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Page 25 Outlet Two- and three-step controller with hot water support COMMISSIONING MANUAL

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Page 1: documents/C…  · Web viewAutomatic boiler control for one or two-step burners. Boiler corrosion protection. Minimum/maximum boiler temperature limit. Gliding heating circuit and

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25

Outlet

Two- and three-step controller with hot water support

COMMISSIONINGMANUAL

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!Attention!Only begin with mounting or installation work after you have read this commissioning manual! It is absolutely necessary to make yourself familiar with the complete content. The safety advices and in-structions of the operating manual have also to be considered!

Index of contents1. Product description....................................................................................................................................... 3

1.1. Characteristics and functions..............................................................................................................31.2. Controller configurations..................................................................................................................... 4

2. Technical data.............................................................................................................................................. 73. Safety advices.............................................................................................................................................. 74. Transport and storage.................................................................................................................................. 85. Mounting of controller and sensors.............................................................................................................. 8

5.1. Electrical connection........................................................................................................................... 95.2. Mounting of the sensors................................................................................................................... 115.3. Disassembly and disposal................................................................................................................ 11

6. Procedure of commissioning...................................................................................................................... 126.1. Information display – actual values temperature..............................................................................126.2. Hand feed of the relays (relay test)...................................................................................................136.3. Configuration of relays and sensors................................................................................................. 14

7. Functions and adjustments.........................................................................................................................157.1. Frontal view of the controller with key pad and display....................................................................157.2. Used symbols................................................................................................................................... 15

8. Adjustment values...................................................................................................................................... 168.1. Additional adjustment possibilities.................................................................................................... 23

8.1.1. Permanently displayed actual temperature..........................................................................238.1.2. Automatic steepness optimization........................................................................................238.1.3. Rebuilding standard times....................................................................................................238.1.4. Factory setting activated floor heating (E3 – 3.1).................................................................24

9. Protection functions.................................................................................................................................... 249.1. Blocking protection of the pump....................................................................................................... 249.2. Blocking protection of the mixer........................................................................................................24

10. Errors and troubleshooting......................................................................................................................... 25

Index of contents

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1. Product description

LATHERM HZR COMFORT (HZR-C) is a new heating controller with an integrated hot water regulation. It meets all demands of a modern heating controller.HZR-C has both: simple handling and state-of-the-art microelectronic. The characteristics and functions show, what is all behind the HZR-C.

1.1. Characteristics and functions Weather or room-controlled heating controller

for 2 heating circuits and hot water support Extendable up to 8 heating circuits by eBus-inter-

face Connection of remote controls and DCF receiver 3 different heating levels adjustable Automatic optimization of the heating graphs and

switching times Simple handling and programming Lighted display with symbols, irrespective of lan-

guage Modern design in a compact wall construction

housing Preset for different hydraulic diagrams Automatic boiler control for one or two-step burn-

ers Boiler corrosion protection Minimum/maximum boiler temperature limit Gliding heating circuit and mixer heating circuit,

time-controlled Anniversary clock with automatic summer/winter

switchover 3 timeswitch channels with a total of 43 switching

times Preset standard switching times

Switching time optimization Heating circuits and hot water with additional

economy-level Steepness optimization System diagnosis Holiday function Floor heating Minimum/maximum flow temperature limit Automatic switch-off in summer Frost protection function Hot water loading circuit, time-controlled Hot water priority Legionella protection function Hot water circulating pump Emission control/chimney sweep Boiler circulating pump Boiler return flow temperature increase Floor drying program Room influence Analog remote control with room sensor Digital remote control with room sensor Registration and storage of all measurands Extendable by eBus Up to 7 extension controllers connectable DCF radio clock connectable Handling and analysis via PC

Product description

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1.2. Controller configurations

Configuration HZR-

C

HZR-

E

Wea

ther

con

trolle

d

Room

con

trolle

d

Boile

r con

trol o

ne s

tep

Boile

r con

trol t

wo s

tep

Glid

ing

heat

ing

circ

uit

Mix

er h

eatin

g ci

rcui

t

Hot w

ater

con

trol

Circ

ulat

ing

pum

p

Boile

r circ

ulat

ing

pum

p

Retu

rn fl

ow te

mpe

rat-

ure

incr

ease

pum

p

1 KKR-WWR ● ○ ○ ● ◙ ● ● ◘ ◘ ◘

2 KKR ● ○ ○ ● ◙ ● ◘ ◘

3 KVR/MKR-WWR ● ○ ○ ● ◙ ● ● ◘ ◘ ◘

4 KVR/MKR ● ○ ○ ● ◙ ● ◘ ◘

5 MKR/KKR-WWR ● ○ ○ ● ● ● ●

6 MKR/KKR ● ○ ○ ● ◙ ● ● ◘ ◘

7 MKR-WWR ● ● ○ ○ ● ● ◘

8 MKR ● ● ○ ○ ●

●: Preset ○: Optional ◙: Only HZR-C with coupling relay

◘: Only if a relay is free

KKR: gliding boiler circuit control KVR: gliding boiler pre-controlMKR: constant mixer circuit controlWWR: hot water control

