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Implementing Sustainability through the rightpackaging decisions
Juil Cha May 24, 2010
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Content
Overview of DuPont
The Global Mega Trends
Respond to the mega trends by DuPont
Packaging mega trends
DuPont Solutions for Sustainable Packaging
DuPont Packaging and Industrial Polymers Business/markets and innovative products
Examples and summary
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About DuPont
A Science Company 207 Years of Innovation (Founded in 1802)
13 Distinct Businesses
Global revenues of $30.5 Billion (2008)
Packaging sales ~$2.5 Billion (2008) 57,000 employees operating in over 70 countries
More than 75 R&D / customer support labs worldwide
8500 scientists & engineers in DuPont with 1800 in emerging regions
Electronics & Communications
Protection Technologies
Building Innovations
Sustainable Solutions
Titanium Technologies
Chemicals & Fluoroproducts
Electronics & Communications
Protection Technologies
Building Innovations
Sustainable Solutions
Titanium Technologies
Chemicals & Fluoroproducts
Pioneer Hi-Bred
Crop Protection
Applied BioSciencesNutrition & Health
Performance Polymers
Packaging & Industrial Polymers
Performance Coatings
Pioneer Hi-Bred
Crop Protection
Applied BioSciencesNutrition & Health
Performance Polymers
Packaging & Industrial Polymers
Performance Coatings
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DuPont 2008 Sales by Market
AGRICULTURE/FOOD29%
CONSTRUCTION
MATERIALS11%
ELECTRONICS9%
TEXTILES /HOME FURNISHINGS
5%
MOTORVEHICLES
20%
PLASTICS &CHEMICALS
9%
OTHER
13%
AIRCRAFT & AEROSPACE4%
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DuPont - Sales by Region
2001$24.7B
2008$30.5 B
United States
49%
United States
36%
Canada &Latin America
15%Canada &
Latin America
10%
WesternEurope
24%
Western
Europe24%
EmergingEurope
8%
Emerging
Europe2%
EmergingAsia
6%
DevelopedAsia
9%
DevelopedAsia
8%Emerging
Asia
9%
Going Where the Growth Is
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Global Mega Trends
Unprecedented growth in developing countries
Need for increased food production
Drive for renewable energy and materials
Demand for greater safety and security Desire for increased connectivity
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Increasing FoodProductivity
DecreasingDependence onFossil Fuels
Protecting Lives,Assets & the
Environment
Growing inEmerging Markets
Source: 2008 World Population Data Sheet:www.prb.org.
Global PopulationBillions of People
Megatrends Driven by Population Growth
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DuPont Focus
The company will focus its innovation
engines on emerging trends to:
protect people and the
environment
protect people and the
environment
meet the increasing
demand for food
decrease dependence on
fossil fuels
decrease dependence on
fossil fuels
capitalize on the growth
of emerging markets
capitalize on the growth
of emerging markets
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Our 2015 Sustainability Goals
Reducing Environmental Footprint
Greenhouse Gas Emissions
Water Conservation
Fleet Fuel Efficiency
Air Carcinogens
Independent Verification of Site Programs
Serving the Marketplace
Environmentally Smart Market
Opportunities from R&D Efforts Products that Reduce Greenhouse Gas
Emissions
Revenues from Non-Depletable
Resources
Products that Protect People
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Mega Trends in Packaging
Concern for Health, Wellness &Beauty (Appearance of Health)
Health Management vs. WeightManagement
Personal Appearance vs. Hygiene & Odor
Natural, Organic, Local
Functional Foods
Beauty Beverages
Anti Smoking / Sleep Aids
Concern for Safety
Increased EnvironmentalAwareness & SocialConsciousness
Concern for Global Warming
Concerned about over-packaging (trash)
Renewably Sourced Materials
Biodegradable, Compostable Materials
Ethical Standards
Packaging that is Convenient &Functional
Simplicity
Easy Open
Portability
Refills
Intelligent
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Packaging Implications
Market Drivers:
Concern for Health, Wellness &Beauty (Appearance of Health)
Packaging that is Convenient &Functional
Increased Environmental
Awareness & Social Consciousness
Driving Technology in:
Renewably Sourced Materials
Compostable Materials
Increased Recycling
Easy Open / Easy Reclose
Retort
Barrier Materials
Scavenging Technologies
Portioned / Single Serve Packages
Custom preparation (food, cosmetic,supplement)
Custom printing
Strong & Tough packaging but with easyto open seals
Strong & Tough to enable down gauging
