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AIR SUSPENSION SYSTEM
MTNS NC depot
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Working Principle
• Air suspension is a suspension where properties of air are used for cushioning effect.
• Air springs are height-controlled load levelling suspension devices.
• With changing loads, air spring reacts initially by changing the distance between air spring support and vehicle body.
• The height monitoring valve (called levelling valve) is in turn actuated, either taking the compressed air pressure to the air spring or releasing air pressure from it to the atmosphere.
• This mechanism ensures a constant floor height on coaches provided with air springs, irrespective of the load.
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Air Suspension System in ICF Bogie
• With steel spring • With air spring
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Air Suspension System in FIAT Bogie
• With steel spring • With air spring
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Needs for adoption of Air Suspension on IR
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Needs for adoption of Air Suspension on IR
• Abnormal increase in pay load condition – e.g. Trailer coach of EMU (tare wt. 32.5T) pay
load increased from 18T to 34T.
• Super dense crush load reduces the bogie clearance to Nil
– Resulting in severe hitting and consequent failure of components.
• Poor riding behavior of coach.
• Need to maintain “Ride Height” to have parity with
– The way side “Platforms” and
– “Buffer Height” for train formation.
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Project Undertaken by RDSO
• In 2001 a trial done by RDSO: – On 3-point and 4-point air suspension
coaches (02Nos. each).
• After the trial RDSO declared: – 3-pt. suspension system not suitable for
service.
• One of the trialed coach with 3-point suspension system was converted to 4-point system and
• Other one to conventional coil springs.
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Implementation
• Coaches manufactured– ICF Coaches
Ø Turned out from RCF in Feb’07.q Hybrid Coaches
Ø Turned out from RCF in Sept’07.
– LHB Coaches with FIAT bogies• Power Car: Turned out from RCF in Aug’08.• Hot Buffet car: Turned out from RCF in Dec’08
– Double-Decker Coaches
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Comparison with Existing System
• Coil springs have constant stiffness property.
• Air springs offer a load proportionate stiffness
– Through their control mechanism,
– Retain their height under changing loads.
– Keep floor height constant .
• Under high payload situation, space constraint becomes critical, leading to the use of stiffer springs resulting in unsatisfactory ride behavior and reduced speed potential.
• The low natural frequency of air spring suspension remains virtually constant.
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Spring Actions Achieved
• Vertical Spring Action: • Lateral Spring Action:
achieved by compression of air by variation in effective area
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Spring Actions Achieved
• Damping Characteristics
– Good self damping achieved by
• placing an optimized orifice between air spring and additional reservoir of 40 litres capacity.
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Schematic Diagram
Feed Pipe
Additional AR 150 lit.
DCV DCV
DCV :
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Actual Diagram