Air Filter

Compressor

Balance Valve

Sump

Separator Filter

Oil Cooler and Filter

Auto-Sync

Optional Air Manifold

PTO Compressor Kit Dimensional Drawings

Model 100-B

Standard Components: Page

Compressor:•

Horizontal Drive• 2

Vertical Drive• 3Companion Flanges and End Yokes• 4

Sump (Oil Reservoir)• 5

Oil Cooler and Filter• 6

Air Filter• 7Separator Filter• 7

Auto-Sync• 8

Balance Valve• 8Oil Temperature Gauge• 8

Panel Plates• 8Voltage Converter (24V Systems Only)• 9

Optional Components:

Air Oil Cooler (Electric Fan)• 10

Air Distribution Manifold• 11Auxiliary Air Connection• 12

Air Pressure Gauge• 13

Digital Flow Meter• 13

Sump Vent• 13

Oil Inject Check Valve• See DPL83810

Hose and Fitting Kit• See DPL83810

CAF Discharge:

Air Discharge Check Valve Kits• See DPL83477

ICS Valves• See DPL83478

Static Mixers• See DPL83603

Manifolds• See DPL83682Foam Pumps:

Models Aquis 1.5, 3.0 or 6.0• See F-1031-2447

Schematics:Hydraulic• 14

Air Circuit• 15

Electrical• 16

03/13/20Rev. DateDocument Number

DPL83470Issue Date

WaterousCompany, 125 Hardman Avenue South, South St. Paul, Minnesota 55075 USA (651) 450-5000 www.waterousco.comDimensions subject to change without notice.

12/15/14

2X 4.975in126.37mm

10.275in260.99mm2X

1.25

0in

31.7

5mm

2X8.

500i

n21

5.90

mm

10.5

00in

266.

70m

m

2X .750in19.05mm

2X 20.000in508mm

21.500in546.10mm

4X .531in13.49mm

2X4.

250i

n10

7.95

mm

Electric clutch located behind this sprocket

DIM

B (s

ee p

age

4)D

IM A

(see

pag

e 4)

22.574in573.38mm

.250

in6.

35m

m

14.1

76in

360.

07m

m

CW input from this end

Output

2X 3

.622

in92

mm

2X5.

118i

n13

0mm

2X .606in15.40mm

2X 5.969in151.60mm

Detail ACompressor mounting hole dimensions

2X M8-1.25 17mm12mm 5mm

2X M8-1.25 12mm

4X 3

.346

in85

mm

15.0

20in

381.

51m

m

3.50

088

.90

Air outlet,#16 MJIC,see hydraulic schematic

Air inlet,see air filter on page 7

See page 4 for available companion flanges and end yokes

Oil return from oil cooler,#8 MJIC,see hydraulic schematic

See Detail A for compressor mounting hole dimensions

All dimensions shown as inch/millimeter

Compressor-Horizontal Drive

162 ofPageDPL83470

4X 3

.346

in85

mm

DIM A (see page 4) DIM B (see page 4)

25.4

89in

647.

42m

m

See page 4 for available companion flanges and end yokes

Air outlet,#16 MJIC,see hydraulic schematic

Oil return from oil cooler,#8 MJIC,see hydraulic schematic

See Detail A on sheet 2 for compressor mounting hole dimensions

Air inlet, see air filter on page 7

4.156in105.57mm

.750

in19

.05m

m10

.244

in26

0.19

mm

4.97

5in

126.

37m

m

18.5

00in

469.

90m

m

20.0

00in

508m

m

1.250in31.75mm

8.313in211.14mm

10.813in274.64mm

4X .531in13.49mm

Electric clutch located behind this sprocket

.250

in6.

35m

m

14.1

76in

360.

