24V DC Uninterruptible Power Supply –High-performance, communicative and integrated in TIA

Answers for industry.

If a power failure occurs, not only the AC power goes out but also the 24 V DC supply and thus the complete auto-mation system as well. Costly downtime and undefined system states can be the result. The new DC UPS modules prevent this scenario by providing reliable backup of the 24 volts for hours. They also offer new possibilities for diagnostics and system integration. The SITOP UPS1600 offers comprehensive functions, open communication via USB or Ethernet/Profinet and is the first UPS that is fully integrated in TIA.

TheDCUPSmodulescomplement24VpowersuppliesfromSITOPforuninterruptedratedcurrentsupto20AfromtheUPS1100batterymodulesbasedonmaintenance-freegelcellbatteries.Viatheintegratedelectronics,theUPS1600automaticallydetectsthetypeofbatteryandchargesitattheoptimal,temperature-controlledchargingcharacteris-tics.Theintelligentbatterymanagementsystemmonitorsallrelevantdata,includingbatterymodulesconnectedinparallel.Thebatterystatusandvariousvalues,suchasthevoltage,currentorresidualcapacity,areoutputviatheEthernet/Profinetinterface.Evenremotediagnosticsispossiblethankstoanintegratedwebserver.

TheslimUPS1600DCUPSmodulefeaturesdynamicover-loadbehavior,whichcanbeusedtoactivateindustrialPCs,forexample.Thehighchargingcurrentquicklyrestoresthebufferingcapacityfollowingapowerfailure.Andforuseinstand-alonemode,theUPScanbeactivatedfrombatterywithoutinputvoltage,forexample,tostartgenerators.

The benefits at a glance

•CompactDCUPSmodulesSITOPUPS160024VDC/10Aand20Awithdigitalinputsandoutputs,optionallywithUSBortwoEthernet/Profinetinterfaces

•BatterymodulesSITOPUPS110024VDC/3.2Ahand7Ahwithmaintenance-freegelcellbatteriesandintegratedelectronics

•Intelligentbatterymanagementwithautomaticdetectionofbatterymodulesandselectionoftheopti-mal,temperature-controlledchargingcharacteristics.Monitoringofoperationalreadiness,batteryfeed,ageandchargelevel.

•AlldiagnosticdataandalarmsavailableviaUSBandEthernet/Profinet

•Highdynamicoverloadcapacity:3timesratedcurrentfor30msand1.5timesratedcurrentfor5sec.perminute

•Highchargingcurrents

•Startfrombatterymoduleswhenmainsvoltageisunavailable

•Remotemonitoringwithintegratedwebserver

•SITOPUPSManager(freesoftwaredownload)supportsconfigurationandmonitoringwithPC-basedsystems

•FullintegrationinTIA:ConvenientengineeringintheTIAPortal,S7functionblocksforintegrationinuserprogramsandWinCCfaceplates

Brochure 04/2013SITOP UPS1600

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Control Control, configuration/ monitoring

24 V DC Uninterruptible power supply

IndustrialPC IndustrialPC PC

IndustrialEthernet

24VDC

PowersupplySITOP

SITOPUPS1600

SITOPUPS1100

Energystoragelink

2 SITOP UPS1600

The advantages of the SITOP UPS1600: Integration in PC-based systems

•EasyconfigurationandmonitoringviaSITOPUPSManager,runsonallcommonWindowssystems

•ComprehensivediagnosticcapabilitiesusingthestatusoftheDCUPSandtheconnectedenergystorage

•ConnectionviaUSBorEthernet

•TargetedshutdownofmultiplePCs(master-slaveprinciple)

•Closingofsoftwareapplications

•IntegratedOPCserver

•Remotemonitoringviaintegratedwebserver,accesstodeviceconfigurationinformationandoperatingdata,forexample,mains/buffermode,outputpower,chargingcurrentandbatterystatus

SITOP UPS1600 – the first open...

Whetheropenorsystem-integrated,thecommunicativeDCUPScanbeintegratedintoanyautomationsolution.FullyflexibledatacommunicationisperformedviaUSBorIndustrialEthernet/Profinet.SpecialconfigurationandvisualizationsoftwaremakesiteasytointegratetheDCUPSinbothPCandPLCbasedsystems.YoubenefitfromthehighperformanceoftheSITOPUPS1600inanycase.

Open communication via Industrial Ethernet

SITOP UPS1600 in PC-based automation systems:ConfigurationandmonitoringisperformedviathePCsoftware,SITOPUPSManager.Ifapowerfailureoccurs,the24VDCbufferandtheintegrationoftheDCUPSinIndustrialEthernetenablescontrolledshutdownofmultiplePCsinmaster-slavemode.

Remote monitoring via the web server:Theintegratedwebserverprovidesaccesstoallrelevantpowersupplydata,ofcourse,onlywithappropriateidentification.

Configuration and monitoring with the SITOP UPS Manager:ThefreesoftwaretoolsupportseasyconfigurationoftheUPSinthePCsystemandalsovisualizationofthevariousstatesoftheUPS,forexample,intheformoftrendcharts.

