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Page 1: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

Docks

Doors & Loading Dock Product Handbook

Austral ia's largest range

Total Dock package

Design a solut ion

Page 2: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

The Leda Advantage

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About Us

Leda is the market leader in the design and manufacture of

physical security and access control products.

Leda maintains an absolute commitment to quality and has

developed special manufacturing methods and equipment

to ensure a consistently high quality standard for all its

products.

The Leda Advantage

• Innovative products

• Stylish contemporary designs

• High vandal resistance

• Reliable and low maintenance

• Cost efficient

• Superior installation methods

• Unparalleled technical advice with product choice and

specification

Quality

As part of its policy of ongoing improvement, Leda works

continually to advance the effectiveness and efficiency of

all its products.

When selecting or specifying from within this handbook, it is

advisable to consult directly with Leda to ensure that

specifications have not been altered.

Leda can also advise on the suitability of your dock or door

selection for the proposed application.

Service

Every Leda client is guaranteed unrivalled service,

advice and technical support. Products are distributed

and supported through branch offices or distributors

throughout Australia and New Zealand.

Warranty

All Leda products carry a full comprehensive 12 month

warranty.

Optional warranty extensions are also available if and when

Preventative Maintenance Contracts (PMC) are entered

into.

Materials and Finishes

Most Leda products are available in a pre-primed painted

finish or galvanised mild steel.

Leda utilises its own robotic cutting / welding and powder

-coating equipment to ensure a consistent, high quality

finish to all of its products.

Product specifications displayed in this handbook are

accurate at time of printing.

Improvements and additions are continually being made to

the product range.

Check with your nearest Leda Sales office that the designs

and specifications displayed are still current.

Comprehensive brochures and technical literature on the

complete range of Leda’s architectural and security

products are available on request or visit the website:

www.ledasecurity.com.au

Copyright © Leda Security Products Pty Ltd 2011.

All rights reserved. No part of this work may be produced or utilised in any form or

by any means, electronic or mechanical, including photocopying, recording or

in any information storage or retrieval system, without the prior written permission

of Leda Security Products Pty Ltd.

Page 3: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

General > Contents

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Docks

1

Docks

Dock Brain

Dock Introduction

Automatic Dock Leveller

Manual Dock Leveller

Dock Drawbridge

Drawbridge Frame

Options & Accessories

Dock Seals

Dock Barriers

Dock Ramp

Dock Structures

Dock Shelters

Doors

Dock Doors

High Speed Doors

Large Custom Doors

PVC Doors

Materials Handling

Scissor Lifts

Freight Hoist

2

6

9

12

13

14

15

17

20

21

22

23

24

31

35

37

39

42

Page 4: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

Product Range > Docks

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Dock Brain

2

Dockbrain for the first time links new and existing dock equipment with planning and control.This Australian innovation from Leda can change the way you look at and run your loadingdocks, leading to enhancements in:

SafetySecurityEfficiencyEnvironment

PlanningMinimise quing of trucks by allocating delivery slotsExtract value from existing resources before catering for peak demandPreload freight to appropriate doors ready for loading

Complete Automated Dock Solution100% Australian developed

www.dockbrain.com

ControlSecure your docks and doorsEnsure docks are safely operated withtouchscreen interfaceLog and report on movements at all your docksfor both trucks and forksNavigate incoming trucks to designated doors.

Page 5: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

DocksProduct Range > Docks

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3

Dock Brain

Tier 1Door ControlAt its basic level Dockbrain is a safer way to operate a dock with its touchscreen interface. It has never been faster to train staff on dock operations by incorporating a rigid safety checklist with easy to follow text and pictures.All commands are logged for audit and safety functions.

Tier 2Site ControlTier 1 safety and touchscreen plus site control. Now you can control multiple doors on your warehouse from the one location. Ideal for truck to door allocation from your reception or receiving /despatch office. Superior computing power means comprehensive reports and auditing features such as comprehensive time stamping of all instructions and events. The system can receive service requests from individual doors and alert operators to all operational and safety concerns.

