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Sensors
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Motion
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Controls A Single Source…A Total Solution
A Single Source…A Total Solution
The topic for today is:
I/O Control Networks – Multi-Protocol Ethernet, Ethercat, ProfiBUS, DeviceNET, Modbus RTU and CANOpen.
Your presenters are:Brad Hart, PE Larry Ponziani, P.E.
October 20 and 22, 2015
www.turck.us
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Sensors
Safety
Vision
Motion
Automation
Controls A Single Source…A Total Solution
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Sensors
Safety
Vision
Motion
Automation
Controls A Single Source…A Total Solution
There is a product to fit your application
In-Cabinet:
Why Use Turck Turck I/O Products?
<=Modular=>
FEN20, FDN20, FDP20
On-Machine:
BL20BL67
TBEN, BL COM, FGEN
<=Block=>
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It fits your IP20 Block Remote Panel Architecture
Why Use Turck Turck I/O Products?
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Sensors
Safety
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Motion
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Controls A Single Source…A Total Solution
Turck BL20 Modular IO for in-panel use (IP20):
There is a product to fit your IP20 Expandable - Modular application
Why Use Turck Turck I/O Products?
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Turck EXCOM: Intrinsically Safe, ProfiBUS-DP Only
Non-EX
Zone 2
Zone 1Zone 0
There is a product to fit your Hazardous location application
Why Use Turck Turck I/O Products?
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Sensors
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Automation
Controls A Single Source…A Total Solution
There is a product to fit your IP67 Block application
Why Use Turck Turck I/O Products?
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Sensors
Safety
Vision
Motion
Automation
Controls A Single Source…A Total Solution
There is a product to fit your IP67 Block application
Why Use Turck Turck I/O Products?
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Sensors
Safety
Vision
Motion
Automation
Controls A Single Source…A Total Solution
There is a product to fit your IP67 Expandable/Modular application
Why Use Turck Turck I/O Products?
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Sensors
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https://www.youtube.com/watch?v=QD0KBaKh0Fo
There is a product to fit your IP67 Expandable/Modular application
Why Use Turck Turck I/O Products?
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Sensors
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Controls A Single Source…A Total Solution
(Controller Development System) by 3S – Smart Software Solutions, GmbH
BL67-PG-xxx BL20-PG-xxx
There is a product to fit your Stand alone/remote logic expandable/modular application
Why Use Turck Turck I/O Products?
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Sensors
Safety
Vision
Motion
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Controls A Single Source…A Total Solution
There is a product to fit your Stand alone/ remote logic block application
Why Use Turck Turck I/O Products?
BLCEN
FEN20
TBEN-Lx
Web based programming environment in LAD or Flow
TMR/CNT
Build HMI’sMath
Toggle Bit
Communicate with PLC
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DeviceNet: IO Product Families (A-B, Omron, FANUC, etc.)
DeviceNet™ AIM™ Stations
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Sensors
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Controls A Single Source…A Total Solution
Modbus RTU: Product Family (Modicon, Any Modbus RTU Master, i.e. A-B, Siemens, HMIs, etc.)
Addresses from 1 - 31 can be set. Address 0 is reserved for the address assignment via I/O-ASSISTANT (FDT/DTM). The software tool provides an address assignment within the range of 1 to 247
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Sensors
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Controls A Single Source…A Total Solution
PROFIBUS DP: Product Family (DPV0 and DPV1) (Siemens, A-B via PROSOFT Module, GE, ABB, etc.)
