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Universidad Tecnolgica Tula - Tepeji
PROJECT NAME: ACTION PLAN IN THE
COMPANY PROCAL 2000
STUDENT NAME
GEYSY JORIN BENTEZ MONTOYA.
TEACHER NAME
MARA GENOVEVA MRQUEZ LANDETA
SUBJET
ENGLISH
15/11/2012
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ACKNOWLEDGEMENTS
My most sincere acknowledgements to my
Mother and the Universidad Tecnolgica de
Tula- Tepeji for my excellent education and
contributions
To Yoce and Richardo because they give
me their friendship, thanks for guiding and
supporting me.
To my uncle who helped me with my
practical work.
To Teacher Genoveva for helping me in
understanding, writing and learning
investigation.
To all my teachers for sharing ideas.
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ACTION PLAN IN THE COMPANY PROCAL 2000
T.S.U. Geysy Jorin Bentez Montoya,Teach. Mara Genoveva Mrquez Landeta.
INDEX
ABSTRACT ....................................................................................................................................... 3
INTRODUCTION ................................................................................................................................... 3
BACKGROUND ..................................................................................................................................... 4
THEORETICAL FRAMEWORK ..................................................................................................... 5
GENERAL OBJECTIVE .................................................................................................................. 6
Specific Objectives ....................................................................................................................... 6
THE PROBLEM ................................................................................................................................ 6
JUSTIFICATION ............................................................................................................................... 7
DEVELOPMENT OF PROJECT .................................................................................................... 7
Responsibility matrix. ....................................................................................................................... 7
RISK INFORMATION SYSTEM WORK................................................................................................ 8
1. Beats: ..................................................................................................................................... 8
2. cuts ......................................................................................................................................... 9
2.1. For machine cutting elements......................................................................................... 9
2.2. By use of hand tools ....................................................................................................... 10
3. noise..................................................................................................................................... 10
4. burns .................................................................................................................................... 10
5. Projecting particles............................................................................................................. 11
6. Non-ionizing radiation ............................................................................................................... 11
7. Contact with hazardous substances ............................................................................... 11
RISK MAP ...........................................................................................Error! Bookmark not defined.
VERIFICATION SYSTEM RISK ........................................................................................... 12
CORRECTION SYSTEMS AND SYSTEMS CONTROL OF RISK ................................ 16
TRAINING SYSTEM .............................................................................................................. 17
TRAINING................................................................................................................................ 17
Cargo handling:....................................................................................................................... 18
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Manipulation Manual Tools ................................................................................................... 18
Handling of chemicals............................................................................................................ 19
Emergency Management ...................................................................................................... 20
Tracking ................................................................................................................................... 20
CONCLUSIONS ............................................................................................................................. 21
REFERENCES ............................................................................................................................... 21
ABSTRACT
In this work shows the different points to follow to carry out the action plan for
company PROCAL 2000 this located in Progreso of Atotonilco of Tula Hidalgo and
this company does not have health and safety measures thus implementing a
action plan to benefit workers and so increase the production same quality product
in this case is lime. The information obtained is poor because there is no previous
information to the company. It takes into account different activities as well as the
training system was implemented. And mention of the risks generally associated
with activities in PROCAL 2000.
INTRODUCTION
The nature of industrial processes and operations performed, imply risks of
accidents, they should be identified and evaluated to implement measures to
prevent occurrence of events or minimize the consequences associated with these
risks. All human activities involve a certain level of risk. It is also important that the
development of risk studies is performed uniformly among similar facilities under
benefit representing to compare the results and recommendations, which can
maximize the security and optimize human and material resources its
implementation, the study of risk can be cobo with different methodologies as:
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Checklist, What if? , Mode Analysis, Fault and Effect (FMEA), HAZOP, fault tree
among others.
Explosions, fires and a leak or spill of toxic substances are serious risks in
industrial, commercial and service as well as the different modes of transport of
hazardous materials involved, usually the escape of such materials a container,
accompanied in the case of volatile substances of evaporation and dispersion in
the environment.
BACKGROUND
Procal 2000 started operation in 1996. They hydrated lime preparation and
materials as gravel, sand, stone and seal. The company is owned by Ejidatarios.