Tier 3Multi Site ControlAdd all the functions for Tier 1 and 2 plus the added functionality of managing your multiple locations via the web full time or after hours. Integrate CCTV and centrally manage your docks in the 21st century. The Dockbrain website allows you or the trucking company to pre-book truck times and drivers to specific docks to facilitate warehouse planning, Visually track and audit dock movements to integrate with your security system.

Dockbrain is installed to meet the operational control levels you need. Whether it is dock safety at tier 1 to integrated multi site control at tier 3, Dockbrain has you covered. It is important to note that each increasing tier level also incorporates those beneath it.

www.dockbrain.com

Page 6: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

Dock Air Conditioning

System

Floodlight

Dock Shelter

LDSA3635Inflatable Seal

LDRBRubber Bumper

Reversing Sensor

Wheel Guides

LOOPTRUCKVehicle Loop

ChocksAuto

LDL20Dock Leveller

Traffic Lights

Flashing Light

Audible Alarm

TMH60Boom Gate

LDDLDock Light

Traffic Lights

Dock Door

High Speed Door

DOCKBRAINLeda's Dock

Controller

IntercomKeyswitch

Prox Card Reader

IntercomKeyswitch

Prox Card Reader

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4

Product Range > Docks

Dock Brain

Dockbrain Equipment ControlDockbrain is equipment independent so will integrate with pre-existing loading docks or you can design a solution from scatch using this handook. Leda realise distribution is not one size fits all, so we will develop a dockbrain solution with you to meet individual company requirements from one to hundreds of doors and multiple facilities.

EquipmentLeda is able to integrate existing dock equipment or can supply and install a range of dock and door equipment to meet your warehousing requirements. Further information is contained in this handbook but if you have any specific requirements or questions to consider then please contact our offices.

ScopingTake advantage of Leda's experience if you would prefer Leda to scope & audit sites to see what equipment is in place for a Dockbrain solution

www.dockbrain.com

Page 7: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

Docks1 3 0 0 7 8 0 4 5 0

5

Product Range > Docks

Dock Brain

Web Control (Tier 3)Imagine controlling your docks and doors from your office, reception, security or anywhere else at site. Now imagine this control from any web connected PC! You can centrally control 1 or hundreds of sites and docks with any web browser (even a web connected tablet PC such as iPad if you are on the move).

PrebookingBooking a slot can be by your own staff where trucks can call in to request a slot or a third party restricted website login is available for freight companies to log in and manage their own fleet and drivers. You can even track site inductions.

SecurityIn its strictest security sense, you can provide vehicle and driver information to your security team to vet drivers prior to deliveries or at the front gate or lastly the actual dock. Ideal for sensitive government sites or where you want to block specific trucks or drivers from entry.

CommunicationsDockbrain can SMS or email confirm arrival times to trucks queued or on approach. This is ideal for sites with peak demand, limited parking or space (eg construction sites), secured locations or temperature controller. By calling trucks as required you can avoid queuing at the front gate and call trucks to your location as required. Right down to the very door they are to dock at, which is ideal for load preperation.

OHSDockbrain acts as a link between your equipment register for docks and the required training and maintenance for such equipment. Most notably your staff at the dock level can report service faults as they arise.

www.dockbrain.com

Page 8: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Docks Introduction

Product Range > Docks

6

Introduction

Loading docks are a critical piece of the supply chain by linking your warehouse to trucking fleet. At Leda we understand the requirement for tested, heavy duty, reliable & safe to operate equipment is paramount to a successful loading dock

Why are 2 rams important?

It is safer & you can point load more which you cannot do with a number of central mounted single hydraulic ram docks. Leda's docks are also rated to carry the load whether a truck is in position or not. This is critical should the truck accidentally ever drive off.

