Download - 1 IRAN CASTING INDUSTRIES Co. ICI Presentation. 1 IRAN CASTING INDUSTRIES Co. ICI Presentation
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
This Company Was Founded On 1952 As a Shipping And Forwarding Agent with The Name Of Iran Khalidj Co.
The Vehicle Production was launched In 1959, Based On The Licence Purchased From Mazda (JAPAN) Company With Light Duty Pick Up Products.
The Company Continued Tts Activity With The Name Of Mazda Manufacturing Factory In 1971 With Mazda 1000 Pick Up Assembly.
In Ihe Year 1979 And After Lslamic Revolutions IDRO (Industrial Development and Renovation Organization Affiliated To Ministry Of Industry) Bought More Than 50% Of Stocks.
History
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
The Company Name Was Changed To Iran Vanet Co. In 1984 And Started To Assembly Mazda Pick Up B 1600 Single Cabin.
During the Imposed War (1986-1987), Assembling Mazda Pick Up B 1800 Was Started. In 1990, Manufacturing Mazda 1000 Was Eliminated And All The Production Capacity Was Allocated For Manufacturing Mazda B 1600.
Since 1990, Which Is Considered As The First Year Of Mass Privatization program, Totally 15 Billion Rials Shares Have Been Sold On Tehran Stock Exchange Or Through Direct Offering Of The Bona Fide Investors Or By Public Tenders.
Assembling Mazda Passenger Car F-323 And Changing The Production Line Of Mazda Pick Up B1600 To Mazda Pick Up B 2000 Have Been The Last Program of This Company. Starting From 1998, The Company Continues Its Activity As A Holding Company With the Name Of Bahman Group.
1IRAN CASTINGINDUSTRIES Co.
ICI PresentationStock Exchange
- Retirement Insurance Organization 7.35%
- Privatization Organization 11.94%
- Ghadir Investment Co. 12.78%
- National Investment Company of Iran 1%
- Sepah Investment Co. 1.2%
- Other Private Shareholders 5.73%
- Total 100%
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Green Agricultural Inverstiy Co.; 4.27%
Iran shasisaz Co.; 1.85%
Sepah Inverstiy Co.; 1.66%
Aridana energe group Co.; 1.51%
Bahman Group Co.; 2.48%
Tadbir Inverstiy Co.; 2.35%
Ghadir Inverstiy Co.;
Ghadir Inverstiy Co.;
Other Share-holders; 24.66%
Aridana energy Group Co.; 1.43%
Arzesh Afrinan Inverstiy Co.; 45.43% Sepah Cooperation
institute; 45.43%
Percentage Of Owners Of Bahman Group
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Activity Fields According to Statute are as Follow:
• Involvement in all Industrial and
Manufacturing Activities like Passenger and
Pickup Car Assembling and Motorcycle and
Bicycle Manufacturing.
• Joint Venture with Native or Foreigner, Natural
and legal Persons.
Fields of Activity
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Establishment of every kind of Kredit and Financial Companies.
• Doing Business and Trading Activities, Exports, Imports and
Distribution of Different Goods and Commodities.
• Offering Various Technical and Engineering Services.
1IRAN CASTINGINDUSTRIES Co.
ICI PresentationActivities
Automotive and Spare Parts
Trade And Services
Financial Investigations
Information Technology
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Manager
Outomotive and Spare Parts
trade
space Investment finance
Technology
Bahman motors
Bahman Diezel
Shassi saz Mazda yadakBahman leasing
SuoroshBahman
Respect Ghand pars Asr-e- bahman
Investmentvalue Iran
Investmentnational saipa
Mellat Insurance
bahmanInvestment
Fanava group
Iran casting industries
The Struture Flow Chart Of Bahman Group
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Bahman Motors Center. (S.B.U) ( Bahman Group: 100% )
Shassi Saz Iran Co. ( Bahman Group: 100% )
Mazda Yadak Co. ( Bahman Group: 100% )
Asr-e- Bahman Trade Co. ( Bahman Group: 100% )
Respect Trade Co. ( Bahman Group: 49% )
Bahman Group Trading Center. (S.B.U) ( Bahman Group: 100% )
Iran Casting Industries Co.( Bahman Group: 78.33% )
Saipa Co. ( Bahman Group: 14.43% )
Ghand Pars Co. ( Bahman Group: 12% )
Iran Bicycle & Motorcycle Manufacturing Co. -DMI- ( Bahman Group : 52% )
Bahman Investment Co. ( Bahman Group: 36%)
Fanava Co. ( Bahman Group: 11.45%)
Mellat Insurance Co. ( Bahman Group: 19%)
Bahman Leasing Co. ( Bahman Group: 36%)
Bahman Standard ( Bahman Group: 10% )
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
IRAN CASTING INDUSTRIES (I.C.I) STARTED ITS
PRODUCTION IN 1987 WITH MANUFACTURING OF
AUTOMOTIVE IRON CASTING PARTS FOR
DAIMLER CHRYSLER AND OTHER AUTO
INDUSTRIES IN IRAN TO BE USED FOR TRUCKS,
BUS AND MINI BUS .