History of lime production in northern Mexico Basin
Since the prehispanic era, lime was used as material for home construction and
likewise to prepare Nixtamal, the most important sites found in Mexico are in
Cuernavaca, Tula and Apaxco. According to research these were exploited
between 2500 BC - 200 AD.
At this time was where lime deposits were less exploited than nowadays, and it is
mentioned that at that time the imperial type societies were highly stratified and
made a sustainable exploitation. These deposits are composed mainly of limestone
and tezontle. On the map 1 below we can see the distribution of sites for hydrated
lime for places in Mexico Basin.
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.
In Mexico, the first attempts to implement risk studies emerge in 1984, to protect
the environment. In 1996 and 2001 the General Law of Ecological Equilbrio and
Environmental Protection (GLEEEP) extend the concept of environmental risk in
order to include the requirement for handling hazardous activities in order to
prevent accidents and emergency response program
THEORETICAL FRAMEWORK
The action plan is due to the United Nations Conference on Human Environment,
held in Stockholm in June 1972.
It seeks to comply with current national standards, ensure the basic necessary
conditions to develop infrastructure to allow workers access to primary care and
essential medical services. In addition, this Plan aims to improve the working
conditions of its employees, clutching this work safer and more efficient, reducing
accidents, and providing them with the necessary personal protective equipment
PICTURE 1. MAP 1
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and training in safety procedures and habits. A study of the risks taken and
conducted.
The environmental risk is a requirement that SEMARNAT requested in this plan,
through the General Directorate of Environmental Impact and Risk (GDEI)
applications for federal works and activities are in the planning stage, under the
General Law of Ecological Balance and Environmental Protection (GLEBEP)
regulations in this area. These achievements have been transformed, both in
management and in-deep studies carried out to integrate a multidisciplinary
environmental impact statement, essentially regional.
GENERAL OBJECTIVE
To implement in this company, an action plan for health and safety measures, this
will be of great benefit to workers and encourage better production process.
Specific Objectives
To reduce accidents and improve the quality of work as sales presentation
of the company
Give safety talk workshops to workers to apply safety rules related to safety
equipment.
THE PROBLEM
The company does not only lack a quality production plan and but it products lime
and sales construction materials, which as consequence may cause wokers to
suffer accidents. This project is important because it helps detect the potential risks
that the workers may suffer risks to near populations by therefore this plan applies
to all personnel working in this company.
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COMMUNICATION
Verbal training will be given to the pattern, providing leaflets and if a manual for the
dialogue with its workers and so reduce the risks of the workplace and the worker,
for safety and hygiene.
RISK INFORMATION SYSTEM WORK.
Risk of accidents "PROCAL 2000":
1. Beats.
2. Cortes.
3. Noise.
4. Burns.
5. Projecting particles.
6. Non-ionizing radiation.
7. Contact with hazardous substances.
1. Beats:Banging by, with or against material objects or structures:
LACK OK FIRE
EXTINGUISHERS
A A, B, D A,B, D
WERWHOUSE B D B
HEALTH B D B
INDEFINITESPACE
D C
LOCATION OF
WASTES
A, B, C, D A, B, C, D A, B, C, D
ACOTACIONES
A = CAUTION
B = OBLIGATION
C = Increased attention
D= VERY IMPORTANT
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Risks
Neglect.
Lack of concentration.
Lack of lighting.
Lack of order and planning.
overload shelves.
Prevention
Fasten or anchor the shelves to solid elements, such as walls or floors and
put the heaviest items on the bottom of them.
Point out where protruding objects, machines or stationary structures.
Keep the lighting needed for the job requirements.
Remove unnecessary things.
Order in the appropriate places.
Keep clear roadways.
2. cuts
2.1. For machine cutting elements
risks
Machines without protection from moving parts.
Faulty machines.
Lack of concentration.
Do not use accessories.
Prevention
Periodic review interlocks and interlock.
Job aids.
Use personal protection.
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Generate working procedure.
2.2. By use of hand tools
risks
Tools defective.
Lack of concentration.
Lack of knowledge.
Do not use personal protective equipment.
Prevention
Careful selection and hand tools. Training.
Use personal protection.
Generate working procedure.