Safety

Mechanical lockout for servicing2 hydraulic rams to prevent rollingDrive-away rated to hold fork should truck drive offLowers or raises with truck automatically during loading or unloadingToe guard side protectionPotential for DockBrain safety enhancementi.e. can be interlocked with truck restraint

Operation

While the Leda dock console is easy to operate, proper training is required to operate a dock leveller. Safety can be further enhanced with the DockBrain touchscreen as further checks & controls can be introduced.

Safety of two hydraulic cylindersHigh duty cycleProven design

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Docks Introduction

Product Range > DocksDocks

7

Standard Specifications

Generally at least double the length of the vehicle but dependant on type.

HeightDock height should equal your average load height (not truck height)

Safety of two hydraulic cylindersHigh duty cycleProven design

AlertDock Heights?

The height of your dock should be at the average height of your loads.

Remember that containers can add 200mm to your truck bed loads.

Note: Rear 2 pallets from container may dictate that these are unloaded prior to the operation of ramp by a trained & experienced operator.

Page 10: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Docks

Docks Introduction

8

Recommended Maximum Gradients

Leveller platformSwing lipLeveller frameToe guardsWarning stripesHydraulic unitLift cylindersSwing lip cylinderBuffers (option)Tail lift recessControl unit

123456789

1011

Component overview

Safety of two hydraulic cylindersHigh duty cycleProven design

Note: Check vehicle manuals & AS2359.6

Powered industrial trucks - Safety code

Suggested positioning for control unit is

drivers side of dock so operator & truck

driver can see each other.

Finish

Paint RAL 5010

Conduits

Hydraulics - 50mm minimum - GreyPower - 32mm minimum - Orange

Page 11: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Docks

Automatic Dock Leveller

Cast In Frame

Docks

9

Product Code : LDL20

Durable and extremely safe2 rams to support loads (not one)Quick operationEasy to install

Product Code: LDL20CF

Safety of two hydraulic cylindersHigh duty cycleProven design THOUSANDS

INSTALLED

Order your cast in metal work to suit your project timeline

Page 12: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Automatic Dock Leveller

Product Range > Docks

Cast In Frame

10

Product Code : LDL25

Durable and extremely safe2 rams to support loads (not one)Quick operationEasy to install

Product Code: LDL25CF

Safety of two hydraulic cylindersHigh duty cycleProven design

Page 13: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Docks

Automatic Dock Leveller

Cast In Frame

Docks

11

Product Code : LDL30

Durable and extremely safe2 rams to support loads (not one)Quick operationEasy to install

Longer length makes for shallower gradients for more load heights

Safety of two hydraulic cylindersHigh duty cycleProven design

Product Code: LDL30CF

Page 14: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Docks

Manual Dock Leveller

Cast In Frame

12

Manual dock levelling solutionCost effective & Easy to use

Manual dock levellerQuick and easy to useThousands installed worldwideIdeal for standard load heights

RecessedLDL2003WR

ProtrudingLDL1703WPLDL2003WP

Product Code: LDLRF

Additional options

LDL30F - see page 13LDDBF - see page 14

Page 15: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

Adjustable slide rail

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Dock Drawbridge

Product Range > DocksDocks

13

Product Code : LDDB1815

Spring loaded assisted lift, easy to useGreat reach up to 2000mmMounted on rail so can move horizontally. Rail mounted - 4.0T capacity, Fixed - 6.0T capacityRail length - 3.0M standard

Fit to existing docks

Automatic option available

Manual dock to truck connectionCost effective & Easy to useGreat for variable truck heights

Page 16: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Drawbridge Frame

Product Range > Docks

14

Cast In Angle

Product Code : LDDBF

Compatible with:Dock Drawbridge &Protruding Manual Dock Leveller

Strong construction200 x 100 RHSHot dip galvanised for long lifeLoad rated to dock hardware

Retrofit to existing concrete docks

Add dock hardware to existing concrete docksDesigned to withstand hardware load ratings

Product Code: LDL30F

Compatible with:Dock Drawbridge &Protruding Manual Dock Leveller

Cast into new concrete docks

Page 17: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Options & Accessories

Product Range > DocksDocks

15

For Docks

Buffers LDRBPrevent damage to buildings from reversing trucks.

