Download - 2014 rustx steel mills
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NOW AVAILABLE AND MADE
IN USA!
USA, India – 3 Units, Italy, France,
Thailand – Manufacturing and exports
to 25 countries globally
About Us
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RDM RustX USA
12 Years old in USA
More than 500 customers nationwide
All in house manufacturing of products
RustX HI Tech International – Largest and oldest manufacturer of Polymers inPunjab India
8 Group Companies in India
Existence since 1983
Tecnoprimaf RustX Italy
Bucher RustX France
Tech Store RustX Thailand
Mercamer RustX Finland
RDM RustX USA – 60,000 sq ft
Manufactures VCI packaging rolls,
bags, sheets and custom printing
available
Slits VCI papers into rolls and
sheets
Holds stocks of various oil grades
800 employees globally
10000+ customers globally
30+ Oem’s
20+ customers in steel mills
Patents and trademarks in various
product technologies
Reach, ROHS approved
Presence in 25 countries globally
RDM RUSTX LA,
USA
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Global Sites
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North India Plant 150,000 sq ft – 30 year old facility
Delhi Plant 50,000 sq ft, 3 years old Mumbai Plant 65,000 sq ft – 8 years old
Corporate Office Space – Upcoming by Nov 2014
Jaz Manak
Chairman – RDM RustX USA
Sid Sareen –Director Technical
Honors degree holder in Polymer and Chemical Engineering Australia, EE – Harvard - USA
Mukul Sareen – Director Business Development
C.Knoop, Australia – Technical Assistance and Chemical Suppliers
Promoters
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VCI Packaging Leadership in VCI Innovation
Industrial Lubricants – Complete range of Industrials Oils
Product
Divisions
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Claas Renault–Supplying for
packaging and vendors for
over 10 Years
Tractors
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New Holland – Spare
parts, exports of CBU,
SKD, CKD
Mahindra – 25,000 tractors
per month
SONALIKA - Spare parts,
CBU, SKD, CKD, Lubricants
and Washing Medias
Messey Ferguson–
Simpsons – Packaging for
engines and parts
Same Deutz– Complete
Packaging Solutions
Trucks
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Volvo – Supplier for parts, engines, bodies
and sole vendor in many units across IndiaEicher – Supplier to all major vendors
for rustxoils, packaging and lubricants
Mahindra Navistar – Suppliers to parts
manufacturers for exports from India to USATATA – suppliers to various divisions
making parts, vendors and for exports
Bikes
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Suzuki – All CKD and SKD exports packed
and supervisedYamaha – All CKD and SKD exports
packed and supervised
Bajaj– All vendors apply
RustX oils before
despatch
Honda– All CKD and
SKD exports packed
and supervised
Ducati– All parts
packed in India are
exported to Italy in
RustX
Volvo Eicher Power Train= 100% Share
Suzuki Maruti Cars = 100% Share
Caterpillar Aus, India and others = 100% Share
Honda MSI = 100% Share
Suzuki Motorcycle = 100% Share
CLAAS Renault I Ltd. = 100% Share
Yamaha I Ltd = 100% Share
New Holland I Ltd = 100% Share
Mahindra & Mahindra = 100% Share
Mahindra Navistar Project = 100% Share
Volvo E Commercial = 100 % Share
International Tractors Ltd = 100% Share
Tata Auto Components I Ltd. = 100% of TACO Vendors
Ashok Leyland
Business Share with OEM’S
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AQUAFLUSH
VCI Anti Corrosion products
& Industrial LubricantsAutomotive Lubricants
Industrial Cleaning AgentsMoisture Control Desiccants
Brands
Rust-X provides a TOTAL solution
VS
Multiple Suppliers causing Incompatibility
Solutions
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Metalworking Washing
Aquaflush
Rust Prevention VCI Packaging
Industrial
Lubricants
RP Oils
Aerosols
Plastics, Papers etc
Desiccants
Rust Removal
Neutrasafe
Neutralizer
Packaging in VCI
VCI Works By
Evaporation & De-activation of
moisture
Multi-molecuar film onto the metal
Altering the pH
Passivating the electron flow
Proprietary VCI
Technology
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Fe2O3 Fe3O4 Fe Fe Fe Fe Fe
SMP Technology
Speedy Moisture Passivation
30 second formula vs 12 hours of
competition to make pH of packaging
alkaline (live test available)
The Myth VCI works like a sponge to absorb moisture
VCI is harmful to environment
VCI is carcinogenic
Truth
VCI reacts with moisture to form a bond that is non reactive with Iron
RustX products are Reach approved and ROHS compliant
RustX products are recyclable
Lets squash
the MYTH
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ECO
RUSTX
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Reach approved VCI products
Ecologically and biologically
friendly corrosion prevention
chemicals
Non carcinogenic chemicals
Easy disposal
Minimal consumption
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Equipment
3 Layers vs 1 Layer Plant
1 Layer
Plant
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Conventional Plant
Single Layer Structure
Less Tacky film due to lower
impregnation of tacky
additives
Lower VCI Dosage
Lower Elongation due to
lesser take up
Lower production capcity
Higher Water Vapour
