended Spare PartsRefer to Section 8—Drawings..





7. SpecificationsTable 7.1—HB2ModuleSpecifications

Connection Size 3/8” BSPP 1/4” BSPP

Number of Ports 2 1

Cv 1.23 0.46

Pressure Rating Maximum pressure of 2300 psi (158 bar), Self-sealing on Master and Tool

Static Separation Force (created by internal springs) 75 lb (330 N) (force/3 couplers)

Hydraulic Separation Force (per pressurized line)

3/8” BSPP force (lbf) = 0.24 x PSI; (N) = 15.484 x bar

1/4” BSPP force (lbf) = 0.13 x PSI; (N) = 8.387 x bar

Weight Master - 3.24 lbs (1.47 kg) / Tool - 2.87 lbs (1.30 kg)

Table 7.2—HB3ModuleSpecificationsConnection Size 3/8” BSPP

Number of Ports 2

Cv 1.23



Hydraulic Separation Force (per pressurized line) 3/8” BSPP force (lbf) = 0.24 x PSI; (N) = 15.484 x bar



Number of Ports 2

Cv 1.23






Number of Ports 1

Cv 0.46


Static Separation Force (created by internal springs) 18 lb (80 N) (force/1 coupler)







Table 7.5—HB8ZF2T1ModuleSpecificationsConnection Size 1/4” BSPP

Number of Ports 1

Cv 0.46


Static Separation Force (created by internal springs) 18 lb (80 N) (force/1 coupler)


Weight Master - TBD lbs (TBD kg) / Tool - TBD lbs (TBD kg)


Number of Ports 2

Cv 2.26





Table 7.7—HB9ZF2T1ModuleSpecificationsConnection Size 1/2” BSPP

Number of Ports 2

Cv 2.26





Table 7.8—HB10ModuleSpecificationsConnection Size 3/8” NPT 1/4” NPT

Number of Ports 2 1

Cv 1.23 0.46



Hydraulic Separation Force (per pressurized line)

3/8” NPT force (lbf) = 0.24 x PSI; (N) = 15.484 x bar

1/4” NPT force (lbf) = 0.13 x PSI; (N) = 8.387 x bar






8. Drawings8.1 HB2 Hydraulic Module Drawing

3rd

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4 5

8 7

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ere

1/4

BSPP

& 3

/8 B

SPP

Ports

; Up

dat

ed n

otes

sect

ion;

Ad

ded

Not

e 3

to tw

o ba

lloon

s.TB

C5/

26/2

015

B1:

21

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

D.L

awso

n-5/

25/0

5

J.Sn

ape-

5/26

/05

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-H

B205

0523

-103

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

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.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

HB2

HYD

RAU

LIC

MO

DU

LE S

ERVI

CE

PAR

TS





8.2 HB3 Hydraulic Module Drawing

3rd

AN

GLE

PRO

JEC

TION

3 4

2 3

6 5

1

SE

E N

OTE

S

(US

E L

OC

TITE

-242

DU

RIN

G IN

STA

LLA

TIO

N)

(AP

PLY

AN

TI-S

EIZ

E C

OM

PO

UN

D T

O P

IN S

HA

NK

BE

FOR

E IN

STA

LLA

TIO

N)

160

52.2

41.2

93.5

(CO

UP

LED

)

32.5

31.8

(TY

P.)

51.6

2X G

3/8

(BS

PP

)(M

AS

TER

& T

OO

L)

HB

3M

AS

TER

HB

3TO

OL

NO

TES

:1)

Cou

pler

s se

para

te in

to fr

ont a

nd re

ar h

alve

s

for i

nsta

llatio

n in

the

carr

iers

/hou

sing

s.2)

Afte

r ins

talla

tion,

torq

ue th

e co

uple

r hal

ves

to 4

4 ft-

lb a

nd N

o Lo

ctite

.3)

Tig

hten

all

M6

SH

CS

to 9

0 in

-lb.

NO

TE 3

NO

TE 3

NO

TE 3

ITEM

NO

.Q

TY.