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Sensors
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Controls A Single Source…A Total Solution
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Sensors
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EtherCAT: IO Product Family – BL20 (Beckhoff)
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Sensors
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RFID TechnologyRFID Overview: HF and UHF: Compare and contrast uses of HF and UHF RFID
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Comparing HF to UHF RFIDHF RFID
= 13,56 MHzUHF RFID
= 860 – 960 MHz
Communication range Short range (inches) Long range (feet)
Communication mechanism between transceiver and data carrier (tag)
Inductive coupling via magnetic field
(near field communication)
Coupling via electromagnetic wave
(far field communication)
Field distribution within working range
Usually homogeneous
magnetic field
Usually inhomogeneouselectromagnetic (EM)
field
Air interface
Size and shape rather independent of
surrounding environment, fixed output power by the
transceiver
Size and shape highly influenced by
surrounding environment (reflection, absorption),
output power can be adjusted by the
transceiver20
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Comparing HF to UHF RFID
HF RFID= 13,56 MHz
UHF RFID= 860 – 960 MHz
Influence of nearby material Metal decreases range!
Metal reflectsLiquids absorb
Multiple tag handling(inventory)
Typically single tag Up to 100 tags
Tag memory sizes From 64 Byte up to 8 KB Between 24 and 110 Byte
Worldwide use Same products can operate worldwide
Due to local RF regulations region specific products
21
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• Selecting the right RFID technology
• Use HF (13.56Mhz) when possible• Single tag• Range in inches• Recirculating tag (tag goes thru process over and over)
• Use UHF (900Mhz) when needed• Single tag
‐ low cost label tags‐ extremely small tags‐ metal mount tags
• Range in feet• Tag ships with product (low cost label tags available)
• Use UHF (900Mhz) when required• Multiple tag inventory applications• Range in feet
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RFID Platforms: BL20 and BL67 (standard and programmable gateways), BLCompact (standalone using ARGEE),
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RSL5000 Add‐On‐Instruction (AOI)1 – Insert Turck RFID AOI and create RFID_Data UDT
Define the data you want on the RFID tag
Remember the size
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RSL5000 Add‐On‐Instruction (AOI)2 – Monitor AOI instance CH0 and set up operation
Turn on the transceiver
Enable automatic read
Size of RFID_Data UDT
Rising edge
triggers tag
write
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What is IO-Link? IO-Link is based on a point-to-point connection between the sensor/actuator and an interface module. Up to now, the binary connection was only designed for transferring switching information, but IO-Link now allows two bytes to be transferred normally in a 2 ms cycle via a combined switching status and data channel. Other information can be exchanged in addition to the process values, such as parameters or diagnostics
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Setting up and Configuring the Turck Gateway Locally:
EDS and GSD files Available online
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Demonstration: IP Address toolDemonstration: Web Browser setup
Ethernet Setup: Rotary Switches for IP Address, press the SET button for at least 10 seconds for GW to learn the station, web server for setup of IP Address and I/O arrangement (mention PACTWARE as tool that can also determine I/O arrangement), Turck IP Address Tool.
IMPORTANT!!: Press the config/setup button/switch to write the configuration to NV memory!!
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PACTWARE: IO Assistant V4.0 as Turck calls it, is used to configure I/O Station on the design side, for updating firmware, for assigning IP Address, for configuring parameters, station reporting for BOM and outline and I/O arrangement
Demonstrate connecting to BL20 or BL67, and use the Bus Address Management feature to read in the configuration of the I/O Station into the PACTWARE project
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Pactware
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The FDN-DN1 “Spanner” module provides a means to route data between two PLC’s using DeviceNet. The spanner eliminates the need for a high level control network pyramid, by connecting the DeviceNet networks directly. This simple approach is extremely powerful and economical. It is simple because the spanner appears to each PLC as a standard rack of I/O; any DeviceNet scanner can send I/O data to the spanner without additional software or complex configuration procedures. It is powerful because it can transfer up to 128 bytes of data in one message. It is economical because it replaces the high level control network, eliminating two control cards, wiring, conduit and programming.
Spanner
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Accessories and connectivity
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Conclusions:
•Block and Modular•IP67 and IP20 … and others•Style to fit your application•IO to fit your application•Protocols to fit your application•Cabling to fit your application•Software, EDS, GSD•Support, Availability, Price