Tamper Eviden
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Needs for consumers
Desire for fresh, healthy and safe food
Looking for luxury and value
Increase expectations of high quality and value products
Demographics trend Ageing population demand openability Working population expect convenience, functional packaging, ready toeat, all to make their lives easier Teenagers look for individuality and trendy packaging
Growing popularity of social media, increasingly relying on
recommendations from peers. Looking to packaging to createa sense of brand worth and trust
Increased environmental awareness and social
consciousness
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Needs for Retail / Channel
Increasing sophistication and value share of private labels
Emphasis on product safety, desire for longer shelf life
Intelligent packaging for security, inventory control
Drive in store merchandising solutions to engage shoppers
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Needs for Brand Owners
Seek added value while minimize total package cost withsame functionality and shelf appeal
Globalization to drive contract packaging to cope withoutsourcing, regionalization and tightening economy
Require longer shelf life
Sustainability recycled materials, renewable resource, lightweighting to reduce cost, footprint and minimize resource
Automated and efficient process to drive fast turnaround,short-runs, innovation and quality packaging
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Needs for converters
Converter consolidation with increased global/regional reach
Compete outside of national markets, across
countries/regions especially from those who are based onlower cost countries
High impact from environmental regulation affect them onhow they build packaging laminates/films at both the material
and process level
Extend to niche higher value markets to maximize returns fortheir technology strengthseg. Pharmaceutical and medical packaging, industriallaminates, PV, electronics
Evolving technologies for differentiation RFID, interactivepackaging, holography
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Legislations
Government regulations to influence packagingmaterial sustainability
Global policy on reduce energy use andgreenhouse gas emissions to reduceenvironmental impact
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DuPont Solutions for Sustainable Packaging
Material Reduction
Elvanol
PVA SurlynSkin & Stretch
SurlynSuper Stiff
MylarECO Film
Ethylene Copolymers
Renewable Materials
BiomaxPTT polyester resins
Selar
VP breathable resin Pro-Cotesoy polymer
BiomaxThermal PLA Modifier
BiomaxStrong Modifier ** Functionalizes PLA not RS on its own
Energy & GHG Savers
BiomaxStrong Modifier Appeel lidding film resin
DuPont CyrelFAST Flexographic Plate
Systems
Alternative End-of-Life
ElvanolPVA (Dissolvable)
Fusabond
Compatabilizers(Recyclable)
http://www2.dupont.com/Surlyn/en_US/uses_apps/skinpack_hardware.html -
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Packaging & Industrial Polymers
Olefins
Vinyls Enterprise
Ethylene
CopolymersBusiness
Surlyn
, Nucrel
,
Bynel
, Vamac
,
Appeel, Elvax,
Biomax
, Entira,
Elvaloy
,
Elvaloy
AC,
Keldax
Butacite
,
Sentryglas
,
Elvanol
,Vinyl Acetate
Broad range of specialty, high-value polymers for films, molding,lamination, and compounding
Revenue %
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ECP Market Applications Portfolio
Six Major Market Areas --- Over Thirty Segments
Food &BeveragePackaging
IndustrialGoods
Construction
Transportation
ConsumerGoods
Health & BeautyPackaging
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Product Categories
AppeelLidding Resins DuPont 20s Polyethylene Resins
Elvaloy
AC Acrylate Copolymer Resins ElvaxEthylene Vinyl Acetate Resins NucrelAcid Copolymer Resins Surlyn Ionomer Resins
BynelAdhesive Resins ElvaloyAC Acrylate Copolymer Resins ElvaxEthylene Vinyl Acetate Resins
NucrelAcid Copolymer Resins
SelarPA Amorphous Nylon Resins BiomaxStrong & BiomaxThermal
Modifier Resins Booster Throughput Enhancer DuPont DPE 6611 Purge Resin Elvaloyand ElvaloyAC Acrylate
Copolymer Resins ConpolMasterbatch Resins FusabondCompatibilizer Resins Entira AS Anti Static Modifier Resin
Surlyn Ionomer Resins BiomaxPTT Polytrimethylene
Terephthalate Resins DuPont 20s Polyethylene Resins
Click any heading to learn more
Sealants
Barrier Technology
Molding & Forming Resins
Adhesives
Modifiers and Processing Aids
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Surlyn Easy-UpFilm
What
Bundling material to replace cardboard packaging
Sustainability Value Proposition source reduction