Emission Rates
Higher Oxygen
Transmission Rates
Higher blow holes and
puncture points
Co Ex Plant
Outer Layer
High quantity of strengthening
polymers
High corona treatment for better
printing adhesion
Middle Layer
High moisture and oxygen
barrier polymers that also give
better strength and elongation
VCI Additives for appropriate
bleeding to the inner layer
Inner Layer
VCI Additives in high proportion
High tacky additives
Co Ex Plant
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Construction of Tuff Film
Outer layer – Moisture
Resistant film with
printable surface
Middle layer – High
Density Barrier H20 &
O2
Inner Layer – VCI Film
More VCI concentrated
on the inside and can
only MIGRATE
towards the wrapped
component
CoEx vs
1 Layer Film
La
ye
r 1
La
ye
r 2
-B
arr
ier
La
ye
r 3
Adhesive is non
controlled and
bleeds more on
one side
VCI film is
single Layered
VCI can migrate
to both the
sides as there is
no High Density
barrier
1- Layer filmCo Ex film
Pores
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1 Layer cast film has higher permeability of
moisture and oxygen compared
to a CO Extruded film
1 layer Co-EX Films
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Steel Mills
Coil Packaging Automated
Coil Packaging Manual
Sheet Packaging Manual
Steel Rods Packaging
1. Cross Linked Polymers for Higher Tensile Strength
Advantages of
RUSTX Films
2. Highly tacky stretch films for higher adhesion
Fe
4.) Co – Extrusion Film for better elongation and
strength
Layer 1
Layer 2 - Barrier
Layer 3
3. Patented SMP VCI Technology for upto 5 years
protection
Demonstrable Proprietary
technology provides higher strength
in low gauge films
Type of Polymers used distinguish a film
Cross Linking increase functional strength
A film made on a Co Ex plant is 30% stronger than
made on 1 layer plant or cast line
Better polymers with lower MFI are used to
strengthen a film
VCI additive in the inner film maintain a ph of 8-9
inside the packaging
Tackiness on both outer and inner enable better
adhesion of the film layers
High elongation up to 900% results in lesser
tearing at the edges.
Specialty of
RustX Films
RustX Power Stretch Film 2.7 mil thick is a solution for improvement in steel mills
High adhesive strength so the whole coil skin packed and sealed and no moisture can
enter packaging unlike many competitive products
Corrosion prevention chemicals added to prevent oxidation upto 5 years storage
Excellent elongation and cocooning effect and the film doesn’t tear from edges
Special cross linked polymers put in the middle layer of film for special strength on
edges.
600% - 900% elongation in the film
Bet on RUSTX for development of Thinner Gauge Films and Continuous
Technical Improvement.
Why Power
Stretch Film
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Multi Colour
Printing
RustX films can be printed to upto 6 colours on roto gravuere machines
All printing is done free of cost
I.E. make your brand visible to many people
Coil Manual
Packing
Coil Packing using VCI 3 Layer Lay flat film
8 mil film with outer layer as blue and inner layer
white
Elongation rated 900%, tensile strength 150% more
than conventional films because of good cross linking
Higher puncture resistance and lesser tearing on the
edges by at least 50%
No requirement of multiple films
Manual packaging of sheets using
VCI Tuffpaulin
Tougher films so no multiple films
required
VCI present on the inner layer and
hence no extra VCI sheet required
Manual
Packing
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Moisture during transportation –
100% RH with Temp of 45 - 48 C
Breathing of the Packaging –
Changes in Temperature & Volume
of Air
Removal Of Oil from the surface by
absorption
Absorption of Humidity or water
retention by Interleaving Paper
Rainfall during transportation
Improper Storage Conditions
Causes of
Rust
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Snow causing seepage of water inside
the coils
Poor tacky adhesives can lead to gaps
Poor VCI is a major cause of non neutral
environment in packaging
Rain Water, water at ports or sea can
seep through the edge of protectors
Only a good quality tacky
stretch can result in tightly
wrapped coil
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Causes of
Rust
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Cutting Oils
Rust Preventive Coolant Additives
Lubricants
Chemicals
Water based cutting oil 5% in concentration to be used in CNC/VMC/HMC
Machines
6-12 months tank life
Biocides present for good bacteria to eat bad bacteria to keep tank foul free
Rust Preventives added for upto 7-15 days corrosion prevention after
machining
More lubricity (oil viscosity 50cst) for better surface finish
Low cost per gallon and cost per component
Cutting Oil
Water based washing
3% conc in water
Millipore values less than 2
Heating may or may not be
required
No corrosion for upto 5 days
after washing
Non flammable
Biologically friendly
Aquaflush
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Neutrasafe
Neutral rust remover
Non Acidic
Safe for eco and bio
Patented product
Converts rust to metal in 5-10
minutes
No mechanical action required
Rust
Removers
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