07m

m

All dimensions shown as inch/millimeter

Compressor-Vertical Drive

163 ofPageDPL83470

1.436in36.47mm

2.872in72.95mm

1.20

5in

30.6

1mm

2.41

0in

61.2

1mm

4X .438in11.13mm

1.443in36.65mm

2.886in73.30mm

1.22

1in

31.0

1mm

2.44

2in

62.0

3mm

4X 0.472in12mm

1.443in36.65mm

2.886in73.30mm

1.22

1in

31.0

1mm

2.44

2in

62.0

3mm

4X 0.472in12mm

1.432in36.37mm

1.432in36.37mm .8

27in

21.0

1mm

1.65

4in

42.0

1mm

.827

in21

.01m

m

1.65

4in

42.0

1mm

6X 0.319in8.10mm

1.188in30.16mm

1.188in30.16mm

2.10

9in

53.5

8mm

2.75

0in

69.8

5mm

2.438in61.91mm

2.563in65.09mm

2.000in50.80mm

DIM A/B

2.12

5in

53.9

8mm

2.750in69.85mm

2.75

6in

70m

m

2.000in50.80mm

.085in2.16mm

DIM A/B DIM A/B

2.12

5in

53.9

8mm

2.632in66.85mm

2.750in69.85mm

2.75

6in

70m

m

2.000in50.80mm

2.13

0in

54.1

0mm

2.750in69.85mm

2.000in50.80mm

2.24

4in

57m

m

.098in2.49mm

DIM A/B

2.000in50.80mm

1.71

9in

43.6

6mm

4.18

8in

106.

36m

m

3.688in93.68mm

DIM A/B

1.71

9in

43.6

6mm

2.000in50.80mm

3.62

5in

92.0

8mm

3.525in89.54mm

DIM A/B

All dimensions shown as inch/millimeter

Available Companion Flanges and End Yokes

1310/1410, part number V 2593 70 mm Male Pilot, part number 73276 70 mm Female Pilot, part number 73377

DIN 100, part number 73327

1410, part number V 2591 1350, part number V 1641

Companion Flange and End YokeType Series Part Number DIM A DIM B

Companion Flange

1350/1410 V 2593 6.363/161.62 9.750/247.6570 mm Male Pilot 73276 6.635/168.54 10.023/254.57

70 mm Female Pilot 73377 6.550/166.38 9.983/252.41DIN 100 73327 6.635/168.54 10.023/254.57

End Yoke1350 V 1641 7.325/186.05 10.712/272.081410 V 2591 7.488/190.19 10.875/276.23

164 ofPageDPL83470

27.0

58in

687.

27m

m

2X

13.8

10in

350.

77m

m

2X

3.00

0in

76.2

0mm

2X

6.00

0in

152.

40m

m

8.000in203.20mm

Oil fill

Sight glass

Air out to separator filter, #16 MJIC, see hydraulic schematic

6X 1.373in34.88mm

6X 1/2-13 UNC-2B

Pressure relief valve

Temperature sender

DrainOil out to cooler filter, #8 MJIC,see hydraulic schematic

Air/oil in from compressor, #16 MJIC,see hydraulic schematic

4.121in104.66mm

4.12

1in

104.

66m

m

Sump (Oil Reservoir)All dimensions shown as inch/millimeter 165 ofPage

DPL83470

4X 20.698in525.73mm

2X

3.00

0in

76.2

0mm

R.220in5.59mm

TYP

2X4.

000i

n10

1.60

mm

.313in7.94mm

TYP

28.263in717.88mm

1.64

9in

41.8

8mm

1.000in25.40mm

Required for air filter removal

Oil in, #8 MJIC,see hydraulic schematic

Oil out, #8 MJIC,see hydraulic schematic

10.8

16in

274.

73m

m

Water in, 3/4 FNPT,see hydraulic schematic

1/4 turn valve

WYE strainer

Oil filter

1/2 FNPT check valve, use if water is returned to tank

Water out, 3/4 FNPT,see hydraulic schematic

Water out Water in

1/4 FNTP drain

All dimensions shown as inch/millimeter Oil Cooler and Filter 166 ofPageDPL83470

8.500in215.90mm

11.0

63in

280.

99m

m48

.000

in12

19.2

04.

000i

n10

1.60

mm

4.000in101.60mm

Air filter

3 in tubing(2) furnished

Clamp(6) furnished

3 in elbow(3) furnished

T-bolt clamp

1.25

0in

31.7

5mm

10.7

09in

272.