Chocks - ManualSimple check, site staff can implement to prevent truck movement.

Boom Gates TMH60Refer to Industrial Gates & Perimeter Security Handbook

Fencing / GatesPhysical barriers to stop pedestrians entering dangerous areas.

Reverse SensorDetects truck backing up to dock & provides visual feedback through flashing of traffic light signal.

Chocks - AutoPrevents trucks driving off until safety assured.Can be interlocked to dock leveller through Dockbrain.

Wheel Guides LDWGAssists reversing trucks by guiding them to a fixed position.Ideal for Automatic dock leveller.

RFIDDetect specific trucks at individual doors or forks loading trucks.All can be recorded through Dockbrain.

BarriersCan prevent damage to stock or buildings.Ideal for segregated pedestrian aisles & areas.

Traffic LightsDirect trucks externally or forks internally.

Page 18: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Docks

Options & Accessories

16

Dock Lights LDDLDesigned for maximum illumination of truck interior.

Road Loops LOOPTRUCKFor detection of vehicles either side of door.

PE BeamsCan prevent movement of dock equipment.

Convex Mirror LDCMFor drivers of forks to utilise when maneuvering in & out of trucks.

IsodockInsulate your Auto dock levellers for thermal protection

Vertical Rubber BumperPrevent damage to buildings from reversing trucks.

Dock StepsQuick pedestrian access from ground level into dock

For Docks

Page 19: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Dock Seals

Product Range > DocksDocks

17

Foam Seal

For fixed vehicle size fleets.

Creates a firm & positive seal for a known vehicle size.It is important to note vehicle force on seal & wall or structure seal in mounted to.Ask about our range of colours or having your own logo printed on the seals.

Pad Thickness: 180mmTop Pad Height: 450mmSide Pad Width: 300mm

Foam Seals have high visibility side pleating

Page 20: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

Optional yellow strip shown

Contrast assists reversing drivers

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Product Range > Docks

Dock Seals

18

Mechanical Seal

LDSM3232 - height 3200mmLDSM3234 - height 3400mmLDSM3236 - height 3600mm

Range of sizesRain & weather protectionFits various truck sizes

Building Building

Before After

Truck

Seal compresses as truck reverses into position for tight fit

Truck

Page 21: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Docks

Dock Seals

Docks

19

Inflatable Seal

LDSA3635 - height 3500mmLDSA3637 - height 3700mmLDSA3639 - height 3900mm

Shelter inflates around rear of truckFor refrigeration or temperature sensitive sites

Note:Ask about our isotherm dock levellers for insulated docks.Save energy for refrigerated

warehousing.

Refrigerated warehousing

Page 22: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Docks

Dock Barriers

20

Product Code : LDDP

Typically constructed from 80NB pipeCustomisable to your dock openingCast in or base plate installation

Protect dock openings from damageHeavy duty construction

Product Code : LDFG

Constructed from 32 to 40NB pipeGates can be locked closed & at 90deg open to provide a safe barrier either side of the loading area.Easily upgrade existing loading bays - simple installation via masonry anchors.Custom opening dimensions & matching fencing available.

Page 23: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Docks

Dock Ramp

Docks

21

For integrating floor to dock leveller heightsHeavy duty design

Minor Ramp

Small deviations in dock leveller heightUp to approx 200mm

Major Ramp

Large forklift ramp for complete dock leveller solution on slab

Leda will match a ramp to your requirements to consider truck height, fork gradient, fixed or maneuverable, additional dock leveller.

Note: A scissor lift may also be able to assist in ramp applications if space is short or flexibility is required.

Page 24: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

Hydraulic tail lift cavityNote: This requirement can increase

truck maneuvering room in area

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Product Range > Docks

Dock Structures

22

Product Code : LDDS

Stand-alone solution for housing an LDL20 Automatic Hydraulic Loading Dock LevellerCan be fitted with Dock Shelters & Sectional DoorsNo major modifications to existing structuresCustomisable to suit new & existing buildings

Allows leveller installation on pre-existing sitesStructurally certified

Page 25: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Docks

Dock Shelters

Docks

23

Product Code : LDDSWR

Standard Loading dock shelter

Multiple cladding options available

Extends weather protection over external levellerCustom cladding / insulation options available

Product Code :

Loading dock shelter with inflatable seal, separating the loading area from the external environment.

