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High Productivity Vertical Machining Center

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Page 1: Doosan Series

High Productivity Vertical Machining Center

Page 2: Doosan Series

02 High Productivity Vertical Machining Center

New series of vertical machining centerHigh quality and efficiency derived from high productivity analysis

DNM series are compact and durable machines created with the combination of optimized function and increased rigidity to satisfy the quality goal of global class and cost-saving. The high productivity analysis is the major principle of the DNM series which have been designed with the user's needs in mind.

Page 3: Doosan Series

03

New series of Vertical machining center

Page 4: Doosan Series

※The results indicated in this catalog may not be obtained due to differences in cutting conditions.

High productivityBasic concept structure and operation ensure its capability to get the best results of productivity regardless of any conditions and complexities

DNM series

Comparison of Non Cutting Time

Material : Aluminum (AI6061-T6)Size : 155×155×50 mm

(6.1×6.1×2 inch)

No. of tools used : 14 tools

0 100%80604020

Reduced by

19%

Previous Model

DNM 500

Comparison of Cutting Time

Material : Mold steel (HP4M)Size : 270×270×100 mm

(10.6×10.6×3.9 inch)

No. of tools used : 5 tools

Reduced by

16%0 100%80604020

M-company

DNM 500

04 High Productivity Vertical Machining Center

Page 5: Doosan Series

Faster tool change time using cam increases productivity than previous model.

• This value is based on the motor on-off time and 60Hz.

Linear motion guide ways and high speedservomotors apply high rapid axis movement.This reduces non-cutting time and machiningtime for greater productivity.

30 tools

40 tools

Tool storage capacity Rapid traverse

Previous Model 1.5 s DNM series 1.3 sTool change time (T-T-T)

Auto Tool Changer

Maximum Chip Removal

Rapid Traverse

Ball screw nut withcooling jacket Oil Cooler

05

DNM 400/500/650 DNM 400HS/500HS/650HS

X-axis m/min (ipm) 36 (1417.3) 48 (1889.8)

Y-axis m/min (ipm) 36 (1417.3) 48 (1889.8)

Z-axis m/min (ipm) 30 (1181.1) 48 (1889.8)

Aluminum

37%

Prev

ious

Mod

el

DNM

500

SM45C

30%

Prev

ious

Mod

el

DNM

500

Cast Iron

33%

Prev

ious

Mod

el

DNM

500

0

100%

80

60

40

20

opt.

Machine units are designed minimumthermal transformation by ball screwnut with cooling jacket.

Minimum thermal transformation for high accuracy std. only DNM HS series

Page 6: Doosan Series

• Model : DNM 500• Material : A7075F• Tool : Endmill ø16mm (ø0.6 in.)

(4 blades)

Designed for exceptional high accuracy and minimized thermal displacement and vibration.

• The results indicated in this catalog may not be obtained due to differences in environmental conditions during measurement and cutting conditions.

Machining AccuracyFor increased repeatability and reliability

10µm270˚

90˚

0˚180˚RTH TR3

Version 2.16

LS ROUNDNESS RESULTS

P- R- W- Profile leveled Filter ISO 11562 (M1)Lc / Ls = 300 Lc = 0.800 mm

2.5

0.0

-2.5[µm]

Pick-up TK300Lt = 4.80 mm Vt = 0.50 mm/s

5.40 µm

Roundness

• ø80mm (3.15 in.) Face mill (6Z)Machining rate

432 cm3/min (26.4 in3/min)

Face mill Carbon steel (SM45C)

Spindle speed

1500 r/min

Feedrate

2700 mm/min (106.3 ipm)

• Spindle speed : 8000 r/min• Feedrate : 1000 mm/min (39.4 ipm)

Ra 0.12 µm

Roughness

Machining Capacity (DNM 500)Provides high-productivity and high-accuracy in a variety of machining operations

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

• ø80mm (3.15 in.) Face mill (6Z)Machining rate

691 cm3/min (42.2 in3/min)

Face mill Gray casting (GC25)

Spindle speed

1500 r/min

Feedrate

3600 mm/min (141.7 ipm)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

• ø30mm (1.2 in.) Endmill (6Z)Machining rate

36cm3/min (2.2 in3/min)

End mill Carbon steel (SM45C)

Spindle speed

222 r/min

Feedrate

80 mm/min (3.1 ipm)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

64 mm(2.52 in.)