01m

m

4.207in106.86mm

16.469in418.31mm

2X .406in10.31mm

5.000in127mm

Required for filter removal

Air/oil in,#16 MJIC

Air out,3/4 FNPT

See air circuit schematic

Oil out to compressor, #4 MJIC,see hydraulic schematic

5.350in135.89mm

5.750in146.05mm

.250in6.35mm

8.800in223.52mm

Required for removal of scavenger tube

Air Filter Separator Filter

All dimensions shown as inch/millimeter 167 ofPageDPL83470

1.455in36.96mm.125in

3.18mm

2.844in72.24mm

.250in6.35mm

Panel plate

Connect to CAFS compressor engage circuit, 12 or 24V

15 foot cable

3.75

0in

95.2

5mm

4.25

0in

107.

95m

m

3.750in95.25mm4.250in

107.95mm

4X .201in5.11mm

4.625in117.48mm

6.129in155.68mm

.500in12.70mm

2X

1.00

0in

25.4

0mm

6.60

6in

167.

79m

m

2X .313in7.94mm

2.000in50.80mm

1.60

0in

40.6

4mm

1.875in47.63mm

See air circuit schematic

2.031in51.59mm

Panel Cut-Out

2.00

0in

50.8

0mm

7.563in191.97mm

2X .700in17.78mm

4.27

3in

108.

53m

m

2X

3.48

9in

88.6

1mm

2X

.275

in6.

99m

m

1.905in48.39mm

3.476in88.16mm

See air circuit schematic See air circuit schematic

4.029in102.33mm

.094in2.38mm

Water in, 1/4 in,see hydraulic schematic

3.75

0in

95.2

5mm

4.25

0in

107.

95m

m

3.750in95.25mm

4.250in107.95mm

4X .201in5.11mm

CAFS Warning

3.75

0in

95.2

5mm

4.25

0in

107.

95m

m

3.750in95.25mm

4.250in107.95mm

4X .201in5.11mm

Hose Length

3.688in93.66mm

4.000in101.60mm

1.43

8in

36.5

1mm

2X .140in3.56mm

Serial Plate

Panel Cut-Out

All dimensions shown as inch/millimeter

Auto-Sync

Balance Valve

Panel Plates

Oil Temperature Gauge(Wiring to sump temperature sender not furnished by Waterous)

168 ofPageDPL83470

2X 1.000in25.40mm

2X 3.000in76.20mm

2X.2

50in

6.35

mm

2X3.

813i

n96

.85m

m

4.31

3in

109.

55m

m

5.000in127mm

4X .250in6.35mm

Orange (+)Red (+)

Black (-) Black (-)

8 in of wire length (both ends)

3.000in76.20mm

2X .125in3.18mm

All dimensions shown as inch/millimeter

Voltage Converter (24 volt systems only)

169 ofPageDPL83470

27.615in693.47mm

20.1

18in

511m

m

Oil filter, see table

2X 2

.480

in63

mm

2X .

118i

n3m

m

2X .

118i

n3m

m

10.4

44in

265.

28m

m

Oil out, #8 MJIC

Oil in, #8 MJIC

Connects to CAFS compressor engine circuit, 12 or 24V

2X 15.750in400.05

R.177in4.50mm

TYP

.236

in6m

m T

YP

2X 1

9.13

4in

486m

m

.118

in3m

m T

YP

All dimensions shown as inch/millimeter

Optional Air Cooler(Electric Fan)

Available as follows:Viewed from back

Use Oil FilterAs main cooler Included

As secondary cooler Not included (included with oil cooler, see page 4)

1610 ofPageDPL83470

2.625in66.68mm

4.625in117.48mm

.344

in8.

74m

m

1.81

2in

46.0

2mm

9.875in250.83mm

2.50

0in

63.5

0mm

SQ

#6 MJIC,auxiliary air

1/2 NPT, plugged#8 MJIC#12 MJIC

Air in

2.625in66.68mm

4.625in117.48mm

.344

in8.

74m

m

1.81

2in

46.0

2mm

4X .281in7.14mm

2.625in66.68mm

4.625in117.48mm

9.875in250.83mm

.344

in8.

74m

m

1.81

2in

46.0

2mm

2.50

0in

63.5

0mm

SQ

#6 MJICauxiliary air

#8 MJIC#12 MJIC

Air in

2.625in66.68mm

4.625in117.48mm

4X .281in7.14mm

.344

in8.