Product description

Controller type and function

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C ontro lle r con figura tion 1K KR -W W R

TK

TW

TI TA

H KP

W W P

BR 1

F1

F2

F4

(F8)

R2

R 5

R1

C ontro lle r con figura t ion 2KK R

TK

TI TA

HKP

BR1

F1

F2

(F8)

R2

R5

Co ntro lle r co n figura tion 3KV R /M K R -W W R

TK

TW

TV

TI TA

HKP

W W P

BR 1

F1

F2

F3

F4

(F8)

R2

R3/R 4

R5

R1

HM V

C ontro lle r con figurat ion 4KV R /M K R

TK

TV

TI TA

HK P

BR 1

F1

F2

F3

(F8)

R2

R3/R4

R5

HM V

C o ntro lle r co n figu ra t ion 5 *)M K R -K K R -W W R

TK

TW

TV

TI TA

HK P1

HK P2

W W P

BR 1

F1

F2

F3

F4

(F8)R1

R2

R3 /R 4

R5

NV R(R 6)

HM V

C ontro lle r con figuration 6M K R-KKR

TK

TV

TI TA

HKP 1

HKP 2

BR1

F1

F2

F3

(F8)R1

R2

R3/R4

R5

HM V

*) only HZR-C with coupling relay

Product description

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Co ntro lle r co n figura tion 7M KR -W W R

TW

TV

TI TA

HKP

W W P

F1

F3

F4

(F8)

R2

R3/R4

R1

HM V

C ontro lle r con figu ra tion 8M K R

TV

TI TA

HKP

F1

F3

(F8)

R2

R3/R4HM V

E.g . con tro lle r con fig ura tion 2 w ith th isop tions : 2 . burn er s tep , bo ile r c ircu lation

and re tu rn flow tem pera tu re increa se

TK

HWRAP

KZP

TR

R3

R5R6

BR1BR2

R4F2

F5

Used terms: R1 ... R6: Relays F1 ... F8: Sensor inletsTK: boiler sensor TA: outside sensorTV: flow sensor TI: room sensorTW: hot water sensor HW: hydraulic switchBR1: burner step 1 BR2: burner step 2HKP: heating circuit

pumpTR: boiler return flow

sensor RAP: boiler return flow

temperature increase pump

WWP:KVR:

hot water pumpboiler pre-controller

KKR: boiler circuit control-ler

MKR: mixer circuit control-ler

HMV: heating mixing valve WWR: hot water controllerKZP: boiler circulating

pumpNVR: low voltage relay with coupling relay

Product description

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2. Technical data

Supply voltage 230 V AC 50 Hz Power consumption 5 VAFuse 4,0 AT, microfuse 5 mm x 20 mmInlets Sensor inlets: 5 Pt 1000-temperature sensors

3 inlets for FW-DMeasuring range: -20 °C to + 150 °C

Outlets 4 relays: each 2 A, 250 V AC (µ), total maximum 4 A1 relay 4 A, 250 V AC (µ)1 low voltage relay: 0,5 A, 50 V AC/DC (μ)

Interface eBusProtection degree IP 20 according to DIN EN 60529 (VDE 0470-1)Mode of operation Type 1 C (according to DIN EN 60730-1)Insulation class 2Ambient temperature 0 °C to + 50 °CReserve + 20 °C > 10 years (with lithium-battery)Installation Wall construction installationHousing Plastics, PC / ABSDimensions 170 mm x 170 mm x 55 mmWeight 0,65 kgConformity The heating controller complies with the requirements of the Guidelines on Elec-

tromagnetic Conformity (2004/108/EG), the Low Voltage Directive (2006/95/EG), the harmonized standards DIN EN 60730-1 and DIN EN 60730-2-9 and carries the CE mark.

3. Safety advicesDanger to life due to electric shock! Only trained, competent and authorised persons (electrical technician according to DIN VDE

1000-10 and BGV A3) are allowed to do mounting, electrical installation and commissioning, maintenance and repair work on the heating controller!