2 mm(0.08 in.) 15 mm

(0.59 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

Machining rate

172 cm3/min (10.5 in3/min)

U-drill Carbon steel (SM45C)

Spindle speed

750 r/min

Feedrate

84 mm/min (3.3 ipm)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

Tool

M30 x P3.5

Tap Carbon steel (SM45C)

Spindle speed

212 r/min

Feedrate

742 mm/min (29.2 ipm)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

• ø80mm (3.15 in.) Face mill (6Z)Machining rate

1785 cm3/min (109 in3/min)

Face mill Aluminum (AL6061)

Spindle speed

1500 r/min

Feedrate

5580 mm/min (219.7 ipm)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

64 mm(2.52 in.)

5 mm(0.2 in.) 64 mm

(2.52 in.)

5 mm(0.2 in.)

06 High Productivity Vertical Machining Center

Page 7: Doosan Series

Easy Operation Package*

07

Tool Table Work-Piece Set up Table Moving

ATC Recovery Help Easy Parameter

G-code Help M-code Help

Sensor Status Monitor Tool Load Monitor

1. Swivelling Operating ConsoleAn easy-to-use operation panel which can swivel from 0-90。

2. ATC operating button is arranged to Main Panel

3. Portable MPGPortable MPG makes a workpiecesetting easier for the operator.

This can give much easier operationand maintenance for ATC.

Top cover can be opened to provide easy accessfor loading heavy workpieces to the center of thetable.

Top cover Easy setup

835 (32.9)

280 (11)

950

(37.

4)280 (11)

950

(37.

4)

Operating Console

Magazine : CW

Magazine : CCW

Unit : mm (inch)

These DOOSAN software packages have been customized to provide userfriendly functions.

* : Only available in 10.4" Color TFT LCD

opt.

DNM 500

Page 8: Doosan Series

High RigidityStable bed and column assembles are designed for high speed and heavy duty machining.

Compact Structure

The one piece bed is rigid and heavily ribbed Meehanite. Thesecastings remain stable even under the heaviest cutting conditions. Finegrained Meehanite cast iron is used for its excellent vibrationabsorbing characteristics. The table is fully supported by the saddle inall positions and there is no table overhang. All axes have highly rigidand precise linear motion guideways.

Travel axes DNM 400 DNM 500 DNM 650X-axis mm (inch) 762 (30.0) 1020 (40.2) 1270 (50.0)Y-axis mm (inch) 435 (17.1) 540 (21.3) 670 (26.4)Z-axis mm (inch) 510 (20.1) 510 (20.1) 625 (24.6)

Wide machining range select according to workpiece size

Static rigidityThe high rigidity structure of DNM hasraised the static rigidity up by 30% morethan previous model with no weak pointthrough FEM analysis.

Dynamic rigidityImproving the frequency response and thedamping ability of vibration makes it possible toincrease the high eigenfrequency 35% up on theprevious model.

※ FEM analysis used to design a stable body. (FEM : Finite Element Method)

X-axis

Y-axis

Z-axis

X-axis

Y-axis

Z-axis

※ DNM 650 core machine

08 High Productivity Vertical Machining Center

DNM series

Page 9: Doosan Series

Taper contact Flange contact

Spindle Head

High Speed

Max. spindle speed

8000 r/min

12000 r/min

DNM 400 / 500 / 650

This enables the thermalgrowth of Y-axis to bereduced by more than40% of previous modelby pulling the air heatedby belt out using theFAN with standardfunction.

The spindle of DNMHS series is drivenby the powerfulbuilt-in motor whichhas 22 kW powerand 167 N.m torque.

The refrigeratedspindle cooling systemcirculates cooling oilto maintain a constanttemperature for highaccuracy, regardlessof the ambienttemperature or cuttingconditions.

The dual contact system offerssimultaneous dual contact between themachine spindle face and tool holderflange face.

High speed spindle of high quality and rigidityhelps increase the efficiency and performance of the machine.

Oil cooler

Dual contact (BIG PLUS)

Spindle power-torque diagram

opt.

15000 r/min

20000 r/min

DNM 400HS / 500HS / 650HS

opt.

167 (123.2)

Torque : N.m (ft-lbs) Power : kW (Hp)

13500

70 (51.7)

95.5 (70.8)

106 (78.2)

106 (78.2)

1500 6000 8000

8.25 (11.1)

11.25 (15.1)Cont.

15 kW (20.1 Hp)

11 kW (14.8 Hp) : Cont.

23.8 N.m (17.6 ft-lbf)

17.6 N.m (13 ft-lbf)

Spindle speed (r/min)

Spindle speed (r/min)

Torque : N.m (ft-lbs) Power : kW (Hp)

13500

70 (51.7)

95.5 (70.5)

1500 6000 12000

3.7 (5)5.5 (7.4)

Cont.

15 kW (20.1 Hp)

11 kW (14.8 Hp) : Cont.