Colorbondcladding

LDDS

Page 26: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

Product Range > Doors

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Dock Doors

24

InsulatedVirtually no noiseHigh speed

Insulated

Glazed

You can create three types of door being:

Sizing Guidelines

- Panels are designed for use in daylight openings up to 36 M2 (6000mm x 6000mm)

- Max panel width 8000mm with bracing. Wind bracing recommended on all doors >5000mm width

- Wind loadings affect all dimensions

- Glazed aluminium doors recommended daylight openings up to 36 M2

4000mm maximum opening width / Theoretical maximum with bracing is 7200mm

2. Glazed door for natural light

1. Insulated panels of just about any colour

3. Combination door which is both strong & allows

natural light

Page 27: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Doors

Dock Doors

Docks

25

Panels

Outer Material0.45mm Outer / 0.45mm Liner. Continuously hot dip zinc-coated structural steelStandard paint - Bright white RAL 9010 25 micron, smooth, thermosetting polyester paintAdditional colours applied on request

Insulating CoreClosed cell, Polyurethane (PUR) insulating core

PerformanceThermal - Panels have a thermal transmittance or U value of 0.51 W/m2K

Fire - During ealry stages of a fire, the PUR core swells & expands slightly to form a corbonaceous char which does not contribute to the fire load/propagate a fire in its' early stages.

Acoustics - Panels have a single figure weight sound reduction of 25db

Operating Temperature - constant temp up to 60deg

Manufactured TolerancesThickness +2mm / -1mmHeight +/- 2mmPanel Bow +/- 3mm height & 0.2% of the widthCore voids 5mm maximum

Leda's insulated panels are world class

Size of door allows calculation of door weight & motor/springs size requirements.

Note: Doors over 6000mm not warranted

Product Code :

Loading dock shelter with inflatable seal, separating the loading area from the external environment.

Page 28: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Doors

Dock Doors

26

Glazed Panels

SectionsFinger-safe panels, matching the panels in size & join detail.Can be specified in conjunction with panels.

GlazingAs doors are overhead, glass must meet Australian Standard & is 6.83mm thick

Glass LathsPlasticAluminium

FinishStandard paint - Bright white RAL 9010Additional colours applied on request

Note: Doors over 4000mm not warranted

Open vision & natural lightClean, modern appearance

Page 29: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Product Range > Doors

Dock Doors

Docks

27

Lifting Types

Choose from 4 types to suit your application

High LiftSuits high celing

buildings where high headroom is required

Standard LiftSuits most standard industrial buildings

Springs just above the door

Low Height RoofSuits buildings with

low ceilingsSprings located at

the end of the horizontal tracks

Vertical LiftSuits very high

ceiling buildingsLifts vertically &

does not impose on headroom

Page 30: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

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Options & Accessories

Product Range > Doors

28

For Dock Doors

Controller - Standard60Nm, 230v, hold to run, mechanical limit switches.Proven quality, value for money option.

LockElectronic slide bolt, 22mm deflection, IP 20, 24v/DC.Must be specified where security is required.

PhotocellsUniversal, relay controlled detection beam.

Opto-SensorsFit inside bottom seal activated when the door meets an obstacle.

Controller - Industrial70Nm, 230v, push button operator ready for automatic control.Electronic limit switches & chain release mechanism.

Airwave SwitchIP54 housing, activated when the bottom seal of a door meets an obstacle.

Motion DetectorMicrowave radar technology. Smart detection (direction & speed) of vehicles & people. IP65 rated.

Remote ProgrammerChange settings of the Motion Detector without having to access the unit.

Light CurtainsA curtain of infrared beams, form a protective screen for the complete door opening.Available in 2 sizes.