PAR

T N

UM

BER

DES

CR

IPTI

ON

12

3405

-122

0011

-01

QD

Plu

g, G

3/8,

230

0 PS

I, Vi

ton

Seal

s2

234

05-1

2200

12-0

1Q

D S

ocke

t, G

3/8,

230

0 PS

I, Vi

ton

Seal

s3

435

00-1

0660

16-1

5AM

6 x

16m

m S

HC

S B

lue

Dye

d M

agni

ND

M

icro

sphe

res

42

3500

-106

6020

-15A

M6

x 20

mm

SH

CS

Blu

e D

yed

Mag

ni N

D

Mic

rosp

here

s5

236

90-6

0138

01-1

125

/64"

BU

SHIN

G -

McM

aste

r849

1A37

96

237

00-2

0-45

17H

ydra

ulic

Mod

ule

Alig

nmen

t Pin

Rev.

Des

crip

tion

Initi

ator

Dat

e

02EC

O 1

3405

; Rem

oved

900

5-20

-119

8 &

900

5-20

-119

9 C

leat

as

sem

blie

s rep

rese

ntat

ions

from

dra

win

g; U

pdat

ed P

ort

callo

uts w

ere

3/8

BSPP

Por

ts; U

pdat

ed n

otes

sect

ion;

A

dd

ed N

ote

3 to

two

ballo

ons.

TBC

5/26

/201

5

B1:

21

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J.W

illiam

s 3/

7/06

D.L

awso

n 3/

7/06

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-H

B305

0523

-102

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

HB3

HYD

RAU

LIC

MO

DU

LE S

ERVI

CE

PAR

TS






3rd

AN

GLE

PRO

JEC

TION

3

4

2 3

9

6

1

SE

E N

OTE

S

(AP

PLY

AN

TI-S

EIZ

E C

OM

PO

UN

D T

O P

IN S

HA

NK

BE

FOR

E IN

STA

LLA

TIO

N)

160

52.2

41.2

93.5

(CO

UP

LED

)

32.5

31.8

(TY

P.)

51.6

(2) 3

/8 B

SP

P(M

AS

TER

& T

OO

L)

HB

6M

AS

TER

HB

6TO

OL

NO

TES

:1)

CO

UP

LER

S S

EP

AR

ATE

INTO

FR

ON

T A

ND

RE

AR

HA

LVE

S

FO

R IN

STA

LLA

TIO

N IN

TH

E C

AR

RIE

RS

/HO

US

ING

S.

ITEM

NO

.Q

TY.

PAR

T N

UM

BER

DES

CR

IPTI

ON

12

3405

-122

0013

-01

QD

Plu

g, G

3/8,

720

0 P

SI,

Vito

n S

eals

22

3405

-122

0014

-01

QD

Soc

ket,

G3/

8, 7

200

PS

I, V

iton

Sea

ls3

435

00-1

0660

16-1

5AM

6 x

16m

m S

HC

S B

lue

Dye

d M

agni

ND

M

icro

sphe

res

42

3500

-106

6020

-15A

M6

x 20

mm

SH

CS

Blu

e D

yed

Mag

ni N

D

Mic

rosp

here

s6

236

90-6

0138

01-1

125

/64"

BU

SHIN

G -

McM

aste

r849

1A37

99

237

00-2

0-45

17H

ydra

ulic

Mod

ule

Alig

nmen

t Pin

Rev.

Des

crip

tion

Initi

ator

Dat

e

04Ec

o 12

754;

Rem

oved

cle

at fr

om H

B6 to

ol si

de.

LJH

7/16

/201

5

B1:

21

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

L.H

ines

8/2

1/08

D.L

awso

n 8/

21/0

8

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-H

B605

0523

-104

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

HB6

HYD

RAU

LIC

MO

DU

LE S

ERVI

CE

PAR

TS






3rd

AN

GLE

PRO

JEC

TION

3

4 3

6 5

1 2S

EE

NO

TES

Scr

ews

for A

lignm

ent P

ins:

89

lb-in

(App

ly A

nti-S

eize

Com

poun

d to

Pin

Sha

nk B

efor

e In

stal

latio

n)

Scr

ews

for

Mod

ule

Mou

ntin

g:89

lb-in

160

52.2

41.2

93.5

Cou

pled

(App

rox.

