dow performance silicones and bipv - energyville...•replacement of pv elements in integrated...

14
Dow.com Dow Performance Silicones and BIPV Guy Beaucarne Belgian BIPV Workshop 7 September 2017, Brussels

Upload: others

Post on 10-Aug-2021

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Dow.com

Dow Performance Silicones and BIPV

Guy Beaucarne

Belgian BIPV Workshop7 September 2017, Brussels

Page 2: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Key Facts About Dow

2

2016 Sales of $48.2 Billion

Dow Sites Around the World

1. Operating EBITDA is defined as EBITDA excluding the impact of “Certain Items.”

where “EBITDA” is defined as earnings (i.e., “Net Income”) before interest, income

taxes, depreciation and amortization.

• 2016 sales : $48B

• 2016 Op. EBITDA1

of $9.8B

• 2016 Cash Flow from Operations of $5.5B

• ~56,000 employees

• >7,000 product families

• Sales in 175 countries

Agricultural Sciences Consumer Solutions Infrastructure Solutions

Performance Materials & Chemicals Performance Plastics

Corporate Stats

Page 3: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Narrower and Deeper Market Focus Enabled by Technology Platforms, Operational Excellence and Flexible Integration

3

Ethylene

Propylene

High-Throughput

Research

Polymer Science

Material Science

Formulation

Sciences

Process Engineering

NARROWER, DEEPER END-MARKET PRESENCE

ADVANTAGEDBACK-INTEGRATION

WORLD-CLASS SCIENCE AND ENGINEERING CAPABILITIES

Pla

tfo

rms

High-Performance

Computer Modeling

Packaging

Transportation

Energy/Water

Consumer

Infrastructure

Durables & Industrial

Solu

tio

ns

Bu

ildin

g B

lock

s

Catalyst Discovery

& Ligand Synthesis

Application Development

Silicones

Consumer-Driven Demand in Core End-Markets Propels Growth,

Driven By Sustainable Urbanization Trends in Emerging Geographies

Page 4: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Dow Corning within Dow

4

• Since 1 June 2016 : Dow Corning fully owned by Dow Chemical

• Gradual integration

• Continued emphasis on innovation in silicones

• Includes some synergy projects that combine organic and silicone

chemistries

Page 5: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Rebranding: Company Name vs. Product Brand

5

Existing Future

CompanyName and Logo

Dow Corning Corporation

The Dow Chemical Company

Accompanying Consumer-Facing Product Brand Logos

or

XIAMETER®

Molykote®

Multibase®

Dow Corning Toray

Silastic®

DOWSILTM

XIAMETERTM

MOLYKOTETM

MULTIBASETM

SILASTICTM™

Page 6: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Contents

6

• Silicone sealants and adhesives

• Alternative cell encapsulants

• Electrically conductive adhesive for back-contact modules

• Conclusion

Page 7: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Silicone sealants used in buildings

7

Structural

Glazing Si

Sealants

Weather

proofing

Sealants

Insulating

Glass

Sealants

In BIPV systems :

• Weatherproofing sealants

• Structural glazing sealants

• Adhesives for laminate bonding

Page 8: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Attaching laminate to support : frame sealants versus structural sealants

8

Glass

Back-

sheet

Frame sealant Structural

Sealant

Structural

Sealant Structural

Sealant

Page 9: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Example 1 : Gaoxiong stadium (Taiwan)

9

• 8844 PV panels

• Provide 80 % of stadium’s

power consumption

• Used Dow Corning structural

sealant for laminate bonding

Page 10: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Dow Corning SEED R&D buildingSeneffe, Belgium

10

• Glass-glass laminates

• Bonding with Dow

Corning silicone

structural sealant

Page 11: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Silicone cell encapsulant

11

• Standard PV encapsulant : Ethylene Vinyl Acetate (EVA)

• Standard lifetime of EVA modules : 25 years

• Façades and roofs have longer lifetime

• Yellowing of modules is disturbing in BIPV systems

• Replacement of PV elements in integrated façade or roof is difficult

preferable to use alternative encapsulants that enable longer lifetime o Polyolefin encapsulant

• Sheet form → straight replacement for EVA

• More durable than EVA

o Silicone encapsulant• Best durability

• Liquid dispensing

Page 12: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Electrically conductive adhesive for back-contact modules

12

• BIPV favors modules with uniform appearance

• Back-contact cells are preferable

• Module shapes vary to fit roofs and facades

Need for cell interconnecting technology

suitable for complex geometries

• Solution : monolithic module integration of back-contact cells

using patterned interconnecting foil

• Electrical joint material is critical for reliability and durability

• Silicone Electrically Conductive Adhesives particularly well suited

Copper foil

Backsheet Electrically

Conductive

Adhesive

MWT Cell

Front EVA

Glass

Aluminium frame

Silicone sealant

Punched back EVA

Page 13: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer

Conclusion

13

• Durability and reliability is even more important for BIPV than for

conventional PV

• Silicone materials provide outstanding durability

• Dow Performance Silicones supply various important materials

for BIPV :

o Weatherproofing sealants

o Structural glazing sealants

o Adhesives for laminate bonding

o Cell encapsulants

o Electrically conductive adhesives

Page 14: Dow Performance Silicones and BIPV - EnergyVille...•Replacement of PV elements in integrated façade or roof is difficult preferable to use alternative encapsulants that enable longer