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Product Range > Doors

Options & Accessories

Docks

29

Wind Bracing

Struts can be specified on any panel door to reinforce against bending, especially under wind loads & for wider doors.

Used on most panel doors above 5 metres in width or any door in high wind areas.

Springs

Torsional springs counterweight the door in a simple, compact mechanism.Standard springs area available with a 15,000 cycle life time.Heavy duty springs up to 30,000 cycle life are available - contact Leda for options.

Sping break safety devices are supplied standard on all Leda dock doors

Work out your spring life/cycle requirements

For Dock Doors

* Operation equal to an open & close1 Consider heavy duty springs

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Product Range > Doors

Options & Accessories

30

Controller - Standard

An operator with these features suit many if not most industrial applications.Basic control, no safety edges, no difficult programming.Simple & effective.

60Nm230V ACHold-to-run controlMechanical limit switchesProven quality, value for money option

Controller - Industrial

Automatic closing after preset timeConnection of optical, pneumatic or electrical safety edgePlug-in receiver terminalIntegrated cycle counter ready3 potential free contactsLED indication & 7 segment display for diagnosticsAutomatic bottom adjustment sensor ready

70NmSingle phase 230V AC or 3 Phase 400VElectronic limit switches & release mechanismPush button control box, ready for automatic controlPre-cabled (5 to 7 metres)Chain release (manual operation)25% to 60% duty cycle

For Dock Doors

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Product Range > Doors

High Speed Doors

Docks

31

Leda high speed doors are designed for its use in warehouses, logistic centres, shops and any other kind of production plant where an intensive flow of goods takes place and to ensure a high level of insulation.

Sizing

Openings up to 4000mm x 4000mmApproximate door speed of 1 mtr/sec.

Specification

Canvas - Interior mesh of tear resistant, flexible polyester covered with PVC of 0,8 mm thickness. To provide higher rigidity on larger doors, horizontal reinforcements may be added.

Frame - Consists of two uprights and a top housing. Fabricated from 3mm folded steel sheet, painted according to the requested colour. Stainless steel option available for complete wash down unit.

Top Housing - Inside you will find the shaft & all necessary, mechanical components for the operation of the door. Stainless steel option available for complete wash down unit.

Motor / Gearbox - Located next to the shaft, motor operates at 3000 rpm.Single & 3-phase power supply options (220/380 V, 50 Hz)The motor also features a brake which provides accurate positioning and guarantees the door remains in its stopped position.In case of power failure, manually override is provided.IP54 standard, option for motor & controller to be sealed to client specification.

RollingIdeal for doors: - in interiors - seperating warehouse areas

Inclusions on all high speed doors:- PVC door- Controller- Track- Motor (240v)- Single vision panel- PE beams (1 set)- Bump strip

McClaren Vale, South Australia

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Product Range > Doors

High Speed Doors

32

Rolling with Knockout feature

The knockout function allows easily repair of the door if accidentally hit by a vehicle.A simple zipper like attachment at either side of the door provides a repairable failure point protecting the canvas & frame from damage.

Commonly specified in warehouse situations where forklift traffic is prevalent.

Sizing

Openings up to 4000mm x 4000mmApproximate door speed of 1 mtr/sec.

See page 31 for specifications (shared across Leda's Advantage High Speed Door range)

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Product Range > Doors

High Speed Doors

Docks

33

FoldingIdeal for doors: - on exterior of building - in windy areas - of large widths to 8 metres

Folding doors are specified where door openings are too large for a rolling type door. Most features remain the same however the canvas collects in loops at the top of the door, rather than on a roll.

Sizing

Openings up to 6000mm x 6000mmApproximate door speed of 1 mtr/sec.

See page 31 for specifications (shared across Leda's Advantage High Speed Door range)

The knockout feature is not available for this door type

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Options & Accessories

Product Range > Doors

34

For Advantage High Speed Doors

Motor / GearboxSingle (Standard) or 3 Phase (220/380 V, 50 Hz) with brake.Left or Right orientation.

