doe_2015.pdf

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EE&C Technologies for Textile/Garments/Steel Sector Dr. Md. Zahurul Haq Professor Department of Mechanical Engineering Bangladesh University of Engineering & Technology (BUET) Dhaka-1000, Bangladesh [email protected] http://teacher.buet.ac.bd/zahurul/ Steel/Garments/Textile Technologies c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 1 / 12

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  • EE&C Technologies for Textile/Garments/Steel Sector

    Dr. Md. Zahurul Haq

    ProfessorDepartment of Mechanical Engineering

    Bangladesh University of Engineering & Technology (BUET)Dhaka-1000, Bangladesh

    [email protected]://teacher.buet.ac.bd/zahurul/

    Steel/Garments/Textile Technologies

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 1 / 12

  • Energy Scenario in Bangladesh

    Macro Energy Balance in Bangladesh

    doe01

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 2 / 12

  • Energy Scenario in Bangladesh

    Macro Energy Balance in Bangladesh

    doe02

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 3 / 12

  • Energy Scenario in Bangladesh

    doe03

    Source: Compiled by JICA Project Team based on the current gas and electricity

    consumption data

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 4 / 12

  • EE&C for Textile & Garments Industries

    Top 10 Clothing Exporter

    doe04

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 5 / 12

  • EE&C for Textile & Garments Industries

    Water, Energy & Chemicals use in Textile Production

    doe05

    doe06

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 6 / 12

  • EE&C for Textile & Garments Industries

    EE& C Technologies for Textile & Garments Industries

    High efficiency spinning machines

    High efficient loom (e.g. air-jet loom)

    High efficient sewing machine

    High efficient stenter (e.g. controlled by inverter, air volume and

    nozzle width are adjustable)

    High efficient dyeing machine (e.g. controlled by inverter)

    High efficient boilers (e.g. once-though boilers)

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 7 / 12

  • EE&C for Textile & Garments Industries

    EE& C Technologies for Textile & Garments Industries

    High efficiency spinning machines

    High efficient loom (e.g. air-jet loom)

    High efficient sewing machine

    High efficient stenter (e.g. controlled by inverter, air volume and

    nozzle width are adjustable)

    High efficient dyeing machine (e.g. controlled by inverter)

    High efficient boilers (e.g. once-though boilers)

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 7 / 12

  • EE&C for Textile & Garments Industries

    EE& C Technologies for Textile & Garments Industries

    High efficiency spinning machines

    High efficient loom (e.g. air-jet loom)

    High efficient sewing machine

    High efficient stenter (e.g. controlled by inverter, air volume and

    nozzle width are adjustable)

    High efficient dyeing machine (e.g. controlled by inverter)

    High efficient boilers (e.g. once-though boilers)

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 7 / 12

  • EE&C for Textile & Garments Industries

    EE& C Technologies for Textile & Garments Industries

    High efficiency spinning machines

    High efficient loom (e.g. air-jet loom)

    High efficient sewing machine

    High efficient stenter (e.g. controlled by inverter, air volume and

    nozzle width are adjustable)

    High efficient dyeing machine (e.g. controlled by inverter)

    High efficient boilers (e.g. once-though boilers)

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 7 / 12

  • EE&C for Textile & Garments Industries

    EE& C Technologies for Textile & Garments Industries

    High efficiency spinning machines

    High efficient loom (e.g. air-jet loom)

    High efficient sewing machine

    High efficient stenter (e.g. controlled by inverter, air volume and

    nozzle width are adjustable)

    High efficient dyeing machine (e.g. controlled by inverter)

    High efficient boilers (e.g. once-though boilers)

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 7 / 12

  • EE&C for Textile & Garments Industries

    EE& C Technologies for Textile & Garments Industries

    High efficiency spinning machines

    High efficient loom (e.g. air-jet loom)

    High efficient sewing machine

    High efficient stenter (e.g. controlled by inverter, air volume and

    nozzle width are adjustable)

    High efficient dyeing machine (e.g. controlled by inverter)

    High efficient boilers (e.g. once-though boilers)

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 7 / 12

  • EE&C for Textile & Garments Industries

    EE& C Technologies for Textile & Garments Industries

    High efficiency spinning machines

    High efficient loom (e.g. air-jet loom)

    High efficient sewing machine

    High efficient stenter (e.g. controlled by inverter, air volume and

    nozzle width are adjustable)

    High efficient dyeing machine (e.g. controlled by inverter)

    High efficient boilers (e.g. once-though boilers)

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 7 / 12

  • EE&C for Textile & Garments Industries

    Boiler Operating Efficiency

    When you make a cup of tea, which way is more economical?

    doe07

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 8 / 12

  • EE&C for Textile & Garments Industries

    doe08

    doe09

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 9 / 12

  • EE&C for Textile & Garments Industries

    doe10

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 10 / 12

  • EE&C Potentials of Steel Mills

    EE& C Technologies for Steel Mills

    High efficient induction burners

    Regenerative burners for pre-heating

    Combustion control by controlling air fuel ratio in exhaust gas.

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 11 / 12

  • EE&C Potentials of Steel Mills

    EE& C Technologies for Steel Mills

    High efficient induction burners

    Regenerative burners for pre-heating

    Combustion control by controlling air fuel ratio in exhaust gas.

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 11 / 12

  • EE&C Potentials of Steel Mills

    EE& C Technologies for Steel Mills

    High efficient induction burners

    Regenerative burners for pre-heating

    Combustion control by controlling air fuel ratio in exhaust gas.

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 11 / 12

  • EE&C Potentials of Steel Mills

    EE& C Technologies for Steel Mills

    High efficient induction burners

    Regenerative burners for pre-heating

    Combustion control by controlling air fuel ratio in exhaust gas.

    Combined Cooling, Heating & Power (CHP)

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 11 / 12

  • Cooling, Heating & Power

    Cogeneration

    doe11

    1 MW GT/Gas engine exhaust contain approx 1.8 MW heat, whichcan be used to produce:

    4 TPH steam, or

    0.4-0.5 MW electricity, or

    200 RT refrigeration

    c Dr. Md. Zahurul Haq (BUET) EE&C Technologies BOCM/JCM (2015) 12 / 12

    Energy Scenario in BangladeshEE&C for Textile & Garments IndustriesEE&C Potentials of Steel MillsCooling, Heating & Power