3. noise
risks
Generated by machinery and equipment.
Prevention
Perform preventive maintenance on machinery and work equipment.
Request evaluating noise level in the work environment.
4. burns
risks
Contact with hot surfaces (cutting and welding). Contact with hot parts and vehicles.
Prevention
Use personal protection.
Generate procedures.
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5. Projecting particles
Risks
Projection of fragments and particles from work such as grinding, flame
cutting, etc..
Prevention
Generate procedures.
Use personal protective equipment and appropriate work clothing (helmet,
mask, goggles, glasses or goggles, leather suit, etc.).
Use protective screens.
6. Non-ionizing radiation
Risks
Produced by the welding work.
Prevention
Use personal protective equipment (gloves, masks, goggles, etc.).
Wear appropriate work clothes.
Use protective screens to enclose the work area and not exposed to other
workers.
7. Contact with hazardous substances
risks
Contact with substances and products used for cleaning, lubricating and
other purposes (detergents, caustics, corrosives, solvents, paints, etc..).
prevention
Replace other hazardous substances with the same properties, but to
generate less danger to people.
Have the Safety Data Sheets for hazardous substances.
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Keep containers closed, stored, labeled and ventilated.
Use personal protective equipment appropriate to the type of product to be
handled.
Generate working procedure.
VERIFICATION SYSTEM RISK
VERIFICATION
Frequency Programmed Inspection
Monthly Electrical Installations
Internal and External Lighting Monthly
Equipment and Fire Fighting Systems Quarterly Monthly sampling Unsafe Acts
Bi-Weekly Housekeeping
Personal Protective Equipment Monthly
Chemical storage Monthly
Inspections of workplaces, equipment, machinery and tools. Through proper can
be inspected to determine the knowledge possessed by the employees of the
running activities, observing safety standards, the need for new methods in the
work process, the quality of equipment and tools used.
These inspections shall be performed by the Heads of areas, at least once a month
to assess the full compliance with the safety rules and regulations. Also conduct
inspections of systems and firefighting equipment, in order to ensure their
effectiveness in time of an outbreak of fire.
Considerations in inspections
Ensure that workers are aware of the importance of using personal protective
equipment
Testing for informative methods
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Check work clothes is the most appropriate
Observe unsafe practices
Ensure that personal protective equipment are adequate
Inspections Jobs
Check the housekeeping.
Check the detection system and fire fighting.
Check the lighting according to the parameters set under Standard NOM-
025-STPS.
Inspections Working Media
Regularly supervisors, health and safety advisors and committee members of
occupational health and safety inspections by random jobs that are incurred by the
company employees and contractors.
These inspections reports generate unsafe acts or unsafe conditions are sent to
the respective areas being these determinants:
Proper operation of machinery, equipment and tools.
The correct functionality and equipment maintenance
Performing routine inspections to detect and correct unsafe acts or
conditions.
Inspections Personal Protection Equipment
It must provide the workforce of attachment and personal protective equipment are
required for the safe performance of work, and will be trained in the use thereof,
area supervisors in conjunction with the Health and Safety Authority Laborconstantly revise the functioning and good protective equipment. Delivery of the
equipment shall be placed on Body Health and Safety, which must be filed, the
same way you create schedule to allow review of personal protective equipment
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Not allowed to enter any use of personal protective equipment, without the prior
approval of the Authority Health and Safety
Facility inspections
Should be made at least quarterly to exhaustive review the entire system
regardless of the risk to be present in order to detect unsafe conditions that could
cause accidents to any worker.
Similarly, the Health and Safety Authority has the power to work performing any
inspections it believes appropriate, always being aware of it, everything always
framed in ensuring the safety of workers and the care of the facilities and assets of
the organization
WALKING THE HEALTH AND SAFETY COMMISSION:
Obligations of the employer:
Show to the labor authority, when it so requests, documents this standard
requires you to develop or possess.
Participate in the establishment, organization and functioning of the
commission.
Monitor the operation of the commission.
Provide committee members training and training in health and safety
matters necessary for the proper performance of their duties, in accordance
with a program established for this purpose and which includes at least: topic
name, name participant's name and signature of the person authorized date
will be, and if applicable, signature of instructor. This training and instruction
should be given at least once a year. Address the recommendations on preventive measures, safety and working
environment that will bring the committee, according to minutes of checking it
and lift resulting from the investigation of the causes of workplace hazards.
