© ABB GroupMay 10, 2013 | Slide 1
ABB in Mining & Mineral ProcessingBusiness Unit Mining
Business Unit Mining, 2013
ABB Structure
Overview of BU Mining
Product Groups
Electrification, Control & Instrumentation Systems(ECIS)
Underground Mining
Material Handling & Grinding
Service
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Business Unit MiningAgenda
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How ABB is organizedThe way to your industry
ABB Group
Corporate Functions DivisionPower Products
DivisionPower Systems
DivisionDiscrete Automation
and Motion
DivisionProcess Automation
DivisionLow Voltage
Products
Industries served:Copper, gold, iron ore, coal, various other commodities
Electrical, control &instrumentationsystems
Grinding solutions
(Switzerland)
Local operation andservice centers
Main technology centers Mining
Controltechnologies
Full service
Measurementproducts
Marine & cranes
Oil, gas &petrochemical
Paper, metals &cement
Pulp & paper
Service
Turbocharging
Business units
Argentina, Australia, Brazil,Canada, Chile, China,Colombia, Germany, Greece,Indonesia, Kazakhstan,Malaysia, Oman, Peru, Poland,South Africa, Sweden,Switzerland, and USA.
Underground mining
(Sweden)
Material handling
(Germany)
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Business Unit MiningOverview
Worldwide responsible unit offering turnkey solutions for the electrification,automation and optimization of the complete plant solution.
Combines global and local ABB competencies and resources as needsdictate.
About 2 000 employees in 27 countries
Three industry focused Main Technology Centers :
Switzerland, Sweden and Germany
Utilising Global manufacturing resources.
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Business Unit MiningExpertise
Plant and systems engineeringPlant electrificationAutomation and instrumentationDrives and motors
ServiceLife cycle servicesAsset management solutions
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Business Unit MiningProduct Groups
MH&G
Mobile MiningEquipment
Material Handling
Crushing & grinding
StockyardManagement Systems
ECIS
Minerals and AluminumMining & Processing
Integrated Automation
Instrumentation
Electrical PowerDistribution
UGM
Integrated MineAutomation
UGM Electrification
Hoisting
Ventilation On Demand
SERVICE
Advanced Service &Training Solutions
Services Agreements
Spare Parts
Maintenance & Repairs
Up-grades and Retrofits
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Business Unit MiningProduct Group ECIS
PG ECISOverview
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Complete plants or individual products for:Gold, copper and platinum mining & processing industryIron ore processing industryUranium and coal mining and processing plantOther ore mining & processing industries
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Engineering, Procurement, Construction, Management, Service
PG ECISScope
OTL’s DCS / PLC Cabling ErectionGearless & RingMill Drives
HV-Substation
KnowledgeManager Grounding Supervision
of ErectionHV/LV drives
& motors
Transformers Instrumentation Lighting CommissioningMulti-Drives
OptimizationPackages
LightningProtection
MV / LVSwitchgear AC/DC Drives Training of
Personnel
EmergencyPower
Power FactorCorrection
ApplicationSoftware Communication Life Cycle
Support
DC Power Rectifiers VentilationAir-Condition.
OperationsAssistance“Smart” MCCs
PowerDistribution Drives Automation Infrastructure Services
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PG ECISFrom product supply to plant solution
Main substationGMD / Mill drives & PFC study
MV distribution
E-housesProcess control
InfrastructureServicesMotors & drives
HV Substation PFC & filter
Power trafo Distribution trafo MV switch-gear
MV Motors Variable speed drives
LV Motors
Process control
LVD/ MCCInstrumentation
CPM solutions
Erectionsupervision
Product(supply chain)
Bundledproducts
Engineeredpackages
Integratedengineering
solutions
Plantsolution
Sales coordination / Common terms and conditions with any combination of products
Electrical and control – turn key
Integrated engineering /composite plant
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Power TransformerMv Switchgear
Over Head LinesPower FactorCorrection System
Distribution TransformerDrive Transformer
Motor Control Center
LV VSD
Control System
LV MotorContainerized Electrical Room
MV VSD
MV Motors
HV Switchgear
Integrated EC&I systemsCapabilities & services
Instrumentation
PG ECISAdvanced control and drive systems
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800xA integrated sub systemsmain process and power control
Process Plant Mine Operation
extended operatorworkplace
operation, engineeringand maintenance
processoptimization
productionmanagement
ERP and businessIMS systems
mobile / remote operationengineering and maintenance
Material Handling
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Integrated EC&I systemsCapabilities & services
ABB Business Unit Minerals provides the following scopeand services for EC&I solutions
Planning (feasibility studies, conceptual design, tendering)
Product supply
Engineered products (hardware and software)
Control system process application design plus EC&Iintegration
Interface and wiring engineering
Infrastructure and cable engineering
Erection and commissioning
Maintenance and support
AB
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ded
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PG ECIS:Scope
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Business Unit MiningPG Underground mining
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PG Underground MiningOverview
Main Technology Center – Sweden and S.A.
Customised solutions for:Mine winders
Winder upgrades
Ventilation on demand systems
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PG Underground MiningMine Winders
Solutions for:Complete Mine Winders - both Mechanical and Electrical
New winders and winder upgrades
Refurbishment of existing installations
Replacement of brake systems and hydraulic power pack
Service and maintenance
Annual compulsory inspections
PG Underground MiningExpertise in Winders
Winder Configurations and Services:Single Drum WindersDouble Drum WindersBlair Multi Rope (BMR) WindersKoepe (Friction)WindersFinite Element Analysis Studies
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PG Underground MiningWinders - Typical Scope
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Profibus
Shaft levelequipment
Main Control Desk
Cage level box
Cage level box
Advant HoistMonitor
Hoist Control Cubicle
Hoist Brake Hydraulic Units
Module busProfibus
PGTG
Exc.