DC USV modules SITOP UPS1600 24 V DC/ 10 A SITOP UPS1600 24 V DC/ 20 AOrder numbers

withoutinterface 6EP4134-3AB00-0AY0 6EP4136-3AB00-0AY0withUSBinterface 6EP4134-3AB00-1AY0 6EP4136-3AB00-1AY0

with2Ethernet/Profinetinterfaces 6EP4134-3AB00-2AY0 6EP4136-3AB00-2AY0Input dataRatedinputvoltageUinrated/range 24 V DC/21...29V

Connectionthresholdforbuffering 22.5VDC±3%(factorysetting),adjustable:21V,21.5V,22V,22.5V,23V,24V,25VDCorviasoftware.

InputcurrentIinrated approx.14Aduringmax.chargecurrent(3A)

approx.25Aduringmax.chargecurrent(4A)

Mains buffering

Adjustablerangeusingarotarycodingswitch 0.5min,1min,2min,5min,10min,20min,max.bufferingtimeorviasoftware

Behavioronrestorationofinputvoltageafterbufferingtime

InterruptionofUoutfor5sfortheautomaticrestartofPCsoroptionallynointerruption

On/offcontrolcircuit(viaexternalfloatingNOcontact) byopeningthecircuitthebuffermodeisterminatedStartfrombatteryduringmissinginputvoltage(viaexternalfloatingNOcontact) byclosingthecircuitthebuffermodeisstarted

Energy storage

Connectablebatteries–codedSiemenstypesSITOPUPS1100(max.6viaEnergyStorageLink)–uncodedSiemenstypes6EP1935-6M…–othermanufacturers

Output dataOutputvoltageinnormaloperation RatedinputvoltageUinlessapprox.0.2V

Outputvoltageinbufferingmode 27VDC(noload);24V(50%batteryratedcurrent);22VDC(100%batteryratecurrent);18.5VDC(exhaustivedischargeprotection)

Output+Bat/-Batinnormaloperation I-Uchargingcharacteristic(firstrapidchargingcurrent,thenconstantvoltageforchargeretention)

End-of-chargevoltage automatictemperature-managedadjustmentwithbatterymodulesSITOPUPS1100

Ratedoutputcurrent•Powerboostfor30ms•ExtraPowerfor5s/min

0 ... 10 A30A15A

0 ... 20 A60A30A

Chargingcurrentmax.3AautomaticadjustmentwithUPS1100;otherwiseselectable0.3A,0.8A,3A

max.4AautomaticadjustmentwithUPS1100;otherwiseselectable0.8A,1.75A,4A

Efficiencyonnormaloperationandloadedbattery >=95% >=95%Protection and monitoringPolarityreversalprotection againstreversaloninputvoltageUinandagainstbatteriesOverload/short-circuitprotection yes,restartinnormaloperationSignalingNormaloperation/Bufferingmode LED1(O.K./BAT)green/yellowandfloatingchangeovercontact1Chargingstatus(over85%charged) LED2(BAT.>85%)greenandfloatingchangeovercontact3Alarm(notreadyforbuffering) LED3(Alarm)redandfloatingchangeovercontact2

Batterystatus LED4(BAT.FAULT))redandfloatingchangeovercontact2:Batteriedefect,yellow:selectedbuffertimenotensured,yellowflashing:overtemperature

PROFINETInterface LED5(SF)greenandLED6(RUN)Ethernet LED7(P1)green/yellowandLED8(P2)green/yellow,LinkandActivityGeneral detailsRadiointerferencelevel(EN55022)/noiseimmunity ClassB/NoiseimmunitytoEN61000-6-2

Protectionclass ClassIII(ext.circuitandpower-supplyunit:SELVinaccordancewithEN60950required)

Degreeofprotection(EN60529) IP20Ambienttemperatureduringoperation(naturalconvection) -25...+70°C(Deratingfrom+60°C)

Transport/storagetemperature -40...+85°CDimensions(WxHxD)inmm 50x125x125

Weightapprox. 0.4kgwithoutinterface,0.42kgwithUSB,0.45kgwithEthernet/PROFINETinterfaces

Installation SnapsontoDINrailDINEN50022-35x15/7.5Approvals CE,cULus,C-Tick;KCC;GL,ABS,ATEX

Technicaldata

SITOP UPS1600 3

Battery modules SITOP UPS1100 24 V DC, 3.2 Ah SITOP UPS1100 24 V DC, 7 AhFor SITOP UPS1600 10 A 10 A and 20 AOrdernumber 6EP4133-0GB00-0AY0 6EP4134-0GB00-0AY0Recommendedend-of-chargevoltage(automaticsettingfromSITOPUPS1600): 26.4…27.3VDC(>+20°C),27.3…29.0VDC(<+20°C)

Chargingcurrent max.0.8A max.1.75ARatedoutputvoltage 24VDC,22...27.0VDC(noload)Ratedoutputcurrent 15A 30AIntegralbatteryfuse 15A/32V 30A/32V