)

3/4"

[19]

A

cros

s Fl

ats,

Typ

.

7/8"

[22]

H

ex, T

yp.

12.

1

17.

4

HB

8M

AS

TER HB

8TO

OL

51.6

32.

5

G 1

/4 (B

SP

P)

(Mas

ter &

Too

l)

C L91

21-H

B8-

MM

AS

TER

9121

-HB

8-T

TOO

L

NO

TES

:1)

Cou

pler

s se

para

te in

to fr

ont a

nd re

ar h

alve

s fo

r ins

talla

tion

in c

arrie

rs.

T

ight

en h

alve

s to

30

lb-ft

[40

Nm

] afte

r ins

talla

tion.

2) R

efer

to 9

630-

20-H

YD

for s

afe

oper

atin

g pr

oced

ures

.3)

Ref

er to

963

0-20

-CO

UP

LER

for c

oupl

er m

aint

enan

ce in

stru

ctio

ns.

Rev.

Des

crip

tion

Initi

ator

Dat

e

02EC

O 1

3405

; Rem

oved

900

5-20

-119

8 &

900

5-20

-119

9 C

leat

ass

embl

ies r

epre

sent

atio

ns fr

om d

raw

ing

TBC

5/28

/201

5

ITE

M

NO

.Q

TY.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

3405

-122

0023

-01

QD

Plu

g, G

1/4,

720

0 P

SI,

Vito

n S

eals

21

3405

-122

0024

-01

QD

Soc

ket,

G1/

4, 7

200

PS

I, V

iton

Sea

ls3

435

00-1

0660

16-1

5AM

6 x

16m

m S

HC

S B

lue

Dye

d M

agni

ND

M

icro

sphe

res

42

3500

-106

6020

-15A

M6

x 20

mm

SH

CS

Blu

e D

yed

Mag

ni N

D

Mic

rosp

here

s5

236

90-6

0138

01-1

125

/64"

BU

SH

ING

- M

cMas

ter8

491A

379

62

3700

-20-

4517

Hyd

raul

ic M

odul

e A

lignm

ent P

in

B1:

21

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

D.L

awso

n-6/

22/1

1

D.S

wan

son-

6/22

/11

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-H

B811

0622

-102

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

Sing

le G

1/4

Por

t HB

Mod

ule,

720

0 PS

I





8.5 HB8ZF2T1 Hydraulic Module Drawing

3rd

AN

GLE

PRO

JEC

TION

3

4 3

5 6

1 2S

EE

NO

TES

Scr

ews

for A

lignm

ent P

ins:

45

lb-in

(App

ly A

nti-S

eize

Com

poun

d to

Pin

Sha

nk B

efor

e In

stal

latio

n)

Scr

ews

for

Mod

ule

Mou

ntin

g:45

lb-in

160

52.2

41.2

93.5

Cou

pled

(App

rox.

)

7/8"

[22]

H

ex, T

yp.

12.

1

17.

4

HB

8ZF2

T1M

AS

TER

HB

8ZF2

T1TO

OL

51.6

32.

5

G 1

/4 (B

SP

P)

(Mas

ter &

Too

l)

C L91

21-H

B8Z

F2T1

-MM

AS

TER

9121

-HB

8ZF2

T1-T

TOO

L

NO

TES

:C

oupl

ers

sepa

rate

into

fron

t and

rear

hal

ves

for i

nsta

llatio

n in

car

riers

. 1.

Tigh

ten

halv

es to

30

lb-ft

[40

Nm

] afte

r ins

talla

tion.

No

Loct

ite.

Ref

er to

963

0-20

-HY

D fo

r saf

e op

erat

ing

proc

edur

es.

2.R

efer

to 9

630-

20-C

OU

PLE

R fo

r cou

pler

mai

nten

ance

inst

ruct

ions

.3.

Rev.