Follow all local regulations of the responsible energy service providers! Ensure that the power supply is switched off and that the controller cannot be switched on before

starting installation or repair work on electrical equipment. Never work on current conducting parts!

DANGER

The heating controller may only be installed and operated in: dry, not explosive surrounding areas closed rooms rooms with a temperature between 0 °C and + 50 °C

Technical data

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4. Transport and storage Prove carefully, if there are damages at the packaging or at the controller. Only transport the controller in the original packaging. The controller may be damaged, even if it falls down of a low height. Avoid hits or shocks and extreme temperatures during transport and storage (below 0 °C, above

+ 50 °C). The controller may only be storaged in the original packaging and in dry surrounding areas.

5. Mounting of controller and sensors

140m m

13

0m

m

oberes B efest igungs loch(A ufhängung)

untere B efest igungs löcherK lem m enab deck ung

esc - + ok

1. Select a suitable mounting location!2. Remove the clamp cover!3. Mark the upper central mounting hole and drill (Ø 6 mm), fit in the enclosed dowel and

tighten the screw!4. Attach the controller at the screw and arrange it!5. Mark lower mounting holes (distance between holes 140 mm), remove the controller

again!6. Drill the two lower holes (Ø 6 mm)!7. Fit in the dowels and attach the controller again!8. Screw the controller tightly at the mounting holes!

DANGER

Danger of personal injury!Never use the controller as drilling template!

LA T H E R M H Z R -C-+

LambertiElektronikI (R1-R4 ) < 4A

R5, 4A , 250V A C

R 5

11 2524765432

F1

T4A

1210

F2 F5 F61413 2120

F42322

NNF8 +12 V

GN D e-BusNN

1 1817

230 V A C50H z , 5 V AT50 , IP 20

19

F7F31615 7

L6

5

LR 4

0,5 A50 V A C / D C

NVR

98

R 2R 1 R 3

R1-R 4, 2A , 250 V A C

Connection diagram HZR-C

Clamp cover Lower mounting holes

Upper mounting hole for attaching

Transport and storage

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5.1. Electrical connection

Danger to life due to electric shock! Switch off the power supply every time the clamp cover is opened! Make sure that the controller cannot be switched on! The kind of current (alternating current) and voltage have to correspond to the details on the con-

nection diagram. Connect controller according to the connection diagram.

DANGER

The configuration of the relays and sensors are shown in table “Configuration of relays and sensors” on page 14. Electrical connection via screw clips (single / fine wire, max. 1.5 mm²).The earth conductor of the mains supply is to be connected to the 5-pole clamp block ( ).The earths conductors of the consuming units (pumps, etc.) are to be connected to the 5-pole clamp block provided for that purpose. It must be ensured, that the earth conductor of the mains supply is connected to the same clamp block. Every clamp must have only one connection.A suitable strain relief has to be provided!Only Pt 1000-temperature sensors admitted for the controller have to be employed. All low voltage conducting leads (e.g. sensor leads) have to be laid separately to power supply voltage conducting leads.The polarity of the sensor leads (max. length of lead 100 m) need not be observed!

Attention!Only safety extra low voltage is allowed to be connected with the low voltage relays (NVR). With the relays on the high voltage side (R1-R5) no safety extra low voltage is allowed to be connected. !

Mount the clamp cover again after the electrical connection has been finished.

Mounting of controller and sensors

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e-B usG N D+1 2 VF8

NV R0,5 A50V A C /D C

15 16

F3 F71917 18 22 23

F420 2113 14

F6F5F212

F124 25

+ -

LN

N1L1

H eatin g co n tro lle r

Coup ling relay

N et in pu t

C onn ec tion :pu m p

Pu/B r

Ne tz

W iring d iag ram : co up ling re lay

The sa fety adv ice s in th is ins ta lla tionm an ua l (se e pag e be fo re ) have to b econs idere d w he n w iring !

LN

N1L1

C onn ec tion :burn er s tep 2

(po ten tia l-f ree )

Pu/B r

Ne tz(1) (1)

(2 ) (2 )

Dang er to life due to e lec tr ic shoc k!

DAN GER

Wiri

ng d

iagr

am: c

oupl

ing

rela

yO

nly

HZR-

C

Montage des Reglers und der FühlerMounting of controller and sensors

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5.2. Mounting of the sensors

Mounting of the outside temperature sensor:The outside temperature sensor should be mounted at least 2 meters above the ground. There must be no in-fluence by chimneys, windows or drip rails. The outside temperature sensor should be mounted on the north or the northeast side of the house and should not be exposed to direct sunlight.In the case of larger installations with separate heating circuits, outside temperature sensors are allocated to the outside walls.