THE CAPACITY OF I.C.I IS 15000 TON PER YEAR
AUTOMOTIVE & OTHER INDUSTRIAL IRON
CASTINGS .
Introduction
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
IRAN CASTING INDUSTRIES IS SITUATED ON
A 150,000 M2 LAND IN KAVEH INDUSTRIAL
ZONE NEAR THE CITY OF SAVEH 120
KILOMETER SOUTH OF TEHRAN WHICH IS
EASILY REACHED BY CAR VIA THE TEHRAN
SAVEH EXPRESS - WAY IN ONE HOUR .
location
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Total Land and Building Area
Factory land 149800 m2
Factory buildings 35279 m2
contains:
1- Product Buildings 18000 m2
2- Administrative Buildings 10879 m2
3- Stores 6400 m2
Head Office Building 1487 m2 ( land 321 m2)
Residential Complex Housing 12876 m2 ( land 20300 m2)
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
ICI POLICY IS TO SATISFY ITS CUSTOMERS THROUGH :
1- 100% ON TIME DELIVERY.
2- PRODUCTION AND DELIVERY OF QUALITY CASTINGS
ACCORDING TO CUSTOMER REQUIREMENTS .
3- PROVIDING EXCELLENT SERVICE TO OUR
CUSTOMERS .
4- CONTINUOUS IMPROVEMENT .
Company Quality Goals
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
MAIN CUSTOMERS :
1- BALO, GERMANY
2- PEUGEOT, FRANCE
3- DAEWOO, KOREA
4- MAET, GERMANY
5- AUTOLINIA, BRAZIL
6- IVECO,CARRARO,ROERO,OFF.VICA ITALY
EXPORTED PARTS :1- CYLINDER HEADS, TWO TYPES, IN CAST IRON FOR DAIMLER -
CHRYSLER DIESEL ENGINES .
2- VENTILATED BRAKE DISC, FOR DAIMLER - CHRYSLER PASSENGER
CARS .
3- FLYWHEELS, CAST IRON FOR PEUGEOT & DAEWOO PASSENGER
CARS .
4- HUB &HOUSING CASTING IN DUCTILE IRON FOR ITALY
Typical Parts Which have Been Exported
1IRAN CASTINGINDUSTRIES Co.
ICI PresentationStock ExchangeStock Exchange
- Bahman group 67.48%
- Idem Co. 10%
- Tadbir Investment Co. 7.39%
- Danayan pars Investment 2.23%
- Shassi saz Co. 1.36%
- Other 11.54%
- Total 100%
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Idem Co; 1000000; 10%
Tadbir investiny Co.;
738888; 7%
Danayan investiny Co.;
222578; 2%
Other Share holders;
1154290; 12%
Shastisaz CO.; 135809;
1%
Bahman Group;
6748235; 68%
Percentage Of Share hoders
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
1914
48
1723
20
0
20000
40000
60000
80000
100000
120000
140000
160000
180000
200000
ton
production sale
Summary
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
4025
6685
3258
5414
6621
5667 70
09
6458
7969
9721
1150
3
1144
8 1288
7 1417
2
1350
1
1178
4
1276
9
1304
0
1533
3
1215
7
0
2000
4000
6000
8000
10000
12000
14000
16000
ton
8766
8867
8968
9069
9170
9271
9372
9473
9574
9675
9776
9877
9978
0079
0180
0281
0382
0483
0584
0685
year
Production ( ton / year )
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
2890
5243
1467
4498 49
39
4213
7238
6126 69
10
8547 97
31
9885
1230
3
1342
5
1200
7
1077
5 1241
8
1243
8
1440
8
1254
7
0
2000
4000
6000
8000
10000
12000
14000
16000
ton
8766
8867
8968
9069
9170
9271
9372
9473
9574
9675
9776
9877
9978
0079
0180
0281
0382
0483
0584
0685
year
Sale ( ton / year )
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
134 65
9
1535
2557
2229 23
73
3217
2539
3058
2954
3032
2683
2700
1992
0
500
1000
1500
2000
2500
3000
3500
ton
9372
9473
9574
9675
9776
9877
9978
0079
0180
0281
0382
0483
0584
0685
year
Export
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Germany; 200; 1%
Malysia; 1316; 4%
Italy; 3433; 10%
French; 27751; 85%
Export Analyses
ton 32700 Total:
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
20 20
18
20
23
28
23.5
0
5
10
15
20
25
30
ton
00 / 79 01 / 80 02 / 81 03 / 82 04 / 83 05 / 84 06 / 85
Production s per capita
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
500
550
600
650
700
750
No o
f Em
ploy
ees
589 625 656 688 713 685 656 637 560 552 518