Less waste vs. board
Potentially could be made 15% - 20% bio derived
Performance Value Proposition Strong, easy tear film
Safe, easy to open bundles (no knives required)
Strong, easy directional tear film
Typical Applications
Multi-pack bundling
Remove
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What
Replace clamshells & blisters with Skin and/or
Stretch Packaging
Sustainability Value Propositionsimplifies packaging
Replaces hard-to-open clamshells and blisters
Reduces Weight
Cubes & Transports more efficiently
Performance Value PropositionStrong, Clear, Easy to Open Packages
Maintains product security
Transparency
Typical Applications
Bottles
Parts & Profiles
SurlynSkin & Stretch PackagingReduce
Wal-Mart: Reduce packaging by 5%
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Reduction from 118Grams to 112 Grams
total 5% reduction(includes Tuner sonot absolute Pkg.Reduction)
Reduction from 662Grams to 585 Grams
total 12% reduction(includes Hooks sonot absolute Pkg.Reduction)
Examples - SurlynSkin & Stretch Packaging
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Downgauging with Surlyn
What
Re-engineer flexible structure to reduce multi layer filmthickness with super-tough Surlyn resins
Sustainability Value Proposition sourcereduction
Less plastic consumption and waste
Performance Value Proposition Downgaged, cost
competitive, performance film Downgaging
Cost Competitive structure
Surlyn Performance
Typical Applications Food & Beverage
Cosmetics and Personal Care
Industrial
Reduced Cost(% Cost Savings compared to standard structures)
0
2
4
6
8
10
12
14
16
Snack Processed Meat Dry Food Personal Care
Reduced Weight(% Weight Reduction)
0
5
10
15
20
25
30
35
Snack Processed Meat Dry Food Personal Care
Reduce
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Downgauging with Bynel and NucrelReduce
Propose environmental friendly packaging structure to meet socialdemand.
* Source Reduction : Down gauging of adhesive resin and/or sealant
* Organic Solvent Free : Utilize adhesive resin instead of anchor coating agent with PE
OPP(20)LDPE(13)
LDPE(13)Sealant
VM/PET(12)
InkAC
OPP(20)
Sealant
InkVM/PET(12)
AC
Saving
Outer Layer
Inner Layer
Bynel orNucrel
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AppeelLidding
What
Lidding material that provides peelable seals to most materials (including PLA)
Sustainability Value Proposition reduces solvents Extrusion coating (solventless) replaces solvent based lacquers
Lidding materials for sealing to PLA containers
Performance Value Proposition strong, peelable seals
Lidding material with peelable seal to PLA
Extrusion coating
Lamination
Stand alone petrochemical lidding material
Typical Applications Lidding for PLA and other cups & bowls
Reduce
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Fusabond Compatibilizers
What
Compatibilizers (Fusabond) for recycling of production wastestreams
Sustainability Value Proposition
Less waste
10-20 wt% less virgin raw materials used in packaging
Performance Value Proposition
Low addition levels to incompatible waste streams significantlyenhance mechanical properties of incompatible polymer wastestreams (eg. PE / PA) - from separate waste streams or multi-layerfilm trim scrap
Useful as well in the case of high moisture containing waste streams
Typical Applications Recycling of Converter Polymer Multilayer waste streams
PA / PE RECYCLING(30 WT% PA6 / 70 WT% PE - LLD)
PA / PE RECYCLING(30 WT% PA6 / 70 WT% PE - LLD)
NO COMPATIBILISERNO COMPATIBILISER 10% PE -LLD -g - MAH(FUSABOND MB 110 D)
10% PE -LLD -g - MAH(FUSABOND MB 110 D)
Recycle(able)
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SelarVP Breathable ResinHighly breathable materials for foods where high respiration is needed for
food safety and shelf life extension
Sustainable ContributionsRenew ab le Selar VP is 30% renewablysourced by weight
Sustainable Contributions
Renew ab le Selar VP is 30% renewablysourced by weight
As a primary substrate it offers controlled breathability for either CO2, or O2transmission, as needed for foods that respire. Meets FDA breathabilityguidelines for fresh seafood packages.
Reduces product purge loss leading to lower overall cost
No open bags. More secure than micro-perforated alternatives
Can be made shrinkable without losing permeability for more aestheticallypleasing packages
Complies with food contact regulations in the U.S. and EU
Some grades have excellent seal performance in multi-layer film constructionswhere renewable source content is desirable (EU food contact only)
SelarVP is a developmental grade. Please discuss your oxygen transmission
needs with your DuPont representative.
