dow corning industrial assembly and maintenance adhesives and sealants

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  • Slide 1
  • Dow Corning Industrial Assembly and Maintenance Adhesives and Sealants
  • Slide 2
  • 2 Content General Information Introduction Typical Characteristics of Dow Corning brand Silicone Adhesives and Sealants Dow Corning brand Product Technologies for Adhesives and Sealants Application List Major Application Examples Product Reference List
  • Slide 3
  • Silicone Sealant Chemistry Silicone sealants consist of inorganic Siloxane (Si-O-Si-O-Si) polymers Basic formulation includes: polymer, filler, crosslinker, catalyst, adhesion promoter, pigment and plasticizer Silicone sealants may be one component or two components (fast cure) 3
  • Slide 4
  • Silicone Adhesives and Sealants from Dow Corning These products are versatile, durable and have exceptional performance characteristics This combination of properties has made them valued products for endless applications in the Industrial Assembly and Maintenance market; engineers have come to rely on Dow Corning Adhesives and Sealants to solve their most challenging problems Following are seven reasons why Dow Corning brand silicone sealants should be used 4
  • Slide 5
  • USING DOW CORNING BRAND SILICONE SEALANTS 5
  • Slide 6
  • 1. Wide Service Temperature Range Dow Corning Adhesives and Sealants offer users exceptional thermal stability over a wide service temperature range Fully cured, these all-purpose materials can be used for extended periods at temperatures ranging from -85 to 450F (-65 to 232C), and there are some products that can be used for shorter periods up to 600F (315C) Glass transition temperatures are very low [e.g. -196F (-127C) compared to -100F (-73C)]; therefore, silicone sealants and adhesives remain flexible across a wide range of temperatures 6 -85F450F
  • Slide 7
  • 2. Extremely Weather Resistant Dow Corning Silicone Adhesives and Sealants are virtually unaffected by weather including rain, sleet, snow, ultraviolet (UV) radiation, ozone and temperature extremes When compared with organic sealants and adhesives, these materials show excellent resistance to hardening, cracking, crumbling, drying out or becoming brittle with aging 7
  • Slide 8
  • 3. Good Dielectric Properties When used for electrical/electronic applications, Dow Corning Silicone Adhesives and Sealants exhibit good dielectric properties over wide thermal cycling conditions. 8
  • Slide 9
  • 4. Good Bond Strength Dow Corning Silicone Adhesives and Sealants are specially designed to provide good adhesion and bond strength to a variety of surfaces The materials have been developed to achieve excellent adhesion to glass, wood, silicone resin, vulcanized silicone rubber, natural and synthetic fiber, painted surfaces and many plastics and metals 9
  • Slide 10
  • 5. Low Flammability In fire conditions, silicone adhesives and sealants are reluctant to burn; in fact, some grades are exceptionally flame retardant Even those types which eventually ignite have a low rate of heat release and low by-product toxicity Many products comply with UL-94 flammability standards such as UL-94 HB or UL-94 V-0 10
  • Slide 11
  • 6. Chemically Stable Featuring good chemical stability, Dow Corning Silicone Adhesives and Sealants are ideal for use in applications exposed to harsh environments. 11
  • Slide 12
  • 7. Environment Dow Corning is always striving to improve operations, working largely from the framework of the Responsible Care Pollution Prevention Code. 12 Responsible Care is a registered trademark of the American Chemistry Council, Inc.