Mounting of the flow sensor:The flow sensor is mounted behind the heating system pump on the heating flow using a pipe clamp. The in-stallation site must be clean and provided with a heat-conductive paste.

Mounting of the boiler temperature sensor:The boiler temperature sensor is mounted in the same immersion sleeve, in which the boiler thermostat sensor is located.

Mounting of the hot water storage sensor:The hot water storage sensor is mounted in the immersion pipe of the hot water storage tank.

5.3. Disassembly and disposalDanger to life due to electric shock! Switch off the power supply before starting the disassembly! Make sure that the controller cannot be switched on! Disassemble the controller in reversed order as the mounting! Disposal according to the ”act governing the sale, return and environmentally sound disposal of

electrical and electronic equipment (electrical and electronic equipment act, or ElektroG)”.

DANGER

Mounting of controller and sensors

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6. Procedure of commissioning Corresponding to the heating system the configuration is adjusted (E3-1/2). The connected consumers are controlled via the submenu “relay test“. The connected temperature sensors are controlled via the submenu “actual values display”. The system-dependent settings are adjusted in the heating specialist level. Customer-specific settings are adjusted in the user level.

!Attention!The configuration can only be changed, if the keys or are pressed for 5 seconds. If the configuration is changed, all adjustments will be deleted and the factory setting is active again.

6.1. Information display – actual values temperatureTo move to the information display coming from the starting display press the key or , until ”i” ap-pears on the display. Acknowledge with the key and you are in the information display.With the key or the several sensor inlets are shown.

On the display: Meaning:TA F1 Outside temperature

TK

F2 Boiler temperature

TV

F3 Flow temperature

TW

F4 Hot water temperature

TI, TR, TF, KF

F1-F5 Optional, e.g. room temperature (TI), return flow temperature (TR), floor heating temperature (TF) or jumper for boiler value control (KF)

TI, KF F8 Room temperature, that is measured by an analog remote control FW-D or jumper for boiler value control (KF)

The allocation of the shown temperatures to the sensor inlets F1-F8 depends on the configuration. In the table above you find all possible sensors.

+OK

+ --

Procedure of commissioning

--

+ --

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6.2. Hand feed of the relays (relay test)

To move to the submenu “relay test“ coming from the starting display press the key or until “rEL“ appears on the display. Acknowledge with the key and your are in the submenu relay test. Now all outputs are switched off.With the key or the several relays are shown. You can see the relay number (1 … 6), the switch-ing status (OFF,ON) and the symbol for the relay switching output. The symbol appears after the key have been pressed. Now the switching status can be changed by pressing the keys or .This new adjusted switching status of the relays is kept until the relay level is leaved again. The normal display appears automatically after 30 minutes.

On the display: Meaning:

No 1 Hot water pump

No 2 Heating circuit pump

No 3 Mixer OPEN

No 4 Mixer CLOSED

or

No 5 Burner (step 1)

Burner (step 1)in case of 2-step burner

No 6 Burner (step 2)

Hot water circulating pump

Heating circuit pump 2. heating circuit

Return flow temperature increase pump

Heating circuit pump gliding heating circuit

The allocation of the consumers to the several relay contacts of the controller depends on the configuration. In the table above you find all possible consumers.

+OK

+

OK +

Procedure of commissioning--

--

--

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6.3. Configuration of relays and sensors

configuration Rela

y R

1

Rela

y R

2

Rela

y R

3

Rela

y R

4

Rela

y R

5

Coup

ling

rela

y R

6 *

only

HZR

-C c

ontro

ller

F1 T

A ou

tsid

e te

mpe

ra-

ture

sen

sor

F2 T

K bo

iler

tem

pera

ture

sen

sor

F3 T

V flo

w te

mpe

ratu

re

sens

orF4

TW

hot

wat

er

F5 T

I, TR

, TF,

KF

F6 T

N F

W-D

day

leve

l, an

alog

rem

ote

cont

rol

F7 N

N F

W-D

nig

ht

leve

l, an

alog

rem

ote

cont

rol

F8 T

I FW

-D in

side

te

mp.