Signaling LEDgreen:batteryok.,greenflashing:defectorwarning,off:batteryoff,nocommunication

Degreeofprotection(EN60529) IP00Ambienttemperature -10…+50°CTransport/storagetemperature -40…+85°CServicelife(whencapacityfallsto50%oforiginalcapacity),dependingonbatterytemperature,approx. +20°C:4years+30°C:2years,+40°C:1year,+50°C:0.5years

Installation Standardrailorwallmounting WallmountingDimensions(WxHxD)inmm 190x169x79.5 186x186x110.5Weightapprox. 3.8kg 6.1kgCertifications CE,cULus,C-Tick;KCC;GL,ABS,ATEX

Buffer timesLoadcurrent... 1A 2.6h 5.4h

2A 1h 2.6h3A 39.3min 1.6h4A 27.1min 1.2h6A 17.5min 41min8A 12.1min 28.6min10A 9min 21.8min12A ² 17.3min14A ² 15.1min16A ² 12.5min20A ² 9.1min

Technicaldata

4 SITOP UPS1600

SITOP UPS1600 5

Advantages of the SITOP UPS1600: System integration

•FullintegrationinTIAsavestimeandmoneyinplanningandoperation

•ConvenientengineeringofSITOPDCUPSintheTIAPortal

•FastselectionofproductsandnetworkintegrationinProfinet

•Comprehensivedeviceconfiguration

•Comprehensivediagnosticcapabilitiesusingthepowersupplystatus

•EasyintegrationinSTEP7userprogramswithfunctionblocksforS7-300/400/1200/1500(freedownload)

•FastintegrationintheHMIwith“UPSfaceplates”forSIMATICPanelsandSIMATICWinCC(freedownload)

...and system-integrated DC UPS

SITOP UPS1600 in Totally Integrated Automation:EngineeringissimpleviatheTIAPortal.Ifapowerfailureoccurs,the24VDCbufferandtheintegrationoftheDCUPSinProfinetenablesthePLCstobebroughttoadefinedstateindependentofoneanother.ThefunctionblocksofSIMATICS7-300,400,1200and1500areavailableforthis.Thecomprehensivediagnosticdataofthepowersupplycanbevisualizedbyvariousdevices,forexample,viaUPSfaceplates.

Engineering in the TIA Portal: TheUPSconfigurationisalsoeasytoperform,becausetheconfigurationdataofUPS1600andUPS1100arestoredintheTIAPortal.

Engineering in the TIA Portal:TheintegrationoftheDCUPSintoProfinetissimpleandreliable.

Faceplates for diagnostics in WinCC:MonitoringisquicklyprovidedwithprefabricatedSITOPUPS1600faceplates.AllrelevantdataoftheDCUPSandthebatterycanbeseenataglance.Alarmmessages,forexample,ifbufferreadinessisnotavailable,arealsogenerated,whichsavesadditionalprogrammingwork.

System integration in TIA

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Control Operation and Monitoring Engineering

24 V DC Uninterruptible power supply

PROFINET

24VDC

SIMATICS7-300/400/1200/1500,Step7

PanelPC/PCSIMATICHMI,WinCC

PCWinCC,SCADA-System

PG/PC,TIAPortal,Step7

PowersupplySITOP

SITOPUPS1600

SITOPUPS1100

Energystoragelink

Additional information

MoreinformationonSITOPDCUPS:www.siemens.com/sitop-ups

Informationmaterialfordownload:www.siemens.com/sitop-infomaterial

TheSITOPSelectionToolforselectingtheappropriatepowersupply:www.siemens.com/sitop-selection-tool

Operatinginstructionsasdownload:www.siemens.com/sitop/manuals

CAxdata(2D,3D,circuitdiagrammacro)asdownload:www.siemens.com/sitop-cax

ElectronicorderingviatheInternetwiththeIndustryMall:www.siemens.com/industrymall

Yourpersonalcontactpartnerislistedat:www.siemens.com/automation/partner

Theinformationprovidedinthisbrochurecontainsmerelygeneraldescriptionsorcharacteristicsofperformancewhichincaseofactualusedonotalwaysapplyasdescribedorwhichmaychangeasaresultoffurtherdevelopmentoftheproducts.Anobligationtoprovidetherespectivecharacteristicsshallonlyexistifexpresslyagreedinthetermsofcontract.AllproductdesignationsmaybetrademarksorproductnamesofSiemensAGorsuppliercompanieswhoseusebythirdpartiesfortheirownpurposescouldviolatetherightsoftheowners.

SiemensAGIndustrySectorIndustryAutomationP.O.Box484890026NUREMBERGGERMANY

SubjecttochangewithoutpriotnoticeOrderNo.6ZB5341-0AQ02-0AA0MP.R1.SC.0000.77.3.20/Dispo10001BR04132.0SB6EnPrintedinGermany©SiemensAG2013

www.siemens.com/automation