Seafood Packaging
Renewable
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Summary of Sustainable Packaging Offering
Remove Packaging Positive Sustainable Impact:
Surlyn Easy Up Transportation, Material Value
Elvanol PVA Material Value, Recovery
Reduce Packaging
Biomax Strong Modifier Material Value, GHG
Surlyn Skin & Stretch Packaging Product/Package Ratio, Cube Utilization,
Transportation, GHG
Super Tough Surlyn Material Value, Transportation, GHG
CyrelFAST platemaking process GHG Appeel Lidding material GHG Emissions
Renew(able) Packaging
Sorona (3GT) GHG, Recovery
Selar VP breathable material GHG, Material Value
Biomax Compostable polymer Recovery, GHG?
Solae Pro-Cote protein binders GHG
Recycle(able) Packaging
Fusabond Compatabilizers Recycled Content, Recovery
Enablers Mylar ECO Films GHG
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Products by Market
Meat, Cheese and Dairy
Appeel lidding resins
Byneladhesive resins
Elvax
resins SelarPA nylon
Surlyn ionomer resins
Pharma/Medical Packaging
Appeel lidding resins
Bynel
adhesive resins DuPont 20s LDPE
Surlyn ionomer resins
Rigid Packaging
BiomaxStrong & Biomax Thermal
Bynel
adhesive resins ElvaloyAC resins
Elvaloyresins
Fusabondresins
SelarPA nylon
Surlyn ionomer resins
Snacks
Byneladhesive resins
Elvaxresins
Surlyn
ionomer resinsLiquid Packaging
Byneladhesive resins
Nucrelacid copolymers
SelarPA nylon
Retort Appeel lidding resins
Byneladhesive resins
Cosmetics & Personal Care
DuPont 20s LDPE
Surlyn ionomer resins
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DuPont 2015 Sustainability Goals
Greenhouse gas emissions: 72% reduction since 1990 Reduce another 15%
Water conservation:
Reduction by at least 30percent where water is scarceor stressed.
Fleet fuel efficiency:
100% fleet with leadingtechnologies for fuel efficiencyand fossil fuel alternatives
Air quality :
Reduced 92% air carcinogenicemissions since 1990 Reduce another 50%
Reducing our own operationalfootprint:
Grow annual revenue by $2billion from products that:
Create energy efficiency Reduce greenhouse gas
emissionsInvest in R&D:
Environmentally smart marketopportunities
Revenue from non-depletableresources:
Double from $4 to $8 billion
Introduce at least 1,000 new
safety products or services
Bringing sustainable solutionsto the marketplace:
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Progress Toward Goals
Footprint Goals
Reduce Greenhouse Gas Emissions
Progress: Overall, down 8.5 % since 2004. Thisrepresents 56% of goal
Fleet Fuel Efficiency
Progress: 39% of current U.S. vehicles are usingleading technology. This represents 39% of goal
Reduce Air Carcinogens
Progress: Down 50% overall. This represents 100% ofgoal
Global Manufacturing Sites Verificationof Environmental Management Goals
Progress: 53% of sites are ISO 14000 Certified. Thisrepresents 53% of goal
Reduced Water Consumption
Progress: Siites in stressed areas up 7%. Total waterconsumption is down 2%
Market Facing Goals
Increase R&D Investment
Progress: $570 Million invested in 2008 Goal is set at$640 million.
Increase Annual Revenue
By at least $2 billion from products that create energyefficiency or reduce green house gas emissionsProgress: $108 million in revenues
Nearly double revenues from non-depletable resources to at least $8B
Progress: Revenues increased to $6.8B
Introduce 1,000 New Products andServices to make people safer and moresecure
Progress: Introduced 371
2009 Progress Report
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Flexible Packaging Improves TransportationEfficiency
Reducing Fossil Fuel Consumption and CO2 emissions
Lessening Highway Wear/Tear and Congestion
26 Truckloads ofUnfilled Glass Jars
One Truckload ofUnfilled Plastics
Pouches
Less Fuel consumed& Less emissions= =
Source: DuPont Awards for Packaging Innovation
(Pasta Sauce Flexible Pouch Example)
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Flexible Packaging Sends LESS to the Landfill
MSW Landfillper 100 gProduct (g)
Beverage Packaging Example:
6.0
54.5
2.4
2.8
Remaining% to MSWLandfill
65%
63%
51%
100%
ProductWeight
(g)
PackageWeight
(g)
PackageWt per 100g Product
(g)
US
RecycleRate
Glass Bottle &Metal Cap 236 198.4 83.9 35%
Plastic PETbottle & Cap 236 22.7 9.6 37%
Aluminum Can236 11.3 4.7 49%
Flexible StandUp Pouch 199 5.7 2.8 0%