23.8 N.m (17.6 ft-lbf)

17.6 N.m (13 ft-lbf)

15 min

10 min

15 min2 min

15 min

15 min10 min

2 min

9 (21.1)

7.5 (10.1)

11 (14.8)

6000

18 (13.3)14 (10.3)

800075009 (6.6)

11 (8.1)

60 MinutesContinuous

140.2 (103.5)

9001200

96 (70.8)

72 (53.1)15 Minutes

Spindle speed (r/min)

Torque : N.m (ft-lbs) Power : kW (Hp)

( P18)

Spindle speed (r/min)

Torque : N.m (ft-lbs) Power : kW (Hp)

Spindle speed (r/min)

Torque : N.m (ft-lbs) Power : kW (Hp) Torque : N.m (ft-lbs) Power : kW (Hp)

1500 6000Spindle speed (r/min)

750 6000 80008000

14.8 (19.8)

11.0 (14.8)

9.0 (12.1)7.5 (10.1)

117.1 (86.4)

95.5 (70.5)

140.2 (103.5)114.7 (84.6)

17.7 (13.1)14.7 (10.8)

10.8 (8.0)8.8 (6.5)

0

11.2 (15)

29.4 N.m

23.5 N.m 17.6 N.m (13 ft-lbs)

13.4 N.m (9.9 ft-lbs)

18.5 kW (24.8 Hp) : 30min, S3 60%)

15 kW (20.1 Hp) : Cont.

(30min, S3 60%)

(Cont.)

0

118 (87.1)

95 (70.1)

0 10601500

3500 5000 12500 150009.5 N.m(7.0 ft-lbs)

12 N.m(8.9 ft-lbs)

17 N.m(12.5 ft-lbs)14 N.m(10.3 ft-lbs)

50 N.m (36.9 ft-lbs)

50 N.m(36.9 ft-lbs)

50 N.m (36.9 ft-lbs)

50 N.m(36.9 ft-lbs)

18.5 (24.8)

15 (20.1)

15 min

Cont.

22 kW (29.5 Hp) : 15min

18.5 kW (24.8 Hp) : Cont.

15 kW (20.1 Hp)

18.5 kW (29.5 Hp)

Continuous30 Minutes

Torque : N.m (ft-lbs) Power : kW (Hp)

60 (44.3)

46 (33.9)

31 (22.9)

17502300

4000 6000 15000 20000

6.2 N.m (4.6 ft-lbs)7.2 N.m (5.3 ft-lbs)

15 (20.1)13 (17.4)

Spindle speed (r/min)

11 (14.8)

18.5 kW (24.8 Hp) : 10min

15 kW (20.1 Hp) : 30min

11 kW (14.8) : Cont.11 kW (14.8 Hp)

29 N.m (21.4 ft-lbs) : 10min24 N.m (17.7 ft-lbs) : 30min

18 N.m (13.3 ft-lbs) : Cont. 5.3 N.m (3.9 ft-lbs)

12 N.m (8.9 ft-lbs)

9.5 N.m (7.0 ft-lbs)

7 N.m (5.2 ft-lbs)

7.5 kW (10.1 Hp)

DNM 400 / 5008000 r/min : 11/15 kW (14.8/20.1 Hp)

DNM 400 / 5008000 r/min : 9/11 kW (12.1/14.8 Hp)

DNM 6508000 r/min : 15/18.5 kW (20.1/24.8 Hp)

DNM 6508000 r/min : 9/11 kW (12.1/14.8 Hp)

DNM 400 / 500 / 65012000 r/min : 11/15 kW (14.8/20.1 Hp)

DNM 400HS / 500HS / 650HS15000 r/min : 18.5/22 kW (24.8/29.5 Hp)

DNM 400HS / 500HS / 650HS20000 r/min : 11/18.5 kW (14.8/24.8 Hp)

09

Fresh AirHeated Air

opt. opt.

opt. opt. opt.

std.

DNM series

• DNM HS series

• DNM series

std.

Page 10: Doosan Series

Chip DisposalChip treatment from the viewpoint of productivity improvement and environmental countermeasure is important. DNM series offer a variety of chip control equipment to provide enhanced accuracy and better chip removal capabilities.

Easy chip removal structureThe completely enclosed DNM series guarantee theconfinement of chips and coolant to the inside of themachining area. Chips fall into the removable forwardmounted chip pan for easy disposal.

Internal screw conveyor

Through spindle coolant

Shower coolant

Flood coolant

Large capacity coolant tank with chip pan and box filter

10 High Productivity Vertical Machining Center

opt.

Chip conveyor opt.

opt.

