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Integrated Shipbuilding Environment (ISE)
OverviewApril 27, 2006
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ISE BackgroundFirst NSRP major systems technology projectPhase 1: Requirements definition and architecture for shipbuilding systems interoperabilityMarch 1999 to December 1999Phase 2: Deployment for Structure & Piping March 2000 to December 2003Phase 3: Deployment for HVAC & CPC InterfacesOctober 2003 to October 2004Phase 4: Current Project Deployment of Ship Compartmentation Deployment for Engineering AnalysisPrototype for ElectricalPrototype, Steel Processing with Rules ProcessingApril 2005 to July 2006
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ISE Project ApproachDevelop and demonstrate tools that are low cost can be selectively used by shipyards to support interoperabilitycapitalize on XML and related Internet technologies
Flexibility is criticalallow shipyards to transform their data to/from common information model
Drive development of international shipbuilding product data standards (e.g. STEP, PLIB)
Construct a single Shipbuilding Information Model Demonstrate and educate U.S. shipbuilding communityNow approved international standards
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ISE ArchitectureAccessible to large and small shipyardsOnly system dependency is Web infrastructureUtilizes open standardsInnovative integration of STEP and XML technologiesSupports sharing of geometry & geometric product modelsPermissive (mediation) architectureLets each enterprise choose its own tool setIncorporated into CAD platforms used by U.S. shipbuildersISE architecture represents an innovative, practical solutionto the information interoperability challenge
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The Navy and ShipbuildersAre Using Product Model Data TechnologyProduct Model Data = 3-D CAD + definitions + other documentationContinued investment is key indication of value
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This ship is used to locate and retrieve torpedoes and missile drones. It has a maximum payload capacity of 42 long tons which includes the deck cargo plus full liquids, full complement, and normal stores.This ship was selected because it is in-service, has a complete set of drawings available for distribution, and is:
Approved for Public Release: Distribution Unlimited.
The ISE Test Ship - TWR 841
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Team Participants
Sheet1
ISE 2ISE 3ISE 4
Electric Boat
Northrop Grumman Ship Systems
Northrop Grumman Newport News
Bath Iron Works
NASSCO
Kvaerner Philadelphia
NSWC-CD
Intergraph
Atlantec-es
Sener
SIMSMART
STEPTools, Inc.
Anteon/Proteus Engineering
Northrop Grumman Information Technology
IBM
NIIIP
Product Data Services Corporation
Knowledge Systems Solutions
American Bureau of Shipping
ERIM
Marine Machinery Association (MMA)
Industrial Planning Technology
University of Connecticut
Gulf Coast Regional Maritime Center/UNO
University of Michigan
Sheet2
Sheet3
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ISE2 DemonstrationLEAPSFlagShipForanSafeHullSupplierParts LibSIMSMARTCAM(IPT)TribonTribonDatabase DeliverablesCAMCAEAutoCADPipeStressCATIACATIA
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Demo Scenario AP216
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Demo Scenario
FORAN Structural Detailed Design FORAN Preliminary DesignStandardsSeams &Buttsstructure,InternalHull,DecksTWR shipTWR ships structure ready to be exported by FORAN-AP218 STEP Export translatorMidship Section CalculationsSelective STEP Export To ABSFinite Elements CalculationsTo EBTransverse BulkheadsTo Central DBWhole StructureSTRUCTURAL DETAILED DESIGN and STEP EXPORT
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FORAN Definition of Standard Profile Sections and Scantlings
TWR Drawings (6200895-01 in the example)
FORAN TWRs 3D Model (Detail of the Tranverse Bulkhead Fr. no. 12)
Definition of Standard Profiles Sections in FORAN : NORM Module
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FORAN Definition of Profiles Standard Cut Outs
Definition of Standard Profiles Cut Outs in FORAN : NORM Module
TWR Drawing (6201063-81 )
TWR Drawing (6200895-01 )
FORAN TWRs 3D Model (Details of the Tranverse Bulkhead Fr. no. 12)
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Definition of Stiffener End Brakets in FORAN : NORM Module
FORAN TWRs 3D Model (Details of the Tranverse Bulkhead Fr. no. 12
FORAN Definition of Stiffener End Brakets
TWR Drawing (6200897-01 )
TWR Drawing (6201063-34 )
TWR Drawing (6201063-39 )
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Definition of Standard Openings in FORAN : NORM Module
TWR Drawing (6200898-02 )
FORAN Definition of Standard Openings
FORAN TWRs 3D Model (Details of the Openings in Main Deck between frames 13 and 15)
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TWRs FORAN Steel Production Definition 1- Definition of Butts and Seams : FHULL Module (1/4)
1- Basic Forms either created by FSURF module or AP216-STEP imported
2- Basic Steel Production Lines
3- Butts Definition
4- Seams Definition
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TWRs FORAN Steel Production Definition 3- Definition of Internal Structure and Superstructure : IPANEL Module (3/4)
8- Bulkhead no. 12 Definition
9- Bulkhead no. 16 Definition
10- Other Internal Steel Structure Definition
11- Superstructure Definition
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TWRs FORAN Steel Production Definition 4- Structure Integration (4/4)
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ISE Process
CATIAV5TribonM2ISEDetail Piping Design demonstration
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Analysis(Simsmart )Initial HVACDesign(ISDP)Detailed DesignTool 1(TRIBON)Manufacturing (EB Sheet Metal)Teaming ShipyardDetailed Design(FORAN)AnalysisDetailed DesignTool 2(CATIA)Parts (CPC)Legend demonstrated discussed Order MaterialParts(CPC)Parts CatalogCAD ToolISE3 Demo OverviewParts (CPC)Analysis ToolManufacturing
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HVAC Demonstration
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DONXMLThe Department of Navy (DON) vision for Extensible Markup Language (XML) is to fully exploit XML as an enabling technology to achieve interoperability in support of maritime superiorityFor cataloging product data in XML format, the DONXML working group has agreed to allow the STEP Schemas developed under the ISE Project to be registered in the DONXML repository. Schemas registered to date:Ship Moulded Forms (AP216):2 Use casesShip Structures (AP218):2 Use CasesPiping (AP227):2 Use CasesHVAC (AP227):1 Use CaseCommon Parts Catalog:1 Use CaseISE4 Schemas will be registered
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Demo will Feature Product Model Data
TWR 3D Product Model GeometryEngine RoomISE4: ArrangementsEngineering AnalysisElectrical DesignSteel Processingfrom the TWR Engine Room
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ISE Product Model Prototyping
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Ship Product Model Data
Ship Structural Envelope
Distribution Systems
Equipment / Subsystems
Life Cycle Maintenance
Miscellaneous
HVACISO AP 227:2005
PipingISO AP 227:2005
Ship ArrangementISO AP 215:2004
Ship Moulded FormsISO AP 216:2003
Ship StructuresISO AP 218:2004
Reference Data LibrariesISO 15926
Common Parts Catalog (CPC)
Mechanical SystemsISO AP 227:2005
Cable TraysISO AP 227:2005
Finite Element AnalysisISO AP 209:2001
Product Config/ GeometryISO AP 203:1994
Systems EngineeringISO AP 233
Computational Fluid DynamicsISO AP 237
Logistics / SparesISO AP 232:2002
Outfit & FurnishingsNSRP 0428:1992
Manufacturing SupportISO APs 224, 238, 240
Standard Approved
Testing Framework
Deployment, integration,testing
Standard In Work
Product Life Cycle SupportISO AP 239
ElectricalISO AP 212:2001