Provide facilities and permits the members of the commission to carry out its
functions.
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Provide to the commission, the information requested on the working
processes, raw materials and substances used in them, incidents, accidents
and illnesses, and the results of the investigations carried out on the
occasion of the risks of job.
If there is no union, requiring workers to nominate their representatives to the
committee.
Publish, post and keep in place (s) visible (s) of the work center updated the
members of the commission, stating the position, shift and work area each,
and the results of the investigations into the causes of occupational hazards
and preventive measures occurred given to prevent recurrence.
Obligations of workers
Designate representatives to serve on the commission, through the union,
formally selecting them through consultation between workers in the
workplace. A lack of union, most workers will perform the respective
designation.
Participate as a member of the commission of appointment and support the
operation of the same by providing information about unsafe conditions and
unsafe acts that exist in the workplace and that required for research into the
causes of accidents and illnesses.
Address the recommendations on preventive health and safety at work that
they point to the commission, according to the minutes of this lift check under
the regulations and technical experience in the field.
Attend courses, workshops, courses or any other training or training in
health, safety and hygiene is given in accordance with the program for that
purpose set jointly by those who make up the committee.
Constitution
Fees must be integrated into the workplace no later than thirty working days
from the date of commencement of activities, and these must have its charter
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in those workplaces that are already in work and show it to the labor
authority when you need them.
The employer must formalize the creation of the commission in session with
members that have been selected and union representation, if any. This
session will prepare the minutes of regional integration that must contain at
least the information.
This certificate should be displayed when the labor authority so requires.
Integration.
Integrate a health and safety committee at each workplace.
The health and safety committee should be integrated as follows:
I. In the event that the workplace has less than 15 employees, the healthand safety committee should be composed of a worker and the
employer or his representative, to assume the duties and responsibilities
set forth in this rule.
II. For the case that the workplace count with 15 or more workers, the
health and safety committee must consist invariably of a coordinator and
a secretary, and the members agreed by the employer or his
representatives, and the union or workers' representative in the absence
of union figure, assuming the duties and responsibilities set out in this
Statement. Figure absence of association to comply with this standard.
The representation of workers should be formed by those who perform their
work directly in the workplace and that preferably have knowledge or
experience in health, safety and working environment.
CORRECTION SYSTEMS AND SYSTEMS CONTROL OF RISK
RIESGOCORRECTION OF RISK
ADMINISTRATIVE TECHNICAL
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Insufficient space to carry out their workactivities. START:
JUANUARY,15th,2013
END: FEBRUARY, 15th
,2013
Development of localtools.
Identify risks throughFault Tree
Lack of containers for storing flammablesubstances (gasoline, have, paint, enamel, andothers.)
START: FEBRUARY, 15th
, 2013END: MACHR, 11
th, 2013
Identify risks throughtechnical of What itif?
Lack of a management plan for wastegeneration.
START: MACHR, 11t,
2013END: APRIL, 01
nd, 2013
Elaborar una hoja deverificacin.
Electrical installations are inadequate. START: APRIL, 01n
2013
END: APRIL, 15th
2011
identify risks throughtechnical of What itif?
Workers do not have the personal protectiveequipment. START: APRIL, 15
th
2013END: APRIL 21
th,2013
Develop a checksheet.
They do not have fire equipment START: APRIL 21t ,
2013
END: MAY,12th
2013
Develop a checksheet.
identify risks throughtechnical of What itif?
TRAINING SYSTEM
According to the activities carried out as give first aid courses as training will be
implemented in the event that a fire is present, and how to use a fire extinguisher,
courses will also be able to identify how different types of fire that can be
generated. So we take a control check to verify that they really were implemented
and are being carried out properly security measures. This control is carried out
every two months and that sometimes work varies. Monitoring will schedule to
bring you better control and can reinforce the courses taught by me.
TRAINING
In PROCAL 2000 machines and tools we can find, for example:
gas cutting and welding equipment.
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Angle Grinders.
Compressors.
Drills.
