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(( Deterioration And Machine Life of Low-voltage Breaker )
The electricmachineife .qgeneralty efined s ollow*q:the perioduntil reliabilityandsafetyn usecannot e maintained ecausefhaving es,s electrical nd echnical bil ityclue o various tressand deterioration s ireyearsgoby."Even f within the rangeof life,clet,eriorationr out of ife maycause ot only ess eact othe change f oad ntensity ut,alsomechanicalccident. e'd ike o askyou ,o pdateorpreventing n accident eforchanrl ncl or mproving he reliabilil,y fpower eecling.A low-voltagereakerhassuch unctions s o1:en-shutn circuit,overcnrrcnt cut in
short-circuiturrent,and ut n ground urrent.The receivedactorswhile accomplishingheseessentialunctionsareas ollows:
1. Electric actor2. Mechanical actorg. Thermal actor4. Environmentalactor eceivedor long-periodnstallation longuse
These actors make ow-voltagebreaker deteriorateanclexhaust the life. The open-shutlongevityofbreakercannotbe depended n the usedyearalone. t depends n the sizeofenergizingcurrent,the open-shut ument the envirnnmentand the situation in use.Appropriate treatment should be cloneespecially n a ship where is useclunder a hardcondition.The content of troubleswhich can be forecasterdue to deteriorated actor or deterioratedphenornenonn low-voltageare shown o page216,316.Ifhese roubles are recognized,he
machinecan be judgeddeadclearly. Even though the functionsseemnormally when youdon'tuse t for fill ratings ,there s a case hat the basicperforrnancemight hasbeenaheadydead.'ffhen youcontinue o use he dead ow-voltage reaker,
1. Incapabilityof open-shutwith abnormal ising temperature2. l,oaclequipmentscorched3. Power ailure by sudden rip4. Expansionofaccidentby overcurrent due o inoperative removing
device5. Incapability o operate
suchserious roublesmay happen.The diagnosisof an expert is needed n above-mentionedases.However,as a general
standard, efer to page416, erecommend ou to renewgivingpriority to important circuit,circuit havinga big influenceat an accident, ircuit under he bad conditionsamongcircuitswhich exceedhe numberofregulated open-shutat regulatedvalue.
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Troubles ected Deterioration Factor oreterioration Dhenomenonof ov*v BreakerFactor Phenomenon Position Expected
tmpertur
hieh
transmutationdrn up of lubrication open* shut mechanism,readermechanism incapabiiityof open-shut,lead insertransformationrupture
deteriorationof insulation terminalpart,conductor upport innardsshort circuitdeclineofbreakwitJrerup of insulation mechanisuerminalpartconductor upport
abnormal eatunnecessaryperationincapabilitv f ooen-shutdeterioration felectrical circuit electricalcircuitparts unnecessaryperationQCRnot operationlow frasility open shut mechanism,readermechanism incapability f open-shut,Iead insertqlnecessary perationreezer
heat cycle expansion looseness ue oexpansion r contractionopen - shut mechanism,reading mechanismconductor connection
incapability f open-shut,lead insertabnormal eatelectrical circuit umecessary perationOCR not operation
midit
r q l ' r rL. . - : l :a. .
colroslveness open shutmechanism,readermechanismconductor onnectionterminalpartincapability f open-shut,lead, insertabnormal eat
electrical circuit unnecessaryperationOCRnot operationrusrforeignbodyoil mist
increasing f friction open shutmechanism,readermechanism incapability f open-shut,lead insertincreasing f resistance conductor connectioncontact point abnormal eatbadconductancedecline of insulationproof stress terminalpartinsulation
insideshortcircuitpowershortcircuitdeclineof breakbilitv
corroslve asmetalcorrosion
terminalpart abnormal eatconductor onnectioncontact oint
bad conductance_abnormalheatopen shutmechanism,readermechanisrn incapability f open-shut,lead insert
electricalcircuit unnecessaryperationOCRnot operationdeclineof insulationproofstress terninal partinsu.lation inside hortcircuitdeclineof breakbilitvstress corrosion crack electrical ircuit unnecessaryperationOCRnotoperationconductor onnection
terminalpartopen shutnechanism badconductanceabnormaleat2,/6
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Factor Phenomenon Position Expected
vibration ,impact
looseness f screw conductor onnectionterminal partopen shutmechanism bad conductanceabnormal eatucreasmgoI aDraslon open shutmechanism incapability f open-shut,lead insertforeign body(netal, mold powder)appearance connection point
bad conductanceabnormal eatopen - shut meehanism incapability f open-shut
failure,rupture open shut mechanism,readermechanism incapability f open-shut,lead , insertterminalpart abnor:nalheatbad conductancepowershort circuit