96 / 75 97 / 76 98 / 77 99 / 78 00 / 79 01 / 80 02 / 81 03 / 82 04 / 83 05 / 84 06 / 85
No of Employees
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Cer
tifi
cate
Cer
tifi
cate
I.C.I Co. , as The First
Casting Co. in Iran , Attained The ISO
9001 Certificate From Tur Company
Of Germany in 1997
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
This Certificate
Was Extended
For another 3
years ,september of
1997
Cer
tifi
cate
Cer
tifi
cate
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Receiving
The ISO/TS
16949:1999
From DQS Of
Germany in 2001
Cer
tifi
cate
Cer
tifi
cate
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Extended of ISO/TS
16949:2002
In 2006
Quality
Management
System
Cer
tifi
cate
Cer
tifi
cate
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Receiving The ISO/TS
14001 : 2004 From DQS Of
Germany in 2005 and Extension in 2006
Environmental
Management
System
Cer
tifi
cate
Cer
tifi
cate
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Receiving The OHSAS 18001:1999
From DQS Of Germany in 2005 and
Extension in 2006 C
erti
fica
teC
erti
fica
te
1IRAN CASTINGINDUSTRIES Co.
ICI PresentationPLAN and PROJECTS
1-Resareh and Development of Vertical Flaskless Moulding (DISA)
2 -Project For Changing The Main Frequency Induction Furnace to Medium Frequency Induction Furnace
3-Optimisation Sand Moulding Machine
4 - Development of Horizontal Flaskless Moulding Machine
5-Plan for Establishing of a Machining Company
6- Project Production Out OF Company ( Out Sours )
7 -Project for Establishing of EFQM in Company
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
The Presentation of Iran Casting Industries ’s lines & Plants
1- Green Sand Molding Line : ( Made by : Kunkel Wagner Co. ; Germany )
2- Furan Molding Line : ( Made by : Wohr Co. ; Germany )
Yugoslavia ) Co. ; Gostol : ( Made by : 3- Core Mold Molding Line
( Germany : ( Made by : Junker Co. ; 4- Melting Furnaces
;Spain ) : ( Made by : Loramendi Co. 5- Core Making Plants
7 -Shot Blast Plants : ( Made by : Tilghman Wheelabrator Limited Co. ; England )
6 -Drying Oven Plants & Core Montage : ( Made by : Durr Co. ; Germany )
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
AN AUTOMATIC HIGH – PRESSURE MOULDING LINE WITH
90 MOULDS/HOUR CAPACITY EQUIPPED WITH A
VACUPRESS MOULDING MACHINE AND ALSO AUTOMATIC
SAND PREPARATION SYSTEM WITH HIGH – SPEED MIXER ,
FLASK SIZE IS 950X800X300/300MM .
MAX CASTING WEIGHT IN THIS LINE IS APPROX 170 KG .
Green Sand Molding Line
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
9596
8737
8119 92
53
9279
1153
8
1055
3
0
2000
4000
6000
8000
10000
12000
ton
00 / 79 01 / 80 02 / 81 03 / 82 04 / 83 05 / 84 06 / 85
year
The Production of Green Sand Molding Line
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
FOR MOULDING CYLINDER BLOCKS OR OTHER LARGE CASTINGS , WE USE AN
AUTOMATIC FURAN LINE EQUIPPED WITH CONTINUOUS MIXERS , ROLL- OVER
STRIPPING MACHINE AND ALSO CLOSING MACHINE.
AUTOMATIC CRANE IS USED FOR POURING . FLASK SIZES ARE :
- 1700X1100X450/350 mm
- 1300X1000X400/300 mm
PRODUCTION CAPACITY IS 15 MOULDS/HOUR THERE IS A SAND RECLAMATION
PLANT FOR THIS MOULDING LINE,
MAX CASTING WEIGHT IN THIS LINE IS APPROX. 486 KG
Furan Molding Line
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
3626
3510
2555 29
41
2777 28
86
1432
0
500
1000
1500
2000
2500
3000
3500
4000
ton
00 / 79 01 / 80 02 / 81 03 / 82 04 / 83 05 / 84 06 / 85year
The Production of Furan Molding Line
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
CYL.HEADS ARE PRODUCED IN CORE MOULDS AND
THERE IS A CONVEYOR SYSTEM FOR POURING THE
CYL.HEAD CORE MOULD.