Hinge type Scraper type Drum filter type

DNM series

Coolant tank capacityDNM 400 : 300L (79.3 gal)DNM 500 : 380L (100.4 gal)DNM 650 : 380L (100.4 gal)Easy to discard chips piled up

Middle pressure 1.96 Mpa (284.2 psi)High pressure 6.86 Mpa (994.7 psi)

Page 11: Doosan Series

Optional EquipmentOperator's convenience and operability

Interface for additional equipment

Connection example of additional 1 axis interface

Connection example of fixture interface

Hydraulic power unit may be additionally necessary according to rotarytable specifications.

Recommandable rotary table size : DNM 400/500 : ø250 mm (9.84 inch)DNM 650 : ø320 mm (12.6 inch)

Pneumatic

Hydraulic

ElectronicServo driven function and device

Pneumatic

Hydraulic

Fixture check list (for hydraulic / pneumatic fixtures)

Pressure sourceHydraulic P/T A/BPneumatic P/T A/B

Number of ports1pair (2-PT 3/8" port)2pair (4-PT 3/8" port)3pair (6-PT 3/8" port)

Hydraulic power unit•Supply scope : User Doosan

(Please check the below detail specification, if you want Doosan to supply.)Use Doosan standard unit Special requirement24 L/min (6.3 gal/min) / 4.9 MPa (711 psi) L/min (gal/min) at MPa (psi)

※Contact Doosan for more information

Automatic tool length measurement

Automatic workpiece measurement

Minimum Quantity Lublication

Oil skimmer

Misting device

11

DNM series

Page 12: Doosan Series

460 (18.1) 460 (18.1)920 (36.2)

30 (1

.2) 12

5 (4

.9)12

5 (4

.9) 12

5 (4

.9)

30 (1

.2)

435

(17.

1)

18H8

32

12

T-slot section

R760 (

29.9)

MAIN POWER

TSC FILTER (opt.)

TRANSFORMER (opt.) COOLER (opt.)

MAIN AIR

(DOOR OPEN)

(30

TOO

LS)

(40

TOO

LS)

(X/2 STROKE) (X/2 STROKE) (Y/2 STROKE) (Y/2 STROKE)

(Z-S

TRO

KE)

975

888

968 522246575 75

2615 10403655

381 920 381

1560

982

010

80

1900

776

2711

772

1395

950

910

815

2509

(30

TOO

LS)

2676

(40

TOO

LS)

150

510

217.5435217.5

506 640 71595

108

125

1969 142078

32

596

1480

2245

370

96

2711

Air Conditioner (opt.)

1162Chip c/v(opt.)

1315

647

1962

745

95 R400

130375 752615

185

338

584

1317

Chip Bucket(opt.)

380

External Dimensions Unit : mm (inch)

Top View Front View Side View Table

12 High Productivity Vertical Machining Center

18H8

32

12

125

(4.9

)125

(4.9

) 125

(4.9

)82

.5 (3

.2)

82.5

(3.2

)

1200 (47.2)

600 (23.6) 600 (23.6)

540

(21.

3)

T-slot section

75 (3) 3200 (126) 75 (3) 973 (38.3)

1220 (48)

1200 (47.2) 510 (20.1)510 (20.1)

1340 (52.8) 1300 (51.2) 560 (22)

820

(32.

3)10

80 (4

2.5)

1900

(74.

8)

15(0

.6)

609

(24)

774

(30.

5) [4

0 TO

OLS

]

194

(7.6

)

772

(30.

4)

2703

(106

.4)

540(21.3)270(10.6) 270(10.6)150

(5.9

) 510

(20.

1)

840 (33.1)735 (28.9)

535 (21.1)

125

(4.9

)

543

(21.

4)14

80 (5

8.3)

2625

(103

.3)

950

(37.

4)

910

(35.

8)81

5 (3

2.1)

2509

(98.

8) [3

0 TO

OLS

]

2674

(105

.3) [

40 T

OO

LS]

1575 (62)

2431

(95.

7)

1440

(56.

7)94

(3.7

)

1312

(51.

7)

594 (23.4)

749

(29.

5)

1600 (63) 1600 (63)

3200 (126)75 (3)

2284

(89.

9)64

4 (2

5.4)

2927

(115

.3)

R760 (

29.9)

380

(15)

[X/2 STROKE] [X/2 STROKE]

[DOOR OPEN]

[30

TOO

LS]

(Z S

TRO

KE)

[Y/2 STROKE] [Y/2 STROKE]

TSC FILTER

MAIN POWER

MAIN AIRCOOLERTRANSFORMER

Top View Front View Side View Table

Page 13: Doosan Series

Unit : mm (inch)External Dimensions

13

60。

28 26

18.5

18.5

16.1

Ø72

.3

Ø7

M16×P2.0

7/24 TAPER

Ø7

HO

LE

30。

Ø23

24

20

25 22.8

M16×P2.0

35

68.43.215.9

11.1

Ø17

Ø50

Ø63

.55

Ø44

.45

Ø19

Ø14

Ø17

TAPER GAGE LINE

15。

Ø17

Ø7

HO

LE

L2

65.4

Ø23

M16×P2.015。

Ø14

2925

Ø17 2

423

Ø1930

22.622.6

16.1

Ø44

.45

TAPER GAGE LINE

60。

Ø53

16.6

10 7/24 TAPER

M16×P2.0

Ø63

0.63

0.630.13

2.69

60。0.43

1.75 0.9 0.98

2.85

Ø2.