PE
Sync/stopCheck points
PGPE
Dumping
Loading
Process PortalCompact HMI
Ethernet
Maincontent:
Control andMonitoringsystem incl.HMI
Drive-systems ACand DC
Brake systemwith brake-units, brake-stands andhydraulic units
Pulley withbrake disc,shaft andbearings
Sheaves
PG
BCC AHC
AHMDrive
VSD
Transformers
PG Underground MiningMine Ventilation on Demand
Mine ventilation accounts for a great portion of an underground mineenergy consumption – up to 45 %
OMVOD - Energy management system - important to be competitive asenergy prices are rising.
Increased energy consumption due to deeper extraction, more efficientproduction and aggressive mineral pricing.
Underground mines need to be ventilated to remove hazardoussubstances.
Create a fresh enviroment and climate for the workers in the mine.
Concentrate the ventilation demand where there are activities only.
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Business Unit MiningPG Material Handling & Grinding
PG Material Handling and GrindingOverview
Customised solutions for Open cast mining & material handlingMain Technology Center: Germany
Continuous mining equipment
Material handling
Conveying
Customised solutions for GrindingMain Technology Center: Switzerland
Gearless Mills, Single & Dual Pinion Mills and High Pressure Grindingrollers
Crushing
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PG Material Handling and GrindingOpen cast mining
Responsible for electrification and automation of:Bucket wheel excavators
Draglines & Shovels
Overburden Bridges
Stockyards
Stacker / Reclaimers
Spreading and Blending
Central Control rooms and stockpile management systems
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Open Pit Mining
Continuous Mining
BeltConveyor
SpreaderBucket WheelExcavator
Soft- Medium MaterialOverburden, Lignite, Coal
Discontinuous/Continuos Mining
Soft- Hard Rock MaterialOverburden, Metallic Ores, Hard CoalOil Sand
Belt Conveyor(overland)
In Pit Crusher/immobile/ mobile
Dragline Shovel Truck
PG Material Handling and GrindingScope - Open cast mining
PG Material Handling and GrindingMaterial handling
Engineered Solutions for conveyors:Geared or gearless conveyor drive systems
Regenerative power on downhill lengths
Mobile in-pit crushing and conveying equipment
Longest conveyor system – 51 km ( 20 & 31 km)
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PG Material Handling and GrindingGrinding & crushing
Engineered Solutions for Comminution:Gearless Mill Drives
Single and dual pinion ring gear mill drives
High Pressure Grinding Rollers drive systems
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Gearless mill drive systemsMost efficient mill availablePower Level: 4-35 MW up to 42 ‘ diameterOver 60 installations Globally
Single / Dual pinion ring gear mill drive systemsPowerful Mill Controller Application with
• Frozen charge detection and removal function, controlled roll back,• mill positioning. Inching and creeping functionality
Power Level: 0.5 to 18 MWLow and High Speed Solutions
High Pressure Grinding RollersLV and MV Motor and VSD SolutionsPower Level: 300 kW to 3 MW
PG Material Handling and GrindingGrinding & crushing
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Business Unit MiningPG Service
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PG ServiceOverview
20,000 direct service employeesworldwide in 100 countries.
450 Plus Service Personnel inSouth Africa and SSA
Most comprehensive Serviceportfolio on the market
We are backed up by a globalservice infrastructure of product andsolutions experts, advancedsoftware tools, and a globalcommunications infrastructure
We have advanced tools, trainingand methods for MaintenanceExcellence
Together with our Global experts,we can deliver specific expertiseanywhere and anytime it is needed.
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ABB Service has over 20.000 people in 100 countries and is todaya business of over 5 billion USD serving everything from automation andinstrumentation, to power generation and substations.
Portfolio:
Life-cycle services on ABB’s installed base
ABB Full Service®
Training
PG ServiceService portfolio
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PG ServiceLifecycle Services
PG ServiceLifecycle services
1. Spare Parts (contracts) – spare parts and spare parts kits,inventory management and logistics solutions, repair
2. Support and long term maintenance services (contracts) –diagnosis, maintenance and field services, repair and refurbish,support and remote services, maintenance activity plan, extendedstart-up support, resident engineers, maintenance strategy andtools, supervision
3. Asset optimization - engineering and consulting (contracts) –identify opportunities and implement solutions to improve systemand equipment performance, production processes and regulatorycompliance
4. Retrofit and modernization – environmental services, extension,migration and upgrades, retrofit
5. Training – for customer’s personnel, educational partnerships,training demo unit supply and integration
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Business Unit MiningMining – how can we assist you
MH&G
Mobile MiningEquipment
Material Handling
Crushing & grinding
StockyardManagement Systems
ECIS
Minerals and AluminumMining & Processing
Integrated Automation
Instrumentation
Electrical PowerDistribution
UGM
Integrated MineAutomation
UGM Electrification
Hoisting
Ventilation On Demand
SERVICE
Advanced Service &Training Solutions
Services Agreements
Spare Parts
Maintenance & Repairs
Up-grades and Retrofits
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