CAPACITY IS 30 MOULD/HOUR.
CORE MOULD DIMENSION ARE:
- 810X570X140/140 MM
- 685X635X140/140 MM
Core Mold Molding line
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
860
1180
1029
956
908
802
97
0
200
400
600
800
1000
1200
ton
00 / 79 01 / 80 02 / 81 03 / 82 04 / 83 05 / 84 06 / 85year
The Production of Core Mold Line
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
MELTING CAPACITY IS 30, 000 TON OF LIQUID IRON PER YEAR .
AN AUTOMATIC CHARGING EQUIPMENTS AND SCRAP DRYING FURNACE , ARE
USED FOR MELTING .
MELTING AND HOLDING FURNACES ARE :
- 3 UNITS INDUCTION FURNACES, EACH 12 TON CAPACITY FOR MELTING .
- 1 UNIT MEDIUM FREQUENCY 2 TON FURNACE FOR MELTING .
- 2 UNITS HOLDING FURNACES , EACH 36 TON CAPACITY .
THERE IS AN OVERHEAD MONORAIL SYSTEM FOR LIQUID IRON
TRANSPORTATION .
Melting
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
THERE IS AUTOMATIC CORE SAND PREPARATION AND DISTRIBUTION SYSTEM
TO FEED THE CORE SHOOTING MACHINES. THERE ARE ALSO CORE PAINTING
FACILITIES AND FIVE CORE DRYING OVENS TO DRY THE CORES AFTER
COATING.
1-Type 601: Core box dimensions : 1400*800*400 mm
Shooting capacity : 110 lit2-Type 602: Core box dimensions : 1500*1000*500 mm Shooting capacity : 110 lit
3-Type 604: Core box dimensions : 600*500*300 mm
Shooting capacity : 25 lit
4-Type 605: Core box dimensions : 500*300*150 mm
Shooting capacity : 16 lit
Min & Max core weight 24 g & 37 kg
Core Making Plants Hot & Cold Box
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
The Core Assembly Seetion , is Equipped With 4 Drying Furnaces for Drying the Point of Cores and All the Necessary Equipment for Fettling , Cleaning , Adhesion, Assembling and Final Control of Cores.
Drying Oven & Core Montage
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
Fettling and Cleaning Section is Equipped with Monorail Shot Blast Machine , Batch- Barrel Shot Blast Machine and of Line for Small Parts , Which are Able to Clean Different Parts With Different Size . In Addition Other Machine like Manipulators , Hand Tools and Grinding Machines(Diskus) are Available.
Fettling Plants
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
This Section is Equipped With Hardness Measuring Devices for Determining the Hardness of Products , Spotting Machines for Machining of Reference Points. Of Cylinder and Heed Cylinders and Other Parts , Leakage Testing Machines (Leak- Test) and Fixtures for Dimensional Controls.
Product Control Department
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
THE FOLLOWING FACILITIES ARE USED FOR QUALITY CONTROL :
-SPECTROMETER: TO CONTROL THE IRON ANALYZE .
-SAND LABORATORY: TO CHECK THE SAND QUALITY
IN MOULDING AND CORE MAKING .
-ULTRASONIC TESTING: TO CHECK INTERNAL SOUNDESS
OF CASTING .
-METALLOGRAPHY: TO CHECK THE MICROSTRUCTURES .
-CHEMICAL LAB: TO CHECK THE RAW MATERIALS QUALITY .
-PHYSICAL LAB: TO CHECK THE PHYSICAL PROPERTIES OF CASTING SUCH
AS TENSILE STRENGTH .
-DIMENSIONAL CONTROL FACILITIES FOR CASTING INCLUDING SECTIONING .
-NON – DESTRUCTIVE TESTING FACILITIES SUCH AS ULTRASONIC TEST .
-THERE IS ALSO TEMPERATURE MEASURING DEVICES INSTALLED ON FURNACE
PLATFORMS
-AND POURING AREAS TO CHECK THE TEMPERATURE BEFORE POURING
-AND ALSO CARBON EQUIVALENT METER DEVICES .
Laboratories
1IRAN CASTINGINDUSTRIES Co.
ICI Presentation
This Section is Equipped with Advanced CMM Machines , Milling Machines , Cutting Machines and Lathes for Making and Repairing of Patterns and Core Boxes.
In Addition , For Making of Moulds by CAD/CAM , we Use From Domestic and Foreign Companies.
Design Department