21

Ø0.28 (

GAGE PIN)

Ø2.

5

TAP "T"7/24 TAPER

Ø0.

67H

7

Ø0.

55

1.1 1.02

0.080.160.79

Ø0.

75Ø

0.28

Ø0.

91

THREAD "T"

GAGE PIN

Tool ShankBT40 Unit : mm

(DIN shape) (DIN shape)

CAT40 Unit : in. DIN40 Unit : mm

18H8

32

12

650 (25.6) 650 (25.6)1300 (51.2)

85 (3

.3) 12

5 (4

.9)

125

(4.9

) 125

(4.9

)12

5 (4

.9) 85 (3

.3)

670

(26.

4)

T-slot section

75(3) 3200 (126) 75 (3) 995 (39.2)1300 (51.2)1340 (52.8) 560 (22)

4345 (171.1)

15 (0

.6)

1250 (49.2)

1300 (51.2) 635 (25)635 (25)

780

(30.

7)11

80 (4

6.5)

1960

(77.

2)

664

(26.

1)19

1 (7

.5)

829

(32.

6) [4

0 TO

OLS

]

772

(30.

4)

2815

(110

.8)

670(26.4) 335(13.2)335(13.2)

150(

5.9)

625

(24.

6)

950

(37.

4)

910(

35.

8)81

5 (3

2.1)

495 (19.5)

600 (23.6) 395 (15.6) 850 (33.5)

1845 (72.6)

543

(21.

4)14

80 (5

8.3)

507

(20)

125

(4.9

)

2530

(99.

6)21

0 (8

.3)

2740

(107

.9)

75 (3

)

2624

(103

.3) [

30 T

OO

LS]

2789

(109

.8) [

40 T

OO

LS]

1600 (63) 1600 (63)

3200 (126)75(3)

94 (3

.7)

1660

(65.

4)81

8 (3

2.2)

2572

(101

.3)

575

(22.

6)

3148

(123

.9)

594 (23.4)

1312

(51.

7)

R760 (

29.9)

380

(15)

[30

TOO

LS]

[DOOR OPEN]

[X/2 STROKE][X/2 STROKE]

[Z-S

TRO

KE]

[Y/2 STROKE] [Y/2 STROKE]

MAIN POWER

TSC FILTER

COOLERMAIN AIR

TRANSFORMER

Top View Front View Side View Table

Page 14: Doosan Series

14 High Productivity Vertical Machining Center

Machine SpecificationsStandard Feature

Optional Feature

• Assembly & operation tools

• Ball screw nut cooling system (HS series)

• Coolant tank & chip pan

• Door interlock for safety

• Flood coolant system

• Installation parts

• Internal screw conveyor

• Operator call lamp (red, yellow, green)

• Portable MPG

• Splash guard

• Work light

• X, Y, Z Absolute pulse coder

• 10.4" Color TFT LCD**

• 4th axis preparation

• Automatic power off

• Automatic tool length measurement

• Automatic workpiece measurement

• Cam ATC (40 tools)

• Chip conveyor & chip bucket

• EZ Guide i

• Minimum Quantity Lubrication

• Oil cooler & spindle head cooling system*

• Oil skimmer

• Shower coolant

• Test bar

• Through spindle coolant system

• Design and specifications are subject to change without notice.

• Doosan is not responsible for difference between the information in the catalogue and the actual machine.

Note : { } are optional.