ana

log

rem

ote

cont

rol,

KF

1 KKR-WWR WWP HKP ZPKZP RAP

ZPKZP RAP

BR1 BR2 ZPKZP RAP

◙ ● ◘ ● ◙ ○ ○ ○2 KKR KZP

RAPHKP KZP

RAPKZP RAP

BR1 BR2KZP RAP

◙ ● ◘ ◘ ◙ ○ ○ ○3 KVR/MKR-

WWRWWP HKP HMV

openHMV closed

BR1 BR2 ZPKZP RAP

◙ ● ● ● ◙ ○ ○ ○4 KVR/MKR KZP

RAPHKP HMV

openHMV closed

BR1 BR2KZP RAP

◙ ● ● ◘ ◙ ○ ○ ○5 MKR/KKR-

WWRHKP2 HKP HMV

openHMV closed

BR1 WWP ● ● ● ● ◙ ○ ○ ○6 MKR/KKR HKP2 HKP HMV

openHMV closed

BR1 BR2KZP RAP

● ● ● ◘ ◙ ○ ○ ○7 MKR-WWR WWP HKP HMV

openHMV closed

ZP WW re-lease ◙ ◘ ● ● ◙ ○ ○ ○

8 MKR HKP HMV open

HMV closed ◙ ◘ ● ◘ ◙ ○ ○ ○

◘: TI, TR, TF, KF also optionally to F1 ... F4 if free. KF also to F8 if no FW-D

: Hot water release contact for external boiler controller ○: Connections preset for remote control FW-D

●: Preset ◙: Preset depending on function * : Potential free low voltage connection

KKR: gliding boiler circuit control KVR: gliding boiler pre-control TI: room temperatureMKR: constant mixer circuit con-

trolHKP: heating circuit pumpHMV: heating mixing valve

KF: jumper for boiler value con-trol

WWR: hot water control TF: floor heating temperatureWWP: hot water pump KZP: boiler circulating pumpRAP: boiler return flow temperat-

ure increase pumpZP: circulating pumpTR: return flow temperature

BR1, BR2: burner step 1, 2

Relays and sensors

Procedure of commissioning

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7. Functions and adjustments

7.1. Frontal view of the controller with key pad and display

7.2. Used symbols

Functions and adjustments

Key OK - Change operating mode- Select submenu- Accept actual adjustment

Key

-- or + - Choose submenu- Switching forward- Change value

Key esc - Manual switching heating circuit

level or hot water level - Back to the last menu- Delete entering

Keys

-- and + at the same time for 5 seconds- Open heating specialist level

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8. Adjustment valuesTo move to the heating specialist level press the keys and at the same time approximately for 5 seconds. The display changes to a new menu display E3. To move to configuration menu 1-10 press the key or and acknowledge with . In the sub-menus E3-1 to E3-10 you get to the several values by pressing the keys or . If you want to change a value acknowledge with .

The symbol appears on the display. You change a value with the keys and , accept it with or delete the value with (the original value appears again on the display).In the submenu only this values are shown, that are possible in the chosen configuration. Relays and sensors can only be allocated, if they are not allocated until then.

Attention!In the submenu only this values are shown, that are possible in the chosen configuration. Relays and sensors can only be allocated, if they are not allocated until then. !The menus can be left with the key .

E3-1 configuration / system adjustments

No Action Factory setting Range Your setting1 Type of controller (only display) 1:HZR-C / 2:HZR-E2 Configuration 1 1 … 8 3 Additional symbols YES YES / no4 2. burner step 0 65 Allocate hot water circulating pump to a relay 0 0 … 66 Allocate boiler circuit circulating pump to a relay 0 0 … 67 Allocate boiler circuit return flow temperature in-

crease pump to a relay 0 0 … 6

8 Allocate TRücklauf (return flow) 0 0, 5 (only free sensors)

!Attention!The configuration can only be changed, if the keys or are pressed for 5 seconds. If the configuration is changed, all adjustments will be deleted and the factory setting is active again.

+

+ OK+

OK

+ OKesc

esc

Adjustment values

+

--

--

--

--

--

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E3-2 boiler adjustments (Attention: only available if boiler control have been chosen!)

No Value Factory setting Range Your setting1 Maximum boiler temperature

Burner OFF, if measured boiler temperature exceeds this value

90 °C 1 °C … 99 °C

2 TK hysteresisDifferential between the switching on-point and the switching off-point of the boiler temperature control

12 °C 1 °C … 99 °C

3 t Min burner ON/OFFMinimum burner operating time (ON/OFF) 1 min 1 min …

15 min4 Boiler corrosion protection

Below the boiler support temperature and burner ON the system pumps are switched off and the mixer heating circuit is reduced

YES YES / no

5 Constant support temperatureThe boiler is held at not less than boiler support tem-perature, independently of the heating circuit require-ments

no YES / no

6 TK supportLower limit value of the setpoint temperature value 35 °C 1 °C …

99 °C7 TK safe

If the limit value is exceeded, the system pumps are switched on

99 °C 1 °C … 99 °C

8 Temperature difference 2. step If the temperature difference is exceeded (TK set-point-TK actual) the second burner step is switched on