Des

crip

tion

Initi

ator

Dat

e

ITE

M

NO

.Q

TYP

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

3405

-122

0023

-01

QD

Plu

g, G

1/4,

720

0 P

SI,

Vito

n S

eals

21

3405

-122

0024

-01

QD

Soc

ket,

G1/

4, 7

200

PS

I, V

iton

Sea

ls

34

3500

-106

6016

-21A

M6-

1 x

16m

m S

HC

S, S

S, P

re-A

pplie

d4

235

00-1

0660

20-2

1AM

6-1

x 20

mm

SH

CS

, SS

, Pre

-App

lied

52

3700

-20-

4511

Hyd

raul

ic M

odul

e P

re-A

lignm

ent P

in, T

DC

P

late

d

62

3700

-20-

4512

25/6

4" B

ushi

ng, S

teel

, 1.3

8Lg,

5/8

" OD

, TD

C P

late

d

B1:

21

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

D.L

awso

n-4/

3/17

D.W

agne

r-4/1

1/17

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-H

B8ZF

2T1

1704

03-1

01

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

HB8

ZF2T

1 D

raw

ing,

Sin

gle

7200

PSI

G 1

/4 P

ort,

SS

Har

dwar

e






3rd

AN

GLE

PRO

JEC

TION

4 3

6 5

2S

ee N

ote

1

App

ly a

nti-s

eize

com

poun

d to

th

e pi

n sh

ank

prio

r to

inst

alla

tion.

1

Loct

ite 2

42 /

89 lb

-into

Too

l Cha

nger

Loct

ite 2

42 /

89 lb

-into

Too

l Cha

nger

Loct

ite 2

42 /

89 lb

-in4

HB

9M

AS

TER

HB

9TO

OL

159.

552

.2

41.2

93.5

Cou

pled

(App

rox.

)

73.

1

66

32.5

38.9

(TY

P.)

51.6

2X G

1/2

(BS

PP

)(M

aste

r & T

ool)

HB

9M

AS

TER

HB

9TO

OL

NO

TES

:Th

e co

uple

rs s

epar

ate

into

fron

t and

rear

hal

ves

for i

nsta

llatio

n.

1.A

fter i

nsta

llatio

n, to

rque

the

coup

ler h

alve

s to

51

lb-ft

, NO

LO

CTI

TES

ee 9

630-

20-H

YD

for c

ircui

t plu

mbi

ng in

form

atio

n.2.

See

963

0-20

-CO

UP

LER

for c

oupl

er m

aint

enan

ce in

form

atio

n.3.

Thre

ad lo

cker

Not

e:Fa

sten

ers

on th

is d

raw

ing

incl

ude

both

torq

ue a

nd th

read

lock

er s

peci

ficat

ions

.Th

read

lock

er (L

octit

e) is

onl

y re

quire

d w

hen

re-u

sing

exi

stin

g fa

sten

ers.

New

fast

ener

s fro

m A

TI h

ave

pre-

appl

ied

thre

ad lo

cker

.

ITEM

N

O.

QTY

.PA

RT

NU

MBE

RD

ESC

RIP

TIO

N1

234

05-1

2100

02-0

1Q

D S

ocke

t, G

1/2,

720

0 P

SI,

Vito

n S

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22

3405

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Mag

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M

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odul

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in

Rev.

Des

crip

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Initi

ator

Dat

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04EC

O 1

3405

; Rem

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900

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8 &

900

5-20

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9 C

leat

ass

embl

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epre

sent

atio

ns fr

om d

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TBC

5/28

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31

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VISI

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NO

TES:

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LESS

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SPEC

IFIE

D.

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ALL

DIM

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M

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TITLE SC

ALE

SIZE

DRA

WIN

G N

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PRO

JEC

T #

SHEE

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O

F 96

30-2

0-H

B912

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PRO

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F A

TI IN

DUS

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C. N

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DUC

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ORD

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R W

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RITT

EN A

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RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

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NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

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mFa

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72.82

59

www

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.com

ISO

9001

Reg

ister

ed C

ompa

ny

HB9

Hyd

raul

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raw

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8.7 HB9ZF2T1 Hydraulic Module Drawing

3rd

AN

GLE

PRO

JEC

TION

4 3

5 6

2S

ee N

ote

1

App

ly a

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th

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TER

HB

9ZF2

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1

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Rev.