* : Standard on 12000 r/min15000 r/min20000 r/min

** : Standard on HS series

X-axis mm (inch) 762 (30.0) 1020 (40.2) 1270 (50.0) 762 (30.0) 1020 (40.2) 1270 (50.0)

Y-axis mm (inch) 435 (17.1) 540 (21.3) 670 (26.4) 435 (17.1) 540 (21.3) 670 (26.4)

Z-axis mm (inch) 510 (20.1) 625 (24.6) 510 (20.1) 625 (24.6)

Distance from spdl nose to table top mm (inch) 150 - 660 (5.9 - 26.0) 150 - 775 (5.9 - 30.5) 150 - 660 (5.9 - 26.0) 150 - 775 (5.9 - 30.5)

Distance from spdl center to column mm (inch) 512 (20.2) 587 (23.1) 747 (29.4) 512 (20.2) 587 (23.1) 747 (29.4)

Table size mm (inch) 920 x 435 1200 x 540 1300 x 670 920 x 435 1200 x 540 1300 x 670(36.2 x 17.1) (47.2 x 21.3) (51.2 x 26.4) (36.2 x 17.1) (47.2 x 21.3) (51.2 x 26.4)

Table loading capacity kg (lb) 600 (1322.8) 800 (1763.7) 1000 (2204.6) 600 (1322.8) 800 (1763.7) 1000 (2204.6)

Table surface 4-125 x 18H8 5-125 x 18H8 4-125 x 18H8 5-125 x 18H8

Max. spindle speed r/min 8000 {12000} 15000 {20000}

Spindle Taper ISO #40 7/24 Taper

Max. Torque N.m (ft-lbf) 106 {106} 117.1 {106} 167 {60}(78.2 {78.2}) (86.4 {78.2}) (123.2 {44.2})

Rapid traverse rate (X / Y / Z) m/min (ipm) 36 / 36 / 30 (1417.3 / 1417.3 / 1181.1) 48 / 48 / 48 (1889.8 / 1889.8 / 1889.8)

Cutting feedrate mm/min (ipm) 15000 (590.6) 24000 (944.9)

Type of tool shank BT40, CAT40, DIN40

Tool storage capacity ea cam 30 {cam 40}

Max. tool diameter mm (inch) Ø80 (3.2) {Ø76 (3.0)}

Max. tool diameter without adjacent tools mm (inch) Ø125 (4.9)

Max. tool length mm (inch) 300 (11.8)

Max. tool weight kg (lb) 8 (17.6)

Method of tool selection memory random

Tool change time (tool-to-tool) s 1.3

Tool change time (chip-to-chip) s 3.7 3.9 3.7 3.9

Spindle motor (15 min) kW (Hp) 15 (20) 18.5 (25) 22 (29.5) {18.5 (25)}

Feed motor (X / Y / Z) kW (Hp) 1.8 / 1.8 / 2.5 4 3.0 / 3.0 / 4.0 4.0 / 4.0 / 7.0(2.4 / 2.4 / 3.4) (5.4) (4.0 / 4.0 / 5.4) (5.4 / 5.4 / 9.4)

Electric power supply (Rated capacity) kVA 30 40 50

Compressed air supply MPa (psi) 0.54 (78.3)

Coolant tank capacity L (gal) 300 (79.3) 380 (100.4) 340 (89.8) 380 (100.4)

Lubrication tank capacity L (gal) 1.4 (0.4)

Machine height mm (inch) 2703 (106.4) 2703 (106.4) 2815 (110.8) 2703 (106.4) 2703 (106.4) 2815 (110.8)

Machine dimension (L x W) mm (inch) 2092 x 2615 2284 x 3350 2572 x 3350 2092 x 2615 2284 x 3350 2572 x 3350(82.4 x 103) (89.9 x 131.9) (101.3 x 131.9) (82.4 x 103) (89.9 x 131.9) (101.3 x 131.9)

Machine weight kg (lb) 5000 (11023.0) 6500 (14329.8) 8500 (18739.0) 5000 (11023.0) 6500 (14329.8) 8500 (18739.0)

NC system DOOSAN-FANUC i series FANUC 32i-A

Features DNM 400 DNM 500 DNM 650 DNM 400HS DNM 500HS DNM 650HS

Travel

Table

Spindle

Feedrate

Automatictool changer

Motor

Power source

Tank capacity

Machine size

Controller

Page 15: Doosan Series

15

NC Unit SpecificationsDOOSAN-FANUC i seriesAXES CONTROL- Controlled axes 3 (X,Y,Z)- Simultaneously controllable axes

Positioning (G00) / Linear interpolation (G01) : 3 axesCircular interpolation (G02, G03) : 2 axes

- Backlash compensation- Follow up- Least command increment 0.001mm (0.0001 inch)- Least input increment 0.001mm (0.0001 inch)- Machine lock all axes / Z axis- Mirror image Reverse axis movement (setting screen and M - function)- Stored pitch error compensation Pitch error offset compensation for each axis- Stored stroke check 1 Overtraval controlled by software- Absolute pulse coder

INTERPOLATION & FEED FUNCTION- 2nd reference point return G30- Circular interpolation G02, G03- Cylinderical interpolation G07.1- Dwell G04- Exact stop check G09, G61 (mode)- Feed per minute- Feedrate override (10% increments) 0 - 200 %- Helical interpolation- Jog override (10% increments) 0 - 200 %- Linear interpolation G01- Manual handle 1 units- Manual handle feedrate x1, x10, x100 (per pulse)- Override cancel M48 / M49- Positioning G00- Rapid traverse override F0 (fine feed), 25 / 50 / 100 %- Reference point return G27, G28, G29- Skip function G31