bad electric circuit soldering art unnecessaryperationQCR not operationuse
onJTIitI
n
surgeelectricDressuredeterioration f insulation terminal part insideshort eircuitdeclineof breakabilitybreakdown felectricparts electrical circuit parts unnecessaryperationOCRnot operation
Irumberofopen-shut
load abnormalabrasionincreasingof friction conrtection pointabnormal eatbadconductance,depositionbyconnection xhaustnoneload open shutmechanism incapability of open-shut
frequency(highadustfrequency)
increasingof iron loss conductor connectiononen - shut mechanism abnonnal eatincreasing f height ate conductorconnectionopen shut mechanismelectricalcircuit soundunnecessalvoperation
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valuestandard Ilame slze (f\r / the numberof open shutpoweron powerof total
tEC-947-2( 1995fron 315 to 630 1.000 4,000 5.000fron 630 to 2.500 500 2.500 3,000more than 2.600 500 1.500 2,000
Open-shut life is regulated as under tables.Regulationnumber of open-shut in typical standard (lEC, JIS) at low-voltage breaker
standard flame size (AF) open-shutfrequency(number,/imeJtbe numberqfopen shutpoweron poweroff total
JiSC8372( iset
less than 300 120 2.000 18,000 20,000fron 300 to 600 60 i.000 9,000 i0,000fron 600to 1.200 30 500 4,500 5,000from 1.200 o 2.500 20 500 2,000 2,500frorn2,500 o 8,000 10 100 1.900 2.000
Reguiated pen-shutnumberofBreaker or wiringvalue
standard flame size (AF) open-shutfrequency(number./ time,the numberof open - shutpo\{eron poweroff total
JISC8370I l qq l
less than 100 360 6.000 4,000 10,000from 100 to 225 300 4.000 4.000 8.000from 225 to 600 240 l.000 5,000 6,000fron 600 to 800 r20 500 3.500 4,000from800 to 1.000 bU U 2,500 3,000fron 1,000 o 2,500 60 500 2.000 2.500from 2,5000 o 5.000 60 400 1.100 i.500
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( Deterioration and Machine Life of Fuse for wiring andelectrolysis Condeneer )Be sure o repair set-upelectricdevices rhennecessary, ot only daily checkor regularcheck, o maintain the aormal condition. Whenthe measure s takea only in troubles, themachine ife might be sho$enaswell as decreasinghe machineability.
I t I Fuse for wiringThe fuseconsideredo be normal as ongas an element'selectric cut doesnot happen.Without performancecheckor preventive renew ,it is admitted the aormal in preventivelaainf,ainaase,however,his is not perfect rom a long-termviewpoint.Besure to do further preventivemaintenancenoting under-mentionedcheckpoints orkeepi:rg he machine or a loug erm.
1. When he contactpart between useand folderbecomes irty, abnormalheat iscausedromthe increase ontact esistancewith oxidationor rust, it is necessaryto repair or renew.2. Whenthe fusemelts ,asunmelted use n other side or otherphasemight bedeteriorated o someextent, t is necessaryo exchange good oneas well asmelted use.
3, Be sure1e imit the useperiod rom 3 to 5 yearsa:rdreplacea newone or avoidingunexpecte fuseaccident.Reference: ormal UseState (JIS 8352)(1) Do not giveabnormalvibration or impact.(2) Keepexcessive tean, oil steam,smoke, ust salinity or corrodedmaterial awayfrom the air,
(21 CondenserThe decliningoperatiou ate due o breakdowncan be avoidedby aking suitableregularmaintenance swell as use.(1) Caution
1. Pleasedonot touch he condensererminal directly.2' Pleasedonot be short - circuitedby the conductorbetween he condenser
terminals.3. Terrninalsmaybe brokenor htrrt the connection art of insideelementwhenstrongpower s added o the terminalsor lead ine.
4. Pleasedonot use n a placewheremsisture and oil exist.5. Pleasedonot use a a placewhereozone, ltraviolet ray, and radiation are
irradiated.6. Pleasedo not use n a placewheresuchpoisonous asas sulfuretiedhydrogen,
sub-sulfuricacid,sub.nitricacid,chlorine,and ammoniapermeate.7. Pleasedonot use u a placewhereexcessive ibration or impactexist.
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(2) MaintenanceCheckPlease urn offthe powersupply aad discharge avedelectricity n condenser henyoudo
the mainteuance heck.Pleaseconfirmthe polarity when you use a tester beforehand.naddition pleasedonot stress o the leadterrninal ine at this time.
(3) RegularCheck tem1. Presence f remarkableexternal abnormalityas iquid leakageetc.2. ElectricperformanceQeakageurrent,static electricitycapacity)
Please onfum the specification f conclenser nddo an appropriate reatment ike theexchangewhen abnormality s recognized.
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Thank you very much for purchasing his product.
* The following instructions are to help you use the productsafety. Pleasebe sure to readthem beforeuse.