Tools minor (screwdrivers, hammers, pliers, wrenches, files, etc..).
So workers should know the risk, have the necessary personal protective
equipment and adopt appropriate measures to do the job safely.
Cargo handling:
Lifting techniques are used which have the basic principle to keep your back
straight and make the effort with his legs, namely:
Supporting your feet firmly.
Spread feet at an approximate distance of 50 cm from each other.
Keep your back straight and use your leg strength
Manipulation Manual Tools
Manipulation of tools such as hammers, screwdrivers, pliers, wrenches diverse,
etc., Is common in the workshops considered, because many of the operations that
are performed on the premises can only be done manually.
Although the causes of these accidents are very different, more significant may be
cited as follows:
Bend your your hips and the knees to support the load closeto the body well
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Poor quality of the tools.
Improper use for work done with them.
Lack of experience in handling by the worker.
Inadequate maintenance and incorrect transport and location.
According to these considerations, the general recommendations for the correct
use of the manual tools, for the purpose of prevent accidents that can result are:
Conservation of the tools in good condition for use.
Using the appropriate tools to each type of work to be performed.
Proper training of workers in handling these work items.
Transporting safely, protecting the edges and ends and keep them neat,
clean and in good repair, in place for that purpose.
Handling of chemicals
When transfer needed a chemical, whatever its nature, from one container to
another smaller container, will be conducted with due precautions:
If the original container has tap, opening it slowly effected by gravity.
If the original container has no tap, use a vacuum pump specially designed
for this purpose, is strictly prohibited, with mouth sucking vacuum tank
through a tube.
After decanting the product to the target vessel, it shall be labeled in the
same way as the original.
In the event of a spillage or accidental release, will proceed, in general, as follows:
If it is a solid, is collected by aspiration, preventing the sweep, as it may
cause the product dispersion in the atmosphere of the premises.
If a liquid drains will be protected, will be treated with absorbent materials
(such as diatomaceous earth) and deposited in suitable containers for
disposal as waste. When necessary, before treating with absorbent, they
shall be inerting, for which they shall consult the relevant safety data sheet
and in case of doubt, it will be with the supplier.
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Emergency Management
In 2000 PROCAL perform various tasks, either, cleaning, servicing of motors.,
Which are generated in accident risks for workers. It is therefore important to
understand the basic actions of immediate attention if they work during thedevelopment of some accident happens.
Because the rapid action before an accident can save a person's life or prevent
deterioration of the possible injuries you have.
Tracking
So we take a control is performed to verify what is being proposed as
implementation and test are being carried out properly security measures. This
control will be held every Wednesday of the second week and this will be done
every two months as there are times that the work is varied and easier to verify
compliance.
HIGHLY RISKY ACTIVITIES
PHOTO ACTIVITYEXPLOSION FOR STONE TO BE OR GRINDINGAND THEREAFTER LIMESTONE ELABORATEGRAVEL, CLAY.
TRANSPORT THE STONE TO THE PROCESS OFTRITURATION
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CONCLUSIONS
The nature of industrial processes and operations performed in industry imply risks
of accidents, they should be identified and evaluated to implement measures to
prevent their occurrence or minimize the consequences associated with thoserisks. All human activities involve a degree of risk. In its facilities, transmission
lines, storage areas including the process safety is of great importance for the
responsible development of its activities.
Is important to know this type of methodology to prevent and control the safety and
hygiene so same in every area of the company.
REFERENCES
Linares, V. P. (26 de JULIO de 2008). Centro Universitario Tenancingo Universidad.
Recuperado el 20 de SEPTIEMBRE de 2012, de Historia de la produccin de cal:
http://ergosum.uaemex.mx/PDF%2016-3/03%20Vladimira%20Palma.pdf
S.A.SV, C. (01 de 01 de 2009). Recuperado el 01 de 11 de 2012, de
http://conagre.com/index.php?option=com_content&view=article&id=68&Itemid=74
UNIN, C. D. (Ed.). (09 de 04 de 2012). (I. y. Direccin General de Servicios de
Documentacin, Productor) Recuperado el 01 de 11 de 2012, de
www.diputados.gob.mx/LeyesBiblio/pdf/125.pdf
www.semarnat.gob.mx