20 °C 1 °C … 99 °C

9 Time diff. 2. step If the actual boiler temperature does not reach the boiler setpoint value within the time lag, the second burner step is switched on

15 min 1 min … 15 min

10 TA max 2. step The second burner step is only switched on, if the system is below this value

5 °C 1 °C … 99 °C

12 Treturn flow minMinimum boiler return flow temperature for the return flow temperature increase

35 °C 1 °C … 99 °C

13 Boiler value controlAllocate jumper to measurement input 0 0, 5, 8

14 TKs value Fixed value for boiler setpoint value (value control) 70 °C 1 °C …

99 °C

Adjustment values

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E3-3 Heating circuit adjustments

No Value Factory setting Range Your setting1 Floor heating no YES / no2 Economy level

Release of reduced day level no YES / no

3 P controllerRoom size-related regulation of the heating circuit flow temperature

no YES / no

4 P controller with frost protectionRoom size-related regulation with frost protection (via outside temperature sensor)

no YES / no

5 Allocate TInnen Allocate room sensor to measurement input (0: DFW HZR)

0 0, 5, 8 (only free sensors)

6 TInnen for HK2Chosen room sensor affects the second heating cir-cuit

no Yes / no

7 Frost protection in automaticFrost protection in automatic operating modes no YES / no

8 Room influence with TISetpoint value of the heating circuit flow temperature is reduced, if the measured actual room temperature exceeds the setpoint room temperature

no YES / no

9 Virtual room influenceSetpoint value of the heating circuit flow temperature is reduced, if the calculated actual room temperature exceeds the setpoint room temperature (without room sensor)

no YES / no

10 Room influence coefficientThe factor by which the heating circuit flow temperat-ure is reduced when the actual room temperature ex-ceeds the setpoint room value by 1 K

12 1 … 99

11 ZK heating upTime constant for virtual room temperature 0.2 h 0.1 h …

9.9 h12 ZK lowering

Time constant for virtual room temperature 40 h 1 h … 99 h

13 TA OFFHeating is switched off, if the outside temperature exceeds this value

30 °C 1 °C ... 99 °C

14 TV max HK1 Heating circuit flow temperature-limitation for heating circuit 1

99 °C 1 °C ... 99 °C

15 TV max HK2 Heating circuit flow temperature-limitation for heating circuit 2 (gliding heating circuit)

99 °C 1 °C … 99 °C

Adjustment values

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No Value Factory setting Range Your setting16 TV min MKR

Heating circuit flow temperature-limitation for mixer heating circuit

12 °C 1 °C ... 99 °C

17 Differential TV –TKDifferential between the boiler setpoint temperature and the setpoint temperature of the mixer heating cir-cuit

4 K 1 K ... 99 K

18 Final controlling element running timeRunning time of the final controlling element from CLOSED to OPEN

120 sec 10 sec … 990 sec

19 Final controlling element P partProportional value for the regulation of the final con-trolling element

2 0.2 … 5.0

20 TV min KKRHeating circuit flow temperature-limitation for gliding (boiler) heating circuit

23 °C 1 °C ... 99 °C

21 Follow-up time HKPFollow-up time HKP of the gliding heating circuit when burner OFF

1 min 1 min … 15 min

22 HKP clocking releaseRelease clocking of the pump for the gliding heating circuit

YES YES / no

23 Pump clocking periodsPump clocking period for the gliding heating circuit 6 min 1 min …

15 min24 Pre-transfer of switching times

The switchover to day level is pre-transferred about a calculated time

no YES / no

25 Heating up optimizationThe calculated times (24) are optimized by the quan-tification of the room temperature changes

no YES / no

26 SZ pre-transfer – heating upThe factor of the heating up speed of the actual room temperature after the switchover to day level

10 min / °C1 min / °C …

99 min / °C27 SZ pre-transfer – delay

Starting value for increase of the room temperature after switchover to day level

10 min 1 min … 99 min

28 Floor sensor FbHZgAllocate floor temperature sensor to measurement input

0 0, 5 (only free sensors)

29 Setpoint value for floor sensorHeating circuit flow temperature-limitation when the floor setpoint value is exceeded

28 °C 1 °C ... 99 °C

Adjustment values

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No Value Factory setting Range Your setting

30 Co-value controlling for floor sensor (E3-3/28)Factor, that indicates, how much the heating circuit flow temperature is reduced, if the actual floor tem-perature is 1 K higher than the floor setpoint value

12 1 … 99

: Factory setting changes if floor heating (E3-3.1=YES) is chosen, see page 23

E3-4 Hot water adjustments (Attention: Controller without hot water circuit only no. 2 connectable!)