Des

crip

tion

Initi

ator

Dat

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02EC

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3405

; Rem

oved

900

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900

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ass

embl

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epre

sent

atio

ns fr

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2100

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22

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D.W

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TITLE SC

ALE

SIZE

DRA

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G N

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PRO

JEC

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SHEE

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1031

Goo

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NC 27

539,

USA

Tel: +

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115

Em

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fo@ati

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mFa

9: +1

.919.7

72.82

59

www

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ISO

9001

Reg

ister

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ompa

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HB9

ZF2T

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Mod

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3rd

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PRO

JEC

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6

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App

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3405

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900

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8 &

900

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leat

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TITLE SC

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T #

SHEE

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B10

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RITT

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RIZA

TION

OF

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1031

Goo

dwor

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pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

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-ia.co

mFa

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.919.7

72.82

59

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.ati-ia

.com

ISO

9001

Reg

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ompa

ny

HB1

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YDR

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8.9 HC2 Tool-side Protective Cover Drawing

3rd

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SIZE B

1:1

DRA

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1031

Goo

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Apex

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2753

9, US

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72.01

15

Em

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nfo@

ati-i

a.com

Fax:

+1.91

9.772

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8.10 HC4 Tool-side Protective Cover Drawing

3rd

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PRO

JEC

T #

SHEE

T

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21-H

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UTHO

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TION

OF

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1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

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.com

ISO

9001

Reg

ister

ed C

ompa

ny

Prot

ectiv

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over

for H

B9-M

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B9-T

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8.11 9630-20-COUPLER

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B1:1

11

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1

9630-2

0-C

OU

PLE

R110

63

0-2

01

Hydra

ulic

Couple

r S

erv

ice Instr

uctions

Plu

gA

ss

em

bly

So

ck

et

As

se

mb

lyA

A

15

16

SE

CT

ION

A-A

34

56

78

21

91

01

11

71

3

14

12

8

Plu

g A

ss

em

bly

1

2

3

4

5

6

7

Plu

g M

ain

ten

an

ce

:S

ep

ara

te t

he

co

up

ler

ha

lve

s b

y u

nscre

win

g t

he

1

.p

ipe

th

rea

d a

da

pte

r fr

om

th

e c

ou

ple

r fr

on

t b

od

y.

Se

cu

re t

he

co

up

ler

fro

nt

bo

dy in

a s

oft

-ja

w v

ice

.2

.U

se

a s

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rp,

ho

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nd

pic

k t

o p

ry t

he

sp

rin

g

3.

cir

clip

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m t

he

re

ar

of

the

bo

dy.

With

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w t

he

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, fla

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rin

g,

an

d

4.

va

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ar

of

the

5

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ler

bo

dy.

Re

mo

ve

th

e s

ma

ll o

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g f

rom

th

e v

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e b

od

y.

6.

Re

asse

mb

ly is t

he

re

ve

rsa

l o

f th

e a

bo

ve

.

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uri

ng

re

asse

mb

ly u

se

ne

w s

ea

ls w

he

n

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le.

Lu

bri

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ith

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(N

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eco

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de

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lar

mo

du

le's

96

30

dra

win

g.

Item

Description

1Pip

e T

hre

ad A

dapte

r, P

lug

2Spring C

irclip

, Plu

g

3Fla

t W

asher, P

lug

4Spring, Plu

g

5Valve B

ody, Plu

g

6Sm

all

O-R

ing, Plu

g

7Larg

e O

-Rin

g, Plu

g

8Couple

r Fro

nt Body, Plu

g

Item

Description

9Pip

e T

hre

ad A

dapte

r, S

ocket

10

Spring C

irclip

, Socket

11

Valve B

ody, Socket

12

Sm

all

O-R

ing, Socket

13

Spring, Socket

14

Sle

eve

, Socket

15

Larg

e O

-Rin

g, Socket

16

Couple

r Fro

nt Body, Socket

17

Mediu

m O

-Rin

g, Socket



document #9620-20-d-hbx-03 table of contents

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