  • Slide 13
  • Americas Acetoxy Selection Guide from Dow Corning Dow Corning 732 Sealant* Dow Corning 736 Sealant* High-temperature Dow Corning 733 Sealant* Metal and Plastics Dow Corning 786 Sealant* Dow Corning 1890 Protective Coating* Dow Corning 734 Sealant* Self-leveling Dow Corning 730 Sealant Solvent-/OI-/ Glycol-resistant *FDA Food Contact 12
  • Slide 14
  • One-part RTVs: Acetoxy Cure System Features and Advantages: Give off acetic acid as by-product Long shelf life (> 12 months) UL, NSF and FDA approvals Wide operating temperature range: -50 to > +200C Fast cure and fast green strength No reversion Not easily poisoned Disadvantages and Limitations: Acetic acid odor Corrosive cure by-product (during cure) Adhesion is substrate dependent Non-paintable 14 Si-OH + Si-OAc Si-O-Si + AcOH
  • Slide 15
  • Product List: Americas Cure TypeDow Corning ProductSpecial FeaturesTemp. Range (Intermittent) Acetoxy 730 Solvent Resistant SealantSolvent-resistant-85 to 500F (-65 to 260C) 732 Multi-purpose Sealant Multi-purpose, FDA, NSF -76 to 350F (400) [-60 to 177C (204)] 733 Glass and Metal SealantGood adhesion-70 to 350F (400) [-57 to 177C (204)] 734 Flowable Sealant Flowable, self-leveling -85 to 356F (-65 to 180C) 736 Heat Resistant Sealant High-temperature resistant -85 to 500F (599) [-65 to 260C (315)] 786 Mildew Resistant SealantMildew-resistant-76 to 350F (400) [-60 to 177C (204)] 1890 Protective Coating Coating, visc. 400 poise -75 to 350F (400) [-59 to 177C (204)] Oxime 236 Dispersion Coating Coating, visc. 675 cps -40 to 300F (-40 to 150C) 737 Neutral Cure SealantFast cure-85 to 350F (-65 to 177C) Alkoxy 738 Electrical SealantElectrical sealant-80 to 356F (-62 to 180C) 739 Plastic AdhesivePlastic adhesive-65 to 300F (350) [-54 to 149C (177)] 748 Non-corrosive Sealant FDA- and NSF-approved -65 to 350F (400) [-55 to 177C (204)] 832 Multi-surface Adhesive/Sealant Excellent adhesion -67 to 300F (350) [-55 to 149C (177)] 15
  • Slide 16
  • Room Temperature Cure RTV Products Cure at room temperature Cure from surface inward* Require humidity to cure* Deep section cure is critical Cure by-products Primerless adhesion on many substrates 16 *One-part RTV
  • Slide 17
  • Application Need: Bonding the sole plate Sealing the steam chamber Material Requirements: Heat resistance Hot water resistance Water vapor resistance Adhesion to aluminum Adhesion to stainless steel Potential Product Solutions: Dow Corning 736 Heat Resistant Sealant Dow Corning 733 Glass and Metal Sealant Application Example: Steam Iron 17 Bonding sole plate Sealing steam chamber
  • Slide 18
  • Application Example: Oven Door, Microwave Door Application Need: Bonding outer window to frame Bonding inner window to frame Material Requirements: Heat resistance (up to 250C) Good adhesion to glass Good adhesion to painted metal Potential Product Solutions: Dow Corning 736 Heat Resistant Sealant Dow Corning 732 Multi-purpose Sealant 18 Microwave door seal
  • Slide 19
  • Application Example: Stove Top Sealing Application Need: Seam sealing Material Requirements: Heat resistance Hot water resistance Potential Product Solutions: Dow Corning 732 Multi-purpose Sealant Dow Corning 736 Heat Resistant Sealant Target Customers: Stove top manufacturer 19 Seam sealing
  • Slide 20
  • Application Example: Stove Top Sealing Application Need: Sealing frame to kitchen desk Sealing/bonding glass (adhesive seal) Material Requirements: General: Heat resistance Hot water resistance Good adhesion Good tooling Potential Product Solution: Adhesive seal: Dow Corning 732 Multi-purpose Sealant 20 Target Customer: Ceramic hob manufacturer Sealing frame to kitchen desk Sealing/bonding glass plate to frame
  • Slide 21
  • Application Example: Display for Super Market Application Need: Gap filling/bonding Material Requirements: Good adhesion to various metals, plastics and glass Water resistance Flexible bond at low temperatures Potential Product Solutions: Dow Corning 732 Multi-purpose Sealant Dow Corning 737 Neutral Cure Sealant Target Customers Industrial freezer display case manufacturer 21 RTV is used inside (seam sealant under the floor board)
  • Slide 22
  • Application Example: Commercial Kitchen Equipment Application Need: Adhesive seal Gap filling/bonding Material Requirements: Good adhesion to various metals, plastics and glass Heat resistance Fluid resistance (hot water, detergent) 22 Potential Product Solutions: Dow Corning 732 Multi-purpose Sealant Dow Corning 736 Heat Resistant Sealant; Dow Corning 733 Glass and Metal Sealant Target Customers Kitchen equipment manufacturers Commercial kitchen equipment
  • Slide 23