74m

m1.

812i

n46

.02m

m

5.000in127mm

4.625in117.48mm

12.250in311.15mm

.344

in8.

74m

m

1.81

2in

46.0

2mm

2.50

0in

63.5

0mm

SQ

#6 MJIC,auxiliary air

#8 MJIC#12 MJIC

Air in

5.000in127mm

4.625in117.48mm

4X .281in7.14mm

.344

in8.

74m

m

1.81

2in

46.0

2mm

4.39

5in

111.

63m

m

5.17

4in

131.

42m

m

.579in14.72mm

3.200in81.29mm

2.21

0in

56.1

3mm

1.44

0in

36.5

8mm

2X .250in6.35mm

#8 FJIC swivel

1/2 FNPT

6.62

4in

168.

25m

m

6.82

1in

173.

25m

m

.669in17mm

4.574in116.18mm3/4 FNPT

#12 FJIC swivel

1.940in49.28

2.62

5in

66.6

8mm

2X 1/2 FNPT

1.12

5in

28.5

8mm

2.25

0in

57.1

5mm

1.62

5in

41.2

8mm

2X #8-32 UNC-2B 0.50[12.70]

1.125in28.58mm

2X .196in4.98mm

1.125in28.58mm

.563in14.29mm.5

00in

12.7

0mm

.438in11.11mm

2.222in56.44mm

2.62

5in

66.6

8mm

2X 3/4 FNPT

3.09

0in

78.4

9mm

2.09

1in

53.1

0mm

1.21

5in

30.8

6mm

2X #10-32 UNC-2B 0.50[12.70]1.375in

34.93mm

.876

in22

.25m

m

2X .221in5.61mm

.625in15.88mm

.688in17.46mm

1.375in34.93mm

Optional Air Distribution Manifold

3 Port Manifold,order part number 83360-1A

4 Port Manifold,order part number 83360-1B

5 Port Manifold,order part number 83360-1C

All dimensions shown as inch/millimeter

Optional Air Valves

1/2 in

Electric3/4 in

Manual1/2 in 3/4 in

1611 ofPageDPL83470

1.720in43.69mm

2.62

5in

66.6

8mm

1.125in28.58mm

2X .196in4.98mm

.563in14.30mm

1.125in28.58mm

.475

in12

.07m

m

.750in19.05mm

.625

in15

.88m

m

1/4 FNPT Connection(Hoses and fittings furnished),order part number 83360-3A

From air Manifold,#6 FJIC

Air out1/4 FNPT

Air valve

Panel connection

Panel Cut-Out

2.223in56.46mm

2.62

5in

66.6

8mm

1.438in36.53mm

2X .221in5.61mm

.844in21.44mm

1.688in42.88mm

.713

in18

.11

1.063in27mm

3/4 FNPT Connection(Hoses and fittings furnished),order part number 83360-3B

From air manifold,3/4 MNPT

Air valve

Panel connection

2.306in58.57mm

.528in13.41mm

1.03

1in

26.1

9mm

2X

.516

in13

.10m

m

1.250in31.75mm

2X .190/4.83 THRU.310/7.87 .190/4.83

.219in5.56mm

Self-adhesive back

1.250in31.75mm

2.306in58.57mm

1.03

1in

26.1

9mm

2X

.516

in13

.10m

m

.528in13.41mm

2X .190/4.83 THRU.310/7.87 .190/4.83

.219in5.56mm

Self-adhesive back

All dimensions shown as inch/millimeter

Optional Auxiliary Air Connection

Label Label

Panel Cut-Out

Air out3/4 FNPT

1612 ofPageDPL83470

2.750in69.85mm

Panel Cut-Out

2.585in65.66mm

2.63

5in

66.9

3mm

1/4 push on connector(15 feet of black tubing furnished)

.105

in2.

66m

m

4.32

5in

109.

87m

m

Optional Sump VentVents compressor pressure for 10 seconds at startup to prevent engine stalling,

order part number 83293-2A (12V) or 83293-2B (24V)

Separator filter

1/2 in red tubing, 10 feet

5.000in127mm

1.750in44.45mm

2X .313in7.95mm .500in

12.70mm

2X

1.00

0in

25.4

0mm

4.12

3in

104.