No Value Factory setting Range Your setting1 2. hot water setpoint value

Release of the reduced hot water setpoint value (economy level)

no YES / no

2 Hot water priorityHeating circuit pumps “OFF“ and mixer “CLOSED“ during hot water loading

YES YES / no

3 Hot water hysteresisDifferential between the switching on-point and the switching off-point of the hot water storage tank dur-ing hot water loading

4 K 0 K … 30 K

4 Antilegionella releaseFor the first hot water loading at the beginning of the week (Monday) the hot water setpoint value is adjus-ted to 60°C; start of loading 90 minutes before night/day switchover for max. 90 minutes

no YES / no

5 Hot water thermostatA thermostat is used instead of the hot water sensor no YES / no

6 WW-loading three-way valveThe hot water loading is carried out through a three-way valve and heating circuit pump

no YES / no

7 Hot water maxMaximum adjustable hot water storage temperature 60 °C 1 °C …

99 °C8 Follow-up time WWP

Follow-up time of the hot water pump after reaching the hot water setpoint temperature

3 min 1 … 15 min

9 Diff TWSoll – TKSollDifferential between the hot water loading temperat-ure (boiler) and the hot water setpoint value

15 K 1 K … 99 K

10 Release hot water loading if TKIst > TWIst no YES / no11 Switching-on hysteresis hot water loading 10 K 0 K … 30 K12 Switching-off hysteresis hot water loading 5 K 0 K … 30 K13 Loading time limit

The hot water loads maximum 1 hour no YES / no

Adjustment values

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E3-5 eBus adjustments

No Value Factory setting Range Your setting1 eBus ON

Switching on the eBus interface YES YES / no

2 ASYN ONDispatch of the synchronisation signal for switching on the communication

YES YES / no

3 PKZM systemChoice of the PKZM system for communication YES YES / no

5 TA of controller addressController receives the outside temperature from the adjusted address (0: TA via eBus, 1:basic controller, 2 ... 8: extension controllers)

1 0, 1, … 8

8 eBus current supplySwitch on the eBus current supply at the controller (Attention: consider current balance!)

YES YES / no

E3-6 Special system adjustmentsNo Value Factory setting Range Your setting1 Automatic summer/winter switchover

Controller adapts automatically the time of day at be-ginning or at the end of summertime

YES YES / no

2 Emission test 30 min.Emission test is ended automatically after 30 minutes

YES YES / no

3 STB testSTB release test: All consumer devices apart from the burner are switched off, if the key is pressed during the emission test

no YES / no

4 Service Service: Switching off of running times and filters no YES / no

5 Sensor Control If a defective sensor is identified, the controller auto-matically changes to manual operating mode.

no YES / no

esc

Adjustment values

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E3-7 Burner running times / operating frequency

No Value1 Total burner running time step 12 Burner running time 1 since last reset3 Total burner running time step 24 Burner running time 2 since last reset5 Total operating frequency burner step 1 6 Burner 1 ON since last reset7 Total operating frequency burner step 28 Burner 2 ON since last reset

Reset: The summed up times and switch-on frequencies can be reset, if the key is pressed for 5 seconds during the display of the value.

E3-8 Internal calculation value of the heating controller

No Value1 Flow setpoint temperature 1. heating circuit2 Flow setpoint temperature 2. heating circuit3 Boiler setpoint temperature 1. heating circuit4 Boiler setpoint temperature 2. heating circuit5 Boiler setpoint temperature hot water circuit6 Boiler setpoint temperature total7 Virtual actual room temperature (calculation value)8 Filtered actual room temperature9 Filtered outside temperature

E3-9 Special system information

No Value1 Last access to E3 / E42 Last access to time3 Penultimate access to E3 / E44 Penultimate access to time5 Hardware version6 Software version7 Conductor board version

Adjustment values

ok

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E3-10 Floor drying

To start the floor drying the key has to be pressed and held while the voltage is connected. The floor drying is finished in the same way. After a voltage breakdown the controller continues a started floor drying program.

No Value Factory setting Range Your setting1 Maximum temperature 50 °C 1 °C ... 99 °C2 Dwell period start temperature (20°C) 10 days 1 day ... 99 days3 Heating up period to TMax 5 days 1 day ... 99 days4 Dwell period at TMax 5 days 1 day ... 99 days5 Cooling down period to end temperature 5 days 1 day ... 99 days

M axim u m tem pe ra tu re

S tart/e nd te m pe ra ture

Set

poin

t tem

pera

ture

hea

ting

flow

(°C

)

Res idence tim estart tem pera ture

Preheating t im e Coo ling tim eRes idenc e timem ax im umtem perature

Days0 5 10 15 20 25 30

10

15

20

25

30

35

40

45

50

55Floor drying

Factory se ttin g

8.1. Additional adjustment possibilities8.1.1. Permanently displayed actual temperature

If in the normal display constantly should appear another actual temperature, the key have to be pressed for 5 seconds in the submenu “actual values display”, while the desired value is shown.