SPINDLE & M-CODE FUNCTION- M- code function M 3 digits- Spindle orientation- Spindle serial output- Spindle speed command S5 digits- Spindle speed override (10% increments) 10 - 150 %

TOOL FUNCTION- Cutter compensation C G40, G41, G42- Number of tool offsets 400 ea- Tool length compensation G43, G44, G49- Tool life management 128 sets- Tool number command T2 digits- Tool offset memory C Geometry / Wear and Length / Radius offset memory- Tool position offset G45 - G48

PROGRAMMING & EDITING FUNCTION- Absolute / Incremental programming G90 / G91- Automatic Coordinate system setting- Background editing- Canned cycle G73, G74, G76, G80 - G89, G99- Circular interpolation by radius programming- Custom macro B- Decimal point input- Extended part program editing- I / O interface RS - 232C- Inch / metric conversion G20 / G21- Label skip

- Local / Machine coordinate system G52 / G53- Maximum commandable value ±99,999.999 mm (±9,999.9999 inch)- No. of Registered programs 400 ea- Optional block skip- Optional stop M01- Part program storage 640m (2,100 ft) [256 kB]- Program number O4-digits- Program protect- Program stop / end M00 / M02,M30- Rigid tapping G84, G74- Sub program Up to 4 nesting- Tape code ISO / EIA Automatic discrimination- Thread cutting- Work coordinate system G54 - G59

OTHERS FUNCTIONS (Operation, setting & Display, etc)- 3rd / 4th reference return- Additional work coordinate system G54.1 P1 - 48 (48 pairs)- AI APC(Advanced Preview Control) 20 block preview- Alarm display- Alarm history display- Automatic corner override G62- Clock function- Coordinate rotation G68,G69- Cycle start / Feed hold- Control axis detach- Display of PMC alarm message Message display when PMC alarm occurred- Dry run- Graphic display Tool path drawing- Help function- High speed skip function- Loadmeter display- Look ahead control G08- MDI / DISPLAY unit 8.4" Color TFT LCD, keyboard for data input (small), soft-keys- Memory card interface- Operation functions Tape / Memory / MDI / Manual- Operation history display- Optional angle chamfering / corner R- Polar coordinate command G15 / G16- Program restart- Programmable data input Tool offset and work offset are entered by G10, G11- Programmable mirror image G50.1 / G51.1- Run hour and part number display- Scaling G50, G51- Search function Sequence NO. / Program NO.- Self - diagnostic function- Servo setting screen- Single block- Single direction positioning G60- Stored stroke check 2

OPTIONAL SPECIFICATIONS- Additional controlled axes 4 axes in total- AICC (AI Contour Control) with Hardware 40 block preview- Data server- Dynamic graphic display (w/10.4” Color TFT LCD) Machining profile drawing- Ethernet function- Remote buffer- EZ Guide i (Doosan Conversational Programming Solution)

with 10.4" Color TFT LCD- Tool load monitoring function(doosan)

FANUC 32i-AAXES CONTROL - Controlled axes 3 (X, Y, Z)- Simultaneously controllable axes Positioning(G00)/Linear interpolation(G01) : 3 axes

Circular interpolation(G02, G03) : 2 axes- Backlash compensation - Emergency stop / overtravel - Follow up - Least command increment 0.001mm ( 0.0001 inch)- Least input increment 0.001mm ( 0.0001 inch)- Machine lock All axes / Z axis- Mirror image Reverse axis movement (Setting screen and M - function)- Stored pitch error compensation Pitch error offset compensation for each axis- Stored stroke check 1 Overtravel controlled by software- Absolute pulse coder

INTERPOLATION & FEED FUNCTION - 2nd reference point return G30- Circular interpolation G02, G03- Dwell G04- Exact stop check G09, G61(mode)- Feed per minute - Feedrate override (10% increments) 0 - 200 %- Jog override (10% increments) 0 - 200 %- Linear interpolation G01- Manual handle feed 1 unit - Manual handle feedrate x1, x10, x100(per pulse)- Override cancel M48 / M49- Positioning G00- Rapid traverse override F0 (fine feed), 25 / 50 / 100 %- Reference point return G27, G28, G29- Skip function G31- Helical interpolation - DSQ1(AICC II + Machine condition selection function) 80 block preview- Thread cutting, synchronous cutting - Program restart - Automatic corner deceleration (Specify AI Contour control II) - Feedrate clamp by circular acceleration (Specify AI Contour control II) - Linear ACC/DEC before interpolation (Specify AI Contour control II) - Linear ACC/DEC after interpolation - Rapid traverse bell-shaped acceleration/deceleration - Smooth backlash compensation