Bump StripActivated when the bootom seal of door meets an obstacle.

PVC WindowsFor visability through door, integrated into canvas.

ControllerPush button operator.Options for safety integration.Located below motor (standard)

PhotocellsUniversal, relay controlled detection beam.

Road LoopsFor detection of vehicles either side of door.

Colour options Motion DetectorFor detection of vehicles either side of door.

Note: All Leda high speed doors include:- Controller- Motor (240v)- Single vision panel (PVC Windows)- PE beams (1 set)- Bump strip

White (RAL 9003)

Yellow (RAL 1004)

Dark blue (RAL 5003)

Page 37: Doors & Loading Dock Product Handbook · Materials Handling Scissor Lifts ... which is ideal for load preperation. OHS ... training and maintenance for such equipment

Typicalside detail

Typical plan detail of side support post

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Large Custom Doors

Product Range > DoorsDocks

35

Quad or Bi-FoldingProduct Code : LVBF

Sizing

Doors 20 x 20 metres have been installed & larger sizes can be considered.

Door Mounting

The nature of Quad or Bi-Folding doors is that the counterweight system means it is not top heavy; making it a very stable door.Doors can be designed with a self supporting frame or as part of a new building.

Wind LoadingsCan be cyclone rated

A critical question for all doors is the wind loading classification for the doors intended location. Leda can work with you in providing an entire solution including third party structural certification to AS1170.2 (2011)

Large span doors for:Aviation, Shipping, Defence

Existing column in blue (example)

Door upright profile in green

(bolted to building column)

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Product Range > Doors

Large Custom Doors

36

Tri or Bi-SlidingProduct Code : LVBFCan be cyclone rated

Door Mounting

The advantage of Tri or Bi-Slilding doors is that the weight of the door is transfered directly to ground.This removes the need for heavy structures to suspend the doors.Doors can be designed completely independant of building or integrated inside the stucture.

Wind Loadings

A critical question for all doors is the wind loading classification for the doors intended location. Leda can work with you in providing an entire solution including third party structural certification

Large span doors for:Aviation, Shipping, Defence

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PVC Doors

Product Range > DoorsDocks

37

Product Code : LDSWPVC

Manual or automated

Simple PVC dual swing doors provide excellent through vision & thermal barrier for cold store applications.

Designed to suit your door opening.

Dual swing doorsExcellent for cold store applications

TrendConsider high speed

doors to reduce impact damage

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Product Range > Doors

PVC Doors

38

Product Code : LDSTPVC

Simple PVC strip doors; economic & low maintenance.

Designed to suit your door opening.

Cost effective optionDust, weather & temperature barrier

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Product Range > Materials Handling

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Scissor Lift - Standard

Docks

39

Multiple configurations available

Required Parameters

Load / CapacityPallet quantityPlatform sizeVertical travelPit / No pitOverall heightsSingle Phase (smaller tables) or3 Phase (10-12 cycles/hour)

Design

Scissor mechanism with on-board or remote power pack and platform that can be used to elevate multiple pallet loads of goods between a dock and a vehicle.Scissor Lift tables are also specified in floor to floor applications where single or multiple pallet loads or equipment are being transferred.Safety bar is included in all tables as a no cost extra.

Options

Variable platform sizes.External and remote power packs.IP 56 electrical fittings.Hinged flaps. (manual & powered - interlock option)Boom gates. (1.8M max - interlocked)Fork sockets.Different platforms including chequerplate, special paints and stainless steel skins.Galvanised finish available. (small platforms only)Safety skirts.Air motors.Tandem tables.Lifting lugs.All Leda lift tables are manufactured to AS1418.8 & AS1418.1.

