Shed No. A/4, 5 Acre, Kothari Compound, Chitalsar, Manpada, Thane (w) - 400 607
120 – 150 BPM Mineral Water Bottle Rinsing Filling Capping Machine
Technical Specifications
Sr. MODEL FSF 120-150-BPM
1 Output/Hr. (Ref. 1Lt.Size) 7200-9000
2 Configuration Rines-Filler-Capper 20.20.8
3 Bottle Size Range 200 to 2000 ml
4 In Feed Air Conveyor ( Meter / Feed ) 4.5 Meter , 15 Feet
5 Out Feed SS Slat Conveyor ( Meter / Feed ) 8 Meter , 25 Feet
6 Machine Type Mechanical
Special Features ● Mono Block Rotary Machine
● Neck Holding
● No Bottle No Rinsing No Filling and No Capping
● Non Contact Sensors for Bottle Counter
● Separate cap hopper having a capacity of 5400 caps
● Material of Construction Contact Parts SS 316 rest SS 304
Operation Cycle
INFEED AIR CONVEYOR
The empty bottles are loaded manually OR automatically from blow molding machine feed
air conveyor where air at high pressure from a
blower is used for conveying bottles supported
at the neck up to the in feed bottle transfer
rotor. The air conveyor permits different bottle
sizes to run without making any adjustments.
INFEED BOTTLE TRANSFER ROTOR
The bottles are transferred to rinse rotor by the infeed bottle transfer rotor. Bottles are
held at the neck during transfer.
RINSE ROTOR
The automatic rinse rotor has spring loaded grippers mounted radially which pick up bottles
one by one from the infeed transfer rotor. The
bottle is inverted against a lever on the rinse
valve to start the rinsing operation. Thus we
have NO BOTTLE – NO RINSE. Bottles are
washed for up to three seconds each, before
draining (for removal of residual water) and up
righting for transfer to the filling rotor. The
rinsing medium is generally product water.
FILLING ROTOR
The internationally accepted and approved VENT PIPE filling principle ensures accurate
level filling without spillage. The filling
accuracy is +- 5ml. The fill tank level is
regulated automatically by a PLC controlled
electronic probe.
CAP PICKING ROTOR
After completion of the filling operation, bottles are transferred to the capping rotor by the out
cap picking rotor, the bottles neck are picking
up caps. With NO BOTTLE NO CAP arrangement
is there.
AUTOMATIC CAP ELEVATOR Caps are stored in a SS 304 ground level hopper mounted at the base on the elevator
column. The caps are elevated/oriented and
they are diverted into the cap chute leading to
the filling machine. The operation of the
elevator is controlled automatically by a
control panel mounted sensors, stops the cap
elevator automatically once the chute gets
filled to capacity and restarts it on the caps
get consumed.
OUTFEED SLAT CONVEYOR Bottles after the completion of the rinse – fill- seal cycle are discharged on to the outfeed
SS304 slat conveyor. The bottles are visually
inspected against fluorescent background light
for detection of particles bottles. Mounted on
the inspection lamp. Also the bottles are
counted with the help of a sensor which gives
digital count on the control panel indicating
finished bottles. Put neck and body sleeve
manually on line conveyor. Bottle will pass
through Heat shrink tunnel gets labeled. There
after the bottle are picked up manually for
cartooning. After which the finished bottles are
picked up manually for cartooning.