SPINDLE & M-CODE FUNCTION - M- code function M3 digits- Spindle orientation - Spindle serial output - Spindle speed command S5 digits- Spindle speed override (10% increments) 10 - 150 %- Spindle output switching - Retraction for rigid tapping - Rigid tapping G84, G74

TOOL FUNCTION - Tool nose radius compensation G40, G41, G42- Number of tool offsets 64 ea- Tool length compensation G43, G44, G49- Tool number command T2 digits- Tool life management Geometry / Wear and Length / Radius offset memory- Tool offset memory C - Tool length measurement

PROGRAMMING & EDITING FUNCTION - Absolute / Incremental programming G90 / G91- Auto. Coordinate system setting - Background editing - Canned cycle G73, G74, G76, G80 - G89, G99- Circular interpolation by radius programming - Custom macro B - Custom size 512Kb - Decimal point input - I / O interface RS - 232C- Inch / metric conversion G20 / G21- Label skip - Local / Machine coordinate system G52 / G53- Maximum commandable value ±99999.999 mm (±9999.9999 inch)- No. of Registered programs 500 ea- Optional stop M01

- Part program storage 640m (2,100ft) [256kB]m- Program number O4-digits- Program protect - Program stop / end M00 / M02,M30- Programmable data input Tool offset and work offset are entered by G10, G11- Sub program Up to 4 nesting- Tape code ISO / EIA Automatic discrimination- Work coordinate system G54 - G59- Additional work coordinate system (48 Pair) G54.1 P1 - 48 pairs- Coordinate system rotation G68, G69- Extended part program editing - Optional angle chamfering / corner R - Macro executor

OTHERS FUNCTIONS (Operation, Setting & Display, etc)- Alarm display - Alarm history display - Clock function - Cycle start / Feed hold - Control axis detach - Display of PMC alarm message Message display when PMC alarm occurred- Dry run - Ethernet function(Embeded) - Graphic display Tool path drawing- Help function - Loadmeter display - MDI / DISPLAY unit 10.4” Color TFT LCD, Keyboard for data input, soft-keys- Memory card interface - Operation functions Tape / Memory / MDI / Manual- Operation history display - Program restart - Run hour and part number display - Search function Sequence NO. / Program NO.- Self - diagnostic function - Servo setting screen - Single block - External data input - Multi language display - Stored stroke check 2

OPTIONAL SPECIFICATIONS - 3-dimensional coordinate conversion - 3-dimensional tool compensation - 3rd / 4th reference return - Addition of tool pairs for tool life management 1024 pairs- Additional controlled axes Max. 5 axes in total- Additional work coordinate system G54.1 P1 - 300 (300 pairs )- DSQ 2 80 block preview

(AICC II + Machine condition selection function + Data server + 1GB)- Automatic corner override G62- Chopping function G81.1- Cylindrical interpolation G07.1- Dynamic graphic display Machining profile drawing- Exponential interpolation - Interpolation type pitch error compensation - EZ Guide i (Doosan infracore Conversational Programming Solution) with 10.4” Color TFT

=> When the EZ Guide i is used, the Dynamic graphic display cannot application- Tape format for FS15 - Increment system 1/10 - Figure copying G72.1, G72.2- Handle interruption - High speed skip function - Involute interpolation G02.2, G03.2- Machining time stamp function - No. of Registered programs 1000 ea- Number of tool offsets 99 / 200 / 400 pairs- Optional block skip addition 9 blocks- Part program storage 512K / 1M / 2M byte- Playback function - Polar coordinate command G15 / G16- Polar coordinate interpolation G12.1 / G13.1- Programmable mirror image G50.1 / G51.1- Single direction positioning G60- Tool load monitoring function(Doosan) - Tool position offset G45 - G48- Position switch

*) Pre discussion required

Page 16: Doosan Series

High Productivity Vertical Machining Center

http://www.doosaninfracore.com/machinetools

Design and specifications are subject to change without prior notice.EX 1102SPi-ser

Head Office :

Doosan Tower 23rd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730 Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699

Doosan Infracore America Corp.:

19 Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : ++1-973-618-2500 Fax : ++1-973-618-2501

Doosan Infracore Germany GmbH :

Hans-Böckler-Strasse 29, D-40764 Langenfeld-Fuhrkamp, Germany. Tel : ++49-2173-8509-0 Fax : ++49-2173-8509-60

Doosan Infracore Yantai Co., LTD :

13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389