1. [Exercisecaution during ransportationand installation,as oted]o When the equipment is being moved,for transportation and installation,the attached
suspention metal fittings must be used with a rope that is capable of withstanding the loadof the equipment at an angle more than 45" , to maintain balance; please be careful not tolet the product fall.
o Take proper precautions to prevent injury during transport and installation oftheequipment.
o During transportation and installation of the portable version (to which suspention metalfrttings are not attached) carry the equipment in both hands and watch your step.o Before transportation and installation confrrm that the open - close part of equipment isfirmly attached at the prescribed place.
2. [Excercisecautionduring set up and electricalsupply nstallation,as oted]Please take the following precautions to prevent electrical shock,burns,overheating,andfire.o Be sure that the equipment is properly grounded to earth.o Avoid installing it in an enviroment that is directly influenced by humidity, water, excessive
vibration, impact, dust, and corrosive gas.o Prior to turning on the electrical current checks must be made of the power supply,
connections, overloading, any loose screws, bolts or nuts, or that there aren't anyforgotten tools in the area.
o During installation,take proper precautions to prevent injury from bumping into parts orcorners of the equipment.
o During installation set up confirm that no electrical current is flowing through theequipment.
o Because ofthe danger do not set up scaffolding and don't use as a handrail or footstool.
3. [Excerciseaution uringoperation nd driving]Please ake the following precautions o preventelectrical shock,burns, overheating,andfire.o Never open he doorand coverwhile equipment s operating.o Avoid inserting or letting fall into the equipment any conductivematerials suchas tools or
metal objects.o Switch the voltage ap only after the powersourcehas beencut and the equipment hasbeencooled horoughly to about room temperature.o Never overloadbeyond he equipment'sspecifications.o Cut the powersource mmediately if there is a strangesmell or noise emanating from theequipmentduring operation.o Operation s limited to the person esponsible or the equipment.o Do not touch with wet hands.o Read he operating manual thoroughlybeforeoperating.
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4. [Excercise caution during maintenance and inspection]Please take the following precautions to prevent electrical shock, burns, overheating, andfire.o Maintenance and inspection should only be done after the power source has been cut and
the equipment has been cooled thoroughly to about room temperature.o Remove trash, dust, drops of water from around the equipment.o After the insulation resistance is measured, before touching the terminal, make sure that
the measured, before touching the terminal, make sure that the measured terminal ismomentarily grounded, and once the electric charge has been removed, perform theinspection.
o Prior to resuming operation, make sure that no tools have been forgotten in the area, thatthere are no loose screws, bolts or nuts, check for short circuiting and confirm safety ofequipment.o When inspecting and doing maintenance of the equipment's inner parts always be sure towear insulated gloves.
o Be careful not to jam fingers when opening and closing the door.o Sudden closing ofthe door, due to rolling and pitching, during inspection ofthe
equipment's inner parts has been known to occur. Please exereise caution.o Always use the proper tools when exchanging or inspecting parts (fuses, lamps, etc.)o Periodically confirm that no nuts, bolts, screws or other tightening parts have become
loose.o Alterations and repairs are only to be performed by the person who delivered theequipment.
5. [Caution or treat the electricparts]When you treat the electric parts, please be sure to careful as follows.oWhen you treat the print board, please be sure to off the power source.o Do not touch the edge of print board (Part which insert in socket) .o When you change the print board, please be sure to confirm the setting of DIP SWITCH.o Do not operate the setting volume recklessly.o Do not use the solution for revive a contact at print board or connector, etc..
fi uzvswoELEcrRrco.,LTD.- 4 -
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t . WarraniyPeriod,WarrantyBange,ServiceRangeIn caseswere there are no specialdescriptions n the written estimateor contract, hestipulations of this warranty are asfollows:[WarrantyPeriod]The warranty period s either one and a halfyears after delivery at the placedesignatedbythe customer,or oneyear after delivery ofthe ship loading this product,whichever sshorter.[WarrantyRange]The companywill be liable for repairs or exchangeof parts should this productmalfunctionunder normal use during the abovestated warranty period.This warranty will not applyunder the following conditions:(1) Improper, rough or careless reatment.(2) Damagecausedby other productsnot suppliedby this company.(3) Damagecausedby improper repair or adjustment madeby anyoneother than authorized
distributors.(4) Damagecausedby frre or other natural calamity.This warranty certifrcateapplies only to this product,and the company s therefore notresponsible or any damage hat might occur due to the malfunction of this product.IServiceRange]The price ofthis productdoesnot include servicecharges,such as dispatching engineers.Ttre following require additional payment:(t) Installation and adjustmentguidance,Trial test.(2 Maintenance nspection,Adjustment,Repair.(3) Technicalguidance,Technical nstruction.ExportprecautionsThe necessary rocedures equiredby the Japanesegovernment,such as applying for exportpermissionwhen this product is to beexported o foreigncountries,shouldbe conductedaccording to the foreign exchangeancl oreign trade control law.Specificationriorityn referenceo thisproductThis agreementshould be considered rior to any other plan or catalogor similar data onthis oroduct.
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