Multiple pallet lifting solutionHeavy duty cycles

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Product Range > Materials Handling

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Scissor Lift - Shallow

40

Single pallet, 1 tonne capacity (standard)Low height 40mm profile

Push button or remote operationHydraulic actuationHigh duty cycle applicationsIntegrated safety bar

OptionsExternal and remote power packs.IP56 electrical fittings.Different platforms including chequerplate, special paints and stainless steel skins.All Leda lift tables are manufactured to AS1418.8 & AS1418.1

Shallow profile elmiinates the need for pitSimple existing slab installation

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Product Range > Materials Handling

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Scissor Lift - Accessories

Docks

41

IP56 ELECTRICAL INSTALLATION

Electrics to IP56 degree of protection

(to AS1939) for outdoor or

washdown applications

SPECIAL PAINT

Standard enamel finish is red with

yellow safety bar. Special colours or

paint formulations can be provided.

SKIRT

Concertina skirt made from

reinforced vinyl with stiffening rods

to prevent ingress into mechanism.

EXTERNAL POWER UNITS

Hydraulic power unit can be external

to the lift table, connected via a

hydraulic hose.

SINGLE PHASE / THREE PHASE

Lift tables may be supplied in either

single or three phase.

CHEQUERPLATE PLATFORM

Chequerplate platform for

pedestrian non-skid surface.

PLATFORM SIZE

Standard platform available ex

stock. Non-standard platforms

can be built to client's spec.

HINGED FLAPS

Hinged flaps can be fixed to the

platform to span the gap between

the platform & the pit edge.

FORKLIFT SOCKETS AT THE SIDES

Forklift sockets can be welded to the

sides of the base frame of the lift table

for easier relocation.

ACCESS HATCH

Access hatch in the platform allows

for maintenance access to power

unit when the lift table is fully lowered.

GALVANISED PLATFORM

Entire platform can be hot dipped

galvanised for enhanced durability

& corrosion resistance.

LIFTING LUGS

Screw in lifting lugs for easier

installation, especially for installing

into a pit. (removable)

FORKLIFT SOCKETS UNDERNEATH

Forklift sockets can be incorporated

into the base frame for easy

relocation of the lift table.

PERSONNEL LIFTING

Includes handrails, gates, safety

interlocking & on-board controls.

TANDEM TABLES

Most models available in tandem

configuration. Ideal for handling

longer loads & higher capacity.

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Product Range > Materials Handling

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Freight Hoists

42

Suitable for

FactoriesWarehousesMezzanine floor accessSelf storageRetail centresCommercial buildings

Specifications

2 positionNo pit requiredPush button operationSafe & simpleLow 45mm profileHydraulic flow control safety (standard)

Features

Freight only orFreight + Personnel (with comms)Capacities 500 to 4,000 kgTravel up to 7,000 mmVariable platform sizeFreestanding (clad) orIn existing ShaftNo pit requiredClad/unclad

Designed & manufactured in Australiain accordance with OH&S &Australia Standards

No pit required, custom sizes availableEasy to use, install & maintain

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The Leda Advantage

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Docks

Contact Us

NSW Sales8/185 Briens Rd Northmead NSW 2152PO BOX 128 Wentworthville NSW 2145 Australia Phone : (02) 8413 3410 Fax : (02) 8677 7119

VIC Sales2/89 Enterprise Way, Sunshine West VIC, 3020PO Box 1091, Sunshine West, VIC, 3020 Australia Phone : (03) 8399 8150 Fax : (03) 9315 1085

QLD SalesUnit 2/ 387 Lytton Road Morningside QLD 4170PO Box 186 Morningside QLD 4170 Australia Phone : (07) 3613 8270 Fax : (07) 3399 5688

SA Sales1/5 Tooronga Ave Edwardstown SA 5039 Australia Phone : (08) 8374 3266 Fax : (08) 8374 3299

Perth Sales1/3 Finance Place Malaga WA 6090 Australia Phone : (08) 6430 1670 Fax : (08 ) 9209 2860

Head Office & ManufacturingAddress: 18 Reliance drive Tuggerah NSW 2259PO Box 5196 Chittaway Bay NSW 2261 Australia Phone : (02) 8413 3430 Fax : (02) 4353 2255

Email : [email protected] : www.ledasecurity.com.au