8.1.2. Automatic steepness optimizationThe automatic steepness optimization is started, when the key is pressed for 5 seconds in the submenu ”setpoint values”, subsection ”steepness”. This symbol flashes on the display and signalizes, that the automatic steepness optimization is running.

8.1.3. Rebuilding standard timesIn the switching times menu the preset standard switching times can be entered again by pressing the keys and at the same time for 5 seconds.

ok

ok

ok

+

Adjustment values

--

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8.1.4. Factory setting activated floor heating (E3 – 3.1)

Submenu Value Factory setting RangeAE steepness 0.5 0.3 ... 3.0E3-3/10 room coefficient 4 1 ... 99E3-3/14 TVs max 50 °C 1 °C ... 99 °CE3-3/20 TVs min KKR 12 °C 1 °C … 99 °CE3-3/27 SZ pre-transfer delay 60 min 1 min ... 99 min

! Attention!Standard switching times are put forward for 2 hours!

9. Protection functions9.1. Blocking protection of the pump

The pumps are switched on every day at 12 o´clock for 10 seconds to avoid a blocking of the pumps.

9.2. Blocking protection of the mixerWhen the heating controller switches from day level to night level automatically, the heating circuit mixer is first moved to position OPEN and is after that moved to position CLOSED. This is done to avoid a blocking of the heating circuit mixer. While this movement the corresponding heating circuit pump is switched off. After that the heating circuit mixer is moved in the position that is adjusted in the heating controller.

Adjustment values

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10. Errors and troubleshootingPlease check the following points, if your heating controller do not operate successfully:

1. Current supply:The current supply works, if a display appears, e.g. the starting display. Check the power supply voltage and the controller fuse, if there is no display.

2. Automatic sensor monitoring via the heating controller: All used sensors are checked on short circuit and disconnection. If an error occurs, the display shows the sensor number and the value “H °C“ or “L °C“. The controller auto-

matically changes to manual operating mode, if E3-6/5 = YES. Only one error is displayed at one time. More errors are displayed one after the other in numerical order.

3. Sensors and sensor leads:When the display (normal display and information level) shows meaningful temperatures, all is well. In case of sensor interruption, the display shows “H °C“ and in case of a sensor short-circuit the display shows “L °C“. If the temperatures shown are not meaningful, you can check the values of resistance from the following chart, using a resistance measurement device:

Resistance chart Pt 1000-temperature sensor-20 °C 922 ohm 20 °C 1078 ohm 60 °C 1232 ohm 100 °C 1385 ohm-10 °C 961 ohm 30 °C 1117 ohm 70 °C 1271 ohm 110 °C 1423 ohm

0 °C 1000 ohm 40 °C 1155 ohm 80 °C 1309 ohm 120 °C 1461 ohm10 °C 1039 ohm 50 °C 1194 ohm 90 °C 1347 ohm 130 °C 1498 ohm

4. Switching outputs:Check the relay switching outlets via the submenu relay test, if the heating controller does not switch on the corresponding consumer devices (burner, pumps and valves).

Replace the heating controller, if the error still exists after checking the above mentioned points.

Danger to life due to electric shock! Only trained, competent and authorised persons (electrical technician according to DIN VDE

1000-10 and BGV A3) are allowed to do mounting, electrical installation and commissioning, maintenance and repair work on the heating controller!

Follow all local regulations of the responsible energy service providers! Ensure that the power supply is switched off and that the controller cannot be switched on before

starting installation or repair work on electrical equipment. Never work on current conducting parts!

DANGER

Errors and troubleshooting

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Steepness graph

setpointtemperature room

setp

oint

tem

pera

ture

hea

ting

flow

(°C)

outside temperature (°C)

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Notes:

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Descriptions, performance information and illustrations in this commis-sioning manual are non-binding. Technical alterations reserved. Without explicit authorization of the manufacturer this operating manual is not allowed to be duplicated, distributed, altered, transferred and translated into another language or to be used otherwise. The information in this operating manual has been checked carefully. Nevertheless, no liability for mistakes can be assumed. The manufacturer is not liable for dam-ages that result of non-consideration of the installation and the operat-ing manual or parts of it.

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