72m

m

Muffler

Connects to CAFS compressor engage circuit, 12 or 24VDC.Deutsch DT04-2P connector mates with Deutsch DT04-2S.

Air out

4.325in109.87mm

5.250in133.35mm

2.95

0in

74.9

3mm

1.700in43.18mm.125in

3.18mm

7.125in180.98mm

1.37

5in

34.9

3mm

Air in3/4 FNPT

Air out3/4 FNPT

15 foot cable included

Connects to CAFS compressor engage circuit, 12VDC

2X 6.500in165.10

2X 7.029in178.54mm 2X

3.23

0in

82.0

4mm

2X3.

590i

n91

.19m

m

4X

.281

in7.

14m

m

3.750in95.25mm

2.50

0in

63.5

0mm

3.250in82.55mm

2.00

0in

50.8

0mm

4X .141in3.58

2.875in73.03mm

1.25

0in

31.7

5mm

2.00

0in

50.8

0mm

3.250in82.55mm

4X .141in3.58mm

Air Flow Digital DisplayPanel Cut-Out

Optional Air Pressure GaugeSingle Mpa scale order part number 83417-1A

Dual PSI/Kpa scale order part number 83417-1B

Air Flow Meter

Optional Digital Air Flow MeterOrder part number Q-0390024, 12V

All dimensions shown as inch/millimeter

Flow

Air in

1613 ofPageDPL83470

Compressor

Oil in#8 MJIC

Oil in#4 MJIC

Air/oil out#16 MJIC

OR

1/2 in check valve(required if return is to water tank)

Oil CoolerOil out#8 MJIC

Oil in#8 MJIC

Water in3/4 FNPT

Water out3/4 FNPT

Sump

Air/oil in#16 MJIC

Air/oil out#16 MJIC

Air/oil in#16 MJIC

Oil out#8 MJIC

Separator Filter

Oil out#4 MJIC

Air/oil out3/4 FNPT

Air in#12 MJIC

Balance Valve

Water in1/4 in

Optional Air Manifold

Hydraulic Schematic

Air out to CAFS discharge#8 MJIC or #12 MJIC

Auxiliary air out#6 MJIC

Pump Discharge

Pump Intake

Water Tank

1614 ofPageDPL83470

Air Inlet(part of compressor)

PMC(part of compressor)

Red

Red

Green

Blue

Black

Auto-Sync

Black solenoid

Yellow solenoid

Black

Yellow

Yel

low

Balance ValvePiloted Balance Trim Valve

Master Air Pressure Gauge (optional) Separator Filter

See hydraulic schematic

Air out3/4 FNPT, see hydraulic schematic

Black

Black

Black

Black

Red

Red

Air Circuit Schematic

Installed by OEM

Note: Tubing from air inlet to PMC installed at factory.

Air Line Tubing (furnished)Size Color Length

1/4 inBlack 15 feetRed 10 feet

Yellow 10 feet

1615 ofPageDPL83470

Chassis ground

Oil temperature gauge, see page 8

3/16 in small terminal

1/4 in large terminal

Sump and temperature sender, see page 5

Compressor overheat warning light (optional)

Chassis ground

Red

Red

Bla

ck

To auto-sync solenoids, see page 8

Meter

Bla

ck

Red

Chassis ground

Chassis ground

Red

Black

Black

Display

Auto-Sync

See the following:DPL83477 for Air Discharge Check Valve KitsDPL83478 for ICS Valves

Optional from Waterous

Chassis ground

1 1

2 2

RedBlack

Voltage Converter

Orange

BlackBlack

RedGreen

Black

12 volt clutch Packard water pack connector

15A SB

Voltage converter required only for 24 volt systems.

Switch

Electrical Schematic

Optional air manifold solenoid valve, see page 11

Optional digital flowmeter, see page 13

Optional sump vent, see page 13

Wiring not identified by color, switches and lights not furnished by Waterous.

Notes: Wiring and light not furnished by Waterous.1.All wire 16 gauge unless noted otherwise.2.

CAFS Discharge

Resistor 24V only

Ignition Switch power source +12 or 24V

CAFS Compressor engage power source

+12 or 24V

1616 ofPageDPL83470