  • Application Example: Refrigerator Application Need: Seam sealant of the plastic/plastic or plastic/metal Bonding silicone rubber gasket to cover Material Requirements: Good adhesion to plastic and metal Good adhesion to silicone rubber Good adhesion/flexible bond at low temperatures Potential Product Solutions: Dow Corning 732 Multi-purpose Sealant Dow Corning 739 Plastic Adhesive; Dow Corning 737 Neutral Cure Sealant Target Customers Refrigerator manufacturers 23 Seam sealant
  • Slide 24
  • Application Example: Flange Sealing Application Need: Sealing and bonding metal flanges Material Requirements: Chemical resistance Good adhesion Potential Product Solutions: Dow Corning 732 Multi-purpose Sealant; Dow Corning 734 Flowable Sealant; Dow Corning 736 Heat Resistant Sealant Target Customers Chemical Industry Maintenance departments 24 Metal flange seal (FIPG)
  • Slide 25
  • Application Example: Window Sealant Application Need: Bonding rear window (replacing hinges on the emergency exit) Material Requirements: Weather resistance Good adhesion Potential Product Solution: Dow Corning 9-1363 Industrial Assembly Adhesive/Sealant Dow Corning 733 Glass and Metal Sealant Target Customers Farm machinery manufacturer Construction machinery manufacturer (crane, shovel, etc.) 25 Bonding rear window
  • Slide 26
  • Assured Safety and Reliability The following products meet the requirements of the F.D.A. regulation "Code of Federal Regulations 21 CFR" concerning food contact applications if used in accordance with: UNITED STATES Section 177.2600 "Rubber articles intended for repeated use. Dow Corning 700 Industrial Grade Silicone Sealant Dow Corning 732 Multi-purpose Sealant Dow Corning 733 Glass and Metal Sealant Dow Corning 734 Flowable Sealant Dow Corning 736 Heat Resistant Sealant Dow Corning 748 Non-corrosive Sealant Dow Corning 786 Silicone Sealant M Dow Corning 1890 Protective Coating 26 FDA is a registered trademark of the U.S. Food and Drug Administration.
  • Slide 27
  • Assured Safety and Reliability Many Dow Corning Silicone Adhesives and Sealants meet the FDA 21 CFR 177.2600 regulation for repeated food contact as manufactured. Written copies of current food profiles can be obtained by contacting Dow Corning Environmental Health & Safety (EH&S) at [email protected]@dowcorning.com 27 USDA is a registered trademark of the United States Government.
  • Slide 28
  • Assured Safety and Reliability The National Sanitation Foundation (NSF) certifies products and provides standards that help protect food, water, air and consumer products Products Approved for Standard 51 used in restaurant food equipment: Dow Corning 700 Industrial Grade Silicone Sealant Dow Corning 732 Multi-purpose Sealant Dow Corning 733 Glass and Metal Sealant Dow Corning 734 Flowable Sealant Dow Corning 736 Heat Resistant Sealant Dow Corning 786 Silicone Sealant M Products Approved for Standard 61 used with portable water equipment: Dow Corning 732 Multi-purpose Sealant 28 NSF is a registered trademark of NSF International.
  • Slide 29
  • Assured Safety and Reliability The Underwriters Laboratories Inc. (UL) has developed the UL-94 Standard for Flammability of Plastic Materials for Parts in Devices and Appliances Certified products can be found on the UL siteUL site Some examples of certified products: Dow Corning 700 Industrial Grade Silicone Sealant Dow Corning 732 Multi-purpose Sealant Dow Corning 733 Glass and Metal Sealant Dow Corning 734 Flowable Sealant Dow Corning 736 Heat Resistant Sealant Dow Corning 748 Non-corrosive Sealant 29 UL is a registered trademark of Underwriters Laboratories, Inc.
  • Slide 30
  • Summary Typical characteristics of Dow Corning Silicone Adhesives and Sealants include: Wide service temperature range Extremely weather resistance Good adhesion to a wide range of substrates High resistance to water, oil, coolant, detergent and many other chemicals Excellent electrical insulating properties Low flammability 30
  • Slide 31
  • Questions? 31
  • Slide 32
  • The information contained in this communication does not constitute an offer, does not give rise to binding obligations, and is subject to change without notice to you. The creation of binding obligations will occur only if an agreement is signed by authorized representatives of Dow Corning and your company. Any reference to competitor materials contained in this communication is not an endorsement of those materials by Dow Corning or an endorsement by the competitor of Dow Corning materials. To the fullest extent permitted by applicable law, Dow Corning disclaims any and all liability with respect to your use or reliance upon the information. DOW CORNING DOES NOT MAKE ANY WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, WITH RESPECT TO THE UTILITY OR COMPLETENESS